read this manual carefully! it contains important …authorized yamaha golf car dealer will, free of...

52
LIT-19626-19-16 JC0-F8199-30 4 STROKE PERSONAL TRANSPORT VEHICLE YDRA ! OWNER’S / OPERATOR’S MANUAL READ THIS MANUAL CAREFULLY! It contains important safety information. ©2019 Yamaha Golf-Car Company

Upload: others

Post on 27-Sep-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

LIT-19626-19-16 JC0-F8199-30 Printed in U.S.A

2015-KCC

4 STROKE PERSONAL TRANSPORT VEHICLE

YDRA

!

OWNER’S / OPERATOR’SMANUAL

READ THIS MANUAL CAREFULLY!It contains important safety information.

Yamaha Motor Corporation USA800-962-7926

JC0-F8199-30

JC0-F8199-30_cover.qxp_LIT_19626_00_81 cover.qxd 2/19/15 3:08 PM Page 1

©2019 Yamaha Golf-Car Com

pany

Page 2: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

JC0-F8199-30_cover.qxp_LIT_19626_00_81 cover.qxd 2/19/15 3:08 PM Page 2

©2019 Yamaha Golf-Car Com

pany

Page 3: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

INTRODUCTIONCongratulations on your purchase of aYamaha Personal Transport Vehicle(PTV). This manual contains informationyou will need for proper operation, maintenance, and care of your PTV. A thorough understanding of these simpleinstructions will help you to obtain maximum enjoyment from your newYamaha.

If you have any questions about theoperation or maintenance of your PTV,please consult a Yamaha dealer.

Yamaha Motor Corporation USA

YDRA PTV Owner's/Operator's Manual© 2015 by Yamaha Motor Corporation

USA1st edition

All rights reserved. Any reprintingor unauthorized use without the

written permission ofYamaha Motor Corporation USA

is expressly prohibited.Printed in U.S.A.

P/N LIT-19626-19-16

iJC0

JC0-F8199-30

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 1

©2019 Yamaha Golf-Car Com

pany

Page 4: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

ii JC0

IMPORTANT MANUAL INFORMATION

TIPYamaha continually seeks advancements in product designand quality; therefore, while thismanual contains the most currentproduct information available at thetime of printing, there may be minordiscrepancies between your PTVand this manual. If you have anyquestions concerning this manual,please consult your Yamaha dealer.

Read and understand this manualcompletely before operating yourPTV. This manual should beconsidered a permanent part ofyour PTV and should remain withthe PTV when resold.

Particularly important information isdistinguished in this manual by the following notations:

This is the safety alert symbol. It isused to alert you to potentialpersonal injury hazards. Obey allsafety messages that follow thissymbol to avoid possible injury ordeath.

A WARNING indicates a potentiallyhazardous situation which, if notavoided, could result in death orserious injury.

A NOTICE indicates specialprecautions that must be taken toavoid damage to the PTV or otherproperty.

TIPA TIP provides key information tomake procedures easier or clearer.

NOTICE

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 2

©2019 Yamaha Golf-Car Com

pany

Page 5: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

iiiJC0

1

WARRANTY

CONTENTS

1

IMPORTANT LABELS 2

SAFETY CONSIDERATIONS 4

MAINTENANCE 8

STORAGE

SPECIFICATIONS

9

WIRING 11

OPERATION 7

PRE-OPERATION CHECKS 6

CONTROLS 5

OPERATOR SAFETY 3

10

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 3

©2019 Yamaha Golf-Car Com

pany

Page 6: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

1-1 JC0

WARRANTY

LIMITED 4-YEAR PERSONAL TRANSPORT VEHICLE LIMITED WARRANTY

Yamaha Golf-Car Company hereby warrants that anynew YDRA gas or YDRE electric Yamaha PersonalTransport Vehicle (PTV) purchased from an authorizedYamaha golf car dealer in the United States will befree from defects in material and workmanship forFOUR years from date of purchase, subject to thestated limitations.

DURING THE PERIOD OF WARRANTY anyauthorized Yamaha golf car dealer will, free of charge,repair or replace, at Yamaha’s option, any part adjudgeddefective by Yamaha due to faulty workmanship ormaterial from the factory. Parts used in warranty repairswill be warranted for the balance of the vehicle’swarranty period. All parts replaced under warrantybecome property of Yamaha Golf-Car Company.

GENERAL EXCLUSIONS from this warranty shallinclude any failures caused by: a. Abnormal strain, neglect, or abuse, including lack

of proper maintenance, and use contrary to theOwner’s/Operator’s Manual instructions.

b. Accident or collision damage. c. Installation of parts or accessories that are not

original equipment. d. Fading, rust, or deterioration due to exposure or

ordinary wear and tear. e. Modifications or alterations that affect the car’s

condition, operation, performance, or durability, orwhich makes the car serve a purpose other thanuse as a PTV.

f. Damage due to improper transportation. g. Acts of God, i.e. lightning, hail damage, flooding,

fire, etc.

WARRANTY COVERAGE: Year 1: The first year of warranty shall cover the

entire vehicle except for the SpecificExclusions below.

Year 2: The second year exclusions are the YDRAbattery, body parts, seats, mats, bumperassembly, bag carrier, scorecard holder, trim,and the Specific Exclusions below.

Year 3: The third year exclusions include the secondyear exclusions, plus the control cables andelectrical system (except electronic speedcontroller, battery charger, and electric motor),and the Specific Exclusions below.

Year 4: The fourth year of the warranty covers onlythe electric motor, speed controller, batterycharger, and transaxle on the YDRE and theengine, clutch system (except drive belt), andtransaxle on the YDRA.

SPECIFIC EXCLUSIONS: Specific exclusions fromthis warranty shall include the following:• Electric car batteries, which are covered under a

separate warranty.• Any parts replaced due to normal wear or routine

maintenance, including oil and air filter elements,tire wear, spark plugs, starter and clutch drive belts.

• Any charges incurred in transporting a golf car orcharger to and from an authorized Yamaha golf cardealer for service or in performing field service arealso excluded from this warranty.

• Gasoline powered golf car starting batteries onvehicles equipped with a golf course GPS device,or any other device with a high parasitic currentdraw, unless the vehicle is equipped from thefactory with an optional deep cycle starting battery.

THE CUSTOMER’S RESPONSIBILITY under thiswarranty shall be to:1. Operate and maintain the PTV and charger as

specified in the appropriate Owner’s/Operator’sManual;

2. Give notice to an authorized Yamaha golf cardealer of any and all apparent defects within ten(10) days after discovery, and make the vehicle orcharger available at that time for inspection andrepairs by the dealer’s authorized representative.

WARRANTY TRANSFER: Any transfer of warrantymust take place within the first three years of theoriginal in-service date of the vehicle. The vehiclemust be re-registered by an authorized Yamaha Golf-Car Dealer within 30 days of transfer. A fee may becharged for the transfer of the warranty.

YAMAHA GOLF-CAR COMPANY MAKES NOOTHER WARRANTY OF ANY KIND, EXPRESSEDOR IMPLIED. ALL IMPLIED WARRANTIES OFMERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE WHICH EXCEED THEOBLIGATIONS AND TIME LIMITS STATED IN THISWARRANTY ARE HEREBY DISCLAIMED BYYAMAHA GOLF-CAR COMPANY AND EXCLUDEDFROM THIS WARRANTY.

SOME STATES DO NOT ALLOW LIMITATIONS ONHOW LONG IMPLIED WARRANTY LASTS, SO THEABOVE LIMITATION MAY NOT APPLY TO YOU.ALSO EXCLUDED FROM THIS WARRANTY IS ANYINCIDENTAL OR CONSEQUENTIAL DAMAGESINCLUDING LOSS OF USE. SOME STATES DONOT ALLOW THE EXCLUSION OR LIMITATION OFINCIDENTAL OR CONSEQUENTIAL DAMAGES, SOTHE ABOVE EXCLUSION MAY NOT APPLY TOYOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGALRIGHTS, AND YOU MAY ALSO HAVE OTHERRIGHTS, WHICH VARY, FROM STATE TO STATE.

Yamaha Motor Corporation, USA, Kennesaw, GEORGIA 30144

EFFECTIVE DATE: 6/1/14 LIT-13710-P3-14

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 4

©2019 Yamaha Golf-Car Com

pany

Page 7: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

1-2JC0

WARRANTY

The California Air Resources Board and YamahaGolf-Car Company are pleased to explain theemissions control system warranty on your 2010 andlater small off-road engine (SORE) vehicle. InCalifornia, new SORE vehicles must be designed,built and equipped to meet the State’s stringent anti-smog standards. Yamaha Golf-Car Company mustwarrant the EECS on your SORE vehicle for theperiod of time listed below provided there has beenno abuse, neglect or improper maintenance of yourSORE vehicle.

Your EECS may include parts such as the carburetor,fuel-injection system, the ignition system, catalyticconverter, fuel tanks, fuel lines, fuel caps, valves,canisters, filters, vapor hoses, clamps, connectors,and other associated emission-related components.

Where a warrantable condition exists, Yamaha Golf-Car Company will repair your SORE vehicle at nocost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:This emissions control system is warranted for twoyears. If any emission-related part on yourequipment is defective, the part will be repaired orreplaced by Yamaha Golf-Car Company.

OWNER’S WARRANTY RESPONSIBILITIES:As the SORE vehicle owner, you are responsible forperformance of the required maintenance listed in yourowner’s manual. Yamaha Golf-Car Companyrecommends that you retain all receipts coveringmaintenance on your SORE vehicle, but Yamaha Golf-Car Company cannot deny warranty solely for the lackof receipts.

As the SORE vehicle owner, you should however beaware that Yamaha Golf-Car Company may deny youwarranty coverage if your SORE vehicle or a part hasfailed due to abuse, neglect, or improper maintenanceor unapproved modifications.

You are responsible for presenting your SORE vehicle toYamaha Golf-Car Company’s distribution center orservice center as soon as the problem exists. Thewarranty repairs should be completed in a reasonableamount of time, not to exceed 30 days. If you have aquestion regarding your warranty coverage, you shouldcontact Yamaha Customer Relations at 1-800-962-7926.

GENERAL EMISSIONS WARRANTY COVERAGE:Yamaha Golf-Car Company warrants to the ultimatepurchaser and each subsequent purchaser that theSORE vehicle is:

Designed, built and equipped so as to conform with allapplicable regulations; and

Free from defects in materials and workmanship thatcause the failure of a warranted part to be identical inall material respects to that part as described inYamaha Golf-Car Company’s application forcertification.

The warranty period begins on the date the SOREvehicle is delivered to an ultimate purchaser or firstplaced into service. The warranty period is two years.

Subject to certain conditions and exclusions as statedbelow, the warranty on emission-related parts is asfollows:

1. Any warranted part that is not scheduled forreplacement as required maintenance in thewritten instructions supplied, is warranted for thewarranty period stated above. If the part failsduring the period of warranty coverage, the partwill be repaired or replaced by Yamaha Golf-CarCompany according to subsection (4) below. Anysuch part repaired or replaced under warranty willbe warranted for the remainder of the period.

2. Any warranted part that is scheduled only forregular inspection in the written instructionssupplied is warranted for the warranty periodstated above. Any such part repaired or replacedunder warranty will be warranted for the remainingwarranty period.

3. Any warranted part that is scheduled forreplacement as required maintenance in thewritten instructions supplied is warranted for theperiod of time before the first scheduledreplacement date for that part. If the part failsbefore the first scheduled replacement, the partwill be repaired or replaced by Yamaha Golf-CarCompany according to subsection (4) below. Anysuch part repaired or replaced under warranty willbe warranted for the remainder of the period priorto the first scheduled replacement point for thepart.

4. Repair or replacement of any warranted part underthe warranty provisions herein must be performedat a warranty station at no charge to the owner.

5. Notwithstanding the provisions herein, warrantyservices or repairs will be provided at all of ourdistribution centers that are franchised to servicethe subject engines or equipment.

6. The SORE vehicle owner will not be charged fordiagnostic labor that is directly associated withdiagnosis of a defective, emission-relatedwarranted part, provided that such diagnostic workis performed at a warranty station.

7. Yamaha Golf-Car Company is liable for damagesto other engine or equipment componentsproximately caused by a failure under warranty ofany warranted part.

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 5

©2019 Yamaha Golf-Car Com

pany

Page 8: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

1-3 JC0

WARRANTY

8. Throughout the SORE vehicle warranty periodstated above, Yamaha Golf-Car Company willmaintain a supply of warranted parts sufficient tomeet the expected demand for such parts.

9. Any replacement part may be used in theperformance of any warranty maintenance orrepairs and must be provided without charge to theowner. Such use will not reduce the warrantyobligations of Yamaha Golf-Car Company.

10. Add-on or modified parts that are not exempted bythe Air Resources Board may not be used. Theuse of any non-exempted add-on or modified partsby the ultimate purchaser will be grounds fordisallowing a warranty claims. Yamaha Golf-CarCompany will not be liable to warrant failures ofwarranted parts caused by the use of a non-exempted add-on or modified part.

WARRANTED PARTS:The repair or replacement of any warranted partotherwise eligible for warranty coverage may beexcluded from such warranty coverage if Yamaha Golf-Car Company demonstrates that the SORE vehicle hasbeen abused, neglected, or improperly maintained, andthat such abuse, neglect, or improper maintenance wasthe direct cause of the need for repair or replacementof the part. That notwithstanding, any adjustment of acomponent that has a factory installed, and properlyoperating, adjustment limiting device is still eligible forwarranty coverage. The following emission warrantyparts are covered:

1. Fuel Tank2. Fuel Cap3. Fuel Line4. Fuel Line Fittings5. Clamps6. Control Valves7. Control Solenoids8. Electronic Controls9. Control Cables10. Control Linkages11. Vapor Hoses12. Carbon Cannister13. Cannister Mounting Brackets

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 6

©2019 Yamaha Golf-Car Com

pany

Page 9: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

7

3 54

Y-924j

1

2

6

1

SAFETY AND INSTRUCTION LABELS

Please read the following labels carefully before operating your PTV, andpromptly replace any labels which become damaged or removed. Death orserious personal injury can result from failing to read and comply with thesafety instruction labels.

IMPORTANT LABELS

2-1JC0

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 7

©2019 Yamaha Golf-Car Com

pany

Page 10: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

IMPORTANT LABELS

1

2

3

4

5

6

7

8

9

10

11

2-2 JC0

WA

RN

ING

JC0-

K77

68-6

0O

FFO

NO

N

To r

educ

e th

e ri

sk o

f ac

cid

ents

and

inju

ry o

r D

EA

TH

:•

Rea

d th

e la

bel l

ocat

ed o

n th

e st

eeri

ng w

heel

bef

ore

oper

atio

n.•

Ope

rate

onl

y w

hen

auth

oriz

ed a

nd o

nly

in d

esig

nate

d ar

eas.

• O

pera

te fr

om d

rive

r’s s

eat

only

.•

This

veh

icle

is r

estr

icte

d to

2 o

ccup

ants

per

ben

ch s

eat.

• D

o no

t st

art

vehi

cle

until

all

occu

pant

s ar

e se

ated

.•

Rem

ain

fully

sea

ted

and

hold

on

whe

n in

mot

ion.

• K

eep

entir

e bo

dy in

side

veh

icle

.•

Dri

ve s

low

ly in

tur

ns.

• D

rive

slo

wly

str

aigh

t up

and

dow

n sl

opes

.•

Set

par

king

bra

ke b

efor

e le

avin

g ve

hicl

e.•

Turn

mai

n sw

itch

to “

OFF

” an

d re

mov

e ke

y w

hen

not

in u

se.

• D

o no

t op

erat

e w

hile

und

er t

he in

fluen

ce o

f alc

ohol

or

drug

s.•

max

imum

load

ing:

400

lb (1

81kg

) per

ben

ch s

eat

100l

b (4

5kg)

in b

agw

ell.

RE

VFW

D

2

GASO

LINE

IS H

IGHL

Y FL

AMM

ABLE

AND

GASO

LINE

IS H

IGHL

Y FL

AMM

ABLE

AND

EXPL

OSIV

E.EX

PLOS

IVE.

A fi

re o

r exp

losi

on c

ould

A fir

e or

exp

losi

on c

ould

caus

e ca

use

SEVE

RE IN

JURY

SEVE

RE IN

JURY

or

or D

EATH

.

Keep

hea

t, sp

arks

, and

ope

n fla

me

aw

ay fr

om fu

el ta

nk a

nd fu

el li

nes.

Do

not

add

due

l whi

le e

ngin

e is

ru

nnin

g or

hot

.

Do n

ot m

odify

fuel

sys

tem

.

Serv

ices

sho

uld

be p

erfo

rmed

be

dea

ler o

r qua

lifie

d pe

rson

nel.

L’ES

SENC

E ES

T HA

UTEM

ENT

INFL

AMM

ABLE

ET

EXPL

OSIV

E.

L’ES

SENC

E ES

T HA

UTEM

ENT

INFL

AMM

ABLE

ET

EXPL

OSIV

E.

Un in

cend

ie o

u un

e ex

plos

ion

peuv

ent p

rovo

quer

de

Un in

cend

ie o

u un

e ex

plos

ion

peuv

ent p

rovo

quer

de

GRAV

ES B

LESS

URES

ou

la M

ORT

GRAV

ES B

LESS

URES

ou

la M

ORT.

El

oign

er to

ute

sour

ce d

e ch

aleu

r, d’

étin

celle

s et

de

flam

mes

nue

s du

rése

rvoi

r et d

es c

ondu

ites

de

carb

uran

t.

Ne p

as a

jout

er d

e ca

rbur

ant p

enda

nt q

ue le

mot

eur

tour

ne o

u qu

’il e

st c

haud

.

Ne p

as m

odifi

er le

circ

uit d

’alim

enta

tion.

Le

s ré

visi

ons

doiv

ent ê

tre e

ffect

uées

par

le

conc

essi

onna

ire o

u pa

r du

pers

onne

l qua

lifié

.

OPER

ATIO

N AT

HIG

HER

SPEE

DSOP

ERAT

ION

AT H

IGHE

R SP

EEDS

COUL

D CA

USE

LOSS

OF

CONT

ROL

COUL

D CA

USE

LOSS

OF

CONT

ROL

THAT

COU

LD R

ESUL

T IN

SEV

ERE

THAT

COU

LD R

ESUL

T IN

SEV

ERE

INJU

RY O

R DE

ATH.

INJU

RY O

R DE

ATH.

Do

not

tam

per w

ith

Do n

ot ta

mpe

r with

go

vern

or to

incr

ease

go

vern

or to

incr

ease

sp

eed.

sp

eed.

L’UT

ILIS

ATIO

N A

DES

VITE

SSES

L’

UTIL

ISAT

ION

A DE

S VI

TESS

ES

SUPÉ

RIEU

RES

PEUT

ENT

RAIN

ER U

NE P

ERTE

SU

PÉRI

EURE

S PE

UT E

NTRA

INER

UNE

PER

TE

DE C

ONTR

OLE

QUI P

EUT

PROV

OQUE

R DE

DE

CON

TROL

E QU

I PEU

T PR

OVOQ

UER

DE

GRAV

ES B

LESS

URES

OU

LA M

ORT.

GRAV

ES B

LESS

URES

OU

LA M

ORT.

Ne

pas

alté

rer l

e ré

gula

teur

pou

r

Ne p

as a

ltére

r le

régu

late

ur p

our

augm

ente

r la

vite

sse.

augm

ente

r la

vite

sse.

JW1-

K829

7-01

JW1-

K829

7-01

4

3

Y-16

06

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 8

©2019 Yamaha Golf-Car Com

pany

Page 11: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

IMPORTANT LABELS

2-3JC0

5

Y-1610

7

Important Emissions InformationYamaha Golf-Car Company

THIS EQUIPMENT CONFORMS TO 2010 CALIFORNIA EVP REGULATIONS FOR SMALL OFF-ROAD ENGINES UNDER 13CCR SECTION 2766(D). THIS ENGINE MEETS 2010 CALIFORNIAEXH EMISSION REGULATIONS AND CONFORMS TO PHASE 2 U.S. EPA REGULATIONS FORSMALL OFF-ROAD ENGINES. EMISSIONS COMPLIANCE PERIOD: CATEGORY A (EPA)EF: XXXXX XXXXXXDCM: XXX XXXXTHIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE

DISPLACMENT: XXXccEMISSION CONTROL SYSTEM: XXEVAPORATIVE CODE: XXXXXXXX

MAINTENANCE SPECIFICATIONS ENGINE OIL: SAE 10W30IGNITION TIMING: 27 BTDC SPARK PLUG GAP: .028-031NO OTHER ADJUSTMENTS NEEDED

The air index of this engine is 3

0 2 4 6 8 10Most Clean Least CleanNote: The lower the Air Index, the less PollutionThis engine is certified to be emissions compliant for the following use:

[ ] Moderate (125 hours) [ ] Intermediate (250 hours) [ X ] Extended (1000 hours) Check owner’s manual for further details.

Y-1599x

6

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 9

©2019 Yamaha Golf-Car Com

pany

Page 12: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

2-4 JC0

IMPORTANT LABELS

Y-910c

JWX

-000

000

PTV SERIAL NUMBERThe PTV serial number is identified inthe location shown.

TIPThe first three digits of the serialnumber are for model identification;the remaining digits are the unitproduction number. Keep a record ofthese numbers for reference whenordering parts from a Yamaha Golf-Car Company dealer.

The engine serial number 2 isaffixed in the location shown.

Y-852A

3 Engine Information

3

Y-2139

Y-851a

THIS ENGINE MEETS **** - **** CALIFORNIA EMISSION REGULATIONS FOR OFF-ROAD ENGINES.THIS ENGINE CONFORMS TO **(*****.******) U.S. EPA REGULATIONS FOR SMALL NONROAD ENGINES.

2

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 10

©2019 Yamaha Golf-Car Com

pany

Page 13: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

3-1JC0

OPERATOR SAFETY!

Y-928b

Y-68

Yamaha PTVs are designed to besimple to operate. However, be sureto observe the following to reducethe risk of serious injury or death dueto loss of control and other hazards:

BEFORE OPERATINGTHE PTV� Read this Owner’s/Operator’s

manual and all safety and instructionlabels on the PTV before operating.

� Perform the pre-operation checksfound in Section 6 of this manual.

� Only authorized people shoulddrive the PTV, from the driver’sside only, and only in designatedareas.

� Do not allow more than twooccupants per seat. This PTV isrestricted to two occupants, unlessequipped with a rear seat.

� Do not operate the PTV whileunder the influence of alcohol ordrugs; their effect on vision andjudgment make operating a PTVdangerous.

� Do not operate the PTV on publicstreets, roads or highways; unlessallowed by law or the local regulating authority.

WHILE OPERATING THEPTV� Keep your entire body inside the

PTV, remain seated, and hold onwhen the car is in motion.

� Do not start the PTV until all occupants are seated.

� Keep your hands on the steeringwheel and your eyes on the pathahead.

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 11

©2019 Yamaha Golf-Car Com

pany

Page 14: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

3-2 JC0

OPERATOR SAFETY

� Use extra care in congested areasor when backing up. Always backup slowly, and watch carefully.

� Avoid starting or stopping abruptly.

� Vary the speed of the PTV tomatch the terrain.

� Avoid turning the steering wheeltoo sharply at higher speeds toavoid tipping or rolling the vehicle.

� Always drive slowly straight up orstraight down slopes – never at anangle to avoid tipping or rolling thevehicle.

� Do not run the engine indoors.Exhaust gas is poisonous andcould result in carbon monoxidepoisoning.

� Do not make any modification oraddition which affects capacity orsafe operation, or make anychanges not in accordance withthe owner’s/operator’s manual.

!

Y-921a

Y-922a

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 12

©2019 Yamaha Golf-Car Com

pany

Page 15: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

4-1JC0

SAFETY CONSIDERATIONS!

Like all machines, PTVs can causeinjury if improperly used or maintained.

Experience has shown that PTVs aresafe when operated in accordancewith the safety warnings affixed toevery PTV.

DRIVER QUALIFICATIONS

Allow only authorized people to operate PTV. It is recommended that only people who possess a valid motor vehicle driver’s license be allowed to operate PTV.

Do not operate PTVs when underthe influence of alcohol or drugs.Death or serious personal injurycan result from failing to complywith the safety and warninginstructions affixed to the PTV.

HAZARD PREVENTIONDrivers should be mindful of roadhazards, and avoid dangeroussituations that may include thefollowing:

Steep Grades – Where steep gradesexist, restrict PTV to designatedroadway or path, and descend slowlywith foot on the brake.

Descend steep grades slowly withfoot on brake. Death or seriouspersonal injury can result fromfailing to comply with the safetyand warning instructions affixedto the PTV.

Sharp Turns, Blind Corners andBridge Approaches – Adhere to allwarning signs and take properprecautions to avoid the hazard.

Wet Areas – Wet grass may cause aPTV to lose traction and may affectstability. Vehicle operators shouldreduce speed in wet areas or duringperiods of inclement weather.

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 13

©2019 Yamaha Golf-Car Com

pany

Page 16: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

4-2 JC0

SAFETY CONSIDERATIONS

� Loose Terrain – Avoid areas ofloose terrain which may cause aPTV to lose traction and affect stability. Take notice of conditionsand reduce speed when driving onuneven or loose terrain.

� Pedestrian Areas – Avoid areaswith pedestrian traffic or congestedareas whenever possible toprevent accidents. If it isimpractical to avoid these areas,always remember that pedestrianshave the right of way. Whenapproaching pedestrian orcongested areas always reducespeed, drive slowly, use cautionand watch for pedestrians.

MAINTENANCE REQUIRED FOR PTVSAFETYPractice the following to help ensurethe safety of PTV occupants:

� Preventative Maintenance. Per-form all scheduled maintenance inaccordance with manufacturer’srecommendations to provide asafe, properly operating PTV.

� Personnel. Allow only qualified,trained and authorized personnelto inspect, adjust and maintainPTVs.

� Parts and Materials. Use onlyreplacement parts and materialsrecommended by the manufacturer.

� Ventilation. Properly ventilate allmaintenance and storage areas inaccordance with applicable firecodes and ordinances to avoid firehazards. Ventilation is required toremove flammable vapors andfumes from gasoline powered PTVstorage areas. Ventilation is alsorequired to remove hydrogen gasfrom the PTV storage areas duringthe battery charging process.

!

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 14

©2019 Yamaha Golf-Car Com

pany

Page 17: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

4-3JC0

SAFETY PRECAUTIONSDURING MAINTENANCEWhen performing maintenance, follow all safety instructionscontained in the manufacturer’soperation and service manuals, aswell as the following safetyprocedures:

� Properly immobilize PTV beforebeginning any maintenance toavoid any unexpected vehiclemovement.

� Properly block chassis beforeworking underneath PTV to avoid any unexpected vehiclemovement.

� When working on the fuel systemor the battery, do not smoke, orallow any sparks or open flamesnear the vehicle, to avoid any firesor explosions.

� Use only properly insulated toolswhen working around batteries toavoid electrical shock or damageto the electrical system.

� Maintain all safety devices includ-ing brakes, steering mechanisms,warning devices and governors, ina safe operating condition. Do notmodify these safety devices assupplied by the manufacturer.

� After each maintenance or repair,the car must be driven by a qualified, trained and authorizedperson – in an area free ofpedestrian traffic – to ensureproper operation and adjustment.

� Record all maintenance performedin a maintenance record log bydate, name of person performingmaintenance and type ofmaintenance. Periodically inspectmaintenance log to ensureaccurate and complete entries.

� Provide operator comment cardsto assist in identifying non-periodicmaintenance needs for specificPTVs.

� Maintain, in a legible condition, allnameplates, warnings and instructions provided by the manufacturer.

� If new nameplates, warnings orinstructions are needed, contactyour Yamaha dealer.

FUEL HANDLING/STORAGE Take the following precautions toensure maintenance worker safety:

� Supervise the storage and handling of liquid fuels in accordance with applicable fireand safety requirements to avoidany fires or explosions.

SAFETY CONSIDERATIONS!

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 15

©2019 Yamaha Golf-Car Com

pany

Page 18: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

5-1 JC0

CONTROLS

FEATURES1 Engine/oil

warning light/fuel gauge/hour meter

2 Main/Lightswitch

3 Brake pedal4 Parking brake

pedal5 Accelerator

pedal6 Steering wheel7 Horn switch8 Reflector9 Drive select

lever

a Seatb Front bodyc Headlightsd Front tiree Front bumperf Batteryg Rear bodyh Rear tirei Rear bumperj Taillightsk Fuel tankl Fuel capm E.F.I. fuel pumpn Fuel tank vent

Y-935bb

8

8

Y-2294

2

1

5

4 3

6

7

Y-919cc

17

19

18

16

15

19

Y-918ee14 13

12

11

10

9

Y-1990l

2123 22

20

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 16

©2019 Yamaha Golf-Car Com

pany

Page 19: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

5-2JC0

CONTROLS

MAIN SWITCHThe main switch controls thefollowing items:

“OFF”The electrical power circuit isswitched off. The key can beremoved only in this position.

“ON”The electrical power circuit isswitched on. The PTV can be driven.

“ON” WITH LIGHTSThe functions for this position are thesame as for the ON position; however,this position will activate the headlightsand taillights.

ENGINE/OIL WARNINGLIGHT When the engine oil level falls below anacceptable level, this light comes on.

If the light comes on, stop theengine, check the engine oil leveland add oil as necessary. (Seepage 6-3.)

NOTICE

Y-1639c

E F1/ 2

E F1/ 2

Y-1640d

E F1/ 2

Y-1641b

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 17

©2019 Yamaha Golf-Car Com

pany

Page 20: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

5-3 JC0

CONTROLS

When the engine/oil warning light isflashing while the key is on, theremay be a problem with the fuel injection system, which may affect performance, emissions and fueleconomy or cause damage to thefuel injection system or engine.

If the light is flashing, do not operate the vehicle. Contact yourYamaha Service representative tohave the vehicle serviced.

å Engine/oil warning light

DRIVE SELECT LEVERThe drive select lever is used to shift the PTV into forward or reverse.After coming to a complete stop,move the lever to the desired position.

Lever Position Car Movement

F FORWARD

R REVERSE

TIPThe reverse alarm will sound whenthe drive select lever is turned to “R.”

NOTICE

Y-920a

BEEP

Y-18

E F1/ 2

Y-1640e

A

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 18

©2019 Yamaha Golf-Car Com

pany

Page 21: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

5-4JC0

CONTROLS

ACCELERATOR PEDALThe accelerator pedal controls thePTV’s speed.

Action Car Speed

Depress pedal Increase

Release pedal Decrease

å Accelerator pedal

BRAKE PEDALPress down on the brake pedal tostop the PTV.

∫ Brake pedal

PARKING BRAKEPEDALPress down on the parking brakepedal whenever parking the PTV.

ç Parking brake pedal

TIPRelease the parking brake bydepressing the accelerator pedal.

The parking brake will automaticallyrelease when the accelerator pedalis depressed. If the main switch isin the “ON” position, depressingthe accelerator may suddenly causethe PTV to move. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.

Y-22a

C

Y-20A

A

Y-21a

B

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 19

©2019 Yamaha Golf-Car Com

pany

Page 22: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

5-5 JC0

CONTROLS

HEADLIGHT/TAILLIGHTON POSITION

Turn the main switch all the way tothe right to the second ON position.This will activate the headlights andtaillights.

FUEL GAUGEThe fuel gauge displays the fuel level in the fuel tank. The fuel gauge will only work when the key is in the ONposition.

å Fuel gauge

HOUR METER The hour meter displays the total number of hours the PTV has beenrun. Use the hour meter to determinewhen scheduled maintenance is due.

å Hour meter

HORN SWITCH

The horn is located adjacent to thebrake pedal, and is activated bydepressing with your foot.

∫ Horn Switch

TIPIt is advisable to sound the hornwhen approaching blind corners.

Y-901B

B

E F1/ 2

Y-1641b

Y-2295

E F1/ 2

A

Y-2296

E F1/ 2

A

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 20

©2019 Yamaha Golf-Car Com

pany

Page 23: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

6-1JC0

PRE-OPERATION CHECKS

Y-905

Pre-operation checks should bemade each time you use your PTV.Get in the habit of performing the following checks in the same way sothat they become second nature.

To keep vehicle from movingwhile performing pre-operationchecks:

� Remove main switch key. � Apply parking brake.

Death or serious personal injurycan result from failing to complywith the safety instructions in thismanual.

PRE-OPERATIONCHECKLISTBefore each use, check the following:� Battery� Tire condition� Steering system� Reverse alarm� Pedal operation� Headlight/Taillight operation� Horn operation� Body and chassis

SEATOpen the seat for checking and servicing.

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 21

©2019 Yamaha Golf-Car Com

pany

Page 24: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

6-2 JC0

PRE-OPERATION CHECKS

FUEL SYSTEMMake sure there is sufficient fuel inthe tank. Also check fuel line andconnections for leakage.å Fuel tank∫ Fuel capç E.F.I. fuel pump∂ Fuel tank vent

Gasoline and its vapors are highlyflammable and explosive. To avoidfires and explosions and to reducethe risk of injury when refueling,follow these instructions.

1. Stop engine and allow it to coolfor several minutes before refueling.Do not smoke when refuelingand keep away from sparks,flames or other sources of ignition.Refuel in a well-ventilated area.

2. Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Alwaysdispose of gasoline-soaked ragsproperly.

3. Tighten until a clicking sound isheard.

Gasoline is poisonous and cancause injury or death. If you swallow gasoline, inhale a lot ofgasoline vapor or get gasoline inyour eyes, get immediate medicalattention.If any gasoline gets on your skin,immediately wash with soap andwater. Change clothing if gasolinespills on it.

Y-1990k

BD C

A

Recommended fuel:Unleaded gasoline

Fuel tank capacity:22.0 L (5.8 US gal)

Gasoline-based fuels containingmore than 10% ethanol are notrecommended.

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 22

©2019 Yamaha Golf-Car Com

pany

Page 25: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

6-3JC0

PRE-OPERATION CHECKS

Recommended oil:YAMALUBE 4-cycle oil or 10W30

Engine oil capacity:1.0 L, 1000 cc(1.0 US qt)

Oil change quantity:1.0 L, 1000 cc(1.0 US qt)

Y-514

MIN MAX

Y-28

A

B

C

Y-515

A

Avoid using gasoline blended withmethyl alcohol which can damagefuel system parts.

ENGINE OILWith the golf car parked on levelground, remove the dipstick andmake sure the engine oil is betweenthe MIN and MAX marks (the crosshatched area on the end of thedipstick).

å Oil level dipstick∫ Maximum oil levelç Safe operating range

If the oil level is below the MIN markon the dipstick, add oil through theoil filler hole until the oil level isbetween the MIN and MAX marks.

å Oil filler hole

� Use care not to fill past the MAXdipstick mark, and be sure noforeign material enters thecrankcase.

� Use care not to get oil on thestarter belt.

TIPThe distance between the dipstickmarks represents approx. 1/2 L (1/2 US qt) of oil.

TIPRecommended engine oil classification: API Service SE, SF, orSG. Engine oils labeled “EnergyConserving II” are recommended.

NOTICE

NOTICE

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 23

©2019 Yamaha Golf-Car Com

pany

Page 26: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

6-4 JC0

PRE-OPERATION CHECKS

Y-30

A

Y-31

Y-1347a

A

Engine Cooling InletDuctCheck the engine cooling inlet duct fordebris. Remove any debris present.

å Engine cooling inlet duct

BATTERYCheck that the battery is heldsecurely in place to prevent the battery from being damaged fromvibration or jarring. Also check thatthe battery cap is not missing to prevent battery acid from spillingfrom the battery. Check the batteryterminals for corrosion.

Battery electrolyte is poisonousand dangerous, causing severeburns, etc. It contains sulfuricacid. Avoid contact with skin, eyesor clothing. Ventilate whencharging or using in enclosedspace. Always shield eyes whenworking near batteries. KEEP OUTOF REACH OF CHILDREN.

TIRE CONDITIONTire Air PressureCheck the tire air pressure beforeoperating the PTV.

Tire pressure:

110 kPa, 1.1 kgf/cm2

(16 psi)

Tire Wear LimitCheck the tire surface for damage,cracks or embedded objects. Whentire tread wears down to 1 mm (0.04 in.), replace the tire.

å Wear limit

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 24

©2019 Yamaha Golf-Car Com

pany

Page 27: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

JC0

Y-20A

A

Y-932e

Y-33

PRE-OPERATION CHECKS

STEERING SYSTEMCheck the steering system forexcessive freeplay by:

� moving the steering wheel up and down, and back and forth.

� turning the steering wheel slightly to the right and left.

If you feel excessive freeplay, or hearrattling sounds which may indicateloose steering components, consult aYamaha dealer.

REVERSE ALARMCheck the reverse alarm by movingthe drive select lever to “R” forreverse. The alarm should sound.

PEDAL OPERATIONCheck the following pedal controlsfor proper operation. If a pedal doesnot work properly, consult a Yamahadealer.

Accelerator Pedal

With the main switch in the “OFF”position, make sure the acceleratorpedal operates smoothly.

å Accelerator pedal

6-5

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 25

©2019 Yamaha Golf-Car Com

pany

Page 28: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

6-6 JC0

PRE-OPERATION CHECKS

Brake PedalMake sure the brake pedal feels firmwhen pressed and returns to its original position when released.

∫ Brake pedal

Parking Brake PedalMake sure the parking brake pedallocks in place with a positive click,and releases when the acceleratorpedal is pressed.

ç Parking brake pedal

TIPRelease the parking brake bydepressing the accelerator pedal.

Headlights/TaillightsEnsure the headlights and taillightsare operational.

Never operate the PTV at night orduring inclement weather withoutproperly working headlights/taillights. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.

Horn SwitchMake sure the horn operates correctly.

å Horn Switch

Y-22a

C

Y-900b

Y-901A

A

Y-21a

B

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 26

©2019 Yamaha Golf-Car Com

pany

Page 29: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

7-1JC0

Y-18

Y-20C

A

OPERATION

BODY AND CHASSISBefore each use, visually inspect thePTV body and chassis for damagedand/or missing parts.

STARTING1. With the parking brake applied,

turn the drive select lever to “F”for forward, or “R” for reverse.

Do not shift from “F” (forward) to“R” (reverse) while the PTV ismoving. Transmission damagecan result.

2. Turn the main switch to “ON.”

Do not depress the acceleratorpedal when turning on the mainswitch or the PTV may suddenlystart moving. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.

3. Check that your path is clear inthe direction you plan to go, andslowly depress the acceleratorpedal. The PTV will start to move.

å Accelerator pedal

TIPThe parking brake automaticallyreleases when the accelerator pedalis depressed.

NOTICE

E F1/ 2

Y-1640d

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 27

©2019 Yamaha Golf-Car Com

pany

Page 30: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

7-2 JC0

OPERATION

STOPPINGTo stop the PTV, gradually pressdown on the brake pedal.

å Brake pedal

When the PTV has come to a stop,apply the parking brake pedal andturn the main switch to “OFF.”

∫ Parking brake pedal

Do not hold the PTV on an inclinewith the accelerator – use thebrake. Transmission damage canresult.

NOTICE

Y-65bA

B

C

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 28

©2019 Yamaha Golf-Car Com

pany

Page 31: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-1JC0

MAINTENANCE

CS - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE L - LUBRICATE

40 Rounds 250 rds 500 rds 1000 rds 2000 rds20 hours 125 hrs 250 hrs 500 hrs 1000 hrs

Remarks 100 miles 600 mls 1200 mls 2500 mls 5000mls160 kms 1000 kms 2000 kms 4000 kms 8000 kms(Every (Every 6 (Every (Every (Everymonth) months) year) 2 years) 4 years) Page

PRE-OP Check engine oil CS CS CS 6-3

Check air cooling duct CS CS CS CS CS CS

CS CS CS CS CS CS

CS CS CS CS CS CS

CS CS CS CS CS

CS

CS

CS CS CS CS

CS

CS CS CS CS CS CS

CS CS CS CS CS CS

CS CS CS CS CS CS

CS CS CS CS CS

CS CS CS CS CS

CS CS CS CS CS

CS CS CS CS

CS CS CS

*

Check fuel lines for leakage 6-2

Check fuel level 6-2

Check for loosenessand corrosion of battery 6-4terminals and hold downs

Check brake pedal free playCS CA CA CA CA CA 8-13and adjust if necessary

Check steering operation 6-5

Check tire pressure, treadCA CA CA CA CA 6-4depth, tire surface for damage

Check body and chassis for6-6damage

Check tightness of all bolts,*nuts, screws and rivets

Check reverse alarm 6-5operation

EVERY Check fuel filter for clogging *

MONTH Check wear of drive belt8-7/8-8

Check operation of7-1Forward / Reverse shifting

Clean / Lube pedal control area CL

EVERY 6 Wash pre-filter, check airS S S S

8-6/8-7MONTHS cleaner element

Check spark plug and plug cap8-4condition** / Check compression

Check shock absorbers for oil*

*

leaks and damaged springs

* Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual.

**Related to emission control system.

DailyPre-

Opera-tion

PERIODIC MAINTENANCE CHARTSRegular maintenance is required for the best performance and safe operation ofyour PTV.

Be sure to turn off the main switch and apply the parking brake when youperform maintenance, unless otherwise specified. If the owner is not familiarwith servicing the machine, death or serious personal injury can result. When indoubt the work should be done by a Yamaha dealer or other qualified mechanic.

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 29

©2019 Yamaha Golf-Car Com

pany

Page 32: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-2 JC0

MAINTENANCE

CS - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE L - LUBRICATE

Remarks

Page

EVERY Replace engine oil R

L

R R 8-5

YEAR

Adjust throttle cables,**check electronic fuel injectionthrottle shaft for wear**

Grease primary and secondaryclutch

CA CA CA *

*

Check starter V-belt forCS CS CS

CS CS CS

CS CS CS

CS CS CS

CS CS CS

CS CS CS

CS CS

CS

CS

*damage and tension

Check drive belt for slippage,8-7wear or scratches

Check operation of speed limiter *

Apply battery terminal protectant S S S

Check wiring connectionsand insulation

Check rear axle bearing playfor roughness or freeplay *

*

*

Check steering knucklebushing free play / Adjustwheel alignment

CA CA CA *

Check wheel nut tightness,*front wheel bearing play

Check transaxle oil level andinspect for leakage 8-10

Check operation and adjustCA CA CA *pedal stop if necessary

EVERY2 YEARS

Check brushes for wear andS *commutator for dirt

EVERY4 YEARS Replace fuel filter and

R *fuel hoses

Check tightness of cylinder CA *head / Adjust valves

Inspect brake shoes andadjust or replace if necessary *

* Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual.

**Related to emission control system.

40 Rounds 250 rds 500 rds 1000 rds 2000 rds20 hours 125 hrs 250 hrs 500 hrs 1000 hrs100 miles 600 mls 1200 mls 2500 mls 5000mls160 kms 1000 kms 2000 kms 4000 kms 8000 kms(Every (Every 6 (Every (Every (Everymonth) months) year) 2 years) 4 years)

DailyPre-

Opera-tion

CS R

CS R *Replace transaxle oil

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 30

©2019 Yamaha Golf-Car Com

pany

Page 33: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-3JC0

MAINTENANCE

EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS

Item Abbreviation• ELECTRONIC FUEL EFI

INJECTION

• ELECTRONIC CONTROL ECUUNIT & PLUG, SPARK

• CRANKCASE 1 & HEAD, PCV (Positive Crankcase CYLINDER 1 Ventilation)

• AIR FILTER ASSY. ACL (Air Cleaner)

• MUFFLER MUFF., 2

• CARBON CANISTER CC

• INVERSION VALVE IV

The above items and the corresponding abbreviations are provided in accordance with U.S.EPA REGULATIONS FOR SMALLNONROAD ENGINES and the CALIFORNIA REGULATIONS FORNEW 1995 AND LATER OFF-HIGHWAY RECREATIONAL VEHICLES AND ENGINES.

The abbreviations conform to the latest version of the SAE’s recommended practice documentJ1930, “Diagnostic Acronyms, Terms,and Definitions ForElectrical/Electronic System.”

It is recommended that these itemsbe serviced by a Yamaha dealer orother qualified mechanic.

TROUBLESHOOTINGIf the vehicle’s engine will not start,use the following chart:

Cause Remedy

Fuel System

No fuel in tank Fill fuel tankFuel pump Consult Yamahainoperable dealerClogged fuel Consult Yamahaline dealerForeign matter Clean fuel filter –in fuel filter Consult Yamaha

dealerDirty injector Consult Yamaha

dealerElectrical System

Spark plug dirty Clean carbon orwith carbon, or wipe spark plugwet dryFaulty ignition Consult Yamahasystem dealer

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 31

©2019 Yamaha Golf-Car Com

pany

Page 34: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-4 JC0

MAINTENANCE

Spark Plug InspectionYou should periodically remove andinspect the spark plug. Dirty or worn spark plugs can cause poorperformance.

When removing or installing thespark plug, be careful not to damage the insulator. A damagedinsulator could allow externalsparks, which could lead toexplosion or fire. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.

å Spark plug∫ Spark plug cap

1. Check for discoloration and removecarbon deposits with a spark plugcleaner or wire brush. The normalelectrode color will be tan.

2. Check the spark plug type, andcheck the spark plug gap with afeeler gauge.

Standard spark plug: BPR2ES

Spark plug gap:0.7 ˜ 0.8 mm (0.028 ˜ 0.031 in.)

å Gap

3. Clean the gasket and plug surfaces and install the sparkplug finger-tight before tighteningto the following torque:

Spark plug torque:20 Nm, 2.0 m.kg

(14.5 ft.lb)

Y-516A

B

A

Y-37

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 32

©2019 Yamaha Golf-Car Com

pany

Page 35: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-5JC0

MAINTENANCE

Engine Oil Replacement

1. Warm up the engine for severalminutes, place the golf car on alevel surface, then stop theengine.

Use caution not to touch hot engineoil or hot engine parts, during thefollowing procedure. Death orserious personal injury can resultfrom failing to comply with thesafety instructions in this manual.

2. Place an oil pan under the enginedrain plug.

3. Remove the oil drain plug and letthe oil drain completely.

TIPDispose of used oil in an environmentally safe way, such astaking oil to an oil collection station.

4. Install the drain plug, along with a new drain plug gasket, finger-tight before tightening to the following torque:

Drain plug torque:31 Nm, 3.1 m.kg(23 ft.lb)

5. Add the correct quantity of oilthrough the oil filler hole.

TIPRecommended engine oil classification: API Service SE, SF, orSG. Engine oils labeled “EnergyConserving II” are recommended.

å Oil filler hole

Recommended oil:YAMALUBE 4-cycle oil or 10W30

Engine oil capacity:1.0 L, 1000 cc(1.0 US qt)

Oil change quantity:1.0 L, 1000 cc(1.0 US qt)

Y-624

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 33

©2019 Yamaha Golf-Car Com

pany

Page 36: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-6 JC0

MAINTENANCE

Use care not to fill past the MAXdipstick mark, and be sure no foreign material enters the crankcase.

After replacing engine oil, check foroil leaks around the drain plug. If oilleaks are found, consult a Yamahadealer.

Air FilterTo remove the air filter elements:

1. Unlatch the air filter cover clipsand remove cover.

å Air filter cover clips∫ Air filter cover

2. Lift the air filter and pre-filter outof the air filter case.

ç Air filter∂ Pre-filter

Be careful not to drop anythinginto the air inlet. Serious enginedamage can result.

NOTICE

NOTICE

Y-515

A

Y-518

A

A

A

B

Y-519a

C

D

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 34

©2019 Yamaha Golf-Car Com

pany

Page 37: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-7JC0

MAINTENANCE

Inspection and cleaning:3. Wash the foam pre-filter in soap

and water. Allow it to dry.

å Soap and water∫ Foam element

4. Check the filter element. If damaged or dirty, replace it.

Do not wring out the foam pre-filter, this could cause it totear.

5. To replace the elements,reverse the above steps.

The pre-filter has a notch on oneside. It will only fit in the case oneway. Serious engine damage canresult from improperly positionedfilter.

Drive BeltTo remove the drive belt:

1. Set the drive select lever halfwaybetween forward and reverse.

2. Pull up on the drive belt andpush it outward over the edge ofthe secondary sheave.

3. Turn the secondary sheaveclockwise and the drive belt willroll off the sheave.

4. Remove the drive belt from theprimary sheave.

NOTICE

NOTICE

Y-60

BA

Y-508

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 35

©2019 Yamaha Golf-Car Com

pany

Page 38: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-8 JC0

MAINTENANCE

Inspection:To inspect the drive belt, check forfrayed edges or tears, and measuredrive belt against the following specification. If the belt showsexcessive wear or damage, replacethe belt with a new one.

å New: 31.0 mm (1.20 in.)∫ Replace when belt reaches:

27.0 mm (1.06 in.)

5. To install the drive belt, reversethe above steps, rolling the beltback over the secondary sheave.

BatteryThe 12-volt battery that providesstarting power to your gas car normally does not require the addition of water. If the batteryloses its charge, have anexperienced mechanic charge it.

Battery electrolyte is poisonous anddangerous, causing severe burns,etc. It contains sulfuric acid. Avoidcontact with skin, eyes, or clothing.Antidote:EXTERNAL: Flush with water. INTERNAL: Drink large quantities ofwater or milk. Follow with milk ofmagnesia, beaten egg, or vegetable oil. Call physicianimmediately.EYES: Flush with water for 15 minutes and get prompt medical attention.Batteries produce explosive gases.Keep sparks, flame, cigarettes, etc.,away.Ventilate when charging or using inenclosed space. Always shield eyeswhen working near batteries.KEEP OUT OF REACH OF CHILDREN.

Y-45

++

––

B

A

Y-44

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 36

©2019 Yamaha Golf-Car Com

pany

Page 39: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-9JC0

MAINTENANCE

Fuse Replacement

Be sure to use the specified fuse.Using a wrong fuse can causeelectrical system damage and create a fire hazard. Death orserious personal injury can resultfrom failing to comply with thesafety instructions in this manual.

When replacing a fuse, be sure themain switch is turned off toprevent accidental short-circuitingand electrical system damage.

1. Locate the in-line fuse holder onthe main wire harness adjacentto the tow switch.

2. Pull fuse holder cover off.

3. Pull fuse out, inspect and replaceif necessary.

å Fuse holder∫ Fuse

Fuse Type:1 DC Outlet Fuse (10A),

Blade Style2 Light Fuse (15A), Blade Style3 Fuse (10A), Blade Style4 25 Amp, Blade Style (MAIN)

Fuse location off of negativebattery terminal @ 15 cm (6 in.)

NOTICE

B

A1

2

3

Y-523e

Y-523f

4

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 37

©2019 Yamaha Golf-Car Com

pany

Page 40: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-10 JC0

MAINTENANCE

Transaxle OilTo check transaxle oil level:

1. Place the PTV on a flat, levelsurface.

2. Remove seven plastic rivets 1and two bolts 2, and removethe bag holder insert 3.

3. Place an oil pan under thetransaxle case.

4. Clean the area around the oillevel plug 4 and then removethe plug.

Do not allow foreign material toenter transaxle. Serious transaxledamage can result.

5. The oil level should be right atthe bottom of the oil level plughole 5 or just starting to flowout of the hole.

6. If needed, add SAE 90 gear oiluntil it starts to flow from the oillevel plug hole.

7. Allow excess gear oil to flow outof the hole until it stops.

8. Install the oil level plug.

9. Install the bag holder insert 3and secure with two bolts 2and seven plastic rivets 1.

TIPFor transaxle oil replacement,consult a Yamaha dealer or otherqualified mechanic.

NOTICE

1

2

3

Y-1994

Y-2265b

4

5

1

2

3

Y-1994

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 38

©2019 Yamaha Golf-Car Com

pany

Page 41: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-11JC0

MAINTENANCE

Y-57

Before performing wheel or brakemaintenance, verify that the mainswitch is in the “OFF” position.Accidental starting of the vehiclecould cause the vehicle to move,causing death or serious personalinjury.

Wheel ReplacementTo remove and install a wheel onyour PTV:

1. With the wheels blocked to prevent the PTV from moving,loosen the wheel nuts.

2. Elevate the PTV with a jack andremove the wheel nuts and thewheel.

3. Reverse the removal steps wheninstalling the wheel.

Wheel nut tightening torque:88 Nm, 8.8 m.kg (65 ft.lb)

Brake Adjustment The brakes on your PTV are self-adjusting.

Before you operate the PTV, pressdown on the brake pedal severaltimes to make sure the brakes arefunctioning properly.

Consult your Yamaha dealerbefore using your PTV if you suspect brake problems. Brakefailure could result in a seriousaccident. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.

NOTICE

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 39

©2019 Yamaha Golf-Car Com

pany

Page 42: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-12 JC0

MAINTENANCE

Brake Pedal Free PlayAdjustment

Check the brake pedal free play bypressing against the pedal with twofingers (using light force) andmeasuring the distance the pedaltravels before resistance is felt.

Brake pedal free play Å:20-25 mm (0.79-0.98 in.)

To adjust the brake pedal free play:

1. Remove the floor mat and service lid from the floor of thePTV.

2. If the free play distance needsadjusting, loosen the lock nut åand turn the adjusting nut ∫ inor out until the free playspecification is met. Then tightenthe lock nut in place.

Do not over-tighten the brakecables. Over-tightening willincrease brake wear and affectoverall performance of PTV.Premature brake wear can result.Death or serious personal injurycan result from failing to complywith the warning labels in thismanual.

Y-2281

B A

Y-61c

Y-62b

7

1817

1615

1413

1211

109

8

a

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 40

©2019 Yamaha Golf-Car Com

pany

Page 43: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-13JC0

MAINTENANCE

Replacing a HeadlightBulbIf the headlight burns out replace itas follows:

1. Remove the bulb holder 1 andbulb 2 by removing the threescrews 3 located on the back ofthe bezel 4.

2. Disconnect the wire connectorsfrom the bulb.

3. Remove the two screws 5located on the side of the bulbholder 1 to gain access to theheadlight bulb 2.

4. Insert a new bulb 2 into thebulb holder 1 and secure withthe two bulb holder screws 5.Torque to 3 ~ 4.5 Nm, 0.3 ~ 0.45 m•kg (27 ~ 40 in•lb).

5. Reattach the bulb holder 1 tothe bezel 4 and torque to 3 ~ 4.5 Nm, 0.3 ~ 0.45 m•kg (27 ~ 40 in•lb).

Y-1969

1

5

Y-1968Y-1968

Y-1970

34

12

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 41

©2019 Yamaha Golf-Car Com

pany

Page 44: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

8-14 JC0

MAINTENANCE

Adjusting a Headlight

It is recommended to have theheadlight adjustment performedby a Yamaha dealer.

1. Loosen the two screws 1 forthe headlight bulb bracket. Donot remove the screws, justloosen them.

TIPThe screws can be accessed fromunder the fender through the accessholes on the sides of the headlightbezel.

2. Using a Phillips head screwdriver, turn the adjustingscrew 2. Turning the screwclockwise will lower the beamand turning the screw counter-clockwise will raise the beam.

3. Once the correct adjustment hasbeen made, tighten the screws 1to 3 ~ 4.5 Nm, 0.3 ~ 0.45 m•kg(27 ~ 40 in•lb).

Replacing a TaillightBulb1. If a taillight bulb burns out,

replace the bulb assembly 1 byremoving the rubber grommet 2from the bezel assembly 3.

2. Remove the wire connector,replace the bulb, and reinstall byfitting the rubber grommet 2over the bulb assembly 1 andbezel 3.

NOTICE

Y-1456

1

3

2

Y-1971

2

1

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 42

©2019 Yamaha Golf-Car Com

pany

Page 45: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

9-1JC0

STORAGE

2. Have the battery rechargedevery 60-90 days to keep it fullycharged. The battery must bekept fully charged to avoid damage.

3. Batteries like the one suppliedwith your car normally do notrequire you to check the waterlevel inside the battery for theone year warranty periodprovided by the manufacturer.

Do not allow cleaning solution toenter battery cells. Seriousbattery damage can result.

4. Clean the top of the battery witha solution of baking soda andwater, as necessary, to removecorrosion.

NOTICE

Perform the following preparationswhen storing your PTV for extendedperiods of time:

TIPTurn main switch key to “OFF”position, remove key and store keyin a safe place. Move the tow switchinto the “TOW” position.

CHASSIS PREPARATION1. Verify the tire pressure is set to

110 kPa, 1.1 kgf/cm2 (16 psi).

2. Clean exterior of the PTV andapply a rust inhibitor.

3. Cover the PTV with a breathablecover and store it in a dry, well-ventilated area.

BATTERY PREPARATION1. Remove the battery from your

PTV and store it in a cool, dryplace that stays between 0°C(32°F) and 30°C (90°F).

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 43

©2019 Yamaha Golf-Car Com

pany

Page 46: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

10-1 JC0

SPECIFICATIONS

GENERAL SPECIFICATIONS

Items YDRA PTV Dimensions:

Overall length 2395 mm (94.3 in.)Overall width 1200 mm (47.2 in.)Overall height (steering height) 1190 mm (46.9 in.)Height of floor 310 mm (12.2 in.)Wheelbase 1640 mm (64.6 in.)Tread:

Front 870 mm (34.3 in.)Rear 980 mm (38.6 in.)

Minimum ground clearance 110 mm (4.3 in.)

Weight:Dry weight (with suntop, without battery) 313 kg (690 lb)

Performance:Factory speed setting 19 km/h (12 mph)Maximum speed 31.5 km/h (19.5 mph)Minimum turning radius 2.8 m (110.2 in.)Seating capacity Two occupants per seat,

four occupants maximum

Fuel Tank Capacity 22.0 L (5.8 U.S. Gallons)

PAINT CODESName Ditzler Number

Glacier 918519Emerald 48748

Tanzanite 917834Sandstone Metallic 918523Moonstone Metallic 5939 (ColorRite)

Onyx Metallic 918520Jasper Metallic 5949 (ColorRite)

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 44

©2019 Yamaha Golf-Car Com

pany

Page 47: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

10-2JC0

SPECIFICATIONS

ENGINEItems YDRA PTV

Description:Engine type 4-stroke, Gasoline, OHVNumber of cylinders SingleDisplacement 357 cm3

Bore x stroke 85 x 63 mm (3.30 x 2.48 in.)Compression ratio 8.1:1Rated output 8.5 kw (11.4 hp)/3500 rpmCooling system Forced air-cooledStarting system StarterIgnition system TCI MagnetoSpark plug type BPR2ESSpark plug gap 0.7-0.8 mm (0.028-0.031 in.)Lubrication system SplashEngine oil type YAMALUBE 4-cycle oil or SAE 10W30Engine oil capacity 1.0 L, 1000 cc (1.0 US qt)Oil change quantity 1.0 L, 1000 cc (1.0 US qt)

TRANSMISSIONItems YDRA PTV

Transmission:Type V-belt automatic centrifugal engagementV-belt width and outer line length 31.0 x 1010 mm (1.20 x 39.76 in.)V-belt wear limit 27.0 mm (1.06 in.)

Governor:Type Oil bath flyweightFactory speed setting 19 km/h (12 mph)

Differential/reduction gear: Secondary reduction system helical gearSecondary reduction ratio:

Forward 11.34:1; Reverse 15.25:1Differential type bevel gear

Lubricant/capacity SAE 90 gear oil/355 cc(355 mL, 0.38 US qt)

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 45

©2019 Yamaha Golf-Car Com

pany

Page 48: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

10-3 JC0

SPECIFICATIONS

BATTERIESItems YDRA PTV

Battery: BCI group 24,RC: minimum 75 minCCA: minimum 400A

CHASSISItems YDRA PTV

Steering system:Type Rack and PinionSteering angle (L.H.) 1.85 turnSteering angle (R.H.) 1.85 turn

Brakes:Brake system Mechanical drum brake on each rear wheel

with self-adjustersType of brake Dual internal expanding shoe

Leading/trailing shoes (self-adjusting)Brake pedal freeplay linkageadjustment 20-25 mm (0.79-0.98 in.)

(Brake cable end play) 0.004-0.02 in. (0.1-0.5 mm)

Parking brake:Type Foot type; parking brake with automatic

release.

Release timing(With pedal segment in secondnotch)(Bolt heads round parallel to arm) 0.0 ~ 0.3 mm (0.000 ~ 0.001 in.)

Wheel:Tire size:Front 18 x 8.50–8.00/4 PRRear 18 x 8.50–8.00/4 PRRim size: 7.00–I–8.00Tire pressure: 110 kPa, 1.1 kgf/cm2 (16 psi)

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 46

©2019 Yamaha Golf-Car Com

pany

Page 49: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

1

2

3

4

5

6

7

8

9

10

11

11-1JC0

WIRINGYDRA PTV WIRING DIAGRAM

BO

DY

EA

RTH

N.C

.

(10

A)

FUSE

(10A

)

R

22

(RFR)5

N.C

.

13

(N.O

.)

(OH)

26

N.C

.

(RX)

(IJ)2

AC

CE

L S

W.

MAIN

17(WT)

14(PGND1)3 (VCC)

(ST)2

5

32(AT)

(BAT)

10

15(O2)

N.C

.N

.C.

N.C

.

DIAG

(VB)8 28(CRK)R

B

(N.O

.)

(N.O

.)

N.C

.

RW

RW

Br

BY

BB

B

B

B RRR

W

(C/MD)

N.C

.

30(TX)

RY

4(ISC1)

6(ISC2)

21(ISC3)

23(ISC4)

(IG)

L

(GWR)71

Br

R

12

(N.O

.)

N.C

.

(SGND)

11(LAN)

RW

(AI)

18

R

G

(SS)

27

N.C

.

(LA)

33

N.C

.

(SP)9N.C

.

R

P

(FP)

24

R

L

(HLR)

19

R

N.C

.

BW

GW

BW

Or

B

BrW

B

P

(N.O

.)

(VM)

31

N.C

.

R B

GW

BrW

WR

B

N.C

.

L

B

RY

IGN. COIL Or

OrW

N.C

.

B

R

RY

RY

RR

INJECTOR

LRB

P

R

B

B

(N.O

.)

RELA

Y(M

AIN)

B

Br

SENSORENG. TEMP.

MA

IN S

W.

(25A)

R

RY

FU

EL

(CGND)

29

16

R R

BW

DC OUTLET

OIL L

EVEL

GAUG

E

YRETTAB

OrW

EB

BW

P

20 (PGND2)

F(-)

RW

GM

GENE

RATO

RST

ARTE

R

A1

A2

RW

BW

G

(TPS)

(PB)

SENSORAIR TEMP.

34

PRESSURE SENSOR

PU

MP

BW

BW

BW

WR

BW

(15

A)

FUSE

(LIG

HT)

RY

(LIG

HT

)M

AIN

SW

.

B

RR

RW

BB

BB

B

RY

RY

HEAD LIGHT L.H.

HEAD LIGHT R.H.

BB

W

W

TAIL LIGHT R.H. TAIL LIGHT L.H.

RY

(10A)

FUSE(OUTLET)

B

RW

R BRW

R

R

PR

(N.O.)

P

HORN SW.

B

B

R

BB

B B

B

RW

R

R

R

ENGI

NE EA

RTH

VM.RELAY

RB

RB

7R

R

RY

Or

BB

B

R

DELU

XEO

PTN

GAUGE

(N.C.) (N.C.)

GG

(DIAG LAMP)

REVE

RSE

ALAR

M SW

.

HORN

R

MOTO

R

MA

IN C

ON

TR

OL

LE

R

REGULA

TOR

FUEL LEVELPOTENTIOMETER

REVERSE ALARM

BR

B

2

(KEY ON +)

1

(ILLUM.)3

(Hr METER)8

CRANKSENSOR

BrB

P

RYRW 6(SENDER)

5(GND)

4

JC

0-0

F0

03

-30

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 47

©2019 Yamaha Golf-Car Com

pany

Page 50: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

JC0

WIRING YDRA PTV WIRING DIAGRAM

B

8

GR

BrBrRW

18

RWG

BW31

RW

ON

OFF

RBr

BrRW

R

RW

L

R

OPT

ION

AL

DC

OU

TLET

10 A

MPS

B

BrW

BG

Or

B

B

RY

24

BOr

OrW

Br

RW

RWB

RWG

G

G

R

OPT

ION

AL

DC

OU

TLET

10 A

MPS

RW

G

R

RYRP

BrRW

RB

BR

Br

BrR

RL

RL

R

BR

G

BR

PB

CRA

NK

SEN

SOR

AIR

TEM

P. SE

NSO

RSU

B-LE

AD

DIA

GN

OST

ICCO

NN

ECTO

R

VM R

ELAY

MA

IN S

WIT

CH

REVE

RSE

ALA

RMSW

ITCH

GR

BWP

GW

RYG

BrW

RBB

BYL

WR

OPT

ION

AL

DC

OU

TLET

RW

1

BrW

G

R

34

R

FU

SE10

AM

PSR

TAIL

LIG

HT

L.H

.

MA

IN

FU

SE25

AM

P

BWP

RW

7

OPT

ION

AL

DEL

UXE

LI

GH

TIN

G K

IT

TAIL

LIG

HT

R.H

.

RWRY

WIR

E CO

LOR

RY

RB

GW

B

RWR

RBR

RW

BYL

WR1

212

17

R

LIG

HT

FU

SE15

AM

PS

R

34

3414

2832

ECU

11

RY

FUEL

/ H

OU

R /

WA

RNIN

G G

AUG

E

PB

RY

RB

RR

RWP

B

BrRW

Or

HO

RN

P

Or

R B RWOr

1

BW

TERM

INA

L

HEA

D/T

AIL

LIG

HTS

CB

AD

IGN

ITIO

N C

OIL

IGN

ITIO

N C

OIL

IGN

ITIO

N C

OIL

BR

BOr

OrW

HO

RNSW

ITCH

BBRY RY

BBRY RY

HEA

D L

IGH

TR.

H.

HEA

D L

IGH

TL.

H.

RY

RY

BRY

BRY

B

WB

WB

RYR

B

WO

r

BW

R

ENG.

EART

H

G

B

WW

B

B

R

BrW

WR

RW

RY

RY

RR

RW

RYRY

3

RB

20

RY

29

R

B

RBr

Br

WRBW

BrWBY

R

OrRW

BrR

R

VO

LTAG

ERE

GU

LATO

R

STA

RTER

GEN

ERAT

OR

BB

OrW

RY

GWOr

WG

BW

P

REVE

RSE

ALA

RM

GWP

G

G

G

P

Br

MA

INRE

LAY W

IRE

MIN

US

LEA

D

BATT

ERY

WIR

E PL

US

LEA

D

B

R

OrW

BW

BOD

YEA

RTH

ENG

INE

EART

H

G

R

FUEL

PUM

P

RY

BR

GW

RYBW

GPP

GW

BW

OrW

WR

P

RW

BR

B

OIL

LEV

ELSE

NSO

R

10

ACC

ELSW

ITCH

BW

B

B

B

RR

B

OrR

P

R B

R B

RY

RY

BWW

R

BW

BrW

JC0-

0F001-

301

2

3

4

5

6

7

8

9

10

11

11-2

JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:12 PM Page 48

©2019 Yamaha Golf-Car Com

pany

Page 51: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

©2019 Yamaha Golf-Car Com

pany

Page 52: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by

LIT-19626-19-16 JC0-F8199-30 Printed in U.S.A

2015-KCC

4 STROKE PERSONAL TRANSPORT VEHICLE

YDRA

!

OWNER’S / OPERATOR’SMANUAL

READ THIS MANUAL CAREFULLY!It contains important safety information.

Yamaha Motor Corporation USA800-962-7926

JC0-F8199-30

JC0-F8199-30_cover.qxp_LIT_19626_00_81 cover.qxd 2/19/15 3:08 PM Page 1

©2019 Yamaha Golf-Car Com

pany