rapid granulator manual

96-11-05 8045-U

8045-U

ENGELSK/ENGLISH/ENGLISCH

CopyrightApplicable to all texts and illustrations in this manual, completely and in part.

MASKIN AB RAPIDIB 11400 02 C03

96-11-05 8045-U

Contents1. Introduction ........................................................................................................................ 1:12. Technical Specification ................................................................................................... 2:1

2.1 Dimensions ................................................................................................................. 2:12.2 Data .............................................................................................................................. 2:1

3. Function description ........................................................................................................ 3:13.1 General ........................................................................................................................ 3:13.2 Safety systems ........................................................................................................... 3:2

4. Safety Rules ...................................................................................................................... 4:15. Installation .......................................................................................................................... 5:1

5.1 Pre-start checks .......................................................................................................... 5:1 Two hours after first start ...................................................................................... 5:1

5.2 Electrical connection .................................................................................................. 5:15.3 Air connection .............................................................................................................. 5:25.4 Opening the hopper, screen box and changing the screen ................................. 5:2

Opening the hopper ............................................................................................... 5:2 Opening the screen box ........................................................................................ 5:3 Change the screen ................................................................................................. 5:3

5.5 Closing the screen box, granule bin and hopper ................................................... 5:4 Closing the screen box and install the granule bin ........................................... 5:4 Closing the hopper................................................................................................. 5:4

6. Operation and daily maintenance ............................................................................... 6:16.1 Starting and stopping ................................................................................................. 6:16.2 Inspection .................................................................................................................... 6:1

Daily inspection ...................................................................................................... 6:1 Weekly inspection .................................................................................................. 6:1 Monthly inspection .................................................................................................. 6:2 1000 running hours (6 month) ............................................................................... 6:2

6.3 Stoppage and overloading of granulator ................................................................ 6:2 Stoppage in cutter housing ................................................................................... 6:2

Stoppage from lumps ............................................................................................... 6:2Overfilling in cutter housing ...................................................................................... 6:3Hardened lumps in the cutter housing, screen box and granule bin ........................ 6:3

Stoppage in blower ................................................................................................ 6:4 Stoppage in hopper ............................................................................................... 6:4 Stoppage in material conveyance system ......................................................... 6:4

Smell of melted plastic and smoke formation ........................................................... 6:46.4 Cleaning ...................................................................................................................... 6:5

Opening and cleaning ........................................................................................... 6:5Cleaning the screen box cylinders ............................................................................ 6:6

Re-install after cleaning ........................................................................................ 6:66.5 Fault-finding ................................................................................................................ 6:7

The granulator does not start ................................................................................... 6:7The hopper and screen box can not be opened....................................................... 6.8The granulator stops for some unaccountable reason ............................................. 6:8

7. Service................................................................................................................................. 7:17.1 Changing knives ........................................................................................................... 7:1

Removing the knives ............................................................................................. 7:1 Installing the knives ............................................................................................... 7:2

7.2 Sharpening the knives ............................................................................................... 7:5 Sharpening fixed knives........................................................................................ 7:5 Sharpening rotating knives ................................................................................... 7:6

8045-U 96-11-05

7.3 Transmission ............................................................................................................... 7:7V-belt inspection and adjustment of drive belts ............................................................ 7:7V-belt adjustment .......................................................................................................... 7:7

7.4 Lubrication ................................................................................................................... 7:8 Pneumatic system ................................................................................................. 7:8

7.5 Cutter pulley, removing and installing ..................................................................... 7:9 Removing the cutter pulley ................................................................................... 7:9 Installing the cutter pulley ..................................................................................... 7:9

7.6 Motor pulley, removing and installing .................................................................... 7:10 Removing the motor pulley ................................................................................. 7:10 Installing the motor pulley ................................................................................... 7:10

8. Spare parts list, overview ................................................................................................ 8:19. Wiring diagram.................................................................................................................. 9:1

9.1 Current sensing relay ................................................................................................ 9:2 Connection .............................................................................................................. 9:2 Example .................................................................................................................. 9:3

10. Layout ................................................................................................................................ 10:111. Accessories, overview ................................................................................................... 11:1

11.1 Pre-setting of knives ................................................................................................ 11:2 Knife setting ........................................................................................................... 11:2 Installation of pre-set knives ................................................................................ 11:2

11.2 Third fixed knife, changing the knife, sharpening ................................................ 11:311.3 Fourth fixed knife, changing the knife, sharpening .............................................. 11:411.4 5-blade rotor ............................................................................................................. 11:6

Knife change .......................................................................................................... 11:6 Sharpening knives ................................................................................................ 11:8

11.5 Flywheel ................................................................................................................... 11:1111.6 Band conveyor belt ................................................................................................ 11:12

Spare parts for the band conveyor ................................................................... 11:1411.7 Roll feed RF800 single drive ............................................................................ 11:1511.8 Autoflap .................................................................................................................... 11:18

12. Transport and storage .................................................................................................. 12:1

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7.5 Cutter pulley, removing and installing(

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96-11-05 8045-U 8:1

8. Spare parts listOverview

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8:2 8045-U 96-11-05

2

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4 56

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Pos Qty. Part. no. Description48 2 9-60052 Bushing49 1 9-60054 Guide50 2 9-60056 Sliding sleeve, lift arm51 2 4-05724 Stop, screen box52 2 3-08333 Protection53 8 9-60109 Sealing, plummer block54 1 3-20942 Bracket55 1 9-90161 Push button box56 1 2-12366 Bracket outlet pipe57 1 3-16538 Protection58 1 9-90782 Bracket, ball joint59 1 4-15584 Bracket, switch60 1 4-15583 Bracket, switch61 1 4-15585 Hinge, switch62 1 9-10779 Switch63 1 9-91255 Switch64 1 4-07530 Breaking screw65 1 3-04305 Bracket, switch

- 1 Luftskp- 1 9-10570 Brytare luftskp- 1 9-10697 Nyckelbrytare- 1 3-16081 Fste nyckelbrytare- 1 9-10573 Brytare m rulle- 1 3-14654 Fste brytare m r

Pos Qty. Part. no. Description24 1 4-05710 Bracket, upper right

1 4-05735 Bracket, upper left25 2 9-20235 Cylinder26 1 4-05711 Bracket, lower right

1 4-05734 Bracket, lower left27 2 3-05020 Hinge unit, cutter housing28 1 2-05005 Hinge, cutter h/screen box29 1 9-10935 Distribution box30 1 1-16080 Granule bin31 1 3-05081 Sheet, granule bin32 1 4-11103 Cover, granule bin33 1 3-13000 Bracket, cover granule bin34 2 4-05024 Stop35 1 1-23463 Stand36 4 4-08342 Machine shoe37 1 9-10133 Motor38 2 4-05736 Adjusting screw39 2 3-18033 Belt tensioner40 1 9-30099 Cutter pulley41 1 4-05045 End washer cutter42 1 4-05046 Locking washer cutter43 1 9-30100 Motor pulley44 6 9-30097 V-belt45 1 3-015819 Belt protection, complete46 1 3-08288 Bearing housing, drive side

1 3-07429 Bearing housing, flywheel side47 2 9-60053 Bearing

Pos Qty. Part. no. Description1 1 9-20712 Cylinder2 1 3-17927 Plummer block3 2 4-13236 Bracket4 1 4-14969 Locking bolt5 6 3-07434 Rotating knife6 1 1-16967 Cutter7 2 9-50078 Key8 1 1-11113 Cutter housing9 1 4-05740 Spacer left

1 4-05741 Spacer right10 1 2-05750 Gable inserts left

1 2-05004 Gable inserts right11 2 3-07433 Fixed knife12 1 2-05013 Lock moulding, screen13 1 2-05044 Screen14 1 1-05009 Screen box15 1 2-11115 Handle, screen box16 1 9-50290 Spring17 1 4-11116 Catch18 1 9-50071 Hjul handtag19 1 3-05713 Lift arm, right

1 3-07380 Lift arm, left20 2 4-05042 Wheel21 1 3-05041 Bracket, wheel right

1 3-05742 Bracket, wheel left22 2 4-08313 Spacer, wheel bracket23 2 9-50144 Star knob

8109

11

12 13

14

15

1617

18

19

20

212223

2425

26

27

28

29

30

31

3332

34

35

36

37

3839

40

4142

43 45 4445

46

47 48

49

50

51

52

53

5455

56

57

58

59

6160

62

636465

57

8.1 3-blade rotor, exploded view

96-11-05 8045-U 8:3

8.2 Knives, 3-blade rotor, fixed & rotating

Pos Qty. Part. no. Description1 18 9-40096 Screw2 18 4-07390 Washer3 18 9-40228 Adjusting screw4 18 9-40344 Lock nut5 8 9-40365 Screw6 8 4-12916 Washer7 6 9-40361 Adjusting screw

4

3

2

1

6

5

7

1

29

56

37

41

58

Pos Qty. Part. no. Description Note1 4 4-05063 Locking arm maskin no. 70.649

4 3-25608 Locking arm maskin no. 70.650 2 2 4-05065 Lock key, screen box3 2 4-05729 Lock key, hopper4 2 4-05021 Locking clamp, hopper5 4 9-50137 Spring for lock maskin no. 70.649

9-50512 Spring for lock maskin no. 70.650 6 4 9-40247 Screw7 2 4-40605 Screw8 4 9-40078 Nut9 2 9-40476 Screw

8.3 Clasps, screen box, hopper

8:4 8045-U 96-11-05

8.4 Fan F-25/AX-16

Pos Qty. Part. no. Description1 1 3-03037 Cyclone2 3 4-00448 Leg cyclone3 1 4-11767 Pipe OK160 L=3004 1 4-11769 Pipe bend 90o OK1605 9 9-20107 Quick coupling6 1 4-11766 Pipe OK160 L=6007 1 9-20105 Telescopic pipe OK1608 1 2-08684 Outlet pipe stub F259 1 9-20210 Fan F25

10 1 2-08679 Inlet pipe stub F2511 1 9-20197 Valve12 2 4-17781 Pipe bend 45o OK160

4

3

2 5

6

7

1

8

9

1011

12

96-11-05 8045-U 8:5

8.5 Pneumatics

Pos Qty. Part. no. Description Note.1 1 9-20712 Cylinder2 2 9-20235 Cylinder3 2 9-20448 Valve4 2 9-20703 Valve, back choke5 1 9-20449 Valve, alternate6 1 9-20683 Valve, direction

7a 2 9-20685 Magnetic valve 220 VAC7b 2 9-20690 Magnetic valve 110 VAC8a 2 9-20686 Cable head 220 VAC8b 2 9-20691 Cable head 110 VAC9 1 9-20684 Valve, direction

10a 2 9-20685 Magnetic valve 220 VAC10b 2 9-20690 Magnetic valve 110 VAC

Pos Qty. Part. no. Description Note.11a 2 9-20686 Cable head 220 VAC11b 2 9-20691 Cable head 110 VAC

12 1 9-20682 Valve, direction13a 2 9-20685 Magnetic valve 220 VAC13b 2 9-20690 Magnetic valve 110 VAC14a 2 9-20686 Cable head 220 VAC14b 2 9-20691 Cable head 110 VAC15 1 9-20687 Valve, back16 1 9-20689 Pressure switch

17a 1 9-20242 Air dressing unit mini F17b 1 9-20272 Mist lubrication unit mini dim17c 1 9-20413 Mounting kit avs mini F

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2

678

15

16

3

4

5

17

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96-11-05 8045-U 9:1

9. Wiring diagramB("!' """

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Default setting for this granulator:Granulator motor, rated current: ....................... ..................... = ACurrent transformer: ....................... /1ATime delay reaction time T1: 3,0 sec. other value: .....................Time delay at start T2: 0,1 sec. other value: .....................Limit values: % ................ = ............... AHysteresis: % ............... = ............... AFunction choise: with memory whithout memory under-current excess current

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96-11-05 8045-U 10:1

10. Layout8045-U

130 200

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96-11-05 8045-U 11:1

11. AccessoriesOverview

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11:2 8045-U 96-11-05

2

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Pos. Qty. Art.No. Description1 1 3-16511 Knife jig2 1 3-16516 Knife gauge3 2 4-16515 Bracket4 2 9-70129 Gauge

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96-11-05 8045-U 11:3

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Pos. Qty. Art. No. Description1 1 3-13274 Knife2 4 9-40365 Screw3 4 4-12916 Washer4 3 9-40361 Adjustment screw

1 2 3 4

11:4 8045-U 96-11-05

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96-11-05 8045-U 11:5

15o Min 59 mm

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Pos. Qty. Part. no. Description4 30 4-11123 Screw5 30 4-07390 Washer6 30 4-11105 Adjustment screw7 30 9-40103 Nut8 8 9-40365 Screw9 8 4-12916 Washer

10 6 9-40361 Adjustment screw

3

Pos. Qty. Part. no. Description1 1 0-20047 5-blade cutter2a 5 3-11108 Rotating knives2b 5 3-11109 Rotating knives3 2 3-07433 Fixed knives

96-11-05 8045-U 11:7

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2000-11-28 Service and maintenance schedule 1

Service and maintenance scheduleRead the instruction manual before maintenance and service. All maintenance and service must be done by trained personnel.If you have any questions, please contact the local RAPID distributor or the RAPID head office.Local distributor: ................................................................... Head office: RAPID GRANULATOR AB

................................................................... Box 9, SE-330 10 BREDARYD

................................................................... Phone. + 46 370 865 00; Fax. + 46 370 802 51

Machine dataMachine type: .................. Serial number: ............. . ................. Year of manufacture: 20 ............Motor: ......................... V. ........... Hz. ................... kW Wiring diagram: .........................................

Safetye, maintenance and serviceContakt person responsible for granulator safety, maintenance and service

Name: ....................................................... Phone: ............... Name: ....................................................... Phone: ............................................................................... ........................ ............................................................... ........................

................................................................ ........................ ............................................................... ........................

InstallationThe granulator have been cleaned from anti-rust oil.

The granulator stands horisontally and all machine shoes takes up equal load. The screws tightening torque to the front fixed knife have been checked ................. Nm.

The screws tightening torque to the rear fixed knife have been checked ................. Nm. The screws tightening torque to the rotating knives have been checked ................. Nm. The screws tightening torque to the third fixed knife have been checked ................. Nm. The screws tightening torque to the fourth fixed knife have been checked ................. Nm. Knifeclearance checked, knifeclearance at the knives outer sides ............... and the knives center ................ That the lock nuts to the granulator motor adjustment nuts are properly tightened have been checked. The screws tightening torque which fastening the hopper have been checked. Oil level in worm gear to the roll feeder checked.

Electrical connectionVoltage connection checked ................. Voltage. ................. Hz.

Size of fuse controlled 1-phase ................. A. 3-phase 3 x ................. A. The phase sequence of the mains checked.

The granulator have been connected to right-hand field phase sequence. The rotation direction of the granulator motor have been checked. The rotation direction of the blower motor have been checked. The direction of the band conveyor have been checked. Band conveyor, the band position on rollers have been checked. The direction of the roll feeder have been checked. Optional equipment, direction, function and connection have been checked.

Connection of compressed air Air pressure checked................ bar. Free quantity of air checked ................. l/min. The compressed air is filtered, checked.

The machine have been installed as per chapter 5 in this instruction manual by:Date: ........ / ........ 20 ........ Name: ........................................................................Responsible and qualified electrician: Name: ........................................................................

Two hours after first start Knifeclearance re-checked, knifeclearance at the knives outer sides ............. and the knives center .............. The screws tightening torque to the front fixed knife have been re-checked ................. Nm. The screws tightening torque to the rear fixed knife have been re-checked ................. Nm. The screws tightening torque to the rotating knives have been re-checked ................. Nm. The screws tightening torque to the third fixed knife have been re-checked ................. Nm. The screws tightening torque to the fourth fixed knife have been re-checked................. Nm.

Inspection done by Date: ........ / ........ 20 ........ Name: ........................................................................20 - 30 hours after first start

The hex screws tightening torque to bearing caps for the cuttershaft plummer blocks checked .............. Nm. The socket cap screws tightening torque to plummer blocks against cutter housing checked .............. Nm. The socket cap screws tightening torque to upper bracket for gas spings on hopper checked .............. Nm. The drive belt condition have been checked. The drive belt tension have been checked. The drive belt tension have been adjusted.

Inspection done by Date: ........ / ........ 20 ........ Name: ........................................................................

2 Service and maintenance schedule 2000-11-28

InspectionNOTE! All inspection of the machine must be done by trained personnel.

Daily inspectionCheck the emergency stop function of the machine.Check that the flap/flaps in the hopper is intact. Change a damaged flap at once.

Weekly inspectionCheck all electrical cables on the machine. There must never be any damaged cables, loose cables, termin-als or components. Call the person responsible for safety, maintenance and service at once.Check the safety system of the machine. Check all the functions of the safety systems. Please refer to chapter4 Safety system in the instruction manual.Sign checks when they have been approved. If there are any notes or faults, contact the person responsiblefor safety, maintenance and service at once....... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: .............. / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... 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...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........ ...... / ..... 20 ..... Sign: ........



























































Monthly inspectionCheck the drive belts condition.Granulator with time delayed doorlock, opening of hopper and screen box. Check that the door-, doors, hop-per and screen box not can be opened or operated, before 2-3 minutes after the granulator have stopped.Granulator with band conveyor. Check the bands wear and its position on the rollers. The band must notmove obliquely!Granulator with pneumatic. Empty the water separator and check the oil level to poss. mist-lubrication....... / ..... 20 ...... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 tim

Time delay OK Band conv. OK Water separator emptied Oil level OK Sign: ................ / ..... 20 ...... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 tim
























Time delay OK Band conv. OK Water separator emptied Oil level OK Sign: ..........


...... / ..... 20 ...... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 timTime delay OK Band conv. OK Water separator emptied Oil level OK Sign: ..........





























Every 6 month or 1000 running hoursCheck the drive belts condition and belt tension.Lubricating of the cutter shaft bearings, electrical motor, roll feeder and optional equipment.Check the socket cap screws tightening torque to the cutter shaft plummer blocks.Check the socket cap screws tightening torque, to the upper bracket for gas spings on hopper.Check the oil level in worm gear to the roll feeder.Check the lubrication of spindle to the hopper screw jack.Check the screws tightening torque to friction clutch, cutter pulley and poss. flywheel. NOTE! The tighteningtorque depends of the granulator motor size....... / ..... 20 ...... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours

Lubrication Cutter shaft Electric motor Roll feeder Optional equipmentTightening torque Plummer block/cutter housing Bearing caps Bracket gas springs

Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OKFriction clutch cutter pulley OK Friction clutch cutter pulley adjustedFriction clutch flywheel OK Friction clutch flywheel adjusted Sign: ...........

...... / ..... 20 ...... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hoursLubrication Cutter shaft Electric motor Roll feeder Optional equipmentTightening torque Plummer block/cutter housing Bearing caps Bracket gas springs













Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OKFriction clutch cutter pulley OK Friction clutch cutter pull

rapid granulator manual

Documents

screen box

granule bin

daily inspection

daily maintenance

safety systems

safety rules

electrical connection

air connection