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RCS2/RCS2CR/RCS2W Thin and Small Actuator Rod Type/Table Type
First Step Guide Seventh Edition Thank you for purchasing our product. Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to this First Step Guide to ensure correct use. This Instruction Manual is original. • Using or copying all or part of this Instruction Manual without permission is prohibited. • The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check This product is comprised of the following parts if it is of standard configuration. If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.) No. Part Name Model Quantity Remarks
1 Main Body Refer to “How to read the model plate”, “How to read the model No.”
1
Accessories 2 Motor · Encoder Cable*1 1 3 First Step Guide 1
4 Instruction Manual (DVD)
1
5 Safety Guide 1
*1 Please refer to [Wiring] for the applicable cables.
2. How to read the model plate 3. How to read the model No. 3.1 Rod Type
R C S 2 - R N 5 N - I - 6 0 - 2 . 5 - 5 0 - T 2 - P - K 1 - * *
3.2 Table Type
R C S 2 - T C A 5 N - I - 6 0 - 2 . 5 - 5 0 - T 2 - P - K 1 - * *
[Refer to the catalog or Instruction Manual (DVD) for specification details.] Note 1 This maybe displayed for the manufacturing reason.
(This is not to indicate the manufacturing model code.)
Precautions in Handling 1. Handling of Robot 1.1 Handling of the Packed Product
Unless otherwise specified, the actuator is shipped with each axis packaged separately. • Do not damage or drop. The package is not applied with any special treatment that enables it to resist
an impact caused by a drop or crash. • Transport a heavy package with at least more than two operators. Consider an appropriate method for
transportation. • Keep the unit in horizontal orientation when placing it on the ground or transporting. Follow the
instruction if there is any for the packaging condition. • Do not step on the package. • Do not put any load that may cause a deformation or breakage of the package.
1.2 Handling of Robot without Package • Do not transport the actuator by holding the cable or move it by pulling the cable.
• When carrying the actuator, exercise caution not to bump it against nearby objects or structures. • Hold the body base when transporting the actuator. • Do not give any unnatural force to any of the sections in the actuator.
2. Handling in Assembled Condition • Fix the robot rod and table in advance to a transportation to avoid the rod and table moving accidently. • Instruction for adjustment in installation or joining to the test run of product operation. • If any end of the actuator is overhanging, secure it properly to avoid significant movement due to
external vibration. • If the actuator assembly is transported without the ends being secured, do not apply an impact of 0.3G
or more. • When suspending the mechanical equipment (system) with ropes, avoid applying force to actuator,
etc. Also, avoid the cables being pinched or caused an excessive deformation.
Installation Environment, Storage Environment 1. Installation Environment
Do not use this product in the following environment. Generally speaking, it should be an environment where a worker can work without any protective gear. Also make sure to keep enough work space necessary for maintenance. • Location exposed to radiant heat from a huge heat source such as the heat treatment • Location where the surrounding air temperature exceeds the range of 0 to 40°C • Location where condensation occurs due to abrupt temperature changes • Location where relative humidity exceeds 85%RH • The product possesses dust proof and drip proof performances of a protection structure of IP52.
(Dust and drip proof type: Models with NB at the end of model code) • It possesses the dust-proof performance of IP50 protection structure.
(Dust-proof type: Models with N at the end of model code) • Location exposed to direct sunlight • Location exposed to corrosive gases or combustible gases • Location exposed to significant amount of dust, salt or iron powder (Outside of ordinary assembly
plant) (excludes dust for Dust-proof type) • Location where water, oil (includes oil mist and cutting fluid) or chemical is splashed • Location where the product main body receives vibration or hit impact When using the product in any of the locations specified below, provide a sufficient shield. • Place subject to electrostatic noise • Location where exposed to the influence of strong electric or magnetic field • Location where exposed to the influence of ultraviolet or radiant rays Clearance necessary for maintenance inspection work
2. Storage and Preservation Environment • The storage and preservation environment should comply with the same standards as those for the
installation environment. In particular, when the machine is to be stored for a long time, pay close attention to environmental conditions so that no dew condensation forms. Unless specially specified, moisture absorbency protection is not included in the package when the machine is delivered. In the case that the machine is to be stored and preserved in an environment where dew condensation is anticipated, take the condensation preventive measures from outside of the entire package, or directly after opening the package.
• In the storage and preservation for up to 1 month, it can endure in the temperature at 60°C at maximum. For the storage and preservation longer than that, keep the temperature at 50°C at maximum.
• Storage and preservation should be performed in the horizontal condition. In the case it is stored in the packaged condition, follow the posture instruction if any displayed on the package.
Names of the Parts 1. Rod Type
1.1 Short Type (Nut Attachment Type) RCS2-RN5N • Incremental type equipped without brake
• Incremental type brake-equipped
Model
Serial number
MODEL RCS2-RN5N-I-60-2.5-50-T2-P-K1
SERIAL No.100090266 MADE IN JAPAN
250mm
Warning: Operation of this equipment requires detailed installation and operation instructions which are provided on the DVD Manual included in the box this device was packaged in. It should be retained with this device at all times.
A hard copy of Manual can be requested by contacting your nearest IAI Sales Office listed at the back cover of the Instruction Manual or on the First Step Guide.
<Series> Standard type RCS2 Cleanroom type RCS2CR Dust and drip proof type
RCS2W <Type> Short Type
(Nut Attachment Type) RN5N, RN5NB
Short Type (Tapped-Hole Attachment Type) RP5N, RP5NB
Single Guide Type GS5N, GS5NB
Double Guide Type GD5N, GD5NB
Slide Unit Type SD5N, SD5NB
<Encoder Type> A : Absolute I : Incremental
<Motor Type> 60 : 60W
Identification for IAI use only Note 1 <Option> B : Brake-equipped type K1 : Cable Exit on Left Side K2 : Cable Exit on Front Side K3 : Cable Exit on Right Side VL : L-Shaped Type Vacuum
Joint WP : IP52 Applicable Type (Note 2) CE : CE Marking
<Cable Length> N : None P : 1m S : 3m M : 5m X□□ : Specified Length R□□ : Robot Cable
<Applicable Controller> T2 : SCON
SSEL XSEL-P/Q
<Stroke>
<Lead> 2.5/5.0/10.0
<Series> <Type> Short Type Compact Type
TCA5N Wide Type
TWA5N Flat Type
TFA5N <Encoder Type> A : Absolute I : Incremental
<Motor Type> 60 : 60W
Identification for IAI use only (Note 1)
<Option> B : Brake-equipped type K1 : Cable Exit on Left Side K2 : Cable Exit on Front Side K3 : Cable Exit on Right Side CE : CE Marking
<Cable Length> N : None P : 1m S : 3m M : 5m X□□ : Specified Length R□□ : Robot Cable
<Applicable Controller> T2 : SCON
SSEL XSEL-P/Q
<Stroke> <Lead> 2.5/5.0/10.0
Front Rear
Right Side
Left Side
Main Body (Aluminum Frame)Rod End Fitting
Connector Cover
ActuatorCable
Connector cover
Actuator cable
Main body
Rear side
Top side
Bottom
[Refer to the catalog or Instruction Manual (DVD) for specification details.] Note 1 This maybe displayed for the manufacturing reason. (This is not to indicate the manufacturing model code.) Note 2 As RCS2W-RN5NB, RP5NB, GS5NB, GD5NB and SD5NB are applicable for IP52, it is not necessary to
indicate Option WP. (Note) Absolute type (Model code: A) and brake-equipped type (Model code: B) are not prepared in the standard
type slide unit RCS2-SD5N, cleanroom type RCS2CR and dust-proof type RCS2W. (Note) Front exit (K2) is not prepared in cleanroom type RCS2CR and dust-proof type RCS2W. (Note) Front exit (K2) is the standard specification of cable ejecting for the standard type slide unit RCS2-SD5N.
There is no rear exit prepared. Also, the standard specification for the cleanroom type RCS2CR-SD5N and dust-proof type RCS2W-SD5N, SD5NB slide units is left exit (K1).
• Absolute type without brake and brake-equipped 1.2 Short Type (Tapped-Hole Attachment Type)
RCS2-RP5N • Incremental type equipped without brake
• Incremental type brake-equipped
• Absolute type without brake and brake-equipped 1.3 Single Guide Type
RCS2-GS5N • Incremental type equipped without brake
• Incremental type brake-equipped
• Absolute type without brake and brake-equipped
1.4 Double Guide Type RCS2-GD5N
• Incremental type equipped without brake
• Incremental type brake-equipped
• Absolute type without brake and brake-equipped
1.5 Slide Unit Type RCS2-SD5N
1.6 Cleanroom Type and Dust-proof Type
Short Types (Nut Attachment Types) RCS2CR, RCS2W-RN5NB • Incremental type equipped without brake
Opposite side of motor Motor side
Left
Right
Connector cover
Cable
Rear cover
Actuator (aluminum frame)
Bellows
End bracket
Cleanroom Type : Air joint TypeDust and drip proof type : Air inlet/outlet port
RCS2CR, RCS2W-RN5N • Incremental type equipped without brake
Bellows
Rod end bracket
Actuator (aluminum frame)
Rear cover
Cable
Connector cover
Cleanroom Type : Air Vacuum Joint Type
Dust-proof type (Splash proof) : Air inlet/outlet port
Motor side
Left
Right
Opposite side of motor
1.7 Cleanroom Type and Dust-proof Type
Short Types (Tapped-hole Attachment Types) RCS2CR, RCS2W-RP5NB • Incremental type equipped without brake
Motor side
Cable
Rear cover
Opposite side of motor
Left
Right
Connector cover
Actuator (aluminum frame)
Bellows
End bracket
Cleanroom Type : Air joint TypeDust and drip proof type : Air inlet/outlet port
Connector cover
Actuator cable
Main body
Rear side
Top side
Bottom
Front Rear
Right Side
Left Side
Connector Cover
Main Body (Aluminum Frame)Rod End Fitting
ActuatorCable
Connector cover
Actuator cable
Main body
Rear side
Top side
Bottom
Connector cover
Actuator cable
Main body
Rear side
Top side
Bottom
Front Rear
Right Side
Left Side
Guide BracketMain Body (Aluminum Frame)
Connector Cover
ActuatorCable
Connector cover
Actuator cable
Main body
Rear side
Top side
Bottom
Connector cover
Actuator cable
Main body
Rear side
Top side
Bottom
Front Rear
Right Side
Left SideConnector Cover
Guide Bracket Main Body (Aluminum Frame)
ActuatorCable
Connector cover
Actuator cable
Main body
Rear side
Top side
Bottom
Connector cover
Actuator cable
Main body
Rear side
Top side
Bottom
Front Rear
Right Side
Left Side
Connector Cover
Guide BracketGuide Bracket
Actuator cable
RCS2CR, RCS2W-RP5N • Incremental type equipped without brake
Motor side
Left
Right
Opposite side of motor
Bellows
Rod end bracket
Actuator (aluminum frame)
Rear cover
Cable
Connector cover
Cleanroom Type : Air Vacuum Joint Type
Dust-proof type (Splash proof) : Air inlet/outlet port
1.8 Cleanroom Type and Dust-proof Type
Single Guide Types RCS2CR, RCS2W-GS5NB • Incremental type equipped without brake
Opposite side of motor Motor side
Left
Right
Connector cover
Cable
Rear cover
Actuator (aluminum frame)
Bellows
Guide bracket
Cleanroom Type : Air joint TypeDust and drip proof type : Air inlet/outlet port
Bellows
RCS2CR, RCS2W-GS5N • Incremental type equipped without brake
Motor side
Left
Right
Opposite side of motor
Bellows
Guide bracket
Bellows Actuator (aluminum frame)
Rear cover
Cable
Connector cover
Cleanroom Type : Air Vacuum Joint Type
Dust-proof type (Splash proof) : Air inlet/outlet port
1.9 Cleanroom Type and Dust-proof Type
Double Guide Types RCS2CR, RCS2W-GD5NB • Incremental type equipped without brake
Opposite side of motor Motor side
Left
Right
Connector cover
Cable
Rear cover
Actuator (aluminum frame)
Bellows
Cleanroom Type : Air joint TypeDust and drip proof type : Air inlet/outlet port
Bellows
Guide bracket
Bellows
RCS2CR, RCS2W-GD5N • Incremental type equipped without brake
Motor side
Left
Right
Opposite side of motor
Bellows
Bellows
Guide bracket
Bellows
Actuator (aluminum frame)
Rear cover
Cable
Connector cover
Cleanroom Type : Air Vacuum Joint Type
Dust-proof type (Splash proof) : Air inlet/outlet port
1.10 Cleanroom Type and Dust-proof Type
Slide Unit Types RCS2CR, RCS2W-SD5NB • Incremental type equipped without brake
Opposite side of motor Motor side
Left
Right
Connector cover
Actuator (aluminum frame)
Guidebracket
Cleanroom Type : Air joint TypeDust and drip proof type : Air inlet/outlet port
Bellows×6
Cable
RCS2CR, RCS2W-SD5N • Incremental type equipped without brake
Cable
Motor sideOpposite side of motor
Left
Right
Bellows×6
Actuator (aluminum frame)
Connector cover
Cleanroom Type : Air Vacuum Joint Type
Dust-proof type (Splash proof) : Air inlet/outlet port
Guide bracket
2. Table Type 2.1 RCS2-TCA5N
• Incremental type equipped without brake
• Incremental type brake-equipped
• Absolute type without brake and brake-equipped
2.2 RCS2-TWA5N • Incremental type equipped without brake
• Incremental type brake-equipped
• Absolute type without brake and brake-equipped
2.3 RCS2-TFA5N • Incremental type equipped without brake
Connector cover
Cable
Main body (Aluminum frame)
Front plate
Right Side
Left Side
RearFront
Actuator table
Right Side
Left Side
RearFront
Connector cover
Main Body (Aluminum Frame)
Front PlateCable
Actuator table
Right Side
Left Side
RearFront
Front Plate
Main Body (Aluminum Frame)
Cable
Connector cover
Actuator table
Right Side
Left Side
Actuator Cable
Main Body
Rear
Connector Cover
Connector cover
Actuator cable
Main body
Rear side
Right Side
Left Side
Rear side
Right Side
Left Side
Connector cover
Actuator cable
Main body
Connector Cover
Actuator Cable
Main Body
Right Side
Left Side
Rear
• Incremental type brake-equipped
• Absolute type without brake and brake-equipped
Attachment Refer to the Instruction Manual (DVD) for the attachments of the actuator and loads. Rod Type RN5N and RP5N are not equipped with anti-rotation feature. Prepare an anti-rotation tool and attach it following the instruction manual. [Precautions for Attachments]
No. Item Precautions
1 Attachment Surface • Make sure the platform to install the table type TCA5N, TWA5N and TFA5N possesses enough stiffness so it would not generate vibration.
• Secure the space where maintenance work can be performed.
2 Tapped Hole • On the tapped holes in the main body, there are set screws attached on to avoid dust from getting inside the body. When installing, remove the set screw on the tapped hole used for installation.
3 Bolts to be used • For the bolts to be used, a high-tensile bolt complying with ISO-10.9 or more is recommended.
• Select screws with the thread length less than the mating length to the holes when using the tapped holes on GS5N (B), GD5N (B) or SD5N (B).
• Please note some of the tapped holes on GS5N (B), GD5N (B) and SD5N (B) are through holes. Exercise precaution so the screw tips do not exceed the surface.
• For the actuator mounting, use a bolt with the dimension of its effective mating length to the tapped hole size as stated below.
(Rod Type) If female screw hole in aluminum → thread length 2 times longer than nominal diameter
(However, if the depth of the bolt hole is less than 2 times, the thread length should be that of the hole depth.)
(Table Type) Have 6.5mm or more for the effective mating length. However, the thread length should be of the hole depth.
4 Tightening Torque • Please follow the specification values stated in the Instruction Manual (DVD) for the tightening torque. Failure to do so may cause an operation problem.
5 Load Moment and Overhung length
• Make sure to follow the specified values stated in the Instruction Manual (DVD) for the load moment and the overhung length of the table type TCA5N, TWA5N and TFA5N. Failure to do so may cause abnormal vibration or noise, and also may remarkably shorten the product life.
6 Load Attachment to Rod Please do not apply any external force from other than rod moving direction (radial load) to the rod. Any perpendicular or radial force to the rod may cause damage to the actuator or operation problem. Equip an actuator with a guide or an external guide if any external force from other direction than the rod moving direction is applied.
Wiring For the controller, only the dedicated controller manufactured by our company can be used. Use the dedicated cable enclosed in the package when connecting the actuator and the controller. [Connection to the XSEL-P/Q, SCON and SSEL controller]
Caution: The connector on the actuator cable for Dust-proof Type is not treated for dust and water-proof. Conduct the connection of the connectors to the motor/encoder cables in an environment with no dust or water. (Actuator cable length of Dust-proof Type: 2m)
Dedicated Connection Cable • Motor Cable CB-RCC-MA***/Encoder Cable Robot Cable CB-RCC-MA***-RB • Encoder Cable CB-RCS2-PA***/Encoder Cable Robot Cable CB-X3-PA***
*** shows the cable length. The max. length should be 30m. Example) 080=8m
[Prohibited Items in the Cable Processing]
• Do not pull or bend forcibly the cable so as not to give any extra load or tension to the cable. • Do not process the cable to extend or shortening by means of cutting out, combination or connecting
with another cable. • Have a sufficient radius for bending to avoid stress being applied to one place. • Do not let the cable bend, kink or twist. • Do not pull the cable with a strong force. • Do not let the cable receive a turning force at a single point. • Do not pinch, drop a heavy object onto or cut the cable. • When fixing the cable, provide a moderate slack and do not tension it too tight.
• Separate the I/O line, communication line and power line from each other. Do not put them in the same duct. Follow the instructions below when using a cable track. • If there is an indication to the cable for the space factor in a cable track, refer to the wiring instruction
given by the supplier when storing the cable in the cable track. • Avoid the cables to get twined or twisted in the cable track, and also to have the cables move freely
and do not tie them up. (Arrange the wiring so the cables are not to be pulled when bent.) Do not pile up cables. It may cause faster abrasion of the sheaths or cable breakage.
Note : • When the cable is connected or disconnected, make sure to turn off the power to the controller.
When the cable is connected or disconnected with the controller power turned ON, it might cause a malfunction of the actuator and result in a serious injury or damage to the machinery.
• When the connector connection is not correct, it would be dangerous because of a malfunction of the actuator. Make sure to confirm that the connector is connected correctly.
Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan
TEL +81-54-364-5105 FAX +81-54-364-2589
website: www.iai-robot.co.jp/
Ober der Röth 4, D-65824 Schwalbach am Taunus, Germany
TEL 06196-88950 FAX 06196-889524
SHANGHAI JIAHUA BUSINESS CENTER A8-303, 808, Hongqiao Rd. Shanghai 200030, China
TEL 021-6448-4753 FAX 021-6448-3992
website: www.iai-robot.com
Technical Support available in USA, Europe and China
Head Office: 2690 W. 237th Street, Torrance, CA 90505
TEL (310) 891-6015 FAX (310) 891-0815
Chicago Office: 110 East State Parkway, Schaumburg, IL 60173
TEL(847) 908-1400 FAX (847) 908-1399
TEL (678) 354-9470 FAX (678) 354-9471
website: www.intelligentactuator.com
Atlanta Office: 1220 Kennestone Circle, Suite 108, Marietta, GA 30066
825 PhairojKijja Tower 12th Floor, Bangna-Trad RD., Bangna, Bangna, Bangkok 10260, Thailand
TEL +66-2-361-4458 FAX +66-2-361-4456
Steel Strap(Piano Wire)
Tie them up softly.
Do not use spiral tube in any position where cables are bent frequently.
Power Line
Duct
I/O Line
(Flat Cable, etc.)
Manual No.: ME3715-7A
RCS2, RCS2CR, RCS2W-××
Dedicated Connection Cable
(Connect RCS2, RCS2CR, RCS2W-×× Wwith
the dedicated controller)
r
r
Dedicated Controller
Robot Cable
r = 58mm or more (Movable Use)
Standard Cable
r = 93mm or more (Fixed Use)
Apply a robot cable for moveable area.
XSEL-P/Q
SCON
SSEL
Rear side
Right Side
Left Side
Connector cover
Actuator cable
Main body
Connector Cover
Actuator Cable
Main Body
Right Side
Left Side
Rear