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FACTS AT A GLANCE SITUATION ANALYSIS INNOVATION STRATEGY RESULTS LOOKING AHEAD LINKS
Des Moines WRA cuts energy consumption by 20% with Infor EAM Enterprise
Customer Innovation Study
“The results have been spectacular. Infor EAM
Enterprise helps us implement a wide range of
maintenance best practices that quadrupled
the productivity of our maintenance operations.”
Bill Millerrisk and reliability manager, Des Moines Metropolitan Wastewater Reclamation Authority
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Situation analysis
Faced a significant challenge managing energy consumption across multiple WRA facilities.
Lacked an accurate view of each asset’s performance and the ability to quantify its
energy consumption.
Needed a predictive maintenance methodology with intelligent analytics, visualization, and
management capabilities to find the root cause of sub-optimal performance and correct it.
Innovation strategy
Needed a proven partner to provide top-tier functionality for improved visibility and control
of energy consumption.
Selected Infor EAM Enterprise to support a set of maintenance best-practice policies
to create a solid foundation for running each facility and ensuring clear visibility into each
asset’s performance.
Chose Infor EAM Asset Sustainability and Infor EAM Advanced Reporting modules to provide
better analytics and measurement capabilities for asset and cost management.
Results
Gained an efficient energy management analytic capability to easily identify lesser
performers and correct the situation.
Created a system for capturing power consumption across a broad range of operating
conditions and built a detailed profile for each asset.
Fine-tuned processes so that the maintenance team could maximize the time spent
on ensuring efficient plant operations.
Minimized exposure to higher electricity costs by driving consumption to the lowest
rate periods.
Facts at a glanceOrganizationDes Moines WRA
HeadquartersDes Moines, IA
IndustryPublic sector/
Metropolitan utility
Products and servicesInfor® EAM Enterprise,
Infor EAM Asset Sustainability,
Infor EAM Advanced Reporting
Employees107
Total net position$279,492,186
Web sitewww.dmmwra.org
Implementation partnersInfor Consulting Services
Stratum Consulting Partners
Asynerlytics, LLC
FACTS AT A GLANCE SITUATION ANALYSIS INNOVATION STRATEGY RESULTS LOOKING AHEAD LINKS
High level impact
$250,000reduction in annual energy
costs, a 20% savings
$30,000savings in one month,
accomplished by coordinating
maintenance tests with low
demand times
20%
extension in equipment
life expectancy
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Measure well, manage better
Situated in Iowa’s capital, the Des Moines Metropolitan
Wastewater Reclamation Authority (WRA) recycles
wastewater from a growing population of over 500,000
people located across the greater Des Moines area.
In recent years, nearly 50% of the city’s monthly power
costs were attributed to the WRA’s energy consumption.
With a monthly electricity bill of over $100,000, WRA knew
that it had to manage and reduce this expense.
Bill Miller, risk and reliability manager at the WRA, knew
he had a massive challenge on his hands. The energy
consumption had a significant negative economic and
environmental impact. It was clear that the WRA needed
to operate more efficiently and maintain its assets in a way
that supported peak performance.
“We adopted the saying that ‘you can’t manage what you
can’t measure,’ and began identifying what we needed
to quantify in order to provide an accurate picture of how
each component in the environment was performing,” he
says. For the necessary visibility and control, Miller created
a three-tier architecture: a top-tier to provide intelligent
analytics, visualization, and management capabilities;
a middle-tier data repository to store all the information
gathered from assets; and a base layer to collect real-time
data from individual assets.
“After doing my
due diligence, I
had absolutely no
hesitation selecting
solutions from Infor
to provide all of the
top-tier components”
Bill Millerrisk and reliability manager, Des Moines WRA
FACTS AT A GLANCE SITUATION ANALYSIS INNOVATION STRATEGY RESULTS LOOKING AHEAD LINKS
Reducing energy costs with an asset management system
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A tough challenge successfully met
Solutions from the vendors Rockwell and Hach WIMS
provided the lower two tiers. Infor® executed the top
tier, implementing Infor EAM Enterprise around a set of
maintenance best-practice policies to provide a solid
foundation for running each WRA facility. Infor EAM Asset
Sustainability and Infor EAM Advanced Reporting modules
provided an enhanced set of tightly integrated capabilities.
The comprehensive history from Infor EAM Enterprise for
each unit creates a detailed analysis of the root cause of
sub-optimal performance. Infor EAM Enterprise’s asset
sustainability feature provides the WRA with powerful
energy management analytics, so it can easily identify
lesser performers and formulate a strategy to improve them.
A multi-dimensional approach
Infor EAM Enterprise provides a plant-level perspective of
the performance of each of WRA’s units to ensure that at
any given point in time, the combination of assets helps
the whole facility run optimally.
Because utility rates vary depending on peak demand times,
the WRA uses Infor EAM Enterprise to control flow rates and
avoid spikes that would expose the organization to higher
electricity rates.
Spotting lesser performers with analytic capabilities
By using data from EAM Enterprise, the WRA
saved $30,000 in one month alone by selecting
off-peak demand times to power-up hefty
horsepower equipment for maintenance testing.
FACTS AT A GLANCE SITUATION ANALYSIS INNOVATION STRATEGY RESULTS LOOKING AHEAD LINKS
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Value realized
Despite growing communities and escalating energy costs,
the Des Moines Metropolitan WRA continues to reduce its
utility charges dramatically. Miller says, “Just on energy costs
alone, we’ve been able to reduce our original payment by
over $250,000 a year and we’re seeing monthly bills now
drop to as low as $65,000 versus the previous average of
over $100,000.”
Infor EAM Enterprise has helped WRA meet an important
imperative. WRA has reduced its carbon footprint
significantly with Infor EAM Enterprise, and it has become
one of the first organizations in the country to achieve PAS
55 Certification, an international standard that focuses on
the optimal management of physical assets.
Maintenance productivity quadrupled
Infor EAM Enterprise captures the problem, cause, and
resolution of all issues at the work-order level. As a result,
maintenance productivity has quadrupled. In addition,
WRA used Infor EAM Enterprise’s bar-coding module
to identify every asset across the mile-long plant and in
storerooms, enabling a drop in inventory levels from $1
million to about $200,000. “Infor EAM Enterprise provides
the necessary usage and turnover reports to allow me
to take $800,000 of parts off the shelves and return them
to suppliers,” says Miller.
Realizing dramatic savings through smart performance
Detailed impact
400%
improvement in maintenance
operations productivity
$800,000reduction in inventory
553,924kgdrop in annual CO2 emissions,
a significant reduction
$17cost per hour savings in process
air blower energy consumption
$1millionin conservation grants
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Meeting future challenges with a visionary partner
The Wastewater Reclamation Authority benefits from
additional Infor solutions, which include: Infor EAM Mobile,
Infor EAM GIS, Infor Ming.le™, and Infor ION®. “The strength
of the Infor solutions portfolio is incredible and having
each component already integrated is fantastic. If we
can imagine it, Infor usually finds a way for us to make it
a reality,” says Miller.
The combination has helped make WRA a world-class
organization. Recently, the governor of Iowa awarded WRA
with the prestigious Environmental Excellence Award for
the use of Infor Enterprise Asset Sustainability. WRA has
found additional benefits from its energy conservation
efforts. Last year, it brought in four grants that totaled well
over $1 million, with much of this directly attributable to
the implementation of Infor Enterprise Asset Sustainability.
Miller is confident Infor will help WRA meet its future
challenges. “Infor is a very forward-looking organization.
The company is a visionary in the field of asset
sustainability. It definitely leads the pack and continues
to come out with some of the greatest add-on features
imaginable. I’ve seen just about every so-called competitor
in the business over the last few years, but it’s always Infor
that continues to impress me,” Miller says.
“Infor is a very forward
looking organization;
the company is
a visionary in the field
of asset sustainability.
It definitely leads
the pack and continues
to come out with
some of the greatest
add-on features
imaginable. I’ve seen
just about every
so-called competitor
in the business over
the last few years
but it’s always Infor
that continues
to impress me.”
Bill Miller risk and reliability manager, Des Moines WRA
FACTS AT A GLANCE SITUATION ANALYSIS INNOVATION STRATEGY RESULTS LOOKING AHEAD LINKS
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Cost Savings for
Des Moines WRA
Hear how the Des Moines WRA uses
Infor EAM to drop their inventory rates
from $1 million to $200,000 and how
using Infor Ming.le™ will allow them
to communicate with each other at
the same speed saving hours of time.
Watch the video >
Read more >
Infor Excellence in Action Awards
Des Moines WRA won the 2012 Infor Excellence in
Action award for Innovation.
Read more >
Analysts & Media on Track with Infor Ming.le
Infor Ming.le, the next-gen enterprise collaboration platform,
has been stirring excitement among analysts and media.
Look for section titled “Government Technology:
Asset Management Meets Social Media”.
Read more >
Links
FACTS AT A GLANCE SITUATION ANALYSIS INNOVATION STRATEGY RESULTS LOOKING AHEAD LINKS
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FACTS AT A GLANCE SITUATION ANALYSIS INNOVATION STRATEGY RESULTS LOOKING AHEAD LINKS