read this manual carefully! it contains important …authorized yamaha golf car dealer will, free of...
TRANSCRIPT
![Page 1: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/1.jpg)
LIT-19626-19-16 JC0-F8199-30 Printed in U.S.A
2015-KCC
4 STROKE PERSONAL TRANSPORT VEHICLE
YDRA
!
OWNER’S / OPERATOR’SMANUAL
READ THIS MANUAL CAREFULLY!It contains important safety information.
Yamaha Motor Corporation USA800-962-7926
JC0-F8199-30
JC0-F8199-30_cover.qxp_LIT_19626_00_81 cover.qxd 2/19/15 3:08 PM Page 1
©2019 Yamaha Golf-Car Com
pany
![Page 2: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/2.jpg)
JC0-F8199-30_cover.qxp_LIT_19626_00_81 cover.qxd 2/19/15 3:08 PM Page 2
©2019 Yamaha Golf-Car Com
pany
![Page 3: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/3.jpg)
INTRODUCTIONCongratulations on your purchase of aYamaha Personal Transport Vehicle(PTV). This manual contains informationyou will need for proper operation, maintenance, and care of your PTV. A thorough understanding of these simpleinstructions will help you to obtain maximum enjoyment from your newYamaha.
If you have any questions about theoperation or maintenance of your PTV,please consult a Yamaha dealer.
Yamaha Motor Corporation USA
YDRA PTV Owner's/Operator's Manual© 2015 by Yamaha Motor Corporation
USA1st edition
All rights reserved. Any reprintingor unauthorized use without the
written permission ofYamaha Motor Corporation USA
is expressly prohibited.Printed in U.S.A.
P/N LIT-19626-19-16
iJC0
JC0-F8199-30
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 1
©2019 Yamaha Golf-Car Com
pany
![Page 4: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/4.jpg)
ii JC0
IMPORTANT MANUAL INFORMATION
TIPYamaha continually seeks advancements in product designand quality; therefore, while thismanual contains the most currentproduct information available at thetime of printing, there may be minordiscrepancies between your PTVand this manual. If you have anyquestions concerning this manual,please consult your Yamaha dealer.
Read and understand this manualcompletely before operating yourPTV. This manual should beconsidered a permanent part ofyour PTV and should remain withthe PTV when resold.
Particularly important information isdistinguished in this manual by the following notations:
This is the safety alert symbol. It isused to alert you to potentialpersonal injury hazards. Obey allsafety messages that follow thissymbol to avoid possible injury ordeath.
A WARNING indicates a potentiallyhazardous situation which, if notavoided, could result in death orserious injury.
A NOTICE indicates specialprecautions that must be taken toavoid damage to the PTV or otherproperty.
TIPA TIP provides key information tomake procedures easier or clearer.
NOTICE
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 2
©2019 Yamaha Golf-Car Com
pany
![Page 5: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/5.jpg)
iiiJC0
1
WARRANTY
CONTENTS
1
IMPORTANT LABELS 2
SAFETY CONSIDERATIONS 4
MAINTENANCE 8
STORAGE
SPECIFICATIONS
9
WIRING 11
OPERATION 7
PRE-OPERATION CHECKS 6
CONTROLS 5
OPERATOR SAFETY 3
10
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 3
©2019 Yamaha Golf-Car Com
pany
![Page 6: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/6.jpg)
1
2
3
4
5
6
7
8
9
10
11
1-1 JC0
WARRANTY
LIMITED 4-YEAR PERSONAL TRANSPORT VEHICLE LIMITED WARRANTY
Yamaha Golf-Car Company hereby warrants that anynew YDRA gas or YDRE electric Yamaha PersonalTransport Vehicle (PTV) purchased from an authorizedYamaha golf car dealer in the United States will befree from defects in material and workmanship forFOUR years from date of purchase, subject to thestated limitations.
DURING THE PERIOD OF WARRANTY anyauthorized Yamaha golf car dealer will, free of charge,repair or replace, at Yamaha’s option, any part adjudgeddefective by Yamaha due to faulty workmanship ormaterial from the factory. Parts used in warranty repairswill be warranted for the balance of the vehicle’swarranty period. All parts replaced under warrantybecome property of Yamaha Golf-Car Company.
GENERAL EXCLUSIONS from this warranty shallinclude any failures caused by: a. Abnormal strain, neglect, or abuse, including lack
of proper maintenance, and use contrary to theOwner’s/Operator’s Manual instructions.
b. Accident or collision damage. c. Installation of parts or accessories that are not
original equipment. d. Fading, rust, or deterioration due to exposure or
ordinary wear and tear. e. Modifications or alterations that affect the car’s
condition, operation, performance, or durability, orwhich makes the car serve a purpose other thanuse as a PTV.
f. Damage due to improper transportation. g. Acts of God, i.e. lightning, hail damage, flooding,
fire, etc.
WARRANTY COVERAGE: Year 1: The first year of warranty shall cover the
entire vehicle except for the SpecificExclusions below.
Year 2: The second year exclusions are the YDRAbattery, body parts, seats, mats, bumperassembly, bag carrier, scorecard holder, trim,and the Specific Exclusions below.
Year 3: The third year exclusions include the secondyear exclusions, plus the control cables andelectrical system (except electronic speedcontroller, battery charger, and electric motor),and the Specific Exclusions below.
Year 4: The fourth year of the warranty covers onlythe electric motor, speed controller, batterycharger, and transaxle on the YDRE and theengine, clutch system (except drive belt), andtransaxle on the YDRA.
SPECIFIC EXCLUSIONS: Specific exclusions fromthis warranty shall include the following:• Electric car batteries, which are covered under a
separate warranty.• Any parts replaced due to normal wear or routine
maintenance, including oil and air filter elements,tire wear, spark plugs, starter and clutch drive belts.
• Any charges incurred in transporting a golf car orcharger to and from an authorized Yamaha golf cardealer for service or in performing field service arealso excluded from this warranty.
• Gasoline powered golf car starting batteries onvehicles equipped with a golf course GPS device,or any other device with a high parasitic currentdraw, unless the vehicle is equipped from thefactory with an optional deep cycle starting battery.
THE CUSTOMER’S RESPONSIBILITY under thiswarranty shall be to:1. Operate and maintain the PTV and charger as
specified in the appropriate Owner’s/Operator’sManual;
2. Give notice to an authorized Yamaha golf cardealer of any and all apparent defects within ten(10) days after discovery, and make the vehicle orcharger available at that time for inspection andrepairs by the dealer’s authorized representative.
WARRANTY TRANSFER: Any transfer of warrantymust take place within the first three years of theoriginal in-service date of the vehicle. The vehiclemust be re-registered by an authorized Yamaha Golf-Car Dealer within 30 days of transfer. A fee may becharged for the transfer of the warranty.
YAMAHA GOLF-CAR COMPANY MAKES NOOTHER WARRANTY OF ANY KIND, EXPRESSEDOR IMPLIED. ALL IMPLIED WARRANTIES OFMERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE WHICH EXCEED THEOBLIGATIONS AND TIME LIMITS STATED IN THISWARRANTY ARE HEREBY DISCLAIMED BYYAMAHA GOLF-CAR COMPANY AND EXCLUDEDFROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ONHOW LONG IMPLIED WARRANTY LASTS, SO THEABOVE LIMITATION MAY NOT APPLY TO YOU.ALSO EXCLUDED FROM THIS WARRANTY IS ANYINCIDENTAL OR CONSEQUENTIAL DAMAGESINCLUDING LOSS OF USE. SOME STATES DONOT ALLOW THE EXCLUSION OR LIMITATION OFINCIDENTAL OR CONSEQUENTIAL DAMAGES, SOTHE ABOVE EXCLUSION MAY NOT APPLY TOYOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGALRIGHTS, AND YOU MAY ALSO HAVE OTHERRIGHTS, WHICH VARY, FROM STATE TO STATE.
Yamaha Motor Corporation, USA, Kennesaw, GEORGIA 30144
EFFECTIVE DATE: 6/1/14 LIT-13710-P3-14
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 4
©2019 Yamaha Golf-Car Com
pany
![Page 7: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/7.jpg)
1
2
3
4
5
6
7
8
9
10
11
1-2JC0
WARRANTY
The California Air Resources Board and YamahaGolf-Car Company are pleased to explain theemissions control system warranty on your 2010 andlater small off-road engine (SORE) vehicle. InCalifornia, new SORE vehicles must be designed,built and equipped to meet the State’s stringent anti-smog standards. Yamaha Golf-Car Company mustwarrant the EECS on your SORE vehicle for theperiod of time listed below provided there has beenno abuse, neglect or improper maintenance of yourSORE vehicle.
Your EECS may include parts such as the carburetor,fuel-injection system, the ignition system, catalyticconverter, fuel tanks, fuel lines, fuel caps, valves,canisters, filters, vapor hoses, clamps, connectors,and other associated emission-related components.
Where a warrantable condition exists, Yamaha Golf-Car Company will repair your SORE vehicle at nocost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:This emissions control system is warranted for twoyears. If any emission-related part on yourequipment is defective, the part will be repaired orreplaced by Yamaha Golf-Car Company.
OWNER’S WARRANTY RESPONSIBILITIES:As the SORE vehicle owner, you are responsible forperformance of the required maintenance listed in yourowner’s manual. Yamaha Golf-Car Companyrecommends that you retain all receipts coveringmaintenance on your SORE vehicle, but Yamaha Golf-Car Company cannot deny warranty solely for the lackof receipts.
As the SORE vehicle owner, you should however beaware that Yamaha Golf-Car Company may deny youwarranty coverage if your SORE vehicle or a part hasfailed due to abuse, neglect, or improper maintenanceor unapproved modifications.
You are responsible for presenting your SORE vehicle toYamaha Golf-Car Company’s distribution center orservice center as soon as the problem exists. Thewarranty repairs should be completed in a reasonableamount of time, not to exceed 30 days. If you have aquestion regarding your warranty coverage, you shouldcontact Yamaha Customer Relations at 1-800-962-7926.
GENERAL EMISSIONS WARRANTY COVERAGE:Yamaha Golf-Car Company warrants to the ultimatepurchaser and each subsequent purchaser that theSORE vehicle is:
Designed, built and equipped so as to conform with allapplicable regulations; and
Free from defects in materials and workmanship thatcause the failure of a warranted part to be identical inall material respects to that part as described inYamaha Golf-Car Company’s application forcertification.
The warranty period begins on the date the SOREvehicle is delivered to an ultimate purchaser or firstplaced into service. The warranty period is two years.
Subject to certain conditions and exclusions as statedbelow, the warranty on emission-related parts is asfollows:
1. Any warranted part that is not scheduled forreplacement as required maintenance in thewritten instructions supplied, is warranted for thewarranty period stated above. If the part failsduring the period of warranty coverage, the partwill be repaired or replaced by Yamaha Golf-CarCompany according to subsection (4) below. Anysuch part repaired or replaced under warranty willbe warranted for the remainder of the period.
2. Any warranted part that is scheduled only forregular inspection in the written instructionssupplied is warranted for the warranty periodstated above. Any such part repaired or replacedunder warranty will be warranted for the remainingwarranty period.
3. Any warranted part that is scheduled forreplacement as required maintenance in thewritten instructions supplied is warranted for theperiod of time before the first scheduledreplacement date for that part. If the part failsbefore the first scheduled replacement, the partwill be repaired or replaced by Yamaha Golf-CarCompany according to subsection (4) below. Anysuch part repaired or replaced under warranty willbe warranted for the remainder of the period priorto the first scheduled replacement point for thepart.
4. Repair or replacement of any warranted part underthe warranty provisions herein must be performedat a warranty station at no charge to the owner.
5. Notwithstanding the provisions herein, warrantyservices or repairs will be provided at all of ourdistribution centers that are franchised to servicethe subject engines or equipment.
6. The SORE vehicle owner will not be charged fordiagnostic labor that is directly associated withdiagnosis of a defective, emission-relatedwarranted part, provided that such diagnostic workis performed at a warranty station.
7. Yamaha Golf-Car Company is liable for damagesto other engine or equipment componentsproximately caused by a failure under warranty ofany warranted part.
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 5
©2019 Yamaha Golf-Car Com
pany
![Page 8: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/8.jpg)
1
2
3
4
5
6
7
8
9
10
11
1-3 JC0
WARRANTY
8. Throughout the SORE vehicle warranty periodstated above, Yamaha Golf-Car Company willmaintain a supply of warranted parts sufficient tomeet the expected demand for such parts.
9. Any replacement part may be used in theperformance of any warranty maintenance orrepairs and must be provided without charge to theowner. Such use will not reduce the warrantyobligations of Yamaha Golf-Car Company.
10. Add-on or modified parts that are not exempted bythe Air Resources Board may not be used. Theuse of any non-exempted add-on or modified partsby the ultimate purchaser will be grounds fordisallowing a warranty claims. Yamaha Golf-CarCompany will not be liable to warrant failures ofwarranted parts caused by the use of a non-exempted add-on or modified part.
WARRANTED PARTS:The repair or replacement of any warranted partotherwise eligible for warranty coverage may beexcluded from such warranty coverage if Yamaha Golf-Car Company demonstrates that the SORE vehicle hasbeen abused, neglected, or improperly maintained, andthat such abuse, neglect, or improper maintenance wasthe direct cause of the need for repair or replacementof the part. That notwithstanding, any adjustment of acomponent that has a factory installed, and properlyoperating, adjustment limiting device is still eligible forwarranty coverage. The following emission warrantyparts are covered:
1. Fuel Tank2. Fuel Cap3. Fuel Line4. Fuel Line Fittings5. Clamps6. Control Valves7. Control Solenoids8. Electronic Controls9. Control Cables10. Control Linkages11. Vapor Hoses12. Carbon Cannister13. Cannister Mounting Brackets
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 6
©2019 Yamaha Golf-Car Com
pany
![Page 9: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/9.jpg)
1
2
3
4
5
6
7
8
9
10
11
7
3 54
Y-924j
1
2
6
1
SAFETY AND INSTRUCTION LABELS
Please read the following labels carefully before operating your PTV, andpromptly replace any labels which become damaged or removed. Death orserious personal injury can result from failing to read and comply with thesafety instruction labels.
IMPORTANT LABELS
2-1JC0
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 7
©2019 Yamaha Golf-Car Com
pany
![Page 10: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/10.jpg)
IMPORTANT LABELS
1
2
3
4
5
6
7
8
9
10
11
2-2 JC0
WA
RN
ING
JC0-
K77
68-6
0O
FFO
NO
N
To r
educ
e th
e ri
sk o
f ac
cid
ents
and
inju
ry o
r D
EA
TH
:•
Rea
d th
e la
bel l
ocat
ed o
n th
e st
eeri
ng w
heel
bef
ore
oper
atio
n.•
Ope
rate
onl
y w
hen
auth
oriz
ed a
nd o
nly
in d
esig
nate
d ar
eas.
• O
pera
te fr
om d
rive
r’s s
eat
only
.•
This
veh
icle
is r
estr
icte
d to
2 o
ccup
ants
per
ben
ch s
eat.
• D
o no
t st
art
vehi
cle
until
all
occu
pant
s ar
e se
ated
.•
Rem
ain
fully
sea
ted
and
hold
on
whe
n in
mot
ion.
• K
eep
entir
e bo
dy in
side
veh
icle
.•
Dri
ve s
low
ly in
tur
ns.
• D
rive
slo
wly
str
aigh
t up
and
dow
n sl
opes
.•
Set
par
king
bra
ke b
efor
e le
avin
g ve
hicl
e.•
Turn
mai
n sw
itch
to “
OFF
” an
d re
mov
e ke
y w
hen
not
in u
se.
• D
o no
t op
erat
e w
hile
und
er t
he in
fluen
ce o
f alc
ohol
or
drug
s.•
max
imum
load
ing:
400
lb (1
81kg
) per
ben
ch s
eat
100l
b (4
5kg)
in b
agw
ell.
RE
VFW
D
2
GASO
LINE
IS H
IGHL
Y FL
AMM
ABLE
AND
GASO
LINE
IS H
IGHL
Y FL
AMM
ABLE
AND
EXPL
OSIV
E.EX
PLOS
IVE.
A fi
re o
r exp
losi
on c
ould
A fir
e or
exp
losi
on c
ould
caus
e ca
use
SEVE
RE IN
JURY
SEVE
RE IN
JURY
or
or D
EATH
.
Keep
hea
t, sp
arks
, and
ope
n fla
me
aw
ay fr
om fu
el ta
nk a
nd fu
el li
nes.
Do
not
add
due
l whi
le e
ngin
e is
ru
nnin
g or
hot
.
Do n
ot m
odify
fuel
sys
tem
.
Serv
ices
sho
uld
be p
erfo
rmed
be
dea
ler o
r qua
lifie
d pe
rson
nel.
L’ES
SENC
E ES
T HA
UTEM
ENT
INFL
AMM
ABLE
ET
EXPL
OSIV
E.
L’ES
SENC
E ES
T HA
UTEM
ENT
INFL
AMM
ABLE
ET
EXPL
OSIV
E.
Un in
cend
ie o
u un
e ex
plos
ion
peuv
ent p
rovo
quer
de
Un in
cend
ie o
u un
e ex
plos
ion
peuv
ent p
rovo
quer
de
GRAV
ES B
LESS
URES
ou
la M
ORT
GRAV
ES B
LESS
URES
ou
la M
ORT.
El
oign
er to
ute
sour
ce d
e ch
aleu
r, d’
étin
celle
s et
de
flam
mes
nue
s du
rése
rvoi
r et d
es c
ondu
ites
de
carb
uran
t.
Ne p
as a
jout
er d
e ca
rbur
ant p
enda
nt q
ue le
mot
eur
tour
ne o
u qu
’il e
st c
haud
.
Ne p
as m
odifi
er le
circ
uit d
’alim
enta
tion.
Le
s ré
visi
ons
doiv
ent ê
tre e
ffect
uées
par
le
conc
essi
onna
ire o
u pa
r du
pers
onne
l qua
lifié
.
OPER
ATIO
N AT
HIG
HER
SPEE
DSOP
ERAT
ION
AT H
IGHE
R SP
EEDS
COUL
D CA
USE
LOSS
OF
CONT
ROL
COUL
D CA
USE
LOSS
OF
CONT
ROL
THAT
COU
LD R
ESUL
T IN
SEV
ERE
THAT
COU
LD R
ESUL
T IN
SEV
ERE
INJU
RY O
R DE
ATH.
INJU
RY O
R DE
ATH.
Do
not
tam
per w
ith
Do n
ot ta
mpe
r with
go
vern
or to
incr
ease
go
vern
or to
incr
ease
sp
eed.
sp
eed.
L’UT
ILIS
ATIO
N A
DES
VITE
SSES
L’
UTIL
ISAT
ION
A DE
S VI
TESS
ES
SUPÉ
RIEU
RES
PEUT
ENT
RAIN
ER U
NE P
ERTE
SU
PÉRI
EURE
S PE
UT E
NTRA
INER
UNE
PER
TE
DE C
ONTR
OLE
QUI P
EUT
PROV
OQUE
R DE
DE
CON
TROL
E QU
I PEU
T PR
OVOQ
UER
DE
GRAV
ES B
LESS
URES
OU
LA M
ORT.
GRAV
ES B
LESS
URES
OU
LA M
ORT.
Ne
pas
alté
rer l
e ré
gula
teur
pou
r
Ne p
as a
ltére
r le
régu
late
ur p
our
augm
ente
r la
vite
sse.
augm
ente
r la
vite
sse.
JW1-
K829
7-01
JW1-
K829
7-01
4
3
Y-16
06
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 8
©2019 Yamaha Golf-Car Com
pany
![Page 11: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/11.jpg)
1
2
3
4
5
6
7
8
9
10
11
IMPORTANT LABELS
2-3JC0
5
Y-1610
7
Important Emissions InformationYamaha Golf-Car Company
THIS EQUIPMENT CONFORMS TO 2010 CALIFORNIA EVP REGULATIONS FOR SMALL OFF-ROAD ENGINES UNDER 13CCR SECTION 2766(D). THIS ENGINE MEETS 2010 CALIFORNIAEXH EMISSION REGULATIONS AND CONFORMS TO PHASE 2 U.S. EPA REGULATIONS FORSMALL OFF-ROAD ENGINES. EMISSIONS COMPLIANCE PERIOD: CATEGORY A (EPA)EF: XXXXX XXXXXXDCM: XXX XXXXTHIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE
DISPLACMENT: XXXccEMISSION CONTROL SYSTEM: XXEVAPORATIVE CODE: XXXXXXXX
MAINTENANCE SPECIFICATIONS ENGINE OIL: SAE 10W30IGNITION TIMING: 27 BTDC SPARK PLUG GAP: .028-031NO OTHER ADJUSTMENTS NEEDED
The air index of this engine is 3
0 2 4 6 8 10Most Clean Least CleanNote: The lower the Air Index, the less PollutionThis engine is certified to be emissions compliant for the following use:
[ ] Moderate (125 hours) [ ] Intermediate (250 hours) [ X ] Extended (1000 hours) Check owner’s manual for further details.
Y-1599x
6
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 9
©2019 Yamaha Golf-Car Com
pany
![Page 12: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/12.jpg)
1
2
3
4
5
6
7
8
9
10
11
2-4 JC0
IMPORTANT LABELS
Y-910c
JWX
-000
000
PTV SERIAL NUMBERThe PTV serial number is identified inthe location shown.
TIPThe first three digits of the serialnumber are for model identification;the remaining digits are the unitproduction number. Keep a record ofthese numbers for reference whenordering parts from a Yamaha Golf-Car Company dealer.
The engine serial number 2 isaffixed in the location shown.
Y-852A
3 Engine Information
3
Y-2139
Y-851a
THIS ENGINE MEETS **** - **** CALIFORNIA EMISSION REGULATIONS FOR OFF-ROAD ENGINES.THIS ENGINE CONFORMS TO **(*****.******) U.S. EPA REGULATIONS FOR SMALL NONROAD ENGINES.
2
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 10
©2019 Yamaha Golf-Car Com
pany
![Page 13: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/13.jpg)
1
2
3
4
5
6
7
8
9
10
11
3-1JC0
OPERATOR SAFETY!
Y-928b
Y-68
Yamaha PTVs are designed to besimple to operate. However, be sureto observe the following to reducethe risk of serious injury or death dueto loss of control and other hazards:
BEFORE OPERATINGTHE PTV� Read this Owner’s/Operator’s
manual and all safety and instructionlabels on the PTV before operating.
� Perform the pre-operation checksfound in Section 6 of this manual.
� Only authorized people shoulddrive the PTV, from the driver’sside only, and only in designatedareas.
� Do not allow more than twooccupants per seat. This PTV isrestricted to two occupants, unlessequipped with a rear seat.
� Do not operate the PTV whileunder the influence of alcohol ordrugs; their effect on vision andjudgment make operating a PTVdangerous.
� Do not operate the PTV on publicstreets, roads or highways; unlessallowed by law or the local regulating authority.
WHILE OPERATING THEPTV� Keep your entire body inside the
PTV, remain seated, and hold onwhen the car is in motion.
� Do not start the PTV until all occupants are seated.
� Keep your hands on the steeringwheel and your eyes on the pathahead.
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 11
©2019 Yamaha Golf-Car Com
pany
![Page 14: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/14.jpg)
1
2
3
4
5
6
7
8
9
10
11
3-2 JC0
OPERATOR SAFETY
� Use extra care in congested areasor when backing up. Always backup slowly, and watch carefully.
� Avoid starting or stopping abruptly.
� Vary the speed of the PTV tomatch the terrain.
� Avoid turning the steering wheeltoo sharply at higher speeds toavoid tipping or rolling the vehicle.
� Always drive slowly straight up orstraight down slopes – never at anangle to avoid tipping or rolling thevehicle.
� Do not run the engine indoors.Exhaust gas is poisonous andcould result in carbon monoxidepoisoning.
� Do not make any modification oraddition which affects capacity orsafe operation, or make anychanges not in accordance withthe owner’s/operator’s manual.
!
Y-921a
Y-922a
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 12
©2019 Yamaha Golf-Car Com
pany
![Page 15: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/15.jpg)
1
2
3
4
5
6
7
8
9
10
11
4-1JC0
SAFETY CONSIDERATIONS!
Like all machines, PTVs can causeinjury if improperly used or maintained.
Experience has shown that PTVs aresafe when operated in accordancewith the safety warnings affixed toevery PTV.
DRIVER QUALIFICATIONS
Allow only authorized people to operate PTV. It is recommended that only people who possess a valid motor vehicle driver’s license be allowed to operate PTV.
Do not operate PTVs when underthe influence of alcohol or drugs.Death or serious personal injurycan result from failing to complywith the safety and warninginstructions affixed to the PTV.
HAZARD PREVENTIONDrivers should be mindful of roadhazards, and avoid dangeroussituations that may include thefollowing:
Steep Grades – Where steep gradesexist, restrict PTV to designatedroadway or path, and descend slowlywith foot on the brake.
Descend steep grades slowly withfoot on brake. Death or seriouspersonal injury can result fromfailing to comply with the safetyand warning instructions affixedto the PTV.
Sharp Turns, Blind Corners andBridge Approaches – Adhere to allwarning signs and take properprecautions to avoid the hazard.
Wet Areas – Wet grass may cause aPTV to lose traction and may affectstability. Vehicle operators shouldreduce speed in wet areas or duringperiods of inclement weather.
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 13
©2019 Yamaha Golf-Car Com
pany
![Page 16: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/16.jpg)
1
2
3
4
5
6
7
8
9
10
11
4-2 JC0
SAFETY CONSIDERATIONS
� Loose Terrain – Avoid areas ofloose terrain which may cause aPTV to lose traction and affect stability. Take notice of conditionsand reduce speed when driving onuneven or loose terrain.
� Pedestrian Areas – Avoid areaswith pedestrian traffic or congestedareas whenever possible toprevent accidents. If it isimpractical to avoid these areas,always remember that pedestrianshave the right of way. Whenapproaching pedestrian orcongested areas always reducespeed, drive slowly, use cautionand watch for pedestrians.
MAINTENANCE REQUIRED FOR PTVSAFETYPractice the following to help ensurethe safety of PTV occupants:
� Preventative Maintenance. Per-form all scheduled maintenance inaccordance with manufacturer’srecommendations to provide asafe, properly operating PTV.
� Personnel. Allow only qualified,trained and authorized personnelto inspect, adjust and maintainPTVs.
� Parts and Materials. Use onlyreplacement parts and materialsrecommended by the manufacturer.
� Ventilation. Properly ventilate allmaintenance and storage areas inaccordance with applicable firecodes and ordinances to avoid firehazards. Ventilation is required toremove flammable vapors andfumes from gasoline powered PTVstorage areas. Ventilation is alsorequired to remove hydrogen gasfrom the PTV storage areas duringthe battery charging process.
!
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 14
©2019 Yamaha Golf-Car Com
pany
![Page 17: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/17.jpg)
1
2
3
4
5
6
7
8
9
10
11
4-3JC0
SAFETY PRECAUTIONSDURING MAINTENANCEWhen performing maintenance, follow all safety instructionscontained in the manufacturer’soperation and service manuals, aswell as the following safetyprocedures:
� Properly immobilize PTV beforebeginning any maintenance toavoid any unexpected vehiclemovement.
� Properly block chassis beforeworking underneath PTV to avoid any unexpected vehiclemovement.
� When working on the fuel systemor the battery, do not smoke, orallow any sparks or open flamesnear the vehicle, to avoid any firesor explosions.
� Use only properly insulated toolswhen working around batteries toavoid electrical shock or damageto the electrical system.
� Maintain all safety devices includ-ing brakes, steering mechanisms,warning devices and governors, ina safe operating condition. Do notmodify these safety devices assupplied by the manufacturer.
� After each maintenance or repair,the car must be driven by a qualified, trained and authorizedperson – in an area free ofpedestrian traffic – to ensureproper operation and adjustment.
� Record all maintenance performedin a maintenance record log bydate, name of person performingmaintenance and type ofmaintenance. Periodically inspectmaintenance log to ensureaccurate and complete entries.
� Provide operator comment cardsto assist in identifying non-periodicmaintenance needs for specificPTVs.
� Maintain, in a legible condition, allnameplates, warnings and instructions provided by the manufacturer.
� If new nameplates, warnings orinstructions are needed, contactyour Yamaha dealer.
FUEL HANDLING/STORAGE Take the following precautions toensure maintenance worker safety:
� Supervise the storage and handling of liquid fuels in accordance with applicable fireand safety requirements to avoidany fires or explosions.
SAFETY CONSIDERATIONS!
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 15
©2019 Yamaha Golf-Car Com
pany
![Page 18: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/18.jpg)
1
2
3
4
5
6
7
8
9
10
11
5-1 JC0
CONTROLS
FEATURES1 Engine/oil
warning light/fuel gauge/hour meter
2 Main/Lightswitch
3 Brake pedal4 Parking brake
pedal5 Accelerator
pedal6 Steering wheel7 Horn switch8 Reflector9 Drive select
lever
a Seatb Front bodyc Headlightsd Front tiree Front bumperf Batteryg Rear bodyh Rear tirei Rear bumperj Taillightsk Fuel tankl Fuel capm E.F.I. fuel pumpn Fuel tank vent
Y-935bb
8
8
Y-2294
2
1
5
4 3
6
7
Y-919cc
17
19
18
16
15
19
Y-918ee14 13
12
11
10
9
Y-1990l
2123 22
20
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 16
©2019 Yamaha Golf-Car Com
pany
![Page 19: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/19.jpg)
1
2
3
4
5
6
7
8
9
10
11
5-2JC0
CONTROLS
MAIN SWITCHThe main switch controls thefollowing items:
“OFF”The electrical power circuit isswitched off. The key can beremoved only in this position.
“ON”The electrical power circuit isswitched on. The PTV can be driven.
“ON” WITH LIGHTSThe functions for this position are thesame as for the ON position; however,this position will activate the headlightsand taillights.
ENGINE/OIL WARNINGLIGHT When the engine oil level falls below anacceptable level, this light comes on.
If the light comes on, stop theengine, check the engine oil leveland add oil as necessary. (Seepage 6-3.)
NOTICE
Y-1639c
E F1/ 2
E F1/ 2
Y-1640d
E F1/ 2
Y-1641b
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:10 PM Page 17
©2019 Yamaha Golf-Car Com
pany
![Page 20: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/20.jpg)
1
2
3
4
5
6
7
8
9
10
11
5-3 JC0
CONTROLS
When the engine/oil warning light isflashing while the key is on, theremay be a problem with the fuel injection system, which may affect performance, emissions and fueleconomy or cause damage to thefuel injection system or engine.
If the light is flashing, do not operate the vehicle. Contact yourYamaha Service representative tohave the vehicle serviced.
å Engine/oil warning light
DRIVE SELECT LEVERThe drive select lever is used to shift the PTV into forward or reverse.After coming to a complete stop,move the lever to the desired position.
Lever Position Car Movement
F FORWARD
R REVERSE
TIPThe reverse alarm will sound whenthe drive select lever is turned to “R.”
NOTICE
Y-920a
BEEP
Y-18
E F1/ 2
Y-1640e
A
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 18
©2019 Yamaha Golf-Car Com
pany
![Page 21: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/21.jpg)
1
2
3
4
5
6
7
8
9
10
11
5-4JC0
CONTROLS
ACCELERATOR PEDALThe accelerator pedal controls thePTV’s speed.
Action Car Speed
Depress pedal Increase
Release pedal Decrease
å Accelerator pedal
BRAKE PEDALPress down on the brake pedal tostop the PTV.
∫ Brake pedal
PARKING BRAKEPEDALPress down on the parking brakepedal whenever parking the PTV.
ç Parking brake pedal
TIPRelease the parking brake bydepressing the accelerator pedal.
The parking brake will automaticallyrelease when the accelerator pedalis depressed. If the main switch isin the “ON” position, depressingthe accelerator may suddenly causethe PTV to move. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.
Y-22a
C
Y-20A
A
Y-21a
B
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 19
©2019 Yamaha Golf-Car Com
pany
![Page 22: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/22.jpg)
1
2
3
4
5
6
7
8
9
10
11
5-5 JC0
CONTROLS
HEADLIGHT/TAILLIGHTON POSITION
Turn the main switch all the way tothe right to the second ON position.This will activate the headlights andtaillights.
FUEL GAUGEThe fuel gauge displays the fuel level in the fuel tank. The fuel gauge will only work when the key is in the ONposition.
å Fuel gauge
HOUR METER The hour meter displays the total number of hours the PTV has beenrun. Use the hour meter to determinewhen scheduled maintenance is due.
å Hour meter
HORN SWITCH
The horn is located adjacent to thebrake pedal, and is activated bydepressing with your foot.
∫ Horn Switch
TIPIt is advisable to sound the hornwhen approaching blind corners.
Y-901B
B
E F1/ 2
Y-1641b
Y-2295
E F1/ 2
A
Y-2296
E F1/ 2
A
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 20
©2019 Yamaha Golf-Car Com
pany
![Page 23: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/23.jpg)
1
2
3
4
5
6
7
8
9
10
11
6-1JC0
PRE-OPERATION CHECKS
Y-905
Pre-operation checks should bemade each time you use your PTV.Get in the habit of performing the following checks in the same way sothat they become second nature.
To keep vehicle from movingwhile performing pre-operationchecks:
� Remove main switch key. � Apply parking brake.
Death or serious personal injurycan result from failing to complywith the safety instructions in thismanual.
PRE-OPERATIONCHECKLISTBefore each use, check the following:� Battery� Tire condition� Steering system� Reverse alarm� Pedal operation� Headlight/Taillight operation� Horn operation� Body and chassis
SEATOpen the seat for checking and servicing.
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 21
©2019 Yamaha Golf-Car Com
pany
![Page 24: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/24.jpg)
1
2
3
4
5
6
7
8
9
10
11
6-2 JC0
PRE-OPERATION CHECKS
FUEL SYSTEMMake sure there is sufficient fuel inthe tank. Also check fuel line andconnections for leakage.å Fuel tank∫ Fuel capç E.F.I. fuel pump∂ Fuel tank vent
Gasoline and its vapors are highlyflammable and explosive. To avoidfires and explosions and to reducethe risk of injury when refueling,follow these instructions.
1. Stop engine and allow it to coolfor several minutes before refueling.Do not smoke when refuelingand keep away from sparks,flames or other sources of ignition.Refuel in a well-ventilated area.
2. Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Alwaysdispose of gasoline-soaked ragsproperly.
3. Tighten until a clicking sound isheard.
Gasoline is poisonous and cancause injury or death. If you swallow gasoline, inhale a lot ofgasoline vapor or get gasoline inyour eyes, get immediate medicalattention.If any gasoline gets on your skin,immediately wash with soap andwater. Change clothing if gasolinespills on it.
Y-1990k
BD C
A
Recommended fuel:Unleaded gasoline
Fuel tank capacity:22.0 L (5.8 US gal)
Gasoline-based fuels containingmore than 10% ethanol are notrecommended.
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 22
©2019 Yamaha Golf-Car Com
pany
![Page 25: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/25.jpg)
1
2
3
4
5
6
7
8
9
10
11
6-3JC0
PRE-OPERATION CHECKS
Recommended oil:YAMALUBE 4-cycle oil or 10W30
Engine oil capacity:1.0 L, 1000 cc(1.0 US qt)
Oil change quantity:1.0 L, 1000 cc(1.0 US qt)
Y-514
MIN MAX
Y-28
A
B
C
Y-515
A
Avoid using gasoline blended withmethyl alcohol which can damagefuel system parts.
ENGINE OILWith the golf car parked on levelground, remove the dipstick andmake sure the engine oil is betweenthe MIN and MAX marks (the crosshatched area on the end of thedipstick).
å Oil level dipstick∫ Maximum oil levelç Safe operating range
If the oil level is below the MIN markon the dipstick, add oil through theoil filler hole until the oil level isbetween the MIN and MAX marks.
å Oil filler hole
� Use care not to fill past the MAXdipstick mark, and be sure noforeign material enters thecrankcase.
� Use care not to get oil on thestarter belt.
TIPThe distance between the dipstickmarks represents approx. 1/2 L (1/2 US qt) of oil.
TIPRecommended engine oil classification: API Service SE, SF, orSG. Engine oils labeled “EnergyConserving II” are recommended.
NOTICE
NOTICE
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 23
©2019 Yamaha Golf-Car Com
pany
![Page 26: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/26.jpg)
1
2
3
4
5
6
7
8
9
10
11
6-4 JC0
PRE-OPERATION CHECKS
Y-30
A
Y-31
Y-1347a
A
Engine Cooling InletDuctCheck the engine cooling inlet duct fordebris. Remove any debris present.
å Engine cooling inlet duct
BATTERYCheck that the battery is heldsecurely in place to prevent the battery from being damaged fromvibration or jarring. Also check thatthe battery cap is not missing to prevent battery acid from spillingfrom the battery. Check the batteryterminals for corrosion.
Battery electrolyte is poisonousand dangerous, causing severeburns, etc. It contains sulfuricacid. Avoid contact with skin, eyesor clothing. Ventilate whencharging or using in enclosedspace. Always shield eyes whenworking near batteries. KEEP OUTOF REACH OF CHILDREN.
TIRE CONDITIONTire Air PressureCheck the tire air pressure beforeoperating the PTV.
Tire pressure:
110 kPa, 1.1 kgf/cm2
(16 psi)
Tire Wear LimitCheck the tire surface for damage,cracks or embedded objects. Whentire tread wears down to 1 mm (0.04 in.), replace the tire.
å Wear limit
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 24
©2019 Yamaha Golf-Car Com
pany
![Page 27: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/27.jpg)
1
2
3
4
5
6
7
8
9
10
11
JC0
Y-20A
A
Y-932e
Y-33
PRE-OPERATION CHECKS
STEERING SYSTEMCheck the steering system forexcessive freeplay by:
� moving the steering wheel up and down, and back and forth.
� turning the steering wheel slightly to the right and left.
If you feel excessive freeplay, or hearrattling sounds which may indicateloose steering components, consult aYamaha dealer.
REVERSE ALARMCheck the reverse alarm by movingthe drive select lever to “R” forreverse. The alarm should sound.
PEDAL OPERATIONCheck the following pedal controlsfor proper operation. If a pedal doesnot work properly, consult a Yamahadealer.
Accelerator Pedal
With the main switch in the “OFF”position, make sure the acceleratorpedal operates smoothly.
å Accelerator pedal
6-5
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 25
©2019 Yamaha Golf-Car Com
pany
![Page 28: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/28.jpg)
1
2
3
4
5
6
7
8
9
10
11
6-6 JC0
PRE-OPERATION CHECKS
Brake PedalMake sure the brake pedal feels firmwhen pressed and returns to its original position when released.
∫ Brake pedal
Parking Brake PedalMake sure the parking brake pedallocks in place with a positive click,and releases when the acceleratorpedal is pressed.
ç Parking brake pedal
TIPRelease the parking brake bydepressing the accelerator pedal.
Headlights/TaillightsEnsure the headlights and taillightsare operational.
Never operate the PTV at night orduring inclement weather withoutproperly working headlights/taillights. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.
Horn SwitchMake sure the horn operates correctly.
å Horn Switch
Y-22a
C
Y-900b
Y-901A
A
Y-21a
B
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 26
©2019 Yamaha Golf-Car Com
pany
![Page 29: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/29.jpg)
1
2
3
4
5
6
7
8
9
10
11
7-1JC0
Y-18
Y-20C
A
OPERATION
BODY AND CHASSISBefore each use, visually inspect thePTV body and chassis for damagedand/or missing parts.
STARTING1. With the parking brake applied,
turn the drive select lever to “F”for forward, or “R” for reverse.
Do not shift from “F” (forward) to“R” (reverse) while the PTV ismoving. Transmission damagecan result.
2. Turn the main switch to “ON.”
Do not depress the acceleratorpedal when turning on the mainswitch or the PTV may suddenlystart moving. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.
3. Check that your path is clear inthe direction you plan to go, andslowly depress the acceleratorpedal. The PTV will start to move.
å Accelerator pedal
TIPThe parking brake automaticallyreleases when the accelerator pedalis depressed.
NOTICE
E F1/ 2
Y-1640d
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 27
©2019 Yamaha Golf-Car Com
pany
![Page 30: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/30.jpg)
1
2
3
4
5
6
7
8
9
10
11
7-2 JC0
OPERATION
STOPPINGTo stop the PTV, gradually pressdown on the brake pedal.
å Brake pedal
When the PTV has come to a stop,apply the parking brake pedal andturn the main switch to “OFF.”
∫ Parking brake pedal
Do not hold the PTV on an inclinewith the accelerator – use thebrake. Transmission damage canresult.
NOTICE
Y-65bA
B
C
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 28
©2019 Yamaha Golf-Car Com
pany
![Page 31: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/31.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-1JC0
MAINTENANCE
CS - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE L - LUBRICATE
40 Rounds 250 rds 500 rds 1000 rds 2000 rds20 hours 125 hrs 250 hrs 500 hrs 1000 hrs
Remarks 100 miles 600 mls 1200 mls 2500 mls 5000mls160 kms 1000 kms 2000 kms 4000 kms 8000 kms(Every (Every 6 (Every (Every (Everymonth) months) year) 2 years) 4 years) Page
PRE-OP Check engine oil CS CS CS 6-3
Check air cooling duct CS CS CS CS CS CS
CS CS CS CS CS CS
CS CS CS CS CS CS
CS CS CS CS CS
CS
CS
CS CS CS CS
CS
CS CS CS CS CS CS
CS CS CS CS CS CS
CS CS CS CS CS CS
CS CS CS CS CS
CS CS CS CS CS
CS CS CS CS CS
CS CS CS CS
CS CS CS
*
Check fuel lines for leakage 6-2
Check fuel level 6-2
Check for loosenessand corrosion of battery 6-4terminals and hold downs
Check brake pedal free playCS CA CA CA CA CA 8-13and adjust if necessary
Check steering operation 6-5
Check tire pressure, treadCA CA CA CA CA 6-4depth, tire surface for damage
Check body and chassis for6-6damage
Check tightness of all bolts,*nuts, screws and rivets
Check reverse alarm 6-5operation
EVERY Check fuel filter for clogging *
MONTH Check wear of drive belt8-7/8-8
Check operation of7-1Forward / Reverse shifting
Clean / Lube pedal control area CL
EVERY 6 Wash pre-filter, check airS S S S
8-6/8-7MONTHS cleaner element
Check spark plug and plug cap8-4condition** / Check compression
Check shock absorbers for oil*
*
leaks and damaged springs
* Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
DailyPre-
Opera-tion
PERIODIC MAINTENANCE CHARTSRegular maintenance is required for the best performance and safe operation ofyour PTV.
Be sure to turn off the main switch and apply the parking brake when youperform maintenance, unless otherwise specified. If the owner is not familiarwith servicing the machine, death or serious personal injury can result. When indoubt the work should be done by a Yamaha dealer or other qualified mechanic.
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 29
©2019 Yamaha Golf-Car Com
pany
![Page 32: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/32.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-2 JC0
MAINTENANCE
CS - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE L - LUBRICATE
Remarks
Page
EVERY Replace engine oil R
L
R R 8-5
YEAR
Adjust throttle cables,**check electronic fuel injectionthrottle shaft for wear**
Grease primary and secondaryclutch
CA CA CA *
*
Check starter V-belt forCS CS CS
CS CS CS
CS CS CS
CS CS CS
CS CS CS
CS CS CS
CS CS
CS
CS
*damage and tension
Check drive belt for slippage,8-7wear or scratches
Check operation of speed limiter *
Apply battery terminal protectant S S S
Check wiring connectionsand insulation
Check rear axle bearing playfor roughness or freeplay *
*
*
Check steering knucklebushing free play / Adjustwheel alignment
CA CA CA *
Check wheel nut tightness,*front wheel bearing play
Check transaxle oil level andinspect for leakage 8-10
Check operation and adjustCA CA CA *pedal stop if necessary
EVERY2 YEARS
Check brushes for wear andS *commutator for dirt
EVERY4 YEARS Replace fuel filter and
R *fuel hoses
Check tightness of cylinder CA *head / Adjust valves
Inspect brake shoes andadjust or replace if necessary *
* Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
40 Rounds 250 rds 500 rds 1000 rds 2000 rds20 hours 125 hrs 250 hrs 500 hrs 1000 hrs100 miles 600 mls 1200 mls 2500 mls 5000mls160 kms 1000 kms 2000 kms 4000 kms 8000 kms(Every (Every 6 (Every (Every (Everymonth) months) year) 2 years) 4 years)
DailyPre-
Opera-tion
CS R
CS R *Replace transaxle oil
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 30
©2019 Yamaha Golf-Car Com
pany
![Page 33: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/33.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-3JC0
MAINTENANCE
EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS
Item Abbreviation• ELECTRONIC FUEL EFI
INJECTION
• ELECTRONIC CONTROL ECUUNIT & PLUG, SPARK
• CRANKCASE 1 & HEAD, PCV (Positive Crankcase CYLINDER 1 Ventilation)
• AIR FILTER ASSY. ACL (Air Cleaner)
• MUFFLER MUFF., 2
• CARBON CANISTER CC
• INVERSION VALVE IV
The above items and the corresponding abbreviations are provided in accordance with U.S.EPA REGULATIONS FOR SMALLNONROAD ENGINES and the CALIFORNIA REGULATIONS FORNEW 1995 AND LATER OFF-HIGHWAY RECREATIONAL VEHICLES AND ENGINES.
The abbreviations conform to the latest version of the SAE’s recommended practice documentJ1930, “Diagnostic Acronyms, Terms,and Definitions ForElectrical/Electronic System.”
It is recommended that these itemsbe serviced by a Yamaha dealer orother qualified mechanic.
TROUBLESHOOTINGIf the vehicle’s engine will not start,use the following chart:
Cause Remedy
Fuel System
No fuel in tank Fill fuel tankFuel pump Consult Yamahainoperable dealerClogged fuel Consult Yamahaline dealerForeign matter Clean fuel filter –in fuel filter Consult Yamaha
dealerDirty injector Consult Yamaha
dealerElectrical System
Spark plug dirty Clean carbon orwith carbon, or wipe spark plugwet dryFaulty ignition Consult Yamahasystem dealer
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 31
©2019 Yamaha Golf-Car Com
pany
![Page 34: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/34.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-4 JC0
MAINTENANCE
Spark Plug InspectionYou should periodically remove andinspect the spark plug. Dirty or worn spark plugs can cause poorperformance.
When removing or installing thespark plug, be careful not to damage the insulator. A damagedinsulator could allow externalsparks, which could lead toexplosion or fire. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.
å Spark plug∫ Spark plug cap
1. Check for discoloration and removecarbon deposits with a spark plugcleaner or wire brush. The normalelectrode color will be tan.
2. Check the spark plug type, andcheck the spark plug gap with afeeler gauge.
Standard spark plug: BPR2ES
Spark plug gap:0.7 ˜ 0.8 mm (0.028 ˜ 0.031 in.)
å Gap
3. Clean the gasket and plug surfaces and install the sparkplug finger-tight before tighteningto the following torque:
Spark plug torque:20 Nm, 2.0 m.kg
(14.5 ft.lb)
Y-516A
B
A
Y-37
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 32
©2019 Yamaha Golf-Car Com
pany
![Page 35: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/35.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-5JC0
MAINTENANCE
Engine Oil Replacement
1. Warm up the engine for severalminutes, place the golf car on alevel surface, then stop theengine.
Use caution not to touch hot engineoil or hot engine parts, during thefollowing procedure. Death orserious personal injury can resultfrom failing to comply with thesafety instructions in this manual.
2. Place an oil pan under the enginedrain plug.
3. Remove the oil drain plug and letthe oil drain completely.
TIPDispose of used oil in an environmentally safe way, such astaking oil to an oil collection station.
4. Install the drain plug, along with a new drain plug gasket, finger-tight before tightening to the following torque:
Drain plug torque:31 Nm, 3.1 m.kg(23 ft.lb)
5. Add the correct quantity of oilthrough the oil filler hole.
TIPRecommended engine oil classification: API Service SE, SF, orSG. Engine oils labeled “EnergyConserving II” are recommended.
å Oil filler hole
Recommended oil:YAMALUBE 4-cycle oil or 10W30
Engine oil capacity:1.0 L, 1000 cc(1.0 US qt)
Oil change quantity:1.0 L, 1000 cc(1.0 US qt)
Y-624
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 33
©2019 Yamaha Golf-Car Com
pany
![Page 36: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/36.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-6 JC0
MAINTENANCE
Use care not to fill past the MAXdipstick mark, and be sure no foreign material enters the crankcase.
After replacing engine oil, check foroil leaks around the drain plug. If oilleaks are found, consult a Yamahadealer.
Air FilterTo remove the air filter elements:
1. Unlatch the air filter cover clipsand remove cover.
å Air filter cover clips∫ Air filter cover
2. Lift the air filter and pre-filter outof the air filter case.
ç Air filter∂ Pre-filter
Be careful not to drop anythinginto the air inlet. Serious enginedamage can result.
NOTICE
NOTICE
Y-515
A
Y-518
A
A
A
B
Y-519a
C
D
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 34
©2019 Yamaha Golf-Car Com
pany
![Page 37: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/37.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-7JC0
MAINTENANCE
Inspection and cleaning:3. Wash the foam pre-filter in soap
and water. Allow it to dry.
å Soap and water∫ Foam element
4. Check the filter element. If damaged or dirty, replace it.
Do not wring out the foam pre-filter, this could cause it totear.
5. To replace the elements,reverse the above steps.
The pre-filter has a notch on oneside. It will only fit in the case oneway. Serious engine damage canresult from improperly positionedfilter.
Drive BeltTo remove the drive belt:
1. Set the drive select lever halfwaybetween forward and reverse.
2. Pull up on the drive belt andpush it outward over the edge ofthe secondary sheave.
3. Turn the secondary sheaveclockwise and the drive belt willroll off the sheave.
4. Remove the drive belt from theprimary sheave.
NOTICE
NOTICE
Y-60
BA
Y-508
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 35
©2019 Yamaha Golf-Car Com
pany
![Page 38: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/38.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-8 JC0
MAINTENANCE
Inspection:To inspect the drive belt, check forfrayed edges or tears, and measuredrive belt against the following specification. If the belt showsexcessive wear or damage, replacethe belt with a new one.
å New: 31.0 mm (1.20 in.)∫ Replace when belt reaches:
27.0 mm (1.06 in.)
5. To install the drive belt, reversethe above steps, rolling the beltback over the secondary sheave.
BatteryThe 12-volt battery that providesstarting power to your gas car normally does not require the addition of water. If the batteryloses its charge, have anexperienced mechanic charge it.
Battery electrolyte is poisonous anddangerous, causing severe burns,etc. It contains sulfuric acid. Avoidcontact with skin, eyes, or clothing.Antidote:EXTERNAL: Flush with water. INTERNAL: Drink large quantities ofwater or milk. Follow with milk ofmagnesia, beaten egg, or vegetable oil. Call physicianimmediately.EYES: Flush with water for 15 minutes and get prompt medical attention.Batteries produce explosive gases.Keep sparks, flame, cigarettes, etc.,away.Ventilate when charging or using inenclosed space. Always shield eyeswhen working near batteries.KEEP OUT OF REACH OF CHILDREN.
Y-45
++
––
B
A
Y-44
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 36
©2019 Yamaha Golf-Car Com
pany
![Page 39: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/39.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-9JC0
MAINTENANCE
Fuse Replacement
Be sure to use the specified fuse.Using a wrong fuse can causeelectrical system damage and create a fire hazard. Death orserious personal injury can resultfrom failing to comply with thesafety instructions in this manual.
When replacing a fuse, be sure themain switch is turned off toprevent accidental short-circuitingand electrical system damage.
1. Locate the in-line fuse holder onthe main wire harness adjacentto the tow switch.
2. Pull fuse holder cover off.
3. Pull fuse out, inspect and replaceif necessary.
å Fuse holder∫ Fuse
Fuse Type:1 DC Outlet Fuse (10A),
Blade Style2 Light Fuse (15A), Blade Style3 Fuse (10A), Blade Style4 25 Amp, Blade Style (MAIN)
Fuse location off of negativebattery terminal @ 15 cm (6 in.)
NOTICE
B
A1
2
3
Y-523e
Y-523f
4
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 37
©2019 Yamaha Golf-Car Com
pany
![Page 40: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/40.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-10 JC0
MAINTENANCE
Transaxle OilTo check transaxle oil level:
1. Place the PTV on a flat, levelsurface.
2. Remove seven plastic rivets 1and two bolts 2, and removethe bag holder insert 3.
3. Place an oil pan under thetransaxle case.
4. Clean the area around the oillevel plug 4 and then removethe plug.
Do not allow foreign material toenter transaxle. Serious transaxledamage can result.
5. The oil level should be right atthe bottom of the oil level plughole 5 or just starting to flowout of the hole.
6. If needed, add SAE 90 gear oiluntil it starts to flow from the oillevel plug hole.
7. Allow excess gear oil to flow outof the hole until it stops.
8. Install the oil level plug.
9. Install the bag holder insert 3and secure with two bolts 2and seven plastic rivets 1.
TIPFor transaxle oil replacement,consult a Yamaha dealer or otherqualified mechanic.
NOTICE
1
2
3
Y-1994
Y-2265b
4
5
1
2
3
Y-1994
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 38
©2019 Yamaha Golf-Car Com
pany
![Page 41: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/41.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-11JC0
MAINTENANCE
Y-57
Before performing wheel or brakemaintenance, verify that the mainswitch is in the “OFF” position.Accidental starting of the vehiclecould cause the vehicle to move,causing death or serious personalinjury.
Wheel ReplacementTo remove and install a wheel onyour PTV:
1. With the wheels blocked to prevent the PTV from moving,loosen the wheel nuts.
2. Elevate the PTV with a jack andremove the wheel nuts and thewheel.
3. Reverse the removal steps wheninstalling the wheel.
Wheel nut tightening torque:88 Nm, 8.8 m.kg (65 ft.lb)
Brake Adjustment The brakes on your PTV are self-adjusting.
Before you operate the PTV, pressdown on the brake pedal severaltimes to make sure the brakes arefunctioning properly.
Consult your Yamaha dealerbefore using your PTV if you suspect brake problems. Brakefailure could result in a seriousaccident. Death or seriouspersonal injury can result fromfailing to comply with the safetyinstructions in this manual.
NOTICE
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 39
©2019 Yamaha Golf-Car Com
pany
![Page 42: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/42.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-12 JC0
MAINTENANCE
Brake Pedal Free PlayAdjustment
Check the brake pedal free play bypressing against the pedal with twofingers (using light force) andmeasuring the distance the pedaltravels before resistance is felt.
Brake pedal free play Å:20-25 mm (0.79-0.98 in.)
To adjust the brake pedal free play:
1. Remove the floor mat and service lid from the floor of thePTV.
2. If the free play distance needsadjusting, loosen the lock nut åand turn the adjusting nut ∫ inor out until the free playspecification is met. Then tightenthe lock nut in place.
Do not over-tighten the brakecables. Over-tightening willincrease brake wear and affectoverall performance of PTV.Premature brake wear can result.Death or serious personal injurycan result from failing to complywith the warning labels in thismanual.
Y-2281
B A
Y-61c
Y-62b
7
1817
1615
1413
1211
109
8
a
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 40
©2019 Yamaha Golf-Car Com
pany
![Page 43: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/43.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-13JC0
MAINTENANCE
Replacing a HeadlightBulbIf the headlight burns out replace itas follows:
1. Remove the bulb holder 1 andbulb 2 by removing the threescrews 3 located on the back ofthe bezel 4.
2. Disconnect the wire connectorsfrom the bulb.
3. Remove the two screws 5located on the side of the bulbholder 1 to gain access to theheadlight bulb 2.
4. Insert a new bulb 2 into thebulb holder 1 and secure withthe two bulb holder screws 5.Torque to 3 ~ 4.5 Nm, 0.3 ~ 0.45 m•kg (27 ~ 40 in•lb).
5. Reattach the bulb holder 1 tothe bezel 4 and torque to 3 ~ 4.5 Nm, 0.3 ~ 0.45 m•kg (27 ~ 40 in•lb).
Y-1969
1
5
Y-1968Y-1968
Y-1970
34
12
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 41
©2019 Yamaha Golf-Car Com
pany
![Page 44: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/44.jpg)
1
2
3
4
5
6
7
8
9
10
11
8-14 JC0
MAINTENANCE
Adjusting a Headlight
It is recommended to have theheadlight adjustment performedby a Yamaha dealer.
1. Loosen the two screws 1 forthe headlight bulb bracket. Donot remove the screws, justloosen them.
TIPThe screws can be accessed fromunder the fender through the accessholes on the sides of the headlightbezel.
2. Using a Phillips head screwdriver, turn the adjustingscrew 2. Turning the screwclockwise will lower the beamand turning the screw counter-clockwise will raise the beam.
3. Once the correct adjustment hasbeen made, tighten the screws 1to 3 ~ 4.5 Nm, 0.3 ~ 0.45 m•kg(27 ~ 40 in•lb).
Replacing a TaillightBulb1. If a taillight bulb burns out,
replace the bulb assembly 1 byremoving the rubber grommet 2from the bezel assembly 3.
2. Remove the wire connector,replace the bulb, and reinstall byfitting the rubber grommet 2over the bulb assembly 1 andbezel 3.
NOTICE
Y-1456
1
3
2
Y-1971
2
1
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 42
©2019 Yamaha Golf-Car Com
pany
![Page 45: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/45.jpg)
1
2
3
4
5
6
7
8
9
10
11
9-1JC0
STORAGE
2. Have the battery rechargedevery 60-90 days to keep it fullycharged. The battery must bekept fully charged to avoid damage.
3. Batteries like the one suppliedwith your car normally do notrequire you to check the waterlevel inside the battery for theone year warranty periodprovided by the manufacturer.
Do not allow cleaning solution toenter battery cells. Seriousbattery damage can result.
4. Clean the top of the battery witha solution of baking soda andwater, as necessary, to removecorrosion.
NOTICE
Perform the following preparationswhen storing your PTV for extendedperiods of time:
TIPTurn main switch key to “OFF”position, remove key and store keyin a safe place. Move the tow switchinto the “TOW” position.
CHASSIS PREPARATION1. Verify the tire pressure is set to
110 kPa, 1.1 kgf/cm2 (16 psi).
2. Clean exterior of the PTV andapply a rust inhibitor.
3. Cover the PTV with a breathablecover and store it in a dry, well-ventilated area.
BATTERY PREPARATION1. Remove the battery from your
PTV and store it in a cool, dryplace that stays between 0°C(32°F) and 30°C (90°F).
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 43
©2019 Yamaha Golf-Car Com
pany
![Page 46: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/46.jpg)
1
2
3
4
5
6
7
8
9
10
11
10-1 JC0
SPECIFICATIONS
GENERAL SPECIFICATIONS
Items YDRA PTV Dimensions:
Overall length 2395 mm (94.3 in.)Overall width 1200 mm (47.2 in.)Overall height (steering height) 1190 mm (46.9 in.)Height of floor 310 mm (12.2 in.)Wheelbase 1640 mm (64.6 in.)Tread:
Front 870 mm (34.3 in.)Rear 980 mm (38.6 in.)
Minimum ground clearance 110 mm (4.3 in.)
Weight:Dry weight (with suntop, without battery) 313 kg (690 lb)
Performance:Factory speed setting 19 km/h (12 mph)Maximum speed 31.5 km/h (19.5 mph)Minimum turning radius 2.8 m (110.2 in.)Seating capacity Two occupants per seat,
four occupants maximum
Fuel Tank Capacity 22.0 L (5.8 U.S. Gallons)
PAINT CODESName Ditzler Number
Glacier 918519Emerald 48748
Tanzanite 917834Sandstone Metallic 918523Moonstone Metallic 5939 (ColorRite)
Onyx Metallic 918520Jasper Metallic 5949 (ColorRite)
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 44
©2019 Yamaha Golf-Car Com
pany
![Page 47: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/47.jpg)
1
2
3
4
5
6
7
8
9
10
11
10-2JC0
SPECIFICATIONS
ENGINEItems YDRA PTV
Description:Engine type 4-stroke, Gasoline, OHVNumber of cylinders SingleDisplacement 357 cm3
Bore x stroke 85 x 63 mm (3.30 x 2.48 in.)Compression ratio 8.1:1Rated output 8.5 kw (11.4 hp)/3500 rpmCooling system Forced air-cooledStarting system StarterIgnition system TCI MagnetoSpark plug type BPR2ESSpark plug gap 0.7-0.8 mm (0.028-0.031 in.)Lubrication system SplashEngine oil type YAMALUBE 4-cycle oil or SAE 10W30Engine oil capacity 1.0 L, 1000 cc (1.0 US qt)Oil change quantity 1.0 L, 1000 cc (1.0 US qt)
TRANSMISSIONItems YDRA PTV
Transmission:Type V-belt automatic centrifugal engagementV-belt width and outer line length 31.0 x 1010 mm (1.20 x 39.76 in.)V-belt wear limit 27.0 mm (1.06 in.)
Governor:Type Oil bath flyweightFactory speed setting 19 km/h (12 mph)
Differential/reduction gear: Secondary reduction system helical gearSecondary reduction ratio:
Forward 11.34:1; Reverse 15.25:1Differential type bevel gear
Lubricant/capacity SAE 90 gear oil/355 cc(355 mL, 0.38 US qt)
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 45
©2019 Yamaha Golf-Car Com
pany
![Page 48: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/48.jpg)
1
2
3
4
5
6
7
8
9
10
11
10-3 JC0
SPECIFICATIONS
BATTERIESItems YDRA PTV
Battery: BCI group 24,RC: minimum 75 minCCA: minimum 400A
CHASSISItems YDRA PTV
Steering system:Type Rack and PinionSteering angle (L.H.) 1.85 turnSteering angle (R.H.) 1.85 turn
Brakes:Brake system Mechanical drum brake on each rear wheel
with self-adjustersType of brake Dual internal expanding shoe
Leading/trailing shoes (self-adjusting)Brake pedal freeplay linkageadjustment 20-25 mm (0.79-0.98 in.)
(Brake cable end play) 0.004-0.02 in. (0.1-0.5 mm)
Parking brake:Type Foot type; parking brake with automatic
release.
Release timing(With pedal segment in secondnotch)(Bolt heads round parallel to arm) 0.0 ~ 0.3 mm (0.000 ~ 0.001 in.)
Wheel:Tire size:Front 18 x 8.50–8.00/4 PRRear 18 x 8.50–8.00/4 PRRim size: 7.00–I–8.00Tire pressure: 110 kPa, 1.1 kgf/cm2 (16 psi)
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 46
©2019 Yamaha Golf-Car Com
pany
![Page 49: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/49.jpg)
1
2
3
4
5
6
7
8
9
10
11
11-1JC0
WIRINGYDRA PTV WIRING DIAGRAM
BO
DY
EA
RTH
N.C
.
(10
A)
FUSE
(10A
)
R
22
(RFR)5
N.C
.
13
(N.O
.)
(OH)
26
N.C
.
(RX)
(IJ)2
AC
CE
L S
W.
MAIN
17(WT)
14(PGND1)3 (VCC)
(ST)2
5
32(AT)
(BAT)
10
15(O2)
N.C
.N
.C.
N.C
.
DIAG
(VB)8 28(CRK)R
B
(N.O
.)
(N.O
.)
N.C
.
RW
RW
Br
BY
BB
B
B
B RRR
W
(C/MD)
N.C
.
30(TX)
RY
4(ISC1)
6(ISC2)
21(ISC3)
23(ISC4)
(IG)
L
(GWR)71
Br
R
12
(N.O
.)
N.C
.
(SGND)
11(LAN)
RW
(AI)
18
R
G
(SS)
27
N.C
.
(LA)
33
N.C
.
(SP)9N.C
.
R
P
(FP)
24
R
L
(HLR)
19
R
N.C
.
BW
GW
BW
Or
B
BrW
B
P
(N.O
.)
(VM)
31
N.C
.
R B
GW
BrW
WR
B
N.C
.
L
B
RY
IGN. COIL Or
OrW
N.C
.
B
R
RY
RY
RR
INJECTOR
LRB
P
R
B
B
(N.O
.)
RELA
Y(M
AIN)
B
Br
SENSORENG. TEMP.
MA
IN S
W.
(25A)
R
RY
FU
EL
(CGND)
29
16
R R
BW
DC OUTLET
OIL L
EVEL
GAUG
E
YRETTAB
OrW
EB
BW
P
20 (PGND2)
F(-)
RW
GM
GENE
RATO
RST
ARTE
R
A1
A2
RW
BW
G
(TPS)
(PB)
SENSORAIR TEMP.
34
PRESSURE SENSOR
PU
MP
BW
BW
BW
WR
BW
(15
A)
FUSE
(LIG
HT)
RY
(LIG
HT
)M
AIN
SW
.
B
RR
RW
BB
BB
B
RY
RY
HEAD LIGHT L.H.
HEAD LIGHT R.H.
BB
W
W
TAIL LIGHT R.H. TAIL LIGHT L.H.
RY
(10A)
FUSE(OUTLET)
B
RW
R BRW
R
R
PR
(N.O.)
P
HORN SW.
B
B
R
BB
B B
B
RW
R
R
R
ENGI
NE EA
RTH
VM.RELAY
RB
RB
7R
R
RY
Or
BB
B
R
DELU
XEO
PTN
GAUGE
(N.C.) (N.C.)
GG
(DIAG LAMP)
REVE
RSE
ALAR
M SW
.
HORN
R
MOTO
R
MA
IN C
ON
TR
OL
LE
R
REGULA
TOR
FUEL LEVELPOTENTIOMETER
REVERSE ALARM
BR
B
2
(KEY ON +)
1
(ILLUM.)3
(Hr METER)8
CRANKSENSOR
BrB
P
RYRW 6(SENDER)
5(GND)
4
JC
0-0
F0
03
-30
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:11 PM Page 47
©2019 Yamaha Golf-Car Com
pany
![Page 50: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/50.jpg)
JC0
WIRING YDRA PTV WIRING DIAGRAM
B
8
GR
BrBrRW
18
RWG
BW31
RW
ON
OFF
RBr
BrRW
R
RW
L
R
OPT
ION
AL
DC
OU
TLET
10 A
MPS
B
BrW
BG
Or
B
B
RY
24
BOr
OrW
Br
RW
RWB
RWG
G
G
R
OPT
ION
AL
DC
OU
TLET
10 A
MPS
RW
G
R
RYRP
BrRW
RB
BR
Br
BrR
RL
RL
R
BR
G
BR
PB
CRA
NK
SEN
SOR
AIR
TEM
P. SE
NSO
RSU
B-LE
AD
DIA
GN
OST
ICCO
NN
ECTO
R
VM R
ELAY
MA
IN S
WIT
CH
REVE
RSE
ALA
RMSW
ITCH
GR
BWP
GW
RYG
BrW
RBB
BYL
WR
OPT
ION
AL
DC
OU
TLET
RW
1
BrW
G
R
34
R
FU
SE10
AM
PSR
TAIL
LIG
HT
L.H
.
MA
IN
FU
SE25
AM
P
BWP
RW
7
OPT
ION
AL
DEL
UXE
LI
GH
TIN
G K
IT
TAIL
LIG
HT
R.H
.
RWRY
WIR
E CO
LOR
RY
RB
GW
B
RWR
RBR
RW
BYL
WR1
212
17
R
LIG
HT
FU
SE15
AM
PS
R
34
3414
2832
ECU
11
RY
FUEL
/ H
OU
R /
WA
RNIN
G G
AUG
E
PB
RY
RB
RR
RWP
B
BrRW
Or
HO
RN
P
Or
R B RWOr
1
BW
TERM
INA
L
HEA
D/T
AIL
LIG
HTS
CB
AD
IGN
ITIO
N C
OIL
IGN
ITIO
N C
OIL
IGN
ITIO
N C
OIL
BR
BOr
OrW
HO
RNSW
ITCH
BBRY RY
BBRY RY
HEA
D L
IGH
TR.
H.
HEA
D L
IGH
TL.
H.
RY
RY
BRY
BRY
B
WB
WB
RYR
B
WO
r
BW
R
ENG.
EART
H
G
B
WW
B
B
R
BrW
WR
RW
RY
RY
RR
RW
RYRY
3
RB
20
RY
29
R
B
RBr
Br
WRBW
BrWBY
R
OrRW
BrR
R
VO
LTAG
ERE
GU
LATO
R
STA
RTER
GEN
ERAT
OR
BB
OrW
RY
GWOr
WG
BW
P
REVE
RSE
ALA
RM
GWP
G
G
G
P
Br
MA
INRE
LAY W
IRE
MIN
US
LEA
D
BATT
ERY
WIR
E PL
US
LEA
D
B
R
OrW
BW
BOD
YEA
RTH
ENG
INE
EART
H
G
R
FUEL
PUM
P
RY
BR
GW
RYBW
GPP
GW
BW
OrW
WR
P
RW
BR
B
OIL
LEV
ELSE
NSO
R
10
ACC
ELSW
ITCH
BW
B
B
B
RR
B
OrR
P
R B
R B
RY
RY
BWW
R
BW
BrW
JC0-
0F001-
301
2
3
4
5
6
7
8
9
10
11
11-2
JC0-F8199-30.qxp_LIT_19626_00_81.qxd 2/19/15 3:12 PM Page 48
©2019 Yamaha Golf-Car Com
pany
![Page 51: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/51.jpg)
©2019 Yamaha Golf-Car Com
pany
![Page 52: READ THIS MANUAL CAREFULLY! It contains important …authorized Yamaha golf car dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by](https://reader031.vdocuments.net/reader031/viewer/2022013023/60129f5b7cd14a2de37d7569/html5/thumbnails/52.jpg)
LIT-19626-19-16 JC0-F8199-30 Printed in U.S.A
2015-KCC
4 STROKE PERSONAL TRANSPORT VEHICLE
YDRA
!
OWNER’S / OPERATOR’SMANUAL
READ THIS MANUAL CAREFULLY!It contains important safety information.
Yamaha Motor Corporation USA800-962-7926
JC0-F8199-30
JC0-F8199-30_cover.qxp_LIT_19626_00_81 cover.qxd 2/19/15 3:08 PM Page 1
©2019 Yamaha Golf-Car Com
pany