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Servo drives & servo motorsLexium 05

CatalogueOctober

C0072-EN_Ver1.0.fm Mardi, 4. octobre 2005 4:31 16

page blanche

1

Contents Motion controlLexium 05 1

Lexium 05 offerb Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 2 and 3

b Association of BSH servo motors and Lexium 05 servo drives . . . pages 4 and 5

Lexium 05 servo drivesb Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 6 to 11

b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 12 to 15

b References

v Servo drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16

v Separate parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17

v CANopen communication bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

v Modbus serial line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19

v Other connecting cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 20 and 21

b Options

v Braking resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 22 to 25

v Additional EMC input filters . . . . . . . . . . . . . . . . . . . . . . . . . . pages 26 and 227

v Line chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28

v Holding brake controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

b Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 30 to 33

b Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 34 to 44

b Precautions for EMC compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45

b Motor starters combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 46 and 47

b Setting-up precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 48 and 49

b PowerSuite software workshop . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 50 to 53

BSH servo motorsb Presentation, functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 54 and 55

b Description, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 56 to 79

b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 80 and 81

b Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 82 and 83

b Options

v Integrated holding brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 84

v Integrated encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 85

v GBX planetary gear boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 86 to 89

b Servo motor sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 90 and 91

Servicesb Product reference index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 92

2

Lexium 05 offer Lexium 05 motion control 1

Presentation

The range of Lexium 05 servo drives that are compatible with BSH servo motorsconstitutes a compact and dynamic combination for machines across a wide powerand power supply voltage range:b Lexium 05 servo drive:v 100…120 V single phase, from 0.4 to 1.4 kWv 200…240 V single phase, from 0.75 to 2.5 kWv 200…240 V 3-phase, from 0.75 to 3.2 kWv 380…480 V 3-phase, from 1.4 to 6 kWb BSH servo motor:v Nominal torque: from 0.5 to 36 Nmv Nominal speed: from 1500 to 8000 min-1

The Lexium 05 range is enhanced by GBX planetary reducers. Easy to mount,lubricated for life and available in 12 reduction ratios: 3:1 to 40:1.Economical, GBX reducers are designed for applications which do not require a verylimited play.

Lexium 05 servo drives complies with the international standards EN 50178,IEC/EN 61800-3 and is UL-approved (USA ), cUL-approved (Canada) and has thee mark.

Lexium 05 integrates functions and components usually found externally, which areused to keep its compact design, making it easier to integrate the drive into controlenclosures or machines.

The incorporation of “conducted and radiated” level A EMC filters intoLXM05ppppF1, LXM05ppppM2 and LXM05ppppN4 drives makes it easier to installmachines and render them compliant for e marking, whilst still being veryeconomical.LXM05ppppM3X drives are available without an EMC filter. Filters, offered as anoption, can be installed by the customer, if conformity to EMC standards is required.

The Lexium 05 servo drive is incorporated in the safety system of installations. Itintegrates the “Power Removal” safety function which prevents accidental starting ofthe motor.This function is compliant with machine standard EN 954-1 category 3, standardIEC/EN 61508 SIL2 for electrical installations and draft standard IEC/EN 61800-5-2for power drives.

Lexium 05 servo drives integrate a resistor as standard which saves having to usean external braking resistor in most applications.

Thanks to the new winding technology which is based on salient poles, BSH servomotors are compact and have a high power density.The low inertia of the rotor and minimal effect of notches help meet the demands foraccuracy and dynamic performance.

This dynamic performance is strengthened by the fast sampling time of Lexium 05control loops:b 62.5 µs for the current loopb 250 µs for the speed loopb 250 µs for the position loop

An extended offer

A complete equipment

Electromagnetic compatibility, EMC

Safety

Braking

Dynamic and powerful

BSH servo motorLexium 05

Functions:pages 6 to 11, 54 and 55

Characteristics:pages 12 to 15, 56 to 79

References:pages 16, 80 and 81

Dimensions:pages 30 to 33, 82 and 83

Schemes:pages 34 to 44

3

Lexium 05 offer (continued) Lexium 05 motion control 1

Presentation

Lexium 05 can control BSH motors in accordance with a large number of controlmodes:b Point-to-point positioning:v relative movement,v absolute movement.b Electronic gear control.b Speed control with position control.b Direct speed control.b Manual operation for easy setup.

Lexium 05 has three control interfaces as standard:b Interface for CANopen, Modbus, or Profibus DP r communication network.b Two ± 10 V analog reference inputs to give the speed or current reference, andlimit the speed or current.b One RS 422 (A/B) incremental encoder or pulses/direction input. This input canalso be configured as an output to emulate an encoder (ESIM).b These interfaces are supplemented by logic inputs and outputs which can be usedas source (positive logic) or sink (negative logic) in order to adapt to outputs ofcontrollers that are available on the market.

Its high integration level, compact size, option to install side-by-side, and ability tooperate at ambient temperatures of 50°C without derating, allow the size ofenclosures to be reduced.Low-power drives can be mounted on DIN rails.

Spring terminals are used to save time, and avoid periodic checking of tighteningtorques.

Thanks to the SinCos Hiperface encoder of BSH motors, Lexium 05 automaticallyreceives data from the motor.It is not necessary to manually set the parameters of the motor.

The “Simply Start” menu which is available with the PowerSuite software workshopensures that the installation operates within a few seconds.

The Lexium 05 autotuning function and its new algorithm automatically define theoptimum gains of the control loops in accordance with the mechanics for differenttypes of movement, even vertical movements.

The oscilloscope function of the PowerSuite software workshop is used to displayelectrical and mechanical values of the axis. The Fourier series transform (FFT) canbe used for fine analysis of the signals from the machine.

Lexium 05 is supplied with an integrated 7-segment display terminal which is used toset the drive parameters, display errors and monitor the system.It is also used to control the drive in manual operation.

Available as an option, it can be mounted onto an enclosure door so that themonitoring and adjustment functions, and manual operation, are always accessible.Its IP65 degree of protection enables it to be used in difficult environments.

The PowerSuite software workshop is used to configure, set and debug theLexium 05 axis in the same way as for all other Telemecanique variable speed drivesand starters. It can be used with a direct connection or a Bluetooth® wirelessconnection.

r Profibus DP: available 1st quarter 2006.

Control and interfaces

SimplicityIntegration

Wiring

Setup

Dialog toolIntegrated 7-segment display terminal 1

Remote LCD terminal 2

PowerSuite 3

Twido

CANopen

ESC

ENT

RUNFWO

REV

stopreset

1

2

3






4


Association of SER servo motors andLexium 05 servo drives

With:M0 = stall torquenN = nominal speed

(1) In the reference, replace p with A for the CANopen version with analog inputs, with B for theProfibus DP version r.

r Availability of BSH 055pp and BSH 2051M servo motors: second quarter 2006.Availability of LXM05B servo drives with Profibus DP communication: 1st quarter 2006.

BSH servo motors r Single phase Lexium 05 servo drives (1)

115 V single phase,with integrated EMC filter

230 V single phase,with integrated EMC filter

LXM 05p LXM 05p

D10F1 D17F1 D28F1 D10M2 D17M2 D28M2

M0 nN 0.4 kW 0.65 kW 1.4 kW nN 0.75 kW 1.2 kW 2.5 kW

BSH 0551T 0.5 Nm 3000 min-1 1.4 Nm 6000 min-1 1.4 Nm

BSH 0552M 0.9 Nm 1500 min-1 2.2 Nm

BSH 0552P 0.9 Nm 4000 min-1 2.7 Nm

BSH 0552T 0.9 Nm 3000 min-1 1.8 Nm 2.7 Nm 6000 min-1 1.8 Nm

BSH 0553M 1.3 Nm 1500 min-1 3.5 Nm

BSH 0553P 1.3 Nm 4000 min-1 3.2 Nm


BSH 0701P 1.4 Nm 3000 min-1 2.6 Nm


BSH 0702M 2.1 Nm 1500 min-1 5.6 Nm

BSH 0702P 2.1 Nm 3000 min-1 4.6 Nm 5.6 Nm

BSH 0702T 2.1 Nm 3000 min-1 4.1 Nm 6000 min-1 4.1 Nm 6.7 Nm

BSH 0703M 2.8 Nm 1500 min-1 8.5 Nm

BSH 0703P 2.8 Nm 3000 min-1 7.2 Nm 10.3 Nm


BSH1001T 3.4 Nm 2500 min-1 8.5 Nm 6000 min-1 8.5 Nm

BSH 1002P 5.5 Nm 2000 min-1 16 Nm

BSH 1003P 7.8 Nm 2000 min-1 19.7 Nm

14 Nm 1.4 Nm Peak stall torque provided by the BSH motor and associated Lexium 05 servo drive.






5


Association of SER servo motors andLexium 05 servo drives

With:M0 = stall torquenN = nominal speed

(1) In the reference, replace p with A for the CANopen version with analog inputs, with B for theProfibus DP version r.

r Availability of BSH 055pp and BSH 2051M servo motors: second quarter 2006.Availability of LXM05B servo drives with Profibus DP communication: 1st quarter 2006.

BSH servo motors r 3-phases Lexium 05 servo drives (1)

230 V 3-phases,without integrated EMC filter

400/480 V 3-phases,with integrated EMC filter

LXM 05p (1) LXM 05p (1)

D10M3X D17M3X D42M3X D14N4 D22N4 D34N4 D57N4

M0 nN 0.75 kW 1.4 kW 3.2 kW nN 1.4 kW 2.0 kW 3.0 kW 6,0 kW

BSH 0551T 0.5 Nm 6000 min-1 1.4 Nm

BSH 0552M 0.9 Nm 1500 min-1 2.2 Nm

BSH 0552P 0.9 Nm 4000 min-1 2.7 Nm 6000 min-1 2.7 Nm

BSH 0552T 0.9 Nm 6000 min-1 1.8 Nm

BSH 0553M 1.3 Nm 1500 min-1 3.5 Nm


BSH 0553T 1.3 Nm 6000 min-1 3.3 Nm

BSH 0701M 1.4 Nm 1500 min-1 2.6 Nm

BSH 0701P 1.4 Nm 3000 min-1 2.6 Nm

BSH 0701T 1.4 Nm 6000 min-1 2.4 Nm 3.2 Nm

BSH 0702M 2.1 Nm 1500 min-1 5.6 Nm

BSH 0702P 2.1 Nm 3000 min-1 4.6 Nm 5.6 Nm 6000 min-1 5.6 Nm

BSH 0702T 2.1 Nm 6000 min-1 6.7 Nm

BSH 0703M 2.8 Nm 1500 min-1 8.5 Nm 3000 min-1 8.5 Nm


BSH 0703T 2.8 Nm 6000 min-1 10.2 Nm

BSH 1001M 3.4 Nm 2000 min-1 7.1 Nm


BSH 1001T 3.4 Nm 5000 min-1 8.5 Nm

BSH 1002M 5.5 Nm 2000 min-1 13.3 Nm


BSH 1002T 5.5 Nm 4000 min-1 16 Nm

BSH 1003M 7.8 Nm 2000 min-1 23.2 Nm

BSH 1003P 7.8 Nm 2000 min-1 23.2 Nm 4000 min-1 23 Nm

BSH 1004P 9.3 Nm 2000 min-1 35.7 Nm 3000 min-1 23.4 Nm 35.7 Nm

BSH 1401P 11.4 Nm 2500 min-1 28 Nm

BSH 1401T 11.4 Nm 3000 min-1 27.1 Nm

BSH 1402M 19.2 Nm 1250 min-1 57 Nm

BSH 1402P 19.2 Nm 1500 min-1 45.4 Nm 2500 min-1 38.6 Nm 54.3 Nm

BSH 1402T 19.2 Nm 3000 min-1 29.6 Nm

BSH 1403M 25.4 Nm 1250 min-1 70.3 Nm 84.3 Nm

BSH 1403P 25.4 Nm 3000 min-1 62.2 Nm

BSH 1404M 32.1 Nm 1500 min-1 102 Nm

BSH 1404P 32.1 Nm 3000 min-1 63.8 Nm

BSH 2051M 36 Nm 1500 min-1 82 Nm

14 Nm 1.4 Nm Peak stall torque provided by the BSH motor and associated Lexium 05 servo drive.






6

Functions Lexium 05 motion control 1

Lexium 05 servo drives

Lexium 05 servo drives provide a large number of functions, that make it usable in awide range of industrial applications.

The two functions family are:b Traditionnal commissionning functions, such as :v homing,v moving under operator control (manual mode),v autotuning of the servo drive-servo motor association.

b The operating modes:v Position control:

- point to point mode,- electronic gear mode.

v Speed control:- speed control with position control,- direct speed control.

v Torque control :- current control.

Two control modes are possible:b Local control mode.b Network contorol mode.

In local control mode, the servo drive parameters are defined via the integrateddisplay terminal, the remote terminal, or the PowerSuite software. Movements arethen determined by analog signals (± 10 V) or via RS 422 type signals(pulse/direction or A/B encoder signals).In this mode, end-of-travel switches and home sensor inputs are not managed by theservo drive.

In network control mode, the whole set of servo drives setup parameters andparameters associated to operating modes are accessible via the network, inaddition of access with the integrated display terminal and the PowerSuite software.

General overview of Lexium 05 functions

Presentation:pages 2 and 3

Characteristics:pages 12 to 15

References:page 16

Dimensions:pages 30 to 33


7

Functions (continued) Lexium 05 motion control 1

Lexium 05 servo drivesCommissionning functions

Before moving from a point to another with absolute coordinates, it is necessary tooperate a homing procedure.The homing procedure consists in associating an axis position value to a knownmechanical position. This position then becomes the reference position, for all furtheraxis move.

Homing can be carried out by directly writing the actual axis position register, or bymaking a sequence of moves to a home sensor.

The controller supports four types of homing procedures with movements to asensor:b Homing to a negative limit switch, “LIMN”.b Homing to a positive limit switch, “LIMP”.b Homing to a reference switch “REF” with first move in the negative direction.b Homing to a reference switch “REF” with first move in the positive direction.

These homing sequences can be done with or without taking into account theencoder index pulse.

Homing operating mode: example with limit switch and clearance from sensor edge.

Forced homing consists in directly setting the current motor position as the newreference point, all further positionning data will refer to.

Forced homing operating mode.

The parameters for homing operation are set up via the communication network orwith the PowerSuite software.

Homing

Homing with movements to a reference sensor

Forced homing

Homing parameters

LIMN LIMP

M

R-

HMdisout_max

HMdis HMn

HMn_out

REF

1

2

3

M MM

0

0“0”

2000 Inc

“2000”

2400 Inc

1

2 3



References:page 16



1 Move at search speed HMn2 Move at clearance speed HMn_out3 Move at clearance distance HMdis at clearance speed.

Position is 0 at power-up.1 Move towards the home point: the motor is put in place with

a relative move by 2000 increments.2 Forced homing at 0 by directly writing the current actual

position expressed in user units.3 Starting a new move by 2400 increments. The target

position is 2400 increments (would have been4400 increments if forced homing at 0 not done).

8


Lexium 05 servo drivesCommissionning functions

In this mode the axis can be directly moved under the control of an operator.The motor traverses one path unit or makes a continuous movement at a constantspeed. Two moving speeds are available (slow or fast). Various parameters allow themanual mode to be fully specified.

The parameters are transmitted via the communication network, the PowerSuitesoftware or the display terminal integrated into servo drive.

Using the manual mode to move the axis.As the result of the rise of the control bit “startMan”, a move on a defined distance isdone (1) at low or high speed, depending on a second control bit “speedMan”.If the “startMan” control bit is maintained active beyond a defined time “timeMan” -case 3 -, the motion starts again and goes on (4), under the monitoring of anoperator, until the “startMan” bit is back the inactive level.A “stateMan” bit reflects the current motor state - ready to move/ rotating - during thetime the servo drive is controlled in manual mode.

The autotuning function integrated into the servo drive allows, after the first set-uphas been done, to get all control loops parameters computed automatically.This function is activated via the integrated display terminal, the remote displayterminal, or the PowerSuite software.

This operation requires the motor is coupled with the mechanical system. Variousadditionnal parameters allow limiting the range and direction of the movements doneduring the autotuning phase.

The PowerSuite software also offers screens for carrying out the adjustment ofcontrol loops parameters in a classical way.

Manual mode

Setpoint value

Autotuning of the servo drive-servo motor association

Stop

: step_Man : timeMan :: t < timeMan

1

0

1

0

1

0

3

1 2 3

11 2 4

4

M

startMan

speedMan

stateMan

n_slowMan

n_fastMan

Motor

mouvementcontinu



References:page 16



9


Lexium 05 servo drivesOperating modes

The table below shows the various possible operating modes, the control types andthe sources of setpoint values.

In this mode, also named PTP (Point To Point), the axis is moved from a position Ato a position B. The movement may be absolute: in this case the position B isexpressed refering to a home position (previously defined in homing mode) orrelative: in this case the target position is computed refering to the actual axisposition. Motion is done in respect to acceleration, deceleration, and speedparameters.

The setpoint value is transmitted via the network or with the PowerSuite software..

Point to point mode, absolute and relative

A motion controller for coordinated axes or a PLC controller are able to manage anumber of axes thru a network.This mode is often used in handling operations, in automated inspections etc

In this mode a master-slave relation is established between a number of Lexium 05or between a Lexium 05 and an external master (external A/B encoder,pulse/direction signals). This relation can be specified with a constant or variableration. The ratio and working direction parameters are dynamically accessible vianetwork.

This mode is used in handling, conveying, web applications, and in the fields ofplastic and fiber.

Operating mode Control Setpoint values vianetwork local

Point to point mode Network or PowerSuite software

Electronic gear mode Pulse/ direction or A/B type signals

Speed control withposition control

Network or PowerSuite software

Direct speed control Analog input, network, or PowerSuitesoftware

Current control Analog input, network, or PowerSuitesoftware

Point to point mode

Setpoint value

Possible applications

Electronic gear mode


Speedtarget

Maximum speed

Limitation

AccelerationDeceleration

Movementsgenerator

Actual motorspeed setpoint

Limitation

Targetposition

Softwarelimits

ND

AB PD

M3~M

ESIM pulses

Position, speed,current control loops



References:page 16



10



In this operating mode, the speed setpoint is reached in respect toacceleration/deceleration ramps, that can be set thru parameters. The speedsetpoint can be modified while the movement is done. A current limit can be appliedtoo.The position control is active in the background. This, for example, allows two axes to besynchronized smoothly, or on the fly switching to position control mode.

The setpoint value is transmitted via network, or with the PowerSuite software.

Speed control with position control mode

This mode is used mainly in the context of continuous (infinite) axes, that requireposition control.Examples : Turntable management, printing, labelling applications…

In this mode the Lexium 05 can be used with a motion controller with analog output,answering all high performance speed control needs.

The setpoint value is transmitted via the analog input 1, the network, or thePowerSuite software. The analog input 2 can be used for the purpose of current orspeed limitation.

Speed control operating mode

The ESIM (Encoder SIMulation) output signal generated by the Lexium 05 servodrive can be used as feedback by the motion controller.

b Handlingb Packagingb Cut to lengthb Winding, unwinding applications

Speed control with position control

Setpoint values


Direct speed control

Setpoint values

Use with analog output motion controller


Speedsetpoint

Maximum

Limitation

AccelerationDeceleration

Speed profile

Actual motorspeed setpoint

ESIM Pulses

M3~

RS 422 I/O Mode

Activation oflimits

Speed controloperating mode

Scaling

ESIM pulses

Analog input 1(± 10 V)

Parameters

Position, speed andcurrent control

Currentlimits

Scaling

Scaling




References:page 16



11



Current control is necessary for motor torque control.This mode complements the other modes and is used in the machine phases whenthe control of the torque applied is essential.

The setpoint value is transmitted via the analog input 1, the network or thePowerSuite software. The analog input 2 can be used for limiting the current or thespeed. The motor position and speed are transmitted to the motion controller with theESIM (Encoder Simulation) RS 422 signals.

Torque control operating mode, effect of adjustable parameters

b Applications in automobile assembly (fitting handles machines)b Special machines

Additional monitoring functions and operating parameters can be enabled via digitalinputs/outputs, network, PowerSuite software or the integrated display terminal.

b Monitoring functions:v Status monitoring in movement mode,v Monitoring of axis signals,v Monitoring of internal servo drive values,v Monitoring of the switching stage,v Monitoring communications with network.b Entering various scaling factors.b Setting the parameters of the motion profiles generator.b Activating the STOP signal.b Triggering the fast stop function (Quick-Stop).b Activating the motor brake via an HBC (Holding Brake Controller).b Inverting positive and negative motor rotation directions .b Reading actual values on analog inputs.b Setting the digital inputs/output logics (positive/negative).

Current control

Setpoint values


Additionnal operating functions

ESIM Pulses

M3~

RS 422 I/O Mode

Activation oflimits

Current controloperating mode

Impulsions ESIM


Paramètres

Speed and currentcontrols

Speedlimits

Scaling

Scaling

Scaling




References:page 16



12

Characteristics Lexium 05 motion control 1


Environmental characteristicsConformity to standards Lexium 05 servo drives have been developed to conform to the strictest international

standards and the recommendations relating to electrical industrial control devices(IEC, EN), in particular: low voltage, IEC/EN 61800-5-1, IEC/EN 61800-3 (conductedand radiated EMC immunity and emissions).

EMC immunity IEC/EN 61800-3, environments 1 and 2IEC/EN 61000-4-2 level 3IEC/EN 61000-4-3 level 3IEC/EN 61000-4-4 level 4IEC/EN 61000-4-5 level 3

Conducted andradiated EMCemissions forservo drives

IEC/EN 61800-3, environments 1 and 2, categories C2, C3LXM 05pD10F1…D28F1LXM 05pD10M2...D28M2LXM 05pD14N4...D57N4

EN 55011 class A group 2, IEC/EN 61800-3 categorie C3With additional EMC filter (1):EN 55011 class A group 1, IEC/EN 61800-3 categorie C2

LXM 05pD10M3X...D42M3X With additional EMC filter(1):EN 55011 class A group 1, IEC/EN 61800-3 categorie C2

e marking The drives are marked e in accordance with the European low voltage(73/23/EEC and 93/68/EEC) and EMC (89/336/EEC) directives.

Product certifications UL (USA), cUL (Canada)

Degree of protection IEC/EN 61800-5-1, IEC/EN 60529LXM 05pD10F1…D28F1LXM 05pD10M2...D28M2LXM 05pD10M3X...D42M3XLXM 05pD14N4...D57N4

IP 41 on upper part with protective cover in placeIP 20 when protective cover is removed (see page 48)

Vibration resistance LXM 05pD10F1…D28F1LXM 05pD10M2...D28M2LXM 05pD10M3X...D42M3XLXM 05pD14N4...D57N4

Conforming to IEC/EN 60068-2-6:1,5 mm peak to peak from 3 Hz to 13 Hz1 gn from13 Hz to 150 Hz

Shock resistance LXM 05pD10F1…D28F1LXM 05pD10M2...D28M2LXM 05pD10M3X...D42M3XLXM 05pD14N4...D57N4

Conforming to IEC/EN 61131 paragraph 6.3.5.215 gn for 11 ms conforming to IEC/EN 600028-2-27

Maximum ambient pollution LXM 05pD10F1…D28F1LXM 05pD10M2...D28M2LXM 05pD10M3X...D42M3XLXM 05pD14N4...D57N4

Degree 2 conforming to IEC/EN 61800-5-1

Environmental conditions LXM 05pD10F1…D28F1LXM 05pD10M2...D28M2LXM 05pD10M3X...D42M3XLXM 05pD14N4...D57N4

IEC 60721-3-3 class 3C1

Relative humidity Conforming to IEC 60721-3-3, class 3K3, 5 % to 93 %, without condensationAmbient air temperaturearound the device

Operation °C - 10…+ 50Derating and limitations: See setting-up precautions page 48.

Storage °C - 25…+ 70

Cooling type LXM 05pD10F1LXM 05pD10M2LXM 05pD10M3X

Convection

LXM 05pD17F1...D57N4 Fan

Maximum operating altitude m 1000 without derating.Up to 2000 under the following conditions:- maximum temperature 40°C- distance between servo drives > 50 mm- protective cover removed

Operating positionMaximum permanent angle in relationto the normal vertical mounting position

(1) See table on page 27 to check permitted cable lengths.

10˚ 10˚


Functions:pages 6 to 11

References:page 16



13

Characteristics (continued) Lexium 05 motion control 1


(1) Consult our catalogue “Interfaces, I/O splitter boxes and power supplies”.

Drive characteristicsSwitching frequency kHz 4 or 8 depending on size and motor association. See page 57 to 78

Electrical power characteristicsPower supply Voltage V 100 - 15 %...120 + 10 % single phase for LXM 05pD10F1…D28F1

200 - 15 %...240 + 10 % 3-phase for LXM 05pD10M2...D28M2200 - 15 %...240 + 10 % 3-phase for LXM 05pD10M3X...D42M3X380 - 15 %...480 + 10 % 3-phase for LXM 05pD14N4...D57N4

Frequency Hz 50 - 5 %...60 + 5 %Transient overvoltage Overvoltage category IIIInrush current A < 60Leakage current mA < 30

External + 24 V power supply(not provided) (1)

Nominal voltage V 24 (-15 / +20 %)Supply current (without load) A 1Ripple y 5 %

Signalling 1 red LED: LED lit indicates the presence of drive

Output voltage Maximum 3-phase voltage equal to line supply voltage

Electrical isolation Between power and control (inputs, outputs, power supplies)

Connection cable characteristicsType of cablefor mounting in an enclosure

Single-strand IEC cable, ambient temperature 45°C,copper 90°C XLPE/EPR or copper 70°C PVC

Connection characteristics (terminals for the power supply, the DC bus, and the motor)Drive terminals R/L1, S/L2, T/L3

(power supply)PA/+, PBI, PBe(external brakingresistor)

U/T1, V/T2, W/T3(motor)

Maximum connection capacityand tightening torquefor power supply, brakingresistor, and motor terminals

LXM 05pD10F1LXM 05pD10M2LXM 05pD10M3X

2,5 mm2 (AWG 14)0,8 Nm

2,5 mm2 (AWG 14)0,8 Nm

See characteristics ofVW3 M510pRpp cablespage 79

LXM 05pD17F1LXM 05pD17M2LXM 05pD17M3XLXM 05pD14N4

6,0 mm2 (AWG 10)1,2 Nm

6,0 mm2 (AWG 10)1,2 Nm

LXM 05pD28F1LXM 05pD22N4LXM 05pD28M2LXM 05pD42M3XLXM 05pD34N4

6,0 mm2 (AWG 10)1,2 Nm

6,0 mm2 (AWG 10)1,2 Nm

LXM 05pD57N4 16,0 mm2 (AWG 6)2,2 Nm

16,0 mm2 (AWG 6)2,2 Nm



References:page 16



14



Electrical control characteristicsProtection Inputs Against reverse polarity

Outputs Against short-circuitConnection to c 0 V A connection to c 0 V is presentc 24 V I/O Logic Positive or negative (positive as default)

Logic inputsNumber 4Power supply c V 24Sampling period ms 0.25Debounce filtering ms 1Positive logic (sink) “0” state if < 5V or logic input not connected, “1” state if > 15V

Logic inputs conforming to the norm IEC/EN 61132-2 type 1Negative logic (source) “0” state if >19 V or logic input not connected, “1” state if < 9 V

Safety inputs PWRR_A, PWRR_BType Inputs for the "Power Removal" safety functionNumber 2Power supply c V 24Input filtering ms 1Response time ms y 10Positive logic (sink) “0” state if < 5V or logic input not connected, “1” state if > 15V

Logic inputs conforming to IEC/EN 61132-2 type 1

Logic outputsType c 24V logic outputs with positive logic (source)

or negative logic (sink)Number 2Output voltage V y 30, conforming to IEC/EN 61131-2Sampling period ms 1Maximum switching capacity mA 50Voltage drop V 1 (at 50 mA load)

Analog inputsANA1+/ANA1- ANA2+/ANA2-

Resolution bit 14Range Differential ±10 VInput resistance kΩ u 10Sampling period µs 250

Absolute error Less then ±1 %, less then ±2 % over the temperature rangeLinearity Less then ±0,5 %

Pulse/direction, A/B signalsType RS 422Common mode range V - 7...+ 12Input resistance kΩ 5Input frequency Pulse/direction kHz y 100

A/B signals kHz y 450

ESIM output signals (encoder simulation)Logic level RS 422Output frequency kHz y 400

Motor encoder feedbackVoltages Encoder power supply V + 10 /100 mA

SinCos input signals V 1 VSS with 2,5 V offset0,5 VSS at 100 kHz

Input resistance Ω 120

Operational safety characteristicsProtection Of the machine “Power Removal” (PWR) safety function which forces stopping and/or prevents

unintended equipment operation, conforming to EN 954-1 category 3 and draftstandard IEC/EN 61800-5-2.

Of the system process “Power Removal” (PWR) safety function which forces stopping and/or preventsunintended equipment operation, conforming to IEC/EN 61508 level SIL2 and draftstandard IEC/EN 61800-5-2.



References:page 16



15



Communication port characteristicsCANopen protocol, LXM 05ADppppp servo drives

Structure Connectors RJ45 connector (addr. CN4) or spring terminals (addr. CN1)Network management SlaveTransmission speed 125 kbit/s, 250 kbit/s, 500 kbit/s or 1 Mbit/sAdress (Node ID) 1 to 127, configurable via the display terminal or the PowerSuite softwarePolarization Line terminators are integrated into the servo drive and are switchable

Services PDO Implicit exchange of PDO (Process Data Objects):- 3 PDO conforming to DSP 402 modes (Profile Position Mode and Profile Velocity Mode)- 1 PDO free configurable mapping

PDO modes Event-triggered, Time-triggered, Remotely-requested, Sync (cyclic), Sync (acyclic)PDO mapping 1 PDO configurableSDO Explicit exchange of SDO (Service Data Objects):

- 2 SDO receive- 2 SDO transmit

Emergency YesProfile CiA DSP 402: CANopen “Device Profile Drives and Motion Control”

Profile Position Mode and Profile Velocity ModeCommunication monitoring Node Guarding, Heartbeat

Diagnostics With LEDs 2 LEDS: “RUN” and “ERROR” on integrated 7-segment display terminalErrors displayFull diagnostics information with PowerSuite software

Description file A single eds file is supplied on the CD-ROM containing the documentation for the whole range.It contains the description of the drive parameters.

Modbus protocol, LXM 05ADppppp servo drivesStructure Connector RJ45 (addr. CN4)

Physical interface 2-wire multipoint RS 485Transmission mode RTUTransmission speed Configurable via the display terminal or the PowerSuite software:

9600, 19200, or 38400 bit/sFormat Configurable via the display terminal or the PowerSuite software:

- 8 bits, odd parity, 1 stop- 8 bits, even parity, 1 stop- 8 bits, no parity, 1 stop- 8 bits, no parity, 2 stop

Polarization No polarization impedancesThese should be provided by the wiring system (for example, in the master)

Maximum number of drives 31 Lexium 05 servo drives at maximumAdress 1 to 247, configurable via the display terminal or the PowerSuite software workshop

Services Message handling Read Holding Registers (03) 63 words maximumWrite Single Register (06)Write Multiple Registers (16) 61 words maximumRead/Write Multiple Registers (23) 63/59 words maximumRead Device Identification (43)Diagnostics (08)

Communication monitoring Monitoring function (Node Guarding) can be activated“Time out” can be set between 0,1 s and 10s

Diagnostics Errors display on integrated 7-segment display terminal

Profibus DP protocol, LXM 05BDppppp servo drivesStructure Connector Spring terminals (addr. CN1)

Physical interface 2-wire multipoint RS 485Transmission speed 9600 bit/s, 19,2 kbit/s, 45,45 kbit/s, 93,75 kbit/s, 187,5 kbit/s, 500 kbit/s,

1,5 Mbit/s, 3 Mbit/s, 6 Mbit/s or 12 Mbit/sAdress 1 to 126, configurable via the display terminal or the PowerSuite software workshop

Services Periodic variables PPO type 28 PKW bytes12 Process Data bytes

Communication monitoring Can be inhibited“Time out” value can be set with the Profibus DP network configurator

Diagnostics Two “RUN” and “ERR” LEDErrors display on integrated 7-segment display terminalFull diagnostics information with PowerSuite software

Description file A single gsd file is supplied on the CD-ROM containing the documentation for the whole range.It does not contain the description of the drive parameters.



References:page 16



16

References Lexium 05 motion control 1


(1) Profibus DP r communication model references: replace LXM 05A with LXM 05B at thebeginning of the reference.

(2) Nominal power supply voltage, min. U1, max. U2 (110…120 V, 200…240 V, 380…480 V).

r Profibus DP available 1st quarter 2006.

Lexium 05 servo drivesOutput current Nominal

powerLine current Max.

prospectiveline Isc

Reference (1) WeightContinuous (RMS) Transientat 4 kHz at 8 kHz at 4 kHz at 8 kHz at 4 kHz at U1 at U2A A A A kW A A kA kg

Single phase supply voltage: a 110…120 V (2) 50/60 Hz, with integrated EMC filter4 3.2 10 8.5 0.4 7.6 7 1 LXM 05AD10F1 1.1008 7 17 15.5 0.65 11.5 10.5 1 LXM 05AD17F1 1.40015 13 28 28 1.4 22.6 20.7 1 LXM 05AD28F1 2.000

Single phase supply voltage: a 200…240 V (2) 50/60 Hz, with integrated EMC filter4 3.2 10 8.5 0.75 8.1 6.7 1 LXM 05AD10M2 1.1008 7 17 15.5 1.2 12.7 10.5 1 LXM 05AD17M2 1.40015 13 28 28 2.5 23 19.2 1 LXM 05AD28M2 2.000

3-phase supply voltage: a 200…240 V (2) 50/60 Hz, without integrated EMC filter4 3.2 10 8.5 0.75 5.2 4.3 5 LXM 05AD10M3X 1.1008 7 17 15.5 1.4 9 7.5 5 LXM 05AD17M3X 1.30017 15 42 42 3.2 19 15.8 5 LXM 05AD42M3X 1.900

3-phase supply voltage: a 380…480 V (2) 50/60 Hz, with integrated EMC filter6 5 14 10.6 1.4 4.2 3.3 5 LXM 05AD14N4 1.4009 7 22 19.8 2 6.3 5 5 LXM 05AD22N4 2.00015 11 34 25.5 3 9.7 7.7 5 LXM 05AD34N4 2.00025 20 57 42 6 17.7 14 22 LXM 05AD57N4 6.500



LXM 05pD28F1LXM 05pD28M2LXM 05pD42M3XLXM 05pD22N4LXM 05pD34N4

LXM 05pD57N4






17

References (continued) Lexium 05 motion control 1


Separate partsA remote terminal can be connected to Lexium 05. The remote terminal can be attached with an IP 65 seal toa control cabinet door, in front panel.The terminal has a display and enables access to the same functions as the control panel integrated into theservo drive.It can be used:b to remotely configure, setup and control the drive,b for visible remote signalling.Description Use Reference Weight

kgRemote terminal For Lexium 05 servo drives of all rating. Assembly comprising:

- terminal, cable fitted with 2 connectors- seal and screws for IP 65 mounting on an enclosure door

VW3 A31101 0.380

Plate for mounting on 5 rail width 35 mm

For servo drives LXM 05pD10F1/M2/M3X VW3 A11851 0.200For servo drives LXM 05pD17F1/M2/M3X et LXM 05pD14N4 VW3 A31852 0.220

ConnectorsDescription Reference Weight

kgMolex connectors 10-way female connector to CN5 VW3 M8 212 –(sold in lot of 5) 12-way female connector to CN2 VW3 M8 213 –

DocumentationDescription Reference Weight

kgSimplified Lexium 05 user’s manualand CD-ROM, comprising:- a user’s manual for the drives,- a user’s manual for Modbus and CANopen,- a user’s manual for Profibus DP r.

Supplied with the drive – –

International Technical Manual (ITM) CD-ROM DCI CD39811 0.150

r Profibus DP available 1st quarter 2006.

ESC

ENT

RUNFWO

REV

stopreset

VW3 A31101






18



The Lexium 05 servo drive can connect directly to CANopen bus by means of anRJ45 connector (which supports CANopen and Modbus protocols).The communication function provides access to the drive’s configuration,adjustment, control and monitoring functions.Each servo drive has end-of-line impedance adaptors, that may be activated with aswitch.

(1) RJ45 connector CN4.(2) Spring terminal CN1, terminals 21, 22, 23.(3) Others CANopen bus connection accessories, consult our catalogue

"CANopen in machines and installations".

CANopen communication bus

Connection via RJ45 connector (CN4)Description Composition No. Reference Weight

kgJunction boxIP 20

2 RJ45 ports 3 VW3 CAN TAP2 0.480

Description Composition Lengthm

No. Reference Weightkg

Cablesfor CANopenbus

2 RJ45 connectors 0.3 4 VW3 CAN CARR03 0.0501 4 VW3 CAN CARR1 0.500

Connection via spring terminal (CN1)Description Description No. Reference

unitWeight

kgSUB-Dconnector IP 20CANopen(controller side)

Bended at 90°SUB-D 9-way femaleconnectorSwitch for end-of-lineadaptation

1 TSX CAN KCDF90 –

CANopen cable standard (3)Description Length

mNo. Reference

unitWeight

kgHalogen free. Low smoke, and flameretardant (IEC 60332-1)

50 2 TSX CAN CA50 –100 2 TSX CAN CA100 –300 2 TSX CAN CA300 –

UL certification.Non flame propagating (IEC 60332-2)

50 2 TSX CAN CB50 –100 2 TSX CAN CB100 –300 2 TSX CAN CB300 –

Cable for heavy duty or mobile installation.Halogen free. Low smoke, and flameretardant. Oils resistant. (IEC 60332-1)

50 2 TSX CAN CD50 –100 2 TSX CAN CD100 –300 2 TSX CAN CD300 –

4

3

2

1

1

2 2

TWD NCO1M

TWD NCO1M

VW3 CAN TAP2

(1)

(2)

Twido

Twido

Lexium 05 connection to RJ45 connector (CN4)

Lexium 05 connection to spring terminal (CN1)

TSX CAN KCDF90

TSX CAN CA/CB/CD






19



The Lexium 05 servo drive can connect directly to Modbus by means of an RJ45connector (which supports Modbus and CANopen protocols).The communication function provides access to the drive’s configuration,adjustment, control and monitoring functions.

Modbus communication bus

Connection accessoriesDescription Length

mNo. Reference Weight

kgTap junction3 screw terminals, RC line terminatorTo connect to VW3 A8 306 D30 cable

– – TSX SCA 50 0.520

Subscriber socket2 15-way female SUB-D connectors and2 screw terminals, RC line terminatorTo connect to VW3 A8 306 cable

– – TSX SCA 62 0.570

Modbus splitter block10 RJ45 connectors and 1 screw terminal block

– 1 LU9 GC3 0.500

Modbus lineterminators(2)

ForRJ45

R = 120 Ω, C = 1 nf – 4 VW3 A8 306 RC 0.200R = 150 Ω – 4 VW3 A8 306 R 0.200

Forscrewterminal

R = 120 Ω, C = 1 nf – – VW3 A8 306 DRC 0.200R = 150 Ω – – VW3 A8 306 DR 0.200

Modbus RJ45 T-junction boxes(with integrated cable)

0.3 3 VW3 A8 306 TF03 0.1901 3 VW3 A8 306 TF10 0.210

Serial link cordset for Twido controller 0.3 5 TWD XCA RJ 003 –1 mini-DIN connector, 1 RJ45 connector 1 5 TWD XCA RJ 010 0.090

3 5 TWD XCA RJ 030 0.160

Connecting cableDescription Connectors Length

mNo. Reference Weight

kgCables forModbus bus

1 RJ45 connector and1 free end

3 – VW3 A8 306 D30 0.150

1 RJ45 connector and1 15-way male SUB-D forTSX SCA 62

3 – VW3 A8 306 0.150

2 RJ45 connectors 0.3 2 VW3 A8 306 R03 0.0501 2 VW3 A8 306 R10 0.0503 2 VW3 A8 306 R30 0.150

Modbus doubleshielded twistedpair cablesRS 485

Supplied without connector 100 – TSX CSA 100 5.680200 – TSX CSA 200 10.920500 – TSX CSA 500 30.000

(1) Connection for others controllers, consult our catalogue automation products.(2) Sold in lots of 2.

4

2

1 2 3 4

5

Twido

TSX SCA50

TSX SCA62

LU9 GC3






Lexium 05 connection to RJ45 connector (CN4)

20



(1) Others Modicon Premium connection cables: consult our catalogue.

Note : ESIM (Encoder SIMulation) designates encoder simulated output signal of servo drives(available to CN5 of Lexium 05, output configured).

Lexium 05 servo drivesPreassembled cordsets for Modicon Premium motion control modules (1)From To Length

mReference Weight

kgLexium 05 servo driveSimulated incrementalencoder output

TSX CAY pp Premium module, encoder input.Cordset fitted1 10-wayMolexconnectorLexium05side (CN5), and 15-way SUB-D connectorTSX CAY pp side

0.5 VW3 M8 203 R05 0.0201.5 VW3 M8 203 R15 0.0303 VW3 M8 203 R30 0.0405 VW3 M8 203 R50 0.050

TSX CFY pp Premiummodule

Lexium 05 servo drive, pulse/direction inputCordset fitted1 10-wayMolexconnectorLexium05side (CN5), and 15-way SUB-D connectorTSX CFY pp side

0.5 VW3 M8 204 R05 0.0201.5 VW3 M8 204 R15 0.0303 VW3 M8 204 R30 0.0405 VW3 M8 204 R50 0.050

Cordsets for RS 422 control

From To Long.m

No. Reference Weightkg

Lexium 05 servo drive Lexium 05 servo drive, master/slaveconnection.Cordsets each side 1 10-way Molexconnector for CN5

0.5 1 VW3 M8 202 R05 0.0251.5 1 VW3 M8 202 R15 0.0353 1 VW3 M8 202 R30 0.0455 1 VW3 M8 202 R50 0.055

External encoder,external controller

Lexium 05 servo drive (A/B input of CN5)(pulse/direction input of CN5)

0.5 2 VW3 M8 201 R05 0.0201.5 2 VW3 M8 201 R15 0.030

Lexium 05 servo drive External controller or otherCordset fitted 1 10-way Molex connectorLexium 05 side (CN5), and free end on theother side

3 2 VW3 M8 201 R30 0.0405 2 VW3 M8 201 R50 0.050

RS 422 interface accessoriesDescription Use Length

mReference Weight

kgSplitter block for encodersignals(RVA)

Distribution of A/B encoder signals orpulse/direction signals to 5 servodrives withc 24 V power supply to c 5 V encoder

– VW3 M3 101 0.700

Cascading cable Allows the cascading between twoVW3 M3 101 (RVA)

0.5 VW3 M8 211 R05 –

RS 422 converter(USIC)

Adaptation of activation signals c 24 V toRS 422 standard

– VW3 M3 102 –

Cordsets for RS 422 interfaceFrom To Length

mReference Weight

kgLexium 05 servo drive(encoder simulator)

VW3 M3 101 (RVA) to distrubued ESIM 0.5 VW3 M8 209 R05 0.020

Splitter block VW3 M3 101(RVA)

Lexium 05 servo drive, input CN5 1.5 VW3 M8 209 R15 0.030

ConverterVW3 M3 102 (USIC)

Lexium 05 servo drive, input CN5 3 VW3 M8 209 R30 0.040

Cordset fitted 1 10-way Molex connectorLexium 05 side (CN5), and 15-way SUB-Dconnector VW3 M3 10p side

5 VW3 M8 209 R50 0.050

CN5CN5

A/B in

Lexium 05

1

Lexium 05

AB

ESIM

CN5

A/B in

Lexium 05

2

AB CN5

Lexium 05

2

PD

P/D

CN5

Lexium 05

2

± 10 V

A/B in

ESIM

AB

Externalcontroller

Incrémentalencoder

Externalcontroller

VW3 M3 102 (USIC)






21



Others connecting cables and cordsetsDescription Length

mReference Weight

kgControl cordsetspulse/direction

S5 IP 247 Siemens to Lexium 05 3 VW3 M8 205 R30 –S5 IP 267 Siemens to Lexium 05 3 VW3 M8 206 R30 –S7 FM 353 Siemens to Lexium 05

Cordset fitted 1 10-way Molex connector Lexium 05side (CN5), and 9-way SUB-D connector on theother side

3 VW3 M8 207 R30 –

Encoder feedbackcordset

Lexium 05 to S7 FM 354 Siemens

Cordset fitted 1 10-way Molex connector Lexium 05side (CN5), and 15-way SUB-D connector FM 354side

3 VW3 M8 208 R30 –

PLC cordsets toVW3 M3 102 (USIC)

For pulse/direction signals

Cordset fitted 1 15-way SUB-D VW3 M3 102(USIC) side, and free end on the other side

0.5 VW3 M8 210 R05 –1.5 VW3 M8 210 R15 –3 VW3 M8 210 R30 –5 VW3 M8 210 R50 –






22

Presentation Lexium 05 motion control 1

Lexium 05 servo drivesOptions: braking resistors

A braking resistor is integrated in the unit to absorb braking energy. If the DC busvoltage exceeds a specified value, this braking resistor is switched on. The returnedenergy is converted to heat by the braking resistor.

An external braking resistor is required for applications in which the motor is heavilybraked and the internal braking resistor can no longer dissipate the excess brakingenergy.

When an external braking resistor is used, the internal braking resistor must bedisabled. The bridge between PC/+ and PBI must be removed and the externalbraking resistor connected between PC/+ and PBE (see page 41).

Two or more braking resistors can also be connected in parallel.The servo drive monitors the dissiped power of the braking resistor.

Braking resistorInternal braking resistor

External braking resistor

Characteristics:page 24

References:page 25

Dimensions:page 31

Schemes:page 41

23

Sizing Lexium 05 motion control 1

Lexium 05 servo driveOptions: braking resistors

During braking the kinetic energy of the moving load must be absorbed by theservodrive. The absorbed energy loads the capacitors integrated into the servodrive.As soon as the voltage at the terminals of the capacitors exceeds the permissiblethreshold value, the braking resistor (internal or external) is switched on to absorbthis energy. The calculation of the power that the braking resistor must absorbrequires knowledge of the controller diagram. The controller diagram shows themotor torques and speeds, for identification of the curve segments in which the drivecontroller brakes the load, against the time.

These two curves are also used for dimensioning of the motor, see page 90. Thecurve segments that must considered in which the drive controller brakes areidentified by Di.

For that, you must know the total inertia as follows :Jt : total inertiawhere :Jt = Jm (motor inertia) + Jc (load inertia). For Jm, see pages 57 à 78.The energy Ei for every run-down segment is calculated as follows:

The following is derived for the segments:

with Ei in joule, Jt in kgm2, ω in rad and ni in min-1.

The table below lists the energy absorption capacity Evar of the individual drivecontrollers (without considering as internal or external braking resistor) according tothe variator are given in table page 24.When the calculation is continued only consider the segment Di whose energy Eiexceeds the absorption capacities shown in the table. This additional energy EDimust be dissipated via the braking resistor (internal or external):EDi = Ei - Evar (in joules).

The continuous output Pc is calculated for every machine cycle:

with Pc in W, EDi in joules and Cycletime in s.

Note: This is a simplified selection procedure. Under extreme conditions, such as vertical axes,this procedure will be insufficient. Please contact your dealer to ensure a safe procedure.

The selection is made in two stages:1 The maximum energy during a braking procedure must be less than the peak

energy that the internal braking resistor can absorb: EDi < ECr and the continuousoutput of the internal braking resistor must not be exceeded: Pc < PPr. If theseconditions are met, the internal braking resistor is sufficient.

2 If one of the above conditions is not met, an external braking resistor that meetsthese conditions must be used.The value of the external braking resistor must be between the minimum andmaximum values specified in the table, otherwise the unit may be destroyed andthe load will no longer be safely braked.

Sizing the braking resistor

Controller diagram for the motor cycle

Calculation of energy at constant run-down

Energy absorbed by the internal capacitor

Calculation of pulse and continuous output

Selection of the braking resistor (internal or external)

n3

n2

n1

0

n4t1 t2 t3 t4 t5 t6 t7 t8 t9 t10 t11 t12

M3

M2

M1

0

t

t

M4

M5Torque required Mi

Motor speed ni

Cycletime

Ei12---Jt ωi

2⋅ 12---Jt

2πni60

------------ 2

⋅= =

E112---Jt

2π n3 n1–[ ]60

-------------------------------

2⋅=

E212---Jt

2πn160

------------- 2

⋅=

E312---Jt

2πn460

------------- 2

⋅=

PcΣEDi

Cycletime------------------------------=

Presentation:page 22

References:page 25

Dimensions:page 31

Schemes:page 41

24

Caracteristiques Lexium 05 motion control 1

Lexium 05 servo driveOptions: braking resistors

CharacteristicsLXM 05p D10F1 D17F1 D28F1 D10M2 D17M2 D28M2 D10M3X D17M3X D42M3X

Supply voltage V 115 230 230Nomber of phases Single phase Single phase 3-phaseBraking threshold c V 250 430 430Energy absorption of the internalcapacitors

Evar Joule (Ws) 10.8 16.2 26 17.7 26.6 43 17.7 26.6 43

Internalresistance

Resistance Ω 40 40 10 40 40 20 40 40 20Continuous power PPr W 20 40 60 20 40 60 20 40 60Peak energy ECr Joule (Ws) 500 500 1000 900 900 1600 900 900 1600

Externalresistance

Min. resistance Ω 27 20 10 50 27 16 50 27 10Max. resistance Ω 45 27 20 75 45 27 75 45 20Degree of protection IP65

LXM 05p D14N4 D22N4 D34N4 D57N4Supply voltage V 400 480 400 480 400 480 400 480Nomber of phases 3-phaseBraking threshold c V 780Energy absorption of the internalcapacitors

Evar Joule (Ws) 26 6 52 12 52 12 104 10

Internalresistance

Resistance Ω 40 30 30 20Continuous PPr W 40 60 60 100Peak energy ECr Joule (Ws) 1000 1600 1600 2000

Externalresistance

Min. resistance Ω 60 25 25 10Max. resistance Ω 80 36 36 21Degree of protection IP65


Dimensions:page 31

Schemes:page 41

25


Lexium 05 servo drivesOptions: braking resistors

ReferencesExternal braking resistorsValue Continuous

power PPrPeak energy ECr Length connector

cableReference Weight

kg115 VWs

230 VWs

400 VWs

10 Ω 400 W 18800 13300 – 0.75 m VW3 A7 601 R07 1.4202 m VW3 A7 601 R20 1.4703 m VW3 A7 601 R30 1.620

27 Ω 100 W 4200 3800 1900 0.75 m VW3 A7 602 R07 0.6302 m VW3 A7 602 R20 0.7803 m VW3 A7 602 R30 0.900

200 W 9700 7400 4900 0.75 m VW3 A7 603 R07 0.9302 m VW3 A7 603 R20 1.0803.00 m VW3 A7 603 R30 1.200

400 W 25500 18100 11400 0.75 m VW3 A7 604 R07 1.4202 m VW3 A7 604 R20 1.4703 m VW3 A7 604 R30 1.620

72 Ω 100 W 5500 3700 3000 0.75 m VW3 A7 605 R07 0.6202 m VW3 A7 605 R20 0.7503 m VW3 A7 605 R30 0.850



VW3 A7 60p Rpp


Dimensions:page 31

Schemes:page 41

26


Lexium 05 servo drivesOptions: additional EMC input filters

Lexium 05 LXM 05pDppF1/M2/N4 servo drives, have built-in radio interference inputfilters to meet the EMC standard for variable speed electrical power drive “products”IEC/EN 61800-3, edition 2, categoryC3 in environment 2 and to comply with theEuropean directive on EMC (electromagnetic compatibility).

Additional EMC input filters can be used to meet more stringent requirements andare designed to reduce conducted emissions on the line supply below the limits ofstandard IEC 61800-3 edition 2 category C2 and C3. These additional filters aremounted under the drives. They can be mounted on the side of the product. They actas a support for the drives and are fixed to them via tapped holes.

For drives without EMC filter integrated LXM 05pDppM3X reference, it is necessaryto use an additional EMC filter.

Use of these additional filters is only possible on TN (connected to neutral) and TT(neutral to earth) type networks.

These filters must not be used on IT (isolated or high impedance neutral). In the caseof a LXM 05pDppF1/M2/N4 servo drive that integrates the filter, this filter must bedisconnected using the selector available on the servo drive (see page 49).

The norm IEC/EN 61800-3, appendix D2.1, indicates that these filters can harm thecorrect operation of the isolation controllers. In addition, the effectiveness ofadditional filters on this type of network depends on the type of impedance betweenneutral and ground, and therefore cannot be predicted.

Note: In the case of a machine which needs to be installed on an IT neutral network,one solution consists to insert an isolation transformer allow a TT load network to bere-built on the secondary side.

Integrated EMC input filtersFunction

For Lexium 05 servo drive Motor line lenght, conforming to EMC categoryIEC 61800-3, category C3 in environment 2

Single phase power supplyLXM 05AD10F1 10 mLXM 05AD10M2 10 mLXM 05AD17F1 10 mLXM 05AD17M2 10 mLXM 05AD28F1 10 mLXM 05AD28M2 10 m

3-phase power supplyLXM 05AD14N4 10 mLXM 05AD22N4 10 mLXM 05AD34N4 10 mLXM 05AD57N4 10 m

Additional EMC input filtersApplications

Use according to the type of network

M1 3

L1

L2

L3

LXM 05pDppF1LXM 05pDppM2LXM 05pDppN4

M1 3 Lexium 05

L1

L2

L3

AdditionnalEMC filter

Dimensions:page 32

Schemes:page 41

27

Characteristics,references

Lexium 05 motion control 1

Lexium 05 servo drivesOptions: additional EMC input filters

Characteristics of mounting EMC drive-filterConformity to standards EN 133200

Degree of protection IP 41 from above only with protective cover installedIP 20 after removing the protective cover (see page 48)

Humidité relative According to CEI 60721-3-3, class 3K3, 5 % to 85 %, without condensation or drippingwater

Ambient temperaturearound the unit

Operation °C - 10…+ 50Storage °C - 25…+ 70

Altitude m 1000 m without derating.Up to 2000 m under the following conditions :- max. temperature 40 °C,- mounting distance between drive > 50 mm,- removing the protective cover.

Vibration resistance Conforming to IEC 60068-2-6 10 Hz to 57 Hz : 0,075 mm peak to peak57 Hz to 150 Hz : 1 g

Shock resistance Conforming to IEC 60068-2-27 15 gn for 11 ms

Maximum nominal voltage 50/60 Hz single phase V 120 + 10 %240 + 10 %

50/60 Hz 3-phase V 240 + 10 %480 + 10 %

Application case, category:EN 61800-3 : 2001-02 ; IEC 61800-3, Ed. 2

Description

Category C2 in first environnement Restricted availability, operation in living area, sale contionned by the user’s competence leveland by the dealer’s competence level concerning EMC compatibility

Category C3 in second environnement Operation in industrial building

ReferencesAdditional EMC input filtersFor Lexium 05servo drives

Max. motor line lenght, conforming toEMC category, CEI 61800-3 (1)

Reference Weight

Category C2 Category C3 kg

Single phase power supplyLXM 05pD10F1 20 m 40 m VW3 A31401 0,600LXM 05pD10M2LXM 05pD17F1 20 m 40 m VW3 A31403 0,775LXM 05pD17M2LXM 05pD28F1 20 m 40 m VW3 A31405 1,130LXM 05pD28M2

3-phase power supplyLXM 05pD10M3X 20 m 40 m VW3 A31402 0,550LXM 05pD17M3X 20 m 40 m VW3 A31404 0,900LXM 05pD14N4LXM 05pD42M3X 20 m 40 m VW3 A31406 1,350LXM 05pD22N4LXM 05pD34N4LXM 05pD57N4 20 m 40 m VW3 A31407 3,150(1) These values are for a switching frequency of 4 kHz (default). For switching frequency of

8 kHz: 100 m max., category C3.

VW3 A31402

Dimensions:page 32

Schemes:page 41

28

Presentation,characteristics,references


Lexium 05 servo drivesOptions: line chokes

A line choke can be used to provide improved protection against overvoltages on theline supply and to reduce harmonic distortion of the current produced by the drive.

The recommended chokes are used to limit the line current.They have been developed in line with standard EN 50178 (VDE 0160 level 1 highenergy overvoltages on the line supply).

The choke values are defined for a voltage drop between 3% and 5% of the nominalsupply voltage. Values higher than this will cause loss of torque.These chokes should be installed upstream of the drive.

Multiple units can be operated with one line choke. The current consumption of thedevices (at nominal voltage) must be less than the rated current of the line choke.

The use of line chokes is recommended in particular under the followingcircumstances:Close connection of several drives in parallelLine supply with significant disturbance from other equipment (interference,overvoltages)Line supply with voltage imbalance between phases above 1.8% of the nominalvoltageDrive supplied by a line with very low impedance (in the vicinity of a powertransformer 10 times more powerful than the drive rating)Installation of a large number of frequency converters on the same lineReducing overloads on the cos ϕ correction capacitors, if the installation includes apower factor correction unit

(1) Nominal power supply: U mini…U maxi.

Line chokes

Applications

M1 3 Lexium 05

L1

L2

L3Line choke

General characteristicType of line choke VZ1 L007UM50 VZ1 L018UM20 VW3 A4 551 VW3 A4 552 VW3A4 553

Conformity to standards EN 50178 (VDE 0160 level 1 high energy overvoltages on the line supply)Voltage drop Between 3% and 5% of the nominal supply voltage. Values higher than this will cause loss of

torque.Degree of protection Choke IP 00

Terminal IP 20Inductivity of the choke mH 5 2 10 4 2Rated current A 7 18 4 10 16Losses W 20 30 45 65 75

ReferencesLine chokesFor LXM 05pservo drive

Line current withoutchoke

Line current withchoke

Reference Weight

U min. U max. U min. U max.A A A A kg

Single phase supply voltage: 100…120 V 50/60 Hz (1)D10F1 7.6 7.0 5.9 5.4 VZ1L007UM50 0.880D17F1 11.5 10.5 9.7 8.9 VZ1L018UM20 1.990D28F1 15.7 14.4 13.3 12.2Single phase supply voltage: 200…240 V 50/60 Hz (1)

D10M2 8.1 6.7 6.3 5.3 VZ1L007UM50 0.880D17M2 12.7 10.5 10.7 8.9 VZ1L018UM20 1.990D28M2 23.0 19.2 20.2 16.83-phase supply voltage: 200…240 V 50/60 Hz (1)

D10M3X 5.2 4.2 2.7 2.2 VW3 A4 551 1.500D17M3X 9.0 7.5 5.2 4.3 VW3 A4 552 3.000D42M3X 19.0 15.8 12.2 10.2 VW3 A4 553 3.5003-phase supply voltage: 380…480 V 50/60 Hz (1)

D10N4 4.2 3.3 2.2 1.8 VW3 A4 551 1.500D22N4 6.3 5.0 3.4 2.7D34N4 9.7 7.7 5.8 4.6 VW3 A4 552 3.500D57N4 17.7 14.0 9.8 7.8

VW3 A4 55p

Dimensions:page 32

Schemes:page 41

29



Lexium 05 servo drivesOptions: holding brake controller

A motor with a holding brake requires appropriate control logic (HBC) that releasesthe brake when current is applied to the motor and fixes the motor axis at the righttime when the motor is stopped.

The holding brake controller amplifies the brake control signal transmitted by theLexium 05 servodrives, so that the brake is activated rapidly and produces as littleheat as possible.

Note: Safe electrical isolation between 24V input, control input and brake output.

Holding brake controllerL1 L2 L3 c 24 V

Lexium 05

HB

C holding brakecontroller

CharacteristicsInstallation on top-hat rail 5 55

Degree of protection IP 20

Power supply V 19.2…30

Supply current A 0.5 A + braking nominal current

Output brake Voltage Before power reduction V c 23 à 25With power reduction V c 17 à 19

Maximum current A 1.6

Normal time to voltage reduction ms 1000

ReferenceHolding brake controllerDesignation Description Reference Weight

kgHolding brake controller 24 VDC power supply

Max. power 50 WIP 20, for 5 55 rail installation

VW3 M3103 0.600

VW3 M3103

Dimensions:page 33

Schemes:page 41

30

Dimensions Lexium 05 motion control 1


DimensionsLXM 05pD10F1, LXM 05pD10M2, LXM 05pD10M3X

Plate for EMC mounting (supplied with the drive)

2xØ5

140

60

121,

5

518

,5145

= =

72

50

4xM4M5 t

2xM5 screws

LXM 05pD17F1, LXM 05pD17M2, LXM 05pD14N4, LXM 05pD17M3XPlate for EMC mounting (supplied with the drive)

150

Ø

516

,512

1,5

143

93= =

105

48

4xM4M5 t

2xM5 screws

LXM 05pD28F1, LXM 05pD28M2, LXM 05pD34N4, LXM 05pD42M3XPlate for EMC mounting (supplied with the drive)

150

Ø

6,5

20,5

157

184

126= =

140

48

4xM4M5 t

2xM5 screws




References:page 16


LXM 05pD57N4Plate for EMC mounting (supplied with the drive)

190

225

4xØ6

= =

245

329,

5

295

727

,5

4xM4

75

M5 t

2xM5 screws

31

Dimensions (continued) Lexium 05 motion control 1

Lexium 05 servo drivesOptions : remote terminal, plates for mounting on5 rails and braking resistors

Dimensions (continued)

Remote terminalVW3 A31101

Plates for mounting on 5 railVW3 A11851

VW3 A31852

Braking resistorsVW3 A7 60p Rpp

a b cVW3 A7 602 RppVW3 A7 605 Rpp

80 110 15

VW3 A7 603 RppVW3 A7 606 Rpp

80 216 15

VW3 A7 601 RppVW3 A7 604 RppVW3 A7 607 Rpp

80 216 30

24

4xØ3,5

55,6

52

79,6

Ø36

37,9 77,5

143,

6

40 105

144

b

ac

Characteristics:page 24

References:page 25

Schemes:page 41

32


Lexium 05 servo drivesOptions : input filters and line chokes


Additionnal EMC input filtersMounting of filter adjacent to servo drive

Mounting of filter underneath the servo drive

VW3 a b b1 c G H ØA31401, A31402 72 185 – 50 60 121,5 2 x M4A31403, A31404 105 185 – 60 93 121,5 2 x M4A31405, A31406 140 225 – 60 126 157 4 x M4A31407 245 365 – 60 225 295 4 x M5

Single phase line chokesVZ1 L0pppUMp0

VZ1 a b c G H ØL007UM50 60 100 95 50 60 4 x 9L018UM20 85 120 105 70 70 5 x 11

3-phases line chokesVW3 A6650p

VW3 a b c c1 G G1 H ØA4 551 100 135 55 60 40 60 42 6 x 9A4 552 130 155 85 90 60 80,5 62 6 x 12A4 553 130 155 85 90 60 80,5 62 6 x 12

ca

b

2xØ

b H=

G= =c

4xØ

H

Ø

c

G

a

b

H

8xØ

c

c1

G

G1

a

b


References:page 29

Schemes:page 41

33


Lexium 05 servo drivesOptions : RVA, USIC, holding brake controller


Splitter block for encoder signals (RVA)VW3 M3 101

RS 422 converter (USIC)VW3 M3 102

Holding brake controller (HBC)VW3 M3 103

38 67,5

77

1215

114,5 22,5

99

References:pages 20 and 29

Schemes:page 41

34

Schemes Lexium 05 motion control 1

Lexium 05 servo drivesSafety requirements

The Lexium servo drive integrates the “Power Removal” safety function whichprohibits unintended equipment operation. The motor no longer produces torque.

This safety function:b complies with standard for safety of machinary EN 954-1, category 3b complies with standard for functional safety IEC/EN 61508, SIL2 capability (safetycontrol-signalling applied to processes and systems)The SIL (Safety Integrity Level) capability depends on the connection diagram for thedrive and for the safety function. Failure to observe the setup recommendationscould inhibit the SIL capability of the “Power Removal” safety function.b complies with definition of the draft product standard IEC/EN 61800-5-2 for bothstop functions:v Safe Torque Off (“STO”)v Safe Stop 1 (“SS1”)

The “Power Removal” safety function has a redundant electronic architecture (1)which is monitored continuously by a diagnostics function.

This SIL2 and category 3 level of safety function is certified as conforming to thesestandards by the TÜV certification body under a program of voluntary certification

The machinary manufacturer is responsible for selecting the safety category. Thecategory depends of the level of risk factors given in standard EN 954-1.

SIL1 according to standard IEC/EN 61508 is comparable with category 1 accordingto EN 954-1 (SIL1: means probability of undetected dangerous failure per hourbetween 10-5 and 10-6).SIL2 according to standard IEC/EN 61508 is comparable with category 3 accordingto EN 954-1 (SIL1: means probability of undetected dangerous failure per hourbetween 10-6 and 10-7).

(1) Redundant: consists of mitigating the effects of failure of one component by means of thecorrect operation of another, assuming that faults do not occur simultaneously on both.

“Power Removal” safety function

Categories relating to safety according to EN 954-1Categories Basic safety principle Control system

requirementsBehaviour in theevent of a fault

B Selection of componentsthat conform to relevantstandards.

Control in accordance withgood engineering practice.

Possible loss of safetyfunction.

1 Selection of componentsand basic safetyprinciples.

Use of tried and testedcomponents and provensafety principles.

Possible loss of safetyfunction, but with lessprobability of this thanwith B

2 Selection of componentsand basic safetyprinciples.

Cyclic testing. The testintervals must be suited to themachine and its applications.

Fault detected at eachtest.

3 Structure of the safetycircuits.

A single fault must not causeloss of the safety function.This single fault must bedetected if reasonablypracticable.

Safety functionensured, except in theevent of anaccumulation of faults.

4 Structure of the safetycircuits.

A single fault must not causeloss of the safety function.This fault must be detected ator before the next demand onthe safety function.An accumulation of faults mustnot cause loss of the safetyfunction.

Safety function alwaysensured.

Safety Integrity Levels (SIL) according tostandard IEC/EN 61508






35

Schemes (continued) Lexium 05 motion control 1

Lexium 05 servo drivesSafety requirements

“Power Removal” safety function considerationsThe “Power Removal” safety function cannot be considered as a means of electricaldisconnection of the motor (no electrical isolation); if necessary, a Vario switchdisconnector must be used.The “Power Removal” safety function is not designed to overcome any malfunctionin the drive process control or application functions.The output signals available on the drive must not be considered as safety relatedsignals (e.g. “Power Removal” active); these are Preventa-type safety moduleoutputs which must be integrated into a safety related control/command.

The schemes on the following pages take into account conformity with standardIEC/EN 60204-1 which defines three categories of stops:b Category 0: stopping by immediate removal of the power from the machineactuators (i.e. an uncontrolled stop).b Category 1: a controlled stop with power available to the machine actuators toachieve the stop and then removal of power when the stop is achieved.b Category 2: a controlled stop with power left available to the machine actuators.

Connection diagrams and applicationsConformity with category 1 of standard EN 954-1 and level SIL1 according tostandard IEC/EN 61508

Use of the connection diagrams on page 36 which use a line contactor or a Varioswitch disconnector between the drive and the motor. In this case, the “PowerRemoval” safety function is not used and the motor stops in accordance withcategory 0 of standard IEC/EN 60204-1.

Conformity with category 3 of standard EN 954-1 and level SIL2 according tostandard IEC/EN 61508

The connection diagrams use the “Power Removal” safety function of the Lexium 05servo drive combined with a Preventa safety module which monitors the Emergencystop circuits.

Machines with short freewheel stopping times (low inertia or high resistivetorque, see page 37).When the activation command is given on the PWRR_A and PWRR_B inputs withthe controlled motor, the motor power supply is immediately switched off and themotor stops according to category 0 of standard IEC/EN 60204-1.Restarting is not permitted even when the activation command is given after themotor has come to a complete stop (“STO”).This safe stop is maintained while the PWRR_A and PWRR_B inputs remainactivated.

This diagram must also be used for hoisting applications.On a “Power Removal” command, the drive requires the brake to be engaged, but aPreventa safety module contact must be inserted in series in the brake control circuitto engage it safely when a request is made to activate the “Power Removal” safetyfunction.

Machines with long freewheel stopping times (high inertia or low resistive torque,see page 38 and 39).When the activation command is given, deceleration of the motor controlled by thedrive is first requested, then, following a time delay controlled by a Preventa-typesafety relay which corresponds to the deceleration time, the “Power Removal” safetyfunction is activated by the PWRR_A and PWRR_B inputs. The motor stopsaccording to category 1 of standard IEC/EN 60204-1 (“SS1”).

Note: Periodic test, the “Power Removal” safety input must be activated at least once a year forpreventive maintenance purposes. The drive must be switched off before preventivemaintenance takes place, and then powered up again. If during testing the power supply to themotor is not switched off, safety integrity is no longer assured for the “Power Removal” safetyfunction. The drive must therefore be replaced to ensure the operational safety of the machine orof the process system.






36



Schemes conforming to standards EN 954-1 category 1, IEC/EN 61508 SIL1 capability,in stopping category 0 according to IEC/EN 60204-1LXM 05pDppM3X, LXM 05pDppN4 LXM 05pDppF1, LXM 05pDppM23-phase power supply with upstream breaking via contactor Power section for single phase power supply

Note: All terminals are located at the bottom of the drive. Fit interference suppressors to all inductive circuits near the drive or connected on the same circuit, suchas relays, contactors, solenoid valves, fluorescent lighting, etc.Components for use(for a complete list of references, see our “Motor starter solutions. Power control and protection components” specialist catalogue)Addresse Description

A1 Lexium 05 servo drive, see page 16KM1 Line contactor, see motor starters pages 46 to 47L1 Line choke, see page 29M1 BSH servo motor, see pages 80 and 81P1 Phaseo power supply (SELV) c 24 V, consult our catalogue “Interfaces, I/O splitterboxes and power supplies”Q1 Circuit-breaker, see motor starters pages 46 to 47Q2 GV2 L magnetic circuit-breaker rated at twice the nominal primary current of T1Q3, Q4 GB2 CB05 thermal magnetic circuit-breakerS1, S2 “Start” and “Emergency stop” XB4 B or XB5 A pushbuttonsT1 Transformer 220 V secondary(1) Insert in serial a contact of relay controled to “NO_FAULT_OUT” (31) logic output: on fault servo drive, openning KM1 line contactor.(2) 2 analogs inputs ± 10 V.(3) CANopen bus connected to screw terminal.(4) 6 discrete inputs and 2 discrete outputs c 24 V, see page 42.(5) External braking resistor, see page 43734/5.(6) CANopen bus or Modbus serial link to RJ45 connector. Allows also to connect PC terminal (équiped with PowerSuite software) or remote terminal VW3 A31101.(7) Molex connector to connect the encoder signals A/B type pulse/direction, see page 45.

CN2 CN4 CN5

CN3

W /

T3

V /

T2

U /

T1

11 12 13 14 21 22 23 31 32 33 34 35 36 37 38 3944 43 42 41 CN1

1

7126

18

PA/+

PB

I

PB

E

PC

/-T

/ L3

S /

L2

R /

L1

0VD

C

0VD

C

+ 2

4 V

DC

+ 2

4 V

DC

AN

A1

+

AN

A1

-

AN

A2

+

AN

A2

-

CA

N_0

V

CA

N_L

CA

N_H

NO

_FA

ULT

_OU

T

AC

TIV

E1_

OU

T

HA

LT

PW

RR

_A

PW

RR

_B

+ 2

4 V

DC

Motor Encoder MOD/CANInterfaceposition

10 6

5 1

(5)

M1

A1

L1

T1KM1

A2A1

3 4 5 6

Q2

1 2

13 14

Q1

2 4 6

KM1

Q21 2 Q3 S2 S1

KM1

1 3 5

2 4 6

1 3 5

P1

1

2Q4

(2) (3) (4)

(7)(6)

+ -

(1)

CN2

W /

T3

V /

T2

U /

T1

1

7126

PA/+

PB

I

PB

E

PC

/-

S /

L2 /

N

R /

L1Motor Encoder

Q1

2 4 6

KM1

1 3 5

2 4

1 3

A1

M1

L1

To 1/Q2

To 3/Q2

(5)






37



Schemes conforming to standards EN 954-1 category 3, IEC/EN 61508 SIL2 capability,in stopping category 0 according to IEC/EN 60204-1

This scheme is shown in local control mode via discrete inputs/outputs. In bus control mode, the inputs adresses 34 and 35 on CN1 springterminal must be controled by the bus. In this mode, the inputs adresses 34 and 35 have “LIMN” and “LIMP” as assignment.LXM 05pDppM3X, LXM 05pDppN4 LXM 05pDppF1, LXM 05pDppM23-phase power supply, low inertia, vertical movement Power section for single phase power supply

Note: All terminals are located at the bottom of the drive. Fit interference suppressors to all inductive circuits near the drive or connected on the same circuit, suchas relays, contactors, solenoid valves, fluorescent lighting, etc.Components for use(for a complete list of references, see our “Motor starter solutions. Power control and protection components” specialist catalogue)Addresse Description

A1 Lexium 05 servo drive, see page 16L1 Line choke, see page 29M1 BSH servo motor, see pages 80 and 81P1 Phaseo power supply (SELV) c 24 V, consult our catalogue “Interfaces, I/O splitterboxes and power supplies”Q1 Circuit-breaker, see motor starters pages 46 to 47Q2 GV2 L magnetic circuit-breaker rated at twice the nominal primary current of T1Q3 GB2 CB05 thermal magnetic circuit-breakerS1 “Emergency stop” XB4 B or XB5 A pushbutton with 2 contactsS2 ”Enable” XB4 B or XB5 A pushbuttonS3 “Reset” XB4 B ou XB5 A pushbuttonT1 Transformer 220 V secondary(1) 2 analogiq inputs ± 10 V.(2) Bus CANopen connected to screw terminal.(3) 1 discrete input and 2 discrete outputs c 24 V, see page 42.(4) External braking resistor, see page 43734/5.(5) CANopen bus or Modbus serial link to RJ45 connector. Allows also to connect PC terminal (équiped with PowerSuite software) or remote terminal VW3 A31101.(6) Molex connector to connect the encoder signals A/B type or pulse/direction, see page 45.

CN2 CN4 CN5

CN3

W /

T3

V /

T2

U /

T1

11 12 13 14 21 22 23 31 32 33 34 35 36 37 38 3944 43 42 41 CN1

1

7126

18

PA/+

PB

I

PB

E

PC

/-T

/ L3

S /

L2

R /

L1

0VD

C

0VD

C

+ 2

4 V

DC

+ 2

4 V

DC

AN

A1

+

AN

A1

-

AN

A2

+

AN

A2

-

CA

N_0

V

CA

N_L

CA

N_H

NO

_FA

ULT

_OU

T

AC

TIV

E1_

OU

T

RE

F

FAU

LT_R

ES

ET

EN

AB

LE

HA

LT

PW

RR

_A

PW

RR

_B

+ 2

4 V

DC


10 6

5 1

(4)

M1

A1

L1

T1

3 4 5 6

Q2

2 4 6

Q21 2

1 3 5

Q1

P1

1

2Q3

(1) (2) (3)

(6)(5)

+ -S3

S2

S1

CN2

W /

T3

V /

T2

U /

T1

1

7126

PA/+

PB

I

PB

E

PC

/-

S /

L2 /

N

R /

L1

Motor Encoder

2 4 6

1 3 5

Q1

A1

M1

L1

To 1/Q2

To 3/Q2

(4)






38



Schemes conforming to standards EN 954-1 category 3, IEC/EN 61508 SIL2 capability,in stopping category 0 according to IEC/EN 60204-1 (continued)

This scheme is shown in local control mode via discrete inputs/outputs. In bus control mode, the inputs adresses 34 and 35 on CN1 springterminal must be contrlled by the bus. In this mode, the inputs adresses 34 and 35 have “LIMN” and “LIMP” as assignment.LXM 05pDppM3X, LXM 05pDppN4 LXM 05pDppF1, LXM 05pDppM23-phase power supply, low inertia, vertical movement Power section for single phase power supply

Note: All terminals are located at the bottom of the drive. Fit interference suppressors to all inductive circuits near the drive or connected on the same circuit, suchas relays, contactors, solenoid valves, fluorescent lighting, etc.

Components for use(for a complete list of references, see our “Motor starter solutions. Power control and protection components” and “Safety solutions using Preventa” specialistcatalogues)

Addresse DescriptionA1 Lexium 05 servo drive, see page 16A2 Preventa XPS AC safety module for monitoring emergency stops and switches. One safety module can manage the “Power

Removal” function for several drives on the same machine..F1 FuseL1 Line choke, see page 29M1 BSH servo motor, see pages 80 and 81P1 Phaseo power supply (SELV) c 24 V, consult our catalogue “Interfaces, I/O splitterboxes and power supplies”Q1 Circuit-breaker, see motor starters pages 46 to 47Q2 GV2 L magnetic circuit-breaker rated at twice the nominal primary current of T1Q3 GB2 CB05 thermal magnetic circuit-breakerS1 “Emergency stop” XB4 B or XB5 A pushbutton with 2 contactsS2 ”Reset” XB4 B or XB5 A pushbuttonT1 Transformer 220 V secondary(1) S2: resets XPS AC module on power-up or after an emergency stop. ESC can be used to set external starting conditions.(2) S1: requests freewheel stopping of the movement and activates the “Power Removal” safety function.(3) The logic output can be used to signal that the machine is in a safe stop state.(4) To safety function “Power Removal” of Altivar 71 varaible speed drive (e.g.).(5) 2 analog inputs ± 10 V.(6) CANopen bus connected to screw terminal(7) 6 discrete inputs and 2 discrete outputs c 24 V, see page 42.(8) External braking resistor, see page 43734/5.(9) CANopen bus or Modbus serial link to RJ45 connector. Allows also to connect PC terminal (équiped with PowerSuite software) or remote terminal VW3 A31101.(10)Molex connector to connect the encoder signals A/B or pulse/direction, see page 45.

CN2 CN4 CN5

CN3

W /

T3

V /

T2

U /

T1

11 12 13 14 21 22 23 31 32 33 34 35 36 37 38 3944 43 42 41 CN1

1

7126

18

PA/+

PB

I

PB

E

PC

/-T

/ L3

S /

L2

R /

L1

0VD

C

0VD

C

+ 2

4 V

DC

+ 2

4 V

DC

AN

A1

+

AN

A1

-

AN

A2

+

AN

A2

-

CA

N_0

V

CA

N_L

CA

N_H

NO

_FA

ULT

_OU

T

AC

TIV

E1_

OU

T

RE

F

FAU

LT_R

ES

ET

EN

AB

LE

HA

LT

PW

RR

_A

PW

RR

_B

+ 2

4 V

DC


10 6

5 1

(8)

M1

A1

L1

T1

3 4 5 6

Q2

Q1

2 4 6

Q21 2

1 3 5

P1

1

2Q3

(5) (6) (7)

(10)(9)

+ -

(3)

A2 A1 Y1 13 23 33 Y43

14 24 34 Y44

+

–

A248 V, 115 V, 230 V

PE

K1

K1

K2

K2

S2

ESC

T

Y2

S1

+ 24 V

(2)

(1)0 V

F1

XPS AC

(4)

+ 24 V0 V

CN2

W /

T3

V /

T2

U /

T1

1

7126

PA/+

PB

I

PB

E

PC

/-

S /

L2 /

N

R /

L1

Motor Encoder

2 4 6

1 3 5

Q1

A1

M1

L1

To 1/Q2

To 3/Q2

(8)

39



Schemes conforming to standards EN 954-1 category 3, IEC/EN 61508 SIL2 capability,in stopping category 1 according to IEC/EN 60204-1

This scheme is shown in local control mode via discrete inputs/outputs. In bus control mode, the inputs adresses 34 and 35 on CN1 springterminal must be contrlled by the bus. In this mode, the inputs adresses 34 and 35 have “LIMN” and “LIMP” as assignment.LXM 05pDppM3X, LXM 05pDppN43-phase power supply, high inertia machine

Note: All terminals are located at the bottom of the drive. Fit interference suppressors to all inductive circuits near the drive or connected on the same circuit, suchas relays, contactors, solenoid valves, fluorescent lighting, etc.

Components for use see page 40(1) S1: requests freewheel stopping of the movement and activates the “Power Removal” safety function.(2) S2: resets XPS AC module on power-up or after an emergency stop. ESC can be used to set external starting conditions..(3) Time delay opening safety outputs, 300 secondes maxi.(stop catagory1).(4) 2 analog inputs ± 10 V.(5) CANopen bus connected to screw terminal(6) 1 discrete input and 2 discrete outputs c 24 V, see page 43744/10.(7) External braking resistor, see page 43734/5.(8) CANopen bus or Modbus serial link to RJ45 connector. Allows also to connect PC terminal (équiped with PowerSuite software) or remote terminal VW3 A31101.(9) Molex connector to connect the encoder signals A/B or pulse/direction, see page 43744/13.

CN2 CN4 CN5

CN3

W /

T3

V /

T2

U /

T1

11 12 13 14 21 22 23 31 32 33 34 35 36 37 38 3944 43 42 41 CN1

1

7126

18

PA/+

PB

I

PB

E

PC

/-T

/ L3

S /

L2

R /

L1

0VD

C

0VD

C

+ 2

4 V

DC

+ 2

4 V

DC

AN

A1

+

AN

A1

-

AN

A2

+

AN

A2

-

CA

N_0

V

CA

N_L

CA

N_H

NO

_FA

ULT

_OU

T

AC

TIV

E1_

OU

T

RE

F

FAU

LT_R

ES

ET

EN

AB

LE

HA

LT

PW

RR

_A

PW

RR

_B

+ 2

4 V

DC


10 6

5 1

(7)

M1

A1

L1

T1

3 4 5 6

Q2

Q1

2 4 6

Q21 2

1 3 5

P1

1

2Q3

(4) (5) (6)

(9)(8)

+ -

+ 24 V0 V

F1

+ 24 V

0 V

K2

K4

S1

A1 13

A2

S11S13 S31

XPS AV

S21S33 S22Y39 04 14

03

S2

2122

1314

1112

K3/

K4

K1/

K2

S32 S14S12

ESC

Y40S34

S1

K1

K3

37

38

47

48

23

24

57

58

Y64Y+ Y84Y74

S4

S3

(3)

(2)

(1)

A2






40



Schemes conforming to standards EN 954-1 category 3, IEC/EN 61508 SIL2 capability,in stopping category 1 according to IEC/EN 60204-1 (continued)LXM 05pDppF1, LXM 05pDppM2Power section for single phase, high inertia machine

Note: All terminals are located at the bottom of the drive. Fit interference suppressors to all inductive circuits near the drive or connected on the same circuit, suchas relays, contactors, solenoid valves, fluorescent lighting, etc.Components for use(for a complete list of references, see our “Motor starter solutions. Power control and protection components” and “Safety solutions using Preventa” specialistcatalogues)Addresse Description

A1 Lexium 05 servo drive, see page 43733/2A2 (2) Preventa XPS AT safety module for monitoring emergency stops and switches. One safety module can manage the “Power

Removal” function for several drives on the same machine, but the time delay must be adjusted on the drive controlling the motorthat requires the longest stopping time.

F1 FuseL1 Line choke, see page 43737/3M1 BSH servo motor, see pages 43747/2 and 43747/3P1 Phaseo power supply (SELV) c 24 V, consult our catalogue “Interfaces, I/O splitterboxes and power supplies”Q1 Circuit-breaker, see motor starters pages 43745/2 to 43745/3Q2 GV2 L magnetic circuit-breaker rated at twice the nominal primary current of T1Q4 GB2 CB05 thermal magnetic circuit-breakerS1 “Emergency stop” XB4 B or XB5 A pushbutton with 2 contactsS2 ”Start” XB4 B or XB5 A pushbuttonS3 ”Enable” XB4 B or XB5 A pushbuttonS4 “Reset” XB4 B or XB5 A pushbuttonT1 Transformer 220 V secondary(1) External braking resistor, see page 43734/5.(2) For stopping times requiring more than 30 seconds in category 1, use a Preventa XPS AV safety module which can provide a maximum time delay of

300 seconds.

CN2

W /

T3

V /

T2

U /

T1

1

7126

PA/+

PB

I

PB

E

PC

/-

S /

L2 /

N

R /

L1

Motor Encoder

2 4 6

1 3 5

Q1

A1

M1

L1

To 1/Q2

To 3/Q2

(1)






41



Braking resistor Holding brake controllerInternal resistor External resistor

Components for useAddresse Description

A1 Lexium 05 servo drive, see page 43733/2A2 VW3 M3103 holding brake controller, see page 43737/3M1 BSH servo motor with holding brake, see pages 43747/2 et 43747/3P1 Phaseo power supply (SELV) c 24 V, consult our catalogue “Interfaces, I/O splitterboxes and power supplies”R1 VW3 A7 60pRpp external braking resistor, see pages 43734/2 à 43734/5

Line chokesVW3 A4 552/553/554, 3-phase power supply VZ1 L0ppUMp0 single phase power supply


L1 VW3 A4 552/553/554, 3-phase line choke, see pages 43737/2 et 43737/3L2 VZ1 L0ppUMp0 single phase line choke, see pages 43737/2 et 43737/3

VW3 A3140p additional EMC input filters3-phase power supply Single phase power supply

W /

T3

V /

T2

U /

T1

PA/+

PB

I

PB

E

PC

/-

S /

L2 /

N

R /

L1

A1

W /

T3

V /

T2

U /

T1

PA/+

PB

I

PB

E

PC

/-

S /

L2 /

N

R /

L1

R1

A1

CN3

W /

T3

V /

T2

U /

T1

31 32 3344 43 42 41 CN1

PC

/-

0VD

C

0VD

C

+ 2

4 V

DC

+ 2

4 V

DC

NO

_FA

ULT

_OU

T

AC

TIV

E1_

OU

T

RE

F

M1

P1

A1 A214 13 12 11

32 34

HBC

S1

S2

S3

R/L

1

S/L

2

T/L

3

LXM 05pDppM3X/N4

E1

E2

E3

L1

S1

R/L

1

S/L

2/N

LXM 05pDppF1/M2

E1

2

L2

L1 L2 L3

R/L

1

S/L

2

T/L

3

LXM 05pDppM3X/N4

L'1

L'2

L'3

F1

L2 L1

R/L

1

S/L

2/N

LXM 05pDppF1/M2

L'2

L'1

F2

2







F1 VW3 A31 402/404/406/407, 3-phase additional EMC input filter, see pages 43736/2 et 43736/3F2 VW3 A31 401/403/405 single phase additional EMC input filter, see pages 43736/2 et 43736/3Note : These inductances should be placed very closely to the servo drive.

42



Logic inputs/outputsThe configuration of servo drive allows to adapt the logic of c 24 V 4 inputs/2 outputs with the sensors, actuators or PLC inputs/ouputs connected:b Positive logic (by default) in case the PNP transitor sensors are connected,b Negative logic in case the NPN transitor sensors are connected.External power supply c 24 V

Positive logic (by default) (1) Negative logic (2)

CN3 23 31 32 33 34 35 36 37 38 3944 43 42 41 CN1

0VD

C

0VD

C

+ 2

4 V

DC

+ 2

4 V

DC

CA

N_H

NO

_FA

ULT

_OU

T

AC

TIV

E1_

OU

T

RE

F

FAU

LT_R

ES

ET

EN

AB

LE

HA

LT

PW

RR

_A

PW

RR

_B

+ 2

4 V

DC

A1

P1

+ -+

-

CN3 23 31 32 33 34 35 36 37 38 3944 43 42 41 CN1

0VD

C

0VD

C

+ 2

4 V

DC

+ 2

4 V

DC

CA

N_H

NO

_FA

ULT

_OU

T

AC

TIV

E1_

OU

T

RE

F

FAU

LT_R

ES

ET

EN

AB

LE

HA

LT

PW

RR

_A

PW

RR

_B

+ 2

4 V

DC

A1

P1

+ -

+

-






Discrete inputs/ouputs c 24 VAddresse Description

31 “NO_FAULT_OUT” output Servo drive default32 “ACTIVE1_OUT” output Command VW3 M3103 holding brake controller33 “REF” input Unused (3)34 “FAULT_RESET” input Reset default (3)35 “ENABLE” input Enable servo drive power bridge (3)36 “HALT” input Servo drive stop (stop category 1)


A1 Lexium 05 servo drive, see page 43733/2P1 Phaseo power supply (SELV) c 24 V, consult our catalogue “Interfaces, I/O splitter boxes and power supplies”(1) Positive logic: sink input, source output.(2) Negative logic: source input, sink output.(3) In case the servo drive is controlled by communication bus, these inputs have another assignment, consult the user’s manual.

43



Command servo drives by Twido programmable controllerVia CANopen bus

Schemes and references, see page 43733/4.

Via Modbus serial linkSchemes and references, see page 43733/5.

Command servo drives by Modicon Premium automation plateformVia CANopen busExample of daisy chain connection

1 TSX CPP 110, CANopen master PCMCIA card with tap junctionand connection cable L = 0,5 m

2 VW3 CAN TAP2, junction box 2 RJ45 ports (3)3 AM0 2CA 001V000 CANopen bus adapter for Lexium 17D

servo drive (CANopen standard physical interface)4 VW3 CAN CARR03/1, preassembled cables with 2 RJ45

connectors, L = 0,3 or 1 m5 TSX CAN CA/CB/CD 50/100/300, CANopen standard cables,

L = 50, 100 or 300 m, with free ends6 TLA CD CBA 005/015/030/050, preassembled cables with 2

SUB-D 9-way connectors (1 male and 1 female), L = 0,5, 1,5, 3 or5 m

7 TSX CAN KCDF90T/180T/90TP, SUB-D 9-way IP 20 femaleconnector with bus terminaison (bended at 90°, straight or bendedat 90° with SUB-D dedicated diagnostic PC.

See references page 43733/4.

(1) Connection to a spring terminal addr. CN1.(2) Connection to a RJ45 connector addr. CN4.(3) Disconnect the line terminator in the VW3 CAN TAP2 junction box at the end

of bus (included in the Lexium 05 servo drive).

Example of drop connection

6

3

7

7

5 5

1

Lexium 05

Premium

Magelis

Lexium 05

Lexium 17DLexium 17D

CANopen

(1)

2 5

44

1

2

6

5

3

7

5

7

Lexium 05

Premium

Magelis

Lexium 05

Lexium 17DLexium 17D

CANopen

(2)






44



Command servo drives by Modicon Premium automation plateform (continuedConnection example for the TSX CAY21/41/22/42/33 motion control modules

4 Incrémental or absolute encoder5 TSX CCP S15 050/100 et TSX CCP S15preassembled cordset, L = 0,5, 1 or 2,5 m)6 TSX TAP S15 05 connector

7 TSX CXP 213/613 preassem. cordset, L = 2,5, 6 m)8 TSX CDP 611 preassembled cordset, L = 6 m9 TSX CDP 053/103/203/303/503 preassembledcordset, L = 0,5, 1, 2, 3 or 5 m)

10 TSX CDP 301/501/1001 preassembled cordsetwith 1 free end, L = 3, 5 or 10 m11 VW3 M8 203Rpp preassembled cordset(simulated encoder feedback), see page 43733/6

––++

–++ –

1 2 3 4 100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

C C C C 300

301

302

303

304

305

306

307

308

309

310

311

312

313

314

315

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

9

10

4 6 57

8

8

TSX TAP MAS

r

1112

41424344

11

CN2

W / T3

V / T2

U / T1

1712 6

PC/-

Mot

or E

ncod

er

Power supply c 24 V

External incrémentalencoder

Simulated encoder

Lexium 05servo driveTSX CAY 42

ABE 7H16R20

blackblue

Speedreference

To otherLexium 05servo drives

CN5

CN1

Auxiliary inputs/outputsservo drive

SinCosencoder

BSH motorAdvantysTelefast ABE 7

Connection example for the TSX CFY 11/21 motion control modules






1 VW3 M8 204Rpp preassembled cordset(pulse/direction), see page 43733/6

2 TSX CDP 053/103/203/303/503 preassembledcordset, L = 0,5, 1, 2, 3 or 5 m)

3 TSX CDP 301/501/1001 preassembled cordsetwith 1 free end, L = 3, 5 or 10 m

CN2

W / T3

V / T2

U / T1

1712 6

PC/-

Mot

or E

ncod

er

– –++

Ð++ Ð

1 2 3 4 100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

C C C C 300

301

302

303

304

305

306

307

308

309

310

311

312

313

314

315

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

ABE-7H16R20

3

2

1

+

Ð

Ð

Ð

Ð

Ð

Ð

Q0

Q0

I5

I2

I4

I1

I3

I0

I5

I2

I4

I1

I3

I0

300

301

+30

2+

303

+

103

203

102

202

304

+30

5+

105

RI

RI

205

104

204

101

201

100

200

++

111211110210

++

++

109209108208107207106206

112212

114214

TSX CFY 11/21

CN5

Limit switch -

Limit switch+

Brake output

Brake output

External stop

Emergency stop

Event

Homing

Limit switch -

Limit switch +

External stop

Emergency stop

Event

Homing

Output axis 1

Inputs axis 0

Output axis 0

Inputs axis 1

Lexium 05servo drive

SinCosencoder

BSH motor

Pulse/direction command

Power supply c 24 VAuxiliary inputs/output

AdvantysTelefast ABE 7

45

Setting-up precautions Lexium 05 motion control 1

Lexium 05 servo drivesElectromagnetic compatibility

b Grounds between drive, motor and cable shielding must have “high frequency”equipotentiality.b Use shielded cables with shielding connected to ground over 360° at both ends forthe motor cable, the braking resistor cable and the control-signalling cables. Conduitor metal ducting can be used for part of the shielding length provided that there is nobreak in the continuity of the earth connections.b Ensure maximum separation between the power supply cable (line supply) and themotor cable.

1 Steel plate, to be fitted on the servo drive (machine ground).2 Lexium 05 servo drive3 Unshielded power supply wires or cable.4 Unshielded wires for the output of the fault relay contacts.5 Fix and earth the shielding of cables 6, 7, 8, 9 and 10 as close as possible to the

drive:- strip the shielding.- fix the cable to the plate 1 by attaching the clamp to the stripped part of theshielding.The shielding must be clamped tightly enough to the metal plate to ensure goodcontact

6 Shielded cable for connecting the BSH motor7 Shielded cable for connecting the encoder of BSH motor8 Shielded cable for connecting the position interface signals (A/B ou

pulse/direction)9 Shielded cable for connecting the communication network (CANopen, Modbus or

Profibus DP)10Shielded cable for connecting the braking resistor

6, 7, 8, 9, 10, he shielding must be connected to ground at both ends.The shielding must be continuous and intermediate terminals must be placed inEMC shielded metal boxes.

11Ground screw.

Note: The HF equipotential ground connection between the drive, motor and cable shieldingdoes not remove the need to connect the PE protective conductors (green-yellow) to theappropriate terminals on each unit.If using an additional EMC input filter, it should be mounted beneath the drive and connecteddirectly to the line supply via an unshielded cable. Link 3 on the drive is via the filter output cable..

IT system: Isolated or impedance earthed neutralUse a permanent insulation monitor compatible with non-linear loads, such as aMerlin Gerin type XM200 (please consult your Regional Sales Office)..

LXM 05pDppF1/M2/N4 servo drives have a integrated EMC input filter. To ensurecorrect function, the earth connection of the filter must be separated in units. For that,see below depending on model.

Connections for ensuring conformity to EMC standardsPrinciple

1

7

9

11

63

5

8

2

10

Installation diagram for LXM 05pDpppp servo drive

Operation on an IT systemPrinciple

PE

Filterconnected

Filterdisconnected

LXM 05pDppF1LXM 05pDppM2LXM 05pD14/22/34N4

S/L2R/L1 T/L3 S/L2R/L1 T/L3

Filter connected Filter disconnected

LXM 05pD57N4






46

Combinations Lexium 05 motion control 1

Motor startersProtection by circuit-breaker

The combinations listed below can be used to assemble a complete motor startercomprising a circuit-breaker, a contactor and a Lexium 05 servo drive.The circuit-breaker provides protection against accidental short-circuits, isolation andpadlocking, if required.The contactor controls and manages any safety features and isolates the motor onstopping.The Lexium 05 servo drive controls the motor, provides protection againstshort-circuits between the drive and the motor, and provides protection of the motorcable against overloads. The overload protection is provided by the motor’s thermalprotection.

Applications

Motor starters for Lexium 05 servo drivesServo drive Power rating Circuit-breaker Max.

prosp.line Isc

Contactor (1)Add the voltagereference to the basicreference to obtain thefull reference (2)

Reference Rating

kW A kA

Single phase supply voltage: 100…120 VLXM 05pD10F1 0.4 GV2 L14 10 1 LC1 K0610ppLXM 05pD17F1 0.65 GV2 L16 14 1 LC1 K0610ppLXM 05pD28F1 1.4 GV2 L20 18 1 LC1 K0610pp

Single phase supply voltage: 200…240 VLXM 05pD10M2 0.75 GV2 L14 10 1 LC1 K0610ppLXM 05pD17M2 1.2 GV2 L16 14 1 LC1 K0610ppLXM 05pD28M2 2.5 GV2 L22 25 1 LC1 D09pp

Three phase supply voltage: 200…240 VLXM 05pD10M3X 0.75 GV2 L10 6,3 5 LC1 K0610ppLXM 05pD17M3X 1.4 GV2 L16 14 5 LC1 K0610ppLXM 05pD42M3X 3.2 GV2 L22 25 5 LC1 D09pp

Three phase supply voltage: 380…480 VLXM 05pD14N4 1.4 GV2 L14 10 5 LC1 K0610ppLXM 05pD22N4 2 GV2 L14 10 5 LC1 K0610ppLXM 05pD34N4 3 GV2 L16 14 5 LC1 K0610ppLXM 05pD57N4 6 GV2 L22 25 5 LC1 D09pp

(1) Composition of contactors:LC1 K06 : 3 poles + 1 “N/C” auxiliary contactLC1 D09 : 3 poles + 1 "N/C” auxiliary contact + 1 “N/O” auxiliary contact

(2) Usual control circuit voltage, see table below

AC control circuitVolts a 24 48 110 220 230 240

LC1-K 50/60 Hz B7 E7 F7 M7 P7 U7Volts a 24 48 110 220/230 230 230/240

LC1-D 50 Hz B5 E5 F5 M5 P5 U560 Hz B6 E6 F6 M6 – U650/60 Hz B7 E7 F7 M7 P7 U7

For other voltages between 24 V and 660 V, or a DC control circuit, please consult your RegionalSales Office.






521

466

8037

1453

1250

GV2 L+LC1 K+LXM 05pDpppp

47

Combinations (continued) Lexium 05 motion control 1

Motor startersProtection by fuses

Protection by class J fuses (UL standard)Servo drive Power Fuses to install

upstream

kW A

Single phase supply voltage: 100…120 VLXM 05pD10F1 0.4 10LXM 05pD17F1 0.65 15LXM 05pD28F1 1.4 25

Single phase supply voltage: 200…240 VLXM 05pD10M2 0.75 10LXM 05pD17M2 1.2 15LXM 05pD28M2 2.5 25

Three phase supply voltage: 200…240 VLXM 05pD10M3X 0.75 10LXM 05pD17M3X 1.4 10LXM 05pD42M3X 3.2 25

Three phase supply voltage: 380…480 VLXM 05pD14N4 1.4 10LXM 05pD22N4 2 15LXM 05pD34N4 3 15LXM 05pD57N4 6 25






48

Setting up precautions Lexium 05 motion control 1


LXM 05pD10pp servo drives are ventilated by natural air convection.The other Lexium 05 servo drives, references LXM 05pD17pp to LXM 05pD57N4, havean integrated fan.

Before mounting the servo drive into an electrical cabinet, the following rulesregarding heat and IP protection must be considered:b Ensure cooling of the servo drives is sufficient by meeting requirements forminimum mounting distances.b Do not mount the servo drives adjacent to heat sources.b Do not mount the servo drives on flammable materials.b Do not heat the air around the servo drives with heated airflows generated by otherdevices and components, such as external braking resistors.b In case the servo drive is used beyond thermal limits, it stops for overheatingreason.b When IP 20 protection degree is sufficient, we recommend you remove theprotective cover.b Install the servo drive vertically, at ± 10 %.

As the connecting cables come out of the bottom of the case,at least 200 mm free space underthe unit is required to ensure that wiring can be installed without excessive bending.

Note: Do not use insulated enclosures as they have a poor level of conductivity.

Setting up precautions

Ambienttemperature

Mounting distance Mounting recommendations

- 10 °C à + 40 °C d > 50 mm –10 < d < 50 mm Remove the protective cover0 < d < 10 mm Remove the protective cover

+ 40 °C à + 50 °C d > 50 mm Remove the protective coverd < 50 mm Remove the protective cover.

Remove output current by 2,2 % per °Cover 40 °C.

Removing the protective cover, case IP 20 is sufficient

≥ d ≥ d

≥ 50

mm

≥ 20

0 m

m

≥ 10 mm






49

Setting up precautions Lexium 05 motion control 1


Follow the mounting recommendations on the opposite page.To ensure proper air circulation in the servo drive:b Fit ventilation grilles.b Ensure that there is sufficient ventilation. If there is not, install forced ventilationunit with a filter. The openings and/or fans must provide a flow rate that is at leastequal to that of the drive fans (see the table below).b Use special filters with IP 54 protection.b Remove the protective cover from the top of the servo drive.

The servo drive must be mounted in a dust and damp proof enclosure in certainenvironmental conditions: dust, corrosive gases, high humidity with risk ofcondensation and dripping water, splashing liquid, etc.This enables the servo drive to be used in an enclosure where the maximum internaltemperature can reach 50 °C.

Note: Do not use insulated enclosures as they have a poor level of conductivity.

Specific recommendations for mounting Lexium 05servo drives in a wall-mounted or floor-standing enclosure

Dissipated power and fan flow rateLexium 05 Dissipated power Cooling type Flow rate


43 W48 W43 W

Natural air convection 0.3 m3/min


76 W74 W68 W65 W

Integrated fan 0.55 m3/min

LXM 05pD28F1LXM 05pD22N4LXM 05pD28M2LXM 05pD42M3XLXM 05pD34N4

150 W90 W142 W132 W147 W

Integrated fan 1.55 m3/min

LXM 05pD57N4 240 W Integrated fan 1.75 m3/min

Metal wall-mounted or floor-standing enclosure (IP 54 degree of protection)

Calculating the size of the enclosureMaximum thermal resistance Rth (°C/W)

The thermal resistance is defined by the following formula:θ° = maximum temperature inside enclosure in °Cθe = maximum external temperature in °CP = total power loss in the enclosure in W

Power dissipated by the servo drive: see table before.Add the power dissipated by the other equipment components.

Useful heat exchange surface area of enclosure S (m2)

The useful heat exchange surface is defined, in the case of wall-mounted enclosure,as the sum of surfaces 2 sides + top + front panel

k = thermal resistance per m2 of the enclosure

For metal enclosure: k = 0.12 with internal fan, k = 0.15 without fan.

Natural convection Forced ventilation

Rthθ° θe–

P------------------=

Sk

Rth----------=






50

Presentation,functions


PowerSuite software workshop

The PowerSuite software workshop is a user-friendly tool designed for setting upcontrol devices for the following Telemecanique brand motors:b TeSys model U controller-startersb Altistart soft start/soft stop unitsb Altivar variable speed drivesb Lexium 05 servo drives.It includes various functions designed for setup phases such as:b Preparing configurationsb Start-upb MaintenanceIn order to simplify the start-up and maintenance phases, the PowerSuite softwareworkshop can use the Bluetooth® wireless link.

The PowerSuite software workshop can be used on its own to generate the deviceconfiguration. It can be saved, printed and exported to office automation software

The PowerSuite software workshop can also be used to convert:b An Altivar 28 drive configuration to an Altivar 31 drive configurationb An Altivar 58 or Altivar 58F drive configuration to an Altivar 71 drive configuration

When the PC is connected to the device, the PowerSuite software workshop can beused to:b Transfer the generated configurationb Adjustb Monitor: This option has been enhanced with new functions such as:v the oscilloscopev the high speed oscilloscope (minimum time base: 2 ms)v the FFT oscilloscope (Fast Fourier Transform)v display of communication parametersb Controlb Save the final configuration.

In order to simplify maintenance operations, the PowerSuite software workshop canbe used to:b Compare the configuration of a device currently being used with a savedconfigurationb Manage the user’s installed base of equipment, in particular:v organize the installed base into folders (electrical equipment, machinery,workshops, etc)v store maintenance messagesv simplify Ethernet connection by storing the IP address

The PowerSuite software workshop can be used to:b Present the device parameters arranged by function in the form of illustrated viewsof diagrams or simple tablesb Customize the parameter namesb Create:v a user menu (choice of particular parameters)v monitoring control panels with graphic elements (cursor, gauges)b Perform sort operations on the parametersb Display text in five languages (English, French, German, Italian and Spanish). Thelanguage changes immediately and there is no need to restart the program.

It also has online contextual help:b On the PowerSuite toolb On the device functions by direct access to the user’s manuals.

(1) Some functions are not available for all devices. See the table of function availability, page 51.

Presentation

Functions (1)

Preparing configurations

Management of the installed base

View of “Simply Start” menu

View of FFT oscilloscope function

Monitoring control panel (bargraph)

Setup

Maintenance

User interface






51



The PowerSuite software workshop for PC can be connected directly to the deviceterminal port or Modbus network port via the serial port on the PC.

Two types of connection are possible:b With a single device (point-to-point connection) via VW3 A8 106 connexion kit forPC serial portb With a number of devices (multidrop connection) via XGS Z24, RS 232/RS 485interface .

The PowerSuite software workshop for PC can be connected to an Ethernet network.In this case, the devices can be accessed:b Using a VW3 A3 310 communication card for the Altivar 71 driveb Using a 174 CEV 300 20 Ethernet/Modbus gateway.

The PowerSuite software workshop for PC can communicate via a Bluetooth® radiolink with a device equipped with a Bluetooth® /Modbus VW3 A8 114 adaptor. Theadaptor plugs into the device terminal port or Modbus network port, and has a rangeof 10 m (class 2).

If the PC does not have Bluetooth® technology, use the VW3 A8 115 USB/Bluetooth®

adaptor.

Using a simple Ethernet connection, the PowerSuite software workshop can be usedfor remote monitoring and diagnostics.When devices are not connected to the Ethernet network, or it is not directlyaccessible, various remote transmission solutions may be possible (modem,teleprocessing gateway, etc). Please consult your Regional Sales Office.

(1) Consult the compatibility table page 53.(2) Please consult our specialist “Automation platform Modicon Premium and Unity - PL7 software“

and “Automation platform Modicon TSX Micro - PL7 software” catalogues.

Availability of functions for the PowerSuite software workshop for PCFunctions not listed in the table are available for all devices.Function available with devices Controller-

starterSoft start/soft stopunit

Variable speed drives Servodrives

TeSysmodèle U

ATS 48 ATV 11 ATV 31 ATV 61 ATV 71 LXM 05

MonitoringOscilloscopeHigh speed oscilloscopeFFT oscilloscopeDisplay of communication parametersControlCustomization of parameter namesCreation of a user menuCreation of monitoring control panelsSort operation on parameters

Functions availableFunctions not available

Connections (1)

Bus de communication Modbus

RS 232RS 485

5331

83

Modbus multidrop connection

Modbus bus

Lexium 05 ATV 38 ATV 71 TeSysmodel U

PowerSuite

ATS 48

XGS Z24

Ethernet TCP/IP communication network

5331

84

Ethernet connection

Bridge

PLC (2)

Ethernet TCP/IP network

Lexium 05 ATS 48 ATV 38 ATV 71

Modbus bus

PowerSuite

Bluetooth® wireless link

Remote maintenance






52



PowerSuite software workshopDescription Composition Reference Weight

kgPowerSuite CD-ROM - 1 program for PC in English, French, German, Italian and

Spanish- Technical documentation of variables speed drives, starters andservo drives

VW3 A8 104 0.100

PowerSuite update CD-ROM(1)

- 1 program for PC in English, French, German, Italian andSpanish- Technical documentation of variables speed drives, starters andservo drives

VW3 A8 105 0.100

Connection kit for PC serialportfor Modbus point-to-pointconnection

- 1 x 3 m cable with 2 RJ45 connectors- 1 RS 232/RS 485 converter with one 9-way femaleSUB-D connector and one RJ45 connector- 1 converter with 4-way male connector and one RJ45 connectorfor connecting ATV 11 drives- 1 RJ45/9-way SUB-D adaptor for connecting ATV 38/58/58Fdrives- 1 RJ45/9-way SUB-D adaptor for connecting ATV 68 drives- 1 converter for the ATV 11 drive, with one 4-way male connectorand one RJ45 connector

VW3 A8 106 0.350

RS 232/RS 485 interfacefor Modbus multipointconnection

1 Modbus multidrop converter for connection to screw terminals.Requires a 24 V c (20...30 V), 20 mA power supply (2).

XGS Z24 0.105

Modbus/Bluetooth® adaptor(3)

- 1 Bluetooth® adaptor (10 m range, class 2)with 1 RJ45 connector- 1 x 0.1 m cable with 2 RJ45 connectors for PowerSuite- 1 x 0.1 m cable with 1 RJ45 connector and 1 mini-DIN connector,for TwidoSoft- 1 RJ45/9-way SUB-D adaptor for connecting ATV 38/58/58Fdrives

VW3 A8 114 0.155

USB-Bluetooth® adaptorfor PC

This adaptor is required for a PC which is not equippedwith Bluetooth® technology. It is connected to a USB port on the PC.Range of 10 m (class 2).

VW3 A8 115 0.290

(1) Updates a version u V1.40 with the latest available version. For versions < V1.40, you should order the PowerSuite CD-ROM,VW3 A8 104.

(2) Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop.(3) Please consult our specialist “Interfaces, I/O splitter box and power supply” catalogue.

5228

38

VW3 A8 104

VW3 A8 114

533

188






53

Compatibility Lexium 05 motion control 1


The PowerSuite software workshop for PC can operate in the following PCenvironments and configurations:b Microsoft Windows® 98 SE, Microsoft Windows® 2000, Microsoft Windows® XPb Pentium III, 800 MHz, hard disk with 300 Mb available, 128 Mb RAMb SVGA or higher definition monitor.

(1) Software version refer to the current version of commercialized drive.

Compatibility of the PowerSuite software workshop for PC with the following devices (1)Connection Controller-

starterSoft start/soft stopunit

Variable speed drives Servodrives

TeSysmodèle U

ATS 48 ATV 11 ATV 31 ATV 61 ATV 71 LXM 05

Modbus V1.30 V1.40 V2.0 V2.2 V2.2 V2.2Ethernet (device equipped with an Ethernet TCP/IP card) V2.2 V2.2Ethernet via Modbus/Ethernet bridge V1.50 V2.0 V2.2 V2.2 V2.2Bluetooth® V2.2 V2.2 V2.2 V2.2 V2.2 V2.2

Compatible devices and/or software versionsIncompatible devices and/or software versions

Hardware and software environments






54


BSH servo motors

BSH servomotors offer an excellent response to dynamics and precisionrequirements. With five flange sizes and a variety of lenghts they bring a solution thatfit for most applications, covering a torque range between 0.5 and 36 Nm and speedrange from 1250 to 8000 min-1.

The new technology in their windings, based upon salient poles, result in strongcompactness in comparison with classical designs.

The BSH servo motors are offered with 5 possible flange sizes: 55, 70, 100, 140 and205 mm. Thermal protection is provided by a temperature probe that is integratedinto the motors. They are certified “Recognized” by the UnderwritersLaboratories. They are compliant with standard UL1004 normes and with Europeandirectives (e marking).

BSH servo motors are available with the following variants:b IP40 or IP65 protection degree.b With or without holding brake.b Straight or right-angled connectors.b Single turn or multiturn SinCos encoder.b Smooth or keyed shaft.

BSH motors show torque/speed profiles similar to the example opposite with:1 Peak torque, depending on the servodrive model.2 Continuous torque, depending on the servodrive model.where:6000 (in rpm) corresponds to the motor's maximum mechanical speed.Mmax (in Nm) represents the peak stall torque value.Mn (in Nm) represents the continuous stall torque value.

Torque/speed curves can be used to determine optimum motor size. For example,for a supply voltage of 400 V, 3-phase, the graphs used are graphs 1 and 2.1 Locate the work zone of the application in terms of speed.2 Verify, using the motor cycle diagram, that the torques required by the application

during the different cycle phases are located within the area bounded by graph 1in the work zone.

3 Calculate the average speed navg and the equivalent thermal torque Meq(see page 89).

4 The point defined by navg and Meq must be within the area bounded by graph 2 inthe work zone.

Sizing the BSH motors: see page 89.

Presentation

0

0.4

0.8

1.2

1.6

2.0

2000 4000

Torque in Nm

Mmax

Mn

1

2

60001000 3000 50000Speed in rpm

15

10

5

Torque in ln-lbs

Meq

navg

Work zone

Speed/torque characteristics

Principle for determining the size of the motor according to the application



Dimensions:pages 82 and 83

55

Functions Lexium 05 motion control 1

BSH servo motors

BSH servo motors have been developed to meet to the following requirements:b Functional characteristics, robustness, safety, in compliance with IEC 60034-1.b Ambient operating temperature: - 20...+ 40 °C in compliance with DIN 50019R14.Max. 55 °C with derating from 40 °C of 1 % for °Cb Relative humidity: Class F in compliance with DIN 400b Altitude: 1000 m without derating, 2000 m with k = 0.86, 3000 m with k = 0.8.b Storage and transport temperature: - 25...+ 70 °C.b Winding insulation class: F (threshold temperature for windings 155 °C) incompliance with VDE 0530.b Supply and sensor connections using straight connector or angled connectorsrotatable.b Thermal protection by built-in PTC thermistor probe, controlled by the Lexium 05servodrive.b Out-of-round, concentricity and perpendicularity between flange and shaft incompliance with DIN 42955, class N.b Flange compliant with standard DIN 42948.b Permitted mounting positions: no mounting restriction for IMB5 - IMV1 and IMV3in compliance with DIN 42950.b Polyester resin based paint: opaque black RAL 9005.

b Degree of protectionv motor casing: IP 65 in compliance with IEC/EN 60529v shaft end: IP 40 or IP 65 in compliance with IEC/EN 60529b Integrated sensor, single turn or multiturn absolute encoder SinCos Hiperface®

high resolution interface.b Standard sized smooth or keyed shaft end (in compliance with DIN 42948):

The integral brake fitted on BSH servo motors (depending on the model) is a failsafeelectro-magnetic holding brake.

d Do not use the holding brake as a dynamic brake for decelerationpurposes.

The servo motor is fitted with a high resolution interface absolute encoder SinCosHiperface® single turn (128 points) or multiturn (128 points x 4096 turns), with anangular shaft position precise to less than ± 1.3 arc minutes.

This performs the following functions:b Gives the angular position of the rotor in such a way that flows can besynchronized.b Measures the motor speed via the associated Lexium 05 servodrive.This information is used by the speed controller of the Lexium 05 servodrive.b Measures position information for the position controller of the Lexium 05servodrive.b Measures and transmits position information in incremental format, for the positionreturn of a motion control module (“simulated encoder” output of Lexium 05 servodrive).

(1) IP 40 when the motor is in position IMV3 (upper shaft end).

FunctionsGeneral functions

Functions

Holding brake (depending on model)

Built-in encoder




56

Description Lexium 05 motion control 1

BSH servo motors

BSH servo motors with a 3-phase stator and an 6-pole to 10-pole (according tomodel) rotator with Neodymium Iron Borium magnets (NdFeB) are comprise of:1 Housing with a square cross-section, protected by black opaque polyester resin

paint RAL 9005.2 Axial flange with 4 fixing points in compliance with standard DIN 42948.3 A smooth shaft end compliant with the standard DIN 42948, smooth or keyed shaft

(according to model).4 A dust and damp-proof male screw connector for connecting the power cable.5 A dust and damp-proof male screw connector for connecting the encoder (1).6 A manufacturer's data plate located on the side opposite the shaft end.

Connector to be ordered separately, for connecting to Lexium 05 servodrives, seepage 79.

Schneider Electric has taken great care to achieve the most appropriate matchbetween BSH motors and Lexium 05 servodrives. This compatibility is onlyguaranteed when cables sold by Schneider Electric are used (see page 79).

(1) Other model with angled connector rotatable over an arc of 330°, as below:

Description

2

3

4

5

1

6




57


BSH servo motors

Characteristics of BSH 0551T servo motors rType of motors BSH 0551TAssociated with Lexium 05 servo drive LXM 05pD10F1 LXM 05pD10M2 LXM 05pD10M3X

Line supply V 115 single phase 230 single phase 230 single phaseSwitching frequency kHz 8Torque Continuous stall M0 Nm 0.5

Peak stall Mmax Nm 1.4Nominaloperating point

Nominal torque Nm 0.46 0.43 0.42Nominal speed min-1 3000 6000 6000

Maximum current A eff 6.2

Motor characteristicsMaximum mechanical speed min-1 8000Constants(at 120 °C)

Torque Nm/A eff 0.3Back emf Vrms/kmin-1 18

Rotor Number of poles 6Inertia Without brake Jm kgcm2 0.09

With brake Jm kgcm2 0.1113

Stator(at 20 °C)

Resistance (phase/phase) Ω 11Inductance (phase/phase) mH 12Electrical time constant ms 1.09

Holding brake (according to model) See page 86

Speed/torque curvesBSH 0551T motorsb with LXM 05pD10F1 servodrive

115 V single phaseb with LXM 05pD10M2 servodrive

230 V single phaseb with LXM 05pD10M3X servodrive

230 V 3-phase

1 Peak torque2 Continuous torque

r Availability of BSH 055pp servo motors: 2nd quarter 2006.

0

0.4

0.8

1.2

1.6

2.0

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

15

10

5

Torque in ln-lbs

2000 4000 6000 8000

2

1

Torque in Nm

Tm

Tn

0Speed in min-1

15

10

5

Torque in ln-lbs

0

0.4

0.8

1.2

1.6

2.0

2000 4000 6000 8000

2

1

Torque in Nm

Tm

Tn

0

Speed in min-1

15

10

5

Torque in ln-lbs

0

0.4

0.8

1.2

1.6

2.0




58


BSH servo motors

Characteristics of BSH 0552M/0552P servo motors rType of motors BSH 0552M BSH 0552PAssociated with Lexium 05 servo drive LXM 05

pD10M2LXM 05pD10M3X

LXM 05pD10M2

LXM 05pD10M3X

LXM 05pD14N4

Line supply V 230 single phase 230 3-phase 230 single phase 230 3-phase 400/480 3-phaseSwitching frequency kHz 4 8Torque Continuous stall M0 Nm 0.9

Peak stall Mmax Nm 2.25 2.7Nominaloperating point


Maximum current A eff 2.4 4.9

Motor characteristicsMaximum mechanical speed min-1 4000 8000Constants(at 120 °C)

Torque Nm/A eff 1.1 0.6Back emf Vrms/kmin-1 74 37



Stator(at 20 °C)

Resistance (phase/phase) Ω 62.0 15.5Inductance (phase/phase) mH 76.8 19.2Electrical time constant ms 1.24


Speed/torque curvesBSH 0552M motorsb with LXM 05pD10M2 servodrive


230 V 3-phase

BSH 0552P motorsb with LXM 05pD10M2 servodrive


230 V 3-phaseb with LXM 05pD14N4 servodrive

400/480 V 3-phase


1.1 Peak torque at 400 V, 3-phase2.1 Continuous torque at 400 V, 3-phase



4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000 6000 8000

2.1/2.2

1.1/1.2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4




59


BSH servo motors

Characteristics of BSH 0552T servo motors rType of motors BSH 0552TAssociated with Lexium 05 servo drive LXM 05

pD10F1LXM 05pD10M2

LXM 05pD10M3X

LXM 05pD17F1

Line supply V 115 single phase 230 single phase 230 3-phase 115 single phaseSwitching frequency kHz 8Torque Continuous stall M0 Nm 0.9








Stator(at 20 °C)

Resistance (phase/phase) Ω 5Inductance (phase/phase) mH 6.2Electrical time constant ms 1.24





230 V 3-phase

b with LXM 05pD17F1 servodrive115 V single phase


r Availability of BSH 055pp servo motors: Q2 2006.

0

0.4

0.8

1.2

1.6

2.0

2000 4000

Torque in Nm

Tm

Tn

1

2

60001000 3000 50000Speed in min-1

15

10

5

Torque in ln-lbs

2000 4000 6000 8000

2

1

Torque in Nm

Tm

Tn

0Speed in min-1

15

10

5

Torque in ln-lbs

0

0.4

0.8

1.2

1.6

2.0

2000 4000 6000 8000

2

1

Torque in Nm

Tm

Tn

0Speed in min-1

15

10

5

Torque in ln-lbs

0

0.4

0.8

1.2

1.6

2.0

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4




60


BSH servo motors

Characteristics of BSH 0553M servo motors rType of motors BSH 0553MAssociated with Lexium 05 servo drive LXM 05

pD10M2LXM 05pD10M3X

Line supply V 230 single phase 230 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 1.3


Nominal torque Nm 1.2Nominal speed min-1 1500






Stator(at 20 °C)

Resistance (phase/phase) Ω 32Inductance (phase/phase) mH 48Electrical time constant ms 1.5




230 V 3-phase



2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4




61


BSH servo motors

Characteristics of BSH 0553P/0553T servo motors rType of motors BSH 0553P BSH 0553TAssociated with Lexium 05 servo drive LXM 05

pD10M2LXM 05pD10M3X

LXM 05pD14N4

LXM 05pD17F1

LXM 05pD17M2

LXM 05pD17M3X

Line supply V 230single phase

2303-phase

400/4803-phase

115single phase

230single phase

2303-phase

Switching frequency kHz 8Torque Continuous stall M0 Nm 1.3

Peak stall Mmax Nm 3.18 3.87 3.31Nominaloperating point

Nominal torque Nm 1 0.9 1.1 0.9Nominal speed min-1 4000 6000 3000 6000






Stator(at 20 °C)

Resistance (phase/phase) Ω 8 2.6Inductance (phase/phase) mH 12 3.9Electrical time constant ms 1.5


Speed/torque curvesBSH 0553P motorsb with LXM 05pD10M2 servodrive



400/480 V 3-phase

BSH 0553T motorsb with LXM 05pD17F1 servodrive



230 V 3-phase





2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000 6000 8000

1.1

2.1/2.2

1.2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

40

0

1

2

3

4

5

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000 6000 8000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000 6000 8000

Mn

1

2

Torque in Nm

Tm

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4




62


BSH servo motors

Characteristics of BSH 0701M/0701P servo motorsType of motors BSH 0701M BSH 0701PAssociated with Lexium 05 servo drive LXM 05

pD10M3XLXM 05pD10M2

LXM 05pD10M3X

Line supply V 230 3-phase 230 single phase 230 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 1.41


Nominal torque Nm 1.36 1.3Nominal speed min-1 1500 3000






Stator(at 20 °C)

Resistance (phase/phase) Ω 41.6 10.4Inductance (phase/phase) mH 173.2 38.8Electrical time constant ms 4.16 3.73


Speed/torque curvesBSH 0701M motors BSH 0701P motorsb with LXM 05pD10M3X servodrive

230 V 3-phaseb with LXM 05pD10M2 servodrive


230 V 3-phase


4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4




63


BSH servo motors

Characteristics of BSH 0701T servo motorsType of motors BSH 0701TAssociated with Lexium 05 servo drive LXM 05

pD10F1LXM 05pD17M2

LXM 05pD10M3X

LXM 05pD17M3X

Line supply V 115 single phase 230 single phase 230 3-phaseSwitching frequency kHz 8Torque Continuous stall M0 Nm 1.41

Peak stall Mmax Nm 2.42 3.19 2.42 3.19Nominaloperating point

Nominal torque Nm 1.2 1.22 1.2 1.22Nominal speed min-1 3000 6000






Stator(at 20 °C)

Resistance (phase/phase) Ω 3.4Inductance (phase/phase) mH 12.6Electrical time constant ms 3.71





230 V 3-phase

b with LXM 05pD17M3X servodrive230 V 3-phase


4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000 6000 8000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000 6000 8000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4

2000 4000 6000 8000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

0

1

2

3

4




64


BSH servo motors

Characteristics of BSH 0702M servo motorsType of motors BSH 0702MAssociated with Lexium 05 servo drive LXM 05pD10M2 LXM 05pD10M3X

Line supply V 230 single phase 230 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 2.12


Nominal torque Nm 2Nominal speed min-1 1500






Stator(at 20 °C)





230 V 3-phase


4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

40

50

60

0

1

2

3

4

5

6

7

4000300020001000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

30

20

10

Torque in ln-lbs

40

50

60

0

1

2

3

4

5

6

7




65


BSH servo motors

Characteristics of BSH 0702P servo motorsType of motors BSH 0702PAssociated with Lexium 05 servo drive LXM 05

pD10M2LXM 05pD10M3X

LXM 05pD14N4

LXM 05pD17M2

LXM 05pD17M3X

Line supply V 230 single phase 230 3-phase 400/480 3-phase 230 single phase 230 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 2.12 2.12








Stator(at 20 °C)






400/480 V 3-phase

b with LXM 05pD17M2 servodrive230 V single phase





2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0

Speed in min-1

30

20

10

Torque in ln-lbs

40

50

60

0

1

2

3

4

5

6

7

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0

Speed in min-1

30

20

10

Torque in ln-lbs

40

50

60

0

1

2

3

4

5

6

7

2000 4000 6000 8000

1.1

2.1/2.2

1. 2

Torque in Nm

Tm

Tn

0Speed in min-1

60

45

30

15

Torque in ln-lbs

0

2

4

6

8

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

40

50

60

0

1

2

3

4

5

6

7

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0

Speed in min-1

30

20

10

Torque in ln-lbs

40

50

60

0

1

2

3

4

5

6

7




66


BSH servo motors

Characteristics of BSH 0702T servo motorsType of motors BSH 0702TAssociated with Lexium 05 servo drive LXM 05

pD17F1LXM 05pD17M2

LXM 05pD28M2

LXM 05pD42M3X

Line supply V 115 single phase 230 single phase 230 single phase 230 3-phaseSwitching frequency kHz 8Torque Continuous stall M0 Nm 2.12


Nominal torque Nm 1.9 1.7 1.7 1.65Nominal speed min-1 3000 6000 6000 6000






Stator(at 20 °C)






230 V single phase



4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

30

20

10

Torque in ln-lbs

40

50

60

0

1

2

3

4

5

6

7

2000 4000 6000 8000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

40

30

20

10

Torque in ln-lbs

50

0

1

2

3

4

5

6

2000 4000 6000 8000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

60

45

30

15

Torque in ln-lbs

0

2

4

6

8

2000 4000 6000 8000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

60

45

30

15

Torque in ln-lbs

0

2

4

6

8




67


BSH servo motors

Characteristics of BSH 0703M servo motorsType of motors BSH 0703MAssociated with Lexium 05 servo drive LXM 05pD10M2 LXM 05pD10M3X LXM 05pD14N4

Line supply V 230 single phase 230 3-phase 400/480 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 2.83


Nominal torque Nm 2.65 2.4Nominal speed min-1 1500 3000






Stator(at 20 °C)






400/480 V 3-phase




4000300020001000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

4000300020001000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

2000 4000

1.1

2.1

60001000 3000 5000

1.2

2.2

Torque in Nm

Tm

Tn

0

Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10




68


BSH servo motors

Characteristics of BSH 0703P servo motorsType of motors BSH 0703PAssociated with Lexium 05 servo drive LXM 05

pD17M2LXM 05pD17M3X

LXM 05pD22N4

LXM 05pD28M2

Line supply V 230 single phase 230 3-phase 400/480 3-phase 230 single phaseSwitching frequency kHz 8Torque Continuous stall M0 Nm 2.83


Nominal torque Nm 2.5 2.45 2 2.4Nominal speed min-1 3000 6000 3000






Stator(at 20 °C)



Speed/torque CurvesBSH 0703P motorsb with LXM 05pD17M2 servodrive



400/480 V 3-phase

b with LXM 05pD28M2 servodrive230 V single phase




2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

2000 4000 6000 8000

1.1

2.1/2.2

1.2

Torque in Nm

Tm

Tn

0

Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

80

60

40

20

Torque in ln-lbs

100

0

2

4

6

8

10

12




69


BSH servo motors

Characteristics of BSH 0703T servo motorsType of motors BSH 0703TAssociated with Lexium 05 servo drive LXM 05pD28F1 LXM 05pD28M2 LXM 05pD42M3X

Line supply V 115 single phase 230 single phase 230 3-phaseSwitching frequency kHz 8Torque Continuous stall M0 Nm 2.83


Nominal torque Nm 2.4 2Nominal speed min-1 3000 6000






Stator(at 20 °C)






230 V 3-phase


4000300020001000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

2000 4000 6000 8000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

2000 4000 6000 8000

1

2

Torque in Nm

Tm

Tn

0

Speed in min-1

100

75

50

25

Torque in ln-lbs

125

0

3

6

9

12

15




70


BSH servo motors

Characteristics of BSH 1001M/1001P/1001T servo motorsType of motors BSH 1001M BSH 1001P BSH 1001TAssociated with Lexium 05 servo drive LXM 05

pD14N4LXM 05pD17M3X

LXM 05pD22N4

LXM 05pD28F1

LXM 05pD28M2

LXM 05pD42M3X

Line supply V 400/4803-phase

2303-phase

400/4803-phase

115single phase

230single phase

2303-phase

Switching frequency kHz 4 8Torque Continuous stall M0 Nm 3.39


Nominal torque Nm 3.1 2.8 3 2 2.8Nominal speed min-1 2000 4000 2500 6000 4000

Maximum current A eff 4.9 9.8 20.7


Torque Nm/A eff 1.84 0.92 0.52Back emf Vrms/kmin-1 116 58 33



Stator(at 20 °C)

Resistance (phase/phase) Ω 14.1 3.5 1.1Inductance (phase/phase) mH 72.8 18.2 5.9Electrical time constant ms 5.16 5.20 5.36


Speed/torque curvesBSH 1001M motors BSH 1001P motorsb with LXM 05pD14N4 servodrive

400/480 V 3-phaseb with LXM 05pD17M3X servodrive


400/480 V 3-phase

BSH 1001T motorsb with LXM 05pD28F1 servodrive



230 V 3-phase




4000300020001000

2.1

1.1 1.2

2.2

Torque in Nm

Tm

Tn

0

Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

4000300020001000

2

1

Torque in Nm

Tm

Tn

0

Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

2000 4000

1.1

2.1/2.2

60001000 3000 5000

1.2

Torque in Nm

Tm

Tn

0Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

4000300020001000

2

1

Torque in Nm

Tm

Tn

0

Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

80

60

40

20

Torque in ln-lbs

0

2

4

6

8

10




71


BSH servo motors


pD14N4LXM 05pD17M3X

LXM 05pD28M2

LXM 05pD22N4

LXM 05pD42M3X

Line supply V 400/480 3-phase 230 3-phase 230 single phase 400/480 3-phase 230 3-phaseSwitching frequency kHz 4 8Torque Continuous stall M0 Nm 5.52

Peak stall Mmax Nm 13.33 11.23 16 13.92 16Nominaloperating point

Nominal torque Nm 4.7 4.8 4.7 4Nominal speed min-1 2000 4000






Stator(at 20 °C)



Speed/torque curvesBSH 1002M motors BSH 1002T motorsb with LXM 05pD14N4 servodrive


230 V 3-phase

BSH 1002P motorsb with LXM 05pD17M3X servodrive

230 V 3-phaseb with LXM 05pD28M2 servodrive

230 V single phaseb with LXM 05pD22N4 servodrive

400/480 V 3-phase




4000300020001000

2.1

1.1 1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

100

75

50

25

Torque in ln-lbs

125

0

3

6

9

12

15

2000 4000

1

2

60001000 3000 5000

Torque in Nm

Tm

Tn

0Speed in min-1

120

90

60

30

Torque in ln-lbs

150

0

5

10

15

20

4000300020001000

2

1

Torque in Nm

Tm

Tn

0Speed in min-1

100

75

50

25

Torque in ln-lbs

125

0

3

6

9

12

15

4000300020001000

Tm

2

1

Torque in Nm

Tn

0

Speed in min-1

120

90

60

30

Torque in ln-lbs

150

0

4

8

12

16

20

2000 4000

1.1

2.1

60001000 3000 5000

1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

120

90

60

30

Torque in ln-lbs

150

0

5

10

15

20




72


BSH servo motors

Characteristics of BSH 1003M/1003P servo motorsType of motors BSH 1003P BSH 1003MAssociated with Lexium 05 servo drive LXM 05

pD28M2LXM 05pD34N4

LXM 05pD42M3X

LXM 05pD22N4

Line supply V 230 single phase 400/480 3-phase 230 3-phase 400/480 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 7.76

Peak stall Mmax Nm 19.68 23 23.17 23.17Nominaloperating point

Nominal torque Nm 6.4 5 6.5 6.4Nominal speed min-1 2000 4000 2000


Motor characteristicsMaximum mechanical speed min-1 4000 2000Constants(at 120 °C)

torque Nm/A eff 1.12 2.24Back emf Vrms/kmin-1 72 144



Stator(at 20 °C)




230 V single phaseb with LXM 05pD34N4 servodrive


230 V 3-phase

BSH 1003M motorsb with LXM 05pD22N4 servodrive

400/480 V 3-phase




4000300020001000

2

1

Torque in Nm

Tm

Tn

0

Speed in min-1

200

150

100

50

Torque in ln-lbs

0

5

10

15

20

25

2000 4000

1.1

2.1

60001000 3000 5000

1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

200

150

100

50

Torque in ln-lbs

250

0

5

10

15

20

25

30

4000300020001000

2

1

Torque in Nm

Tm

Tn

0

Speed in min-1

200

150

100

50

Torque in ln-lbs

250

0

5

10

15

20

25

30

4000300020001000

2.1

1.1 1.2

2.2

Torque in Nm

Tm

Tn

0

Speed in min-1

200

150

100

50

Torque in ln-lbs

250

0

5

10

15

20

25

30




73


BSH servo motors

Characteristics of BSH 1004P servo motorsType of motors BSH 1004PAssociated with Lexium 05 servo drive LXM 05pD34N4 LXM 05pD42M3X LXM 05pD57N4

Line supply V 400/480 3-phase 230 3-phase 400/480 3-phaseSwitching frequency kHz 8Torque Continuous stall M0 Nm 9.31


Nominal torque Nm 7 8 7Nominal speed min-1 3000 2000 3000

Maximumcurrent

A eff 34.8





Stator(at 20 °C)



Speed/torque curvesBSH 1004P motorsb with LXM 05pD34N4 servodrive



400/480 V 3-phase




2000 4000

1.1

2.1

60001000 3000 5000

1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

200

150

100

50

Torque in ln-lbs

250

0

5

10

15

20

25

30

4000300020001000

2

Torque in Nm

Tm

Tn

0

1

Speed in min-1

300

225

150

75

Torque in ln-lbs

0

10

20

30

40

2000Speed in min-1

300

225

150

75

Torque in ln-lbs

4000

1.1

2.1

60001000 3000 5000

1.2

2.2

Torque in Nm

Tm

Tn

00

10

20

30

40




74


BSH servo motors

Characteristics of BSH 1401P/1401T servo motorsType of motors BSH 1401P BSH 1401TAssociated with Lexium 05 servo drive LXM 05pD34N4 LXM 05pD42M3X

Line supply V 400/480 3-phase 230 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 11.71

Peak stall Mmax Nm 28 27.15Nominaloperating point

Nominal torque Nm 7.8 7Nominal speed min-1 2500 3000






Stator(at 20 °C)



Speed/torque curvesBSH 1401P motors BSH 1401T motorsb with LXM 05pD34N4 servodrive


230 V 3-phase

1 Peak torque2 Continuous torque1.1 Peak torque at 400 V, 3-phase2.1 Continuous torque at 400 V, 3-phase1.2 Peak torque at 480 V, 3-phase2.2 Continuous torque at 480 V, 3-phase

4000300020001000

1.1

2.1

1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

300

225

150

75

Torque in ln-lbs

0

10

20

30

40

4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

300

225

150

75

Torque in ln-lbs

0

10

20

30

40




75


BSH servo motors


pD34N4LXM 05pD34N4

LXM 05pD42M3X

LXM 05pD57N4

LXM 05pD42M3X

Line supply V 400/480 3-phase 230 3-phase 400/480 3-phase 230 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 17.62 17.16

Peak stall Mmax Nm 57 38.63 45.43 54.3 29.63Nominaloperating point

Nominal torque Nm 14.5 11.5 14 13 10.5Nominal speed min-1 1250 2500 1500 2000 3000






Stator(at 20 °C)



Speed/torque curvesBSH 1402M motors BSH 1402T motorsb with LXM 05pD34N4 servodrive


230 V 3-phase

BSH 1402P motorsb with LXM 05pD34N4 servodrive



400/480 V 3-phase




4000300020001000

1.1

2.1

1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

400

300

200

100

Torque in ln-lbs

500

0

10

20

30

40

50

60

4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

300

225

150

75

Torque in ln-lbs

0

10

20

30

40

4000300020001000

1.1

2.1

1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

300

225

150

75

Torque in ln-lbs

375

0

10

20

30

40

50

4000300020001000

1

2

Torque in Nm

Tm

Tn

0Speed in min-1

300

225

150

75

Torque in ln-lbs

375

0

10

20

30

40

50

4000300020001000

1.1

2.1

1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

400

300

200

100

Torque in ln-lbs

0

10

20

30

40

50

60 500




76


BSH servo motors

Characteristics of BSH 1403M/1403P servo motorsType of motors BSH 1403M BSH 1403PAssociated with Lexium 05 servo drive LXM 05pD34N4 LXM 05pD57N4 LXM 05pD57N4

Line supply V 400/480 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 25.33


Nominal torque Nm 21 15Nominal speed min-1 1250 3000






Stator(at 20 °C)

Resistance (phase/phase) Ω 2.0 0.5Inductance (phase/phase) mH 25.6 6.4Electrical time constant ms 12.8



400/480 V 3-phaseb with LXM 05pD57N4 servodrive


400/480 V 3-phase



4000300020001000

1.1

2.1

1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

500

400

300

200

100

Torque in ln-lbs

600

700

0

10

20

30

40

50

60

70

80

4000300020001000

1.1

2.1

1.2

2.2

Torque in Nm

Tm

Tn

0Speed in min-1

750

600

450

300

150

Torque in ln-lbs

0

20

40

60

80

100

4000300020001000

1.1

2.1

1.2

2.2

Torque in Nm

Tm

Tn

0

Speed in min-1

500

400

300

200

100

Torque in ln-lbs

600

0

10

20

30

40

50

60

70




77


BSH servo motors

Characteristics of BSH 1404M/1404P servo motorsType of motors BSH 1404M BSH 1404PAssociated with Lexium 05 servo drive LXM 05pD57N4

Line supply V 400/480 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 29.94


Nominal torque Nm 24 17Nominal speed min-1 1500 3000

Maximumcurrent

A eff 36.5 95.0




With brake Jm kgcm2 29.20Stator(at 20 °C)





00/480 V 3-phase



4000300020001000

1.1

2.1

1.2

2.2

Torque in Nm

Tm

Tn

0

Speed in min-1

750

600

450

300

150

Torque in ln-lbs

900

1050

0

20

40

60

80

100

120

4000300020001000

1.1

2.1

1.2

2.2

Torque in Nm

Tm

Tn

0

Speed in min-1

500

400

300

200

100

Torque in ln-lbs

600

0

10

20

30

40

50

60

70




78


BSH servo motors

Characteristics of BSH 2051M servo motors rType of motors BSH 2051MAssociated with Lexium 05 servo drive LXM 05pD57N4

Line supply V 400/480 3-phaseSwitching frequency kHz 4Torque Continuous stall M0 Nm 36

Peak stall Mmax Nm 82Nominaloperating point

Nominal torque Nm 32Nominal speed min-1 1500




Rotor Number of poles 10Inertia Without brake Jm kgcm2 62

With brake Jm kgcm2 78Stator(at 20 °C)



Speed/torque curvesBSH 2051M motorsb with LXM 05pD57N4 servodrive

400/480 V 3-phase

1.1 Peak torque at 400 V, 3-phase2.1 Continuous torque at 400 V, 3-phase1.2 Peak torque at 480 V, 3-phase2.2 Continuous torque at 480 V, 3-phase

r Availability of BSH 2051M servo motors: 2nd quarter 2006.

4000300020001000

1.1

2.1

1.2

2.2

Speed in min-1

Torque in Nm

Tm

Tn

0

750

600

450

300

150

Torque in ln-lbs

0

20

40

60

80

100




79


BSH servo motors

(1) For a cable of > 20 m, consult our Regional Sales Office.

Radial and axial forces permissible on the motor shaft

Fr

B

X

Fa

Even when motors are used under optimum conditions, their lifetime is limited by thatof the bearings.

ConditionsNominal lifetime of bearings (1) L10h = 20 000 hoursAmbient temperature (temperature of bearings ~ 100 °C) 40 °CForce application point Fr applied at the middle point of the shaft

X = B/2 (dimension B see pages 82 and83)

(1) Hours of use with a failure probability of 10 %

d The following conditions must be respected:b Radial and axial forces must not be applied simultaneously.b Shaft end with IP 40 or IP 65 degree of protection.b Bearings cannot be changed by the user as the built-in position sensor must be realigned

after disassembly of the apparatus.

Maximum radial force FrMechanical speed min-1 1000 2000 3000 4000 5000 6000 7000 8000

Servo motor BSH 0551 N 340 270 240 220 200 190 180 170BSH 0552 N 370 290 260 230 220 200 190 190BSH 0553 N 390 310 270 240 230 210 200 190BSH 0701 N 660 520 460 410 380 360 – –BSH 0702 N 710 560 490 450 410 390 – –BSH 0703 N 730 580 510 460 430 400 – –BSH 1001 N 900 720 630 570 530 – – –BSH 1002 N 990 790 690 620 – – – –BSH 1003 N 1050 830 730 660 – – – –BSH 1004 N 1070 850 740 – – – – –BSH 1401 N 2210 1760 1530 – – – – –BSH 1402 N 2430 1930 1680 – – – – –BSH 1403 N 2560 2030 1780 – – – – –BSH 1404 N 2660 2110 1840 – – – – –BSH 2051 N 3730 2960 2580 – – – – –BSH 2052 N 4200 3330 2910 – – – – –BSH 2053 N 4500 3570 3120 – – – – –

Maximum axial force: Fa = 0.2 x Fr

Characteristics of motor-servodrive power connection cablesVW3 M5101Rppp VW3 M5102Rppp VW3 M5102Rppp

External sleeve PUR orange colored RAL 2003Insulation TPM or PP/PECapacity pF/m < 70 (conductors/shielding)Number of conductors (shielded) [(4 x 1.5 mm2) + (2 x 1.0 mm2)] [(4 x 2.5 mm2) + (2 x 1.0 mm2)] [(4 x 4 mm2) + (2 x 1.0 mm2)]Connectors 1 industrial connector (motor side) and 1 12 contacts Molex connector (variator side)External diameter mm 12 ± 0.2 14.3 ± 0.3 16.3 ± 0.3Curvature radius(suitable for daisy-chaining, cable carrier system)

mm 90 110 125

Working voltage V 600Maximum service length m 20 (1)Service temperature °C - 40...+ 90 (fixed), - 20…+ 80 (mobile)Certification UL, CSA, VDE, e, DESINA

Characteristics of motor-servodrive encoder connection cablesVW3 M8101Rppp

Type of encoder SinCos encoderExternal sleeve PUR green colored RAL 6018Insulation PolyestherNomber of conductors (shielded) 5 x (2 x 0.25 mm2)+(2 x 0.5 mm2)External diameter mm 8.8 ± 0.2Connectors 1 industrial connector (motor side) and 1 12 contacts Molex connector (variator side)Minimum curvature radius mm 68, suitable for daisy-chaining, cable carrier systemWorking voltage V 350 (0.25 mm²), 500 (0.5 mm²)Maximum length m 20 (1)Service temperature °C - 50…+ 90 (fixed) - 40...+ 80 (mobile)Certification UL, CSA, VDE, e, DESINA

80


BSH servo motors

BSH servo motorsThe BSH servo motors shown below are not equipped with gearboxes.The BSH servo motors equipped with GBX gearboxes are given on page 43743/3.Continuousstall torque

Peak stalltorque

Maximummechanicalspeed

AssiocatedservodriveLXM 05p

Nominalspeed

Reference(1)

Weightkg(2)

0.50 Nmr

1.40 Nm 9000 min-1 D10F1 3000 min-1 BSH 0551T ppppA 0.800D10M2 6000 min-1

D10M3X 6000 min-1

0.90 Nmr


D10M3X 6000 min-1

2.25 Nm 9000 min-1 D10M2 1500 min-1 BSH 0552M ppppA 1.100D10M3X 1500 min-1

2.70 Nm 9000 min-1 D17F1 3000 min-1 BSH 0552T ppppA 1.100D10M2 4000 min-1 BSH 0552P ppppA 1.100D10M3X 4000 min-1

D14N4 6000 min-1

1.3 Nmr

3.18 Nm 9000 min-1 D10M2 4000 min-1 BSH 0553P ppppA 1.400D10M3X 4000 min-1


D17M3X 6000 min-1


3.87 Nm 9000 min-1 D14N4 6000 min-1 BSH 0553P ppppA 1.4001.41 Nm 2.42 Nm 8000 min-1 AD10F1 3000 min-1 BSH 0701T ppppA 2.100

D10M3X 6000 min-1

2.66 Nm 8000 min-1 D10M3X 1500 min-1 BSH 0701M ppppA 2.100D10M2 3000 min-1 BSH 0701P ppppA 2.100D10M3X 3000 min-1

3.19 Nm 8000 min-1 D17M2 6000 min-1 BSH 0701T ppppA 2.100D17M3X 6000 min-1

2.12 Nm 4.14 Nm 8000 min-1 D17F1 3000 min-1 BSH 0702T ppppA 2.800D17M2 6000 min-1

6.75 Nm 8000 min-1 D28M2 6000 min-1

D42M3X 6000 min-1

4.57Nm 8000 min-1 D10M2 3000 min-1 BSH 0702P ppppA 2.800D10M3X 3000 min-1


D14N4 6000 min-1 BSH 0702P ppppA 2.800D17M2 3000 min-1

D17M3X 3000 min-1

2.83 Nm 7.16 Nm 8000 min-1 D17M2 3000 min-1 BSH 0703P ppppA 3.600D17M3X 3000 min-1

7.38 Nm 8000 min-1 D28F1 3000 min-1 BSH 0703T ppppA 3.600AD28M2 6000 min-1


D14N4 3000 min-1

8.75 Nm 8000 min-1 D22N4 6000 min-1 BSH 0703P ppppA 3.60010.25 Nm 8000 min-1 D42M3X 6000 min-1 BSH 0703T ppppA 3.60010.3 Nm 8000 min-1 D28M2 3000 min-1 BSH 0703P ppppA 3.600

3.39 Nm 7.1 Nm 8000 min-1 D14N4 2000 min-1 BSH 1001M ppppA 4.300D17M3X 2000 min-1 BSH 1001P ppppA 4.300

8.5 Nm 8000 min-1 D22N4 4000 min-1

D28F1 2500 min-1 BSH 1001T ppppA 4.300D28M2 6000 min-1

D42M3X 4000 min-1

5.52 Nm 11.23 Nm 6000 min-1 D17M3X 2000 min-1 BSH 1002P ppppA 5.80013.33 Nm 6000 min-1 D14N4 2000 min-1 BSH 1002M ppppA 5.80013.92 Nm 6000 min-1 D22N4 4000 min-1 BSH 1002P ppppA 5.80016 Nm 6000 min-1 D28M2 2000 min-1

D42M3X 4000 min-1 BSH 1002T ppppA 5.8007.76 Nm 19.68 Nm 6000 min-1 D28M2 2000 min-1 BSH 1003P ppppA 7.500

23 Nm 6000 min-1 D34N4 4000 min-1

23.17 Nm 6000 min-1 D42M3X 2000 min-1

AD22N4 2000 min-1 BSH 1003M ppppA 7.500

BSH 100pp

BSH 070pp

r BSH 055pp motorsavailable 2nd quarter 2006.

81


BSH servo motors

BSH servo motors (continued)Continuousstall torque

Peak stalltorque

Maximummechanicalspeed

AssiocatedservodriveLXM 05p

Nominalspeed

Reference(1)

Weightkg(2)

9.31 Nm 23.47 Nm 6000 min-1 D34N4 3000 min-1 BSH 1004P ppppA 9.20035.70 Nm 6000 min-1 D42M3X 2000 min-1

D57N4 3000 min-1

11.71 Nm 27.15 Nm 4000 min-1 D42M3X 3000 min-1 BSH 1401T ppppA 11.90028 Nm 4000 min-1 D34N4 2500 min-1 BSH 1401P ppppA 11.900

17.16 Nm 29.63 Nm 4000 min-1 D42M3X 3000 min-1 BSH 1402T ppppA 16.60017.62 Nm 38.63 Nm 4000 min-1 D34N4 2500 min-1 BSH 1402P ppppA 16.600

45.43 Nm 4000 min-1 D42M3X 1500 min-1

54.3 Nm 4000 min-1 D57N4 2000 min-1

57 Nm 4000 min-1 D34N4 1250 min-1 BSH 1402M ppppA 16.60025.33 Nm 62.25 Nm 4000 min-1 D57N4 3000 min-1 BSH 1403P ppppA 21.300

70.35 Nm 4000 min-1 D34N4 1250 min-1 BSH 1403M ppppA 21.30084.30 Nm 4000 min-1 D57N4 1250 min-1

29.94 Nm 63.81 Nm 4000 min-1 D57N4 3000 min-1 BSH 1404P ppppA 26.000102.57 Nm 4000 min-1 D57N4 1500 min-1 BSH 1404M ppppA 26.000

36 Nmr

82 Nm 3000 min-1 D57N4 1500 min-1 BSH 2051M ppppA 33.000

(1) To fill up at the end of each reference, see table below.Without brake, for weight of motor with holding brake, see page 43743/3.

BSH 140pp

To order an BSH motor, fill out at the end of each reference:BSH 0701P p p p p A

Shaft end IP 40 Smooth 0Keyed 1

IP 65 Smooth 2Keyed 3

Integratedsensor

Single turn, SinCos Hiperface 128 points/turn 1Multiturn, SinCos Hiperface (no. of turns: 4096) 2

Holding brake Without AWith F

Connection Straight connectors 1Rotatable 90° angled connectors 2

Flange International standard A

Connecting cablesCables equipped with 1 connector (motor side)Description From motor To LXM 05p

servodriveComposition Length Reference Weight

kgPowercables

BSH 055ppBSH 070ppBSH 100ppBSH 1401PBSH 1402MBSH 1402PBSH 1403MBSH 1404M

All type [(4 x 1.5 mm2) +(2 x 1 mm2)]

3 m VW3 M5 101R30 0.8105 m VW3 M5 101R50 1.21010 m VW3 M5 101R100 2.29015 m VW3 M5 101R150 3.40020 m (1) VW3 M5 101R200 4.510

BSH 1401TBSH 1402TBSH 1403PBSH 1404P

D42M3XD57N4

[(4 x 2.5 mm2) +(2 x 1 mm2)]


BSH 2051M D57N4 [(4 x 4 mm2) +(2 x 1 mm2)]


Cables fitted with connectors at both endsSinCosHiperfaceencodercables

BSH, all type All type 5 x (2 x 0.25 mm2)+ (2 x 0.5 mm2)

3 m VW3 M8 101R30 –5 m VW3 M8 101R50 –10 m VW3 M8 101R100 –15 m VW3 M8 101R150 –20 m VW3 M8 101R200 –

(1) For cable lengths of > 20 m, consult our Regional Sales Office

VW3 M5 101/102/103Rpp

VW3 M8 101Rpp

r BSH 2051Mmotors available2nd quarter 2006.

82


BSH servo motors

DimensionsBSH 055 (example with straight connectors: motor/brake supply 1 and encoder 2)

A (withoutbrake)

A (withbrake)

Straight connectors Rotatable right-angled connectors∅ C B C p e C p e

BSH 0551 9 114 140 20 94.5 39.5 25.5 94.5 39.5 39.5BSH 0552 11 139 165 23 94.5 39.5 25.5 94.5 39.5 39.5BSH 0553 14 164 190 23 94.5 39.5 25.5 94.5 39.5 39.5

BSH 070 (example with straight connectors: motor/brake supply 1 and encoder 2)

A (withoutbrake)

A (withbrake)


BSH 0701 11 155 180 23 111.5 39.5 25.5 111.5 39.5 39.5BSH 0702 11 188 213 23 111.5 39.5 25.5 111.5 39.5 39.5BSH 0703 14 221 256 30 111.5 39.5 25.5 111.5 39.5 39.5

BSH 100 (example with straight connectors: motor/brake supply 1 and encoder 2)

A (withoutbrake)

A (withbrake)


BSH 1001 19 168 198 40 138.5 39.5 25.5 138.5 39.5 39.5BSH 1002 19 204 234 40 138.5 39.5 25.5 138.5 39.5 39.5BSH 1003 19 240 270 40 138.5 39.5 25.5 138.5 39.5 39.5BSH 1004 24 270 306 50 138.5 39.5 25.5 138.5 39.5 39.5

55

C

Ø63

Ø4.8

A

2

ØC

k6

Ø40

j6

9

B

e

p

1 2

Ø60

j6

2.5

A

Ø5.5

Ø82

Ø75

8.5

ØC

k6

B70

e

p

C

1 2

A B

3.5

ØC

k6

Ø95

j6

14

100

Ø115

Ø9

1 2

e

p

C


Characteristics:page 57 to 79


83


BSH servo motors

DimensionsBSH 140 (example with straight connectors: motor/brake supply 1 and encoder 2)

A (withoutbrake)

A (withbrake)


BSH 1401 24 217 255 50 178 39.5 25.5 178 39.5 39.5BSH 1402 24 272 310 50 178 39.5 25.5 178 39.5 39.5BSH 1403 32 327 365 80 178 39.5 25.5 178 39.5 39.5BSH 1404 32 382 420 80 178 39.5 25.5 178 39.5 39.5

BSH 205 (exemple avec connecteurs coudés orientables : alimentation moteur/frein 1 et codeur 2)

A (withoutbrake)

A (withbrake)


BSH 2051M 38 277.5 327 80 259 54 25.5 267 62 39.4

140

A B

ØC

k6

Ø13

0 j6

3.5

Ø11

Ø165

12

1 2

e

p

C

205 A ± 1

3.5

B

∅ C

k6

17

Ø215

Ø14

∅ 1

80 j6

1 2

e

p

C


Characteristics:page 57 to 79


84



BSH servo motorsOptions : integrated holding brake (depending on model)

The holding brake that is integrated, depending on model, in BSH servo motors, isan electromagnetic pressure spring brake that blocks the motor’s axis after themotor's current has been switched off. In case of an emergency, such as a poweroutage or an emergency stop, the drive is immobilized, significantly increasingsafety. Blocking the motor's axis is also necessary in cases of torque overload, suchas in case of vertical axis movement.

The holding brake must be controlled by an external device, the VW3 M3 103 holdingbrake controller (HBC) (see page 28).

This device also ensures electrical isolation.

Selection of the BSH servo motor with F or without A holding brake, see referencespage 81.

Holding brakePresentation

L1 L2 L3 c 24 V

Lexium 05

HB

C Holding brakecontroller

Holding brake

CharacteristicsMotor type BSH 0551

BSH 0552BSH 0553

BSH 0701BSH 0702

BSH 0703 BSH 1001BSH 1002BSH 1003

BSH 1004 BSH 1401BSH 1402

BSH 1403BSH 1404

BSH 2051

Holding torque MBr Nm 0.8 2.0 3.0 9.0 12.0 23 36 80

Inertia of rotor (brake only) JBr kgcm2 0.0213 0.072 0.23 0.613 1.025 1.15 5.5 16

Electrical clamping power PBr W 10 11 12 18 18 24 26 40

Supply voltage V 24 + 6/- 10 %

Opening time ms 12 25 35 40 45 50 100 200

Closing time ms 6 8 15 18 20 25 30 50Weight (brake only) kg 0.080 0.450 0.320 0.450 0.690 1.100 1.790 3.600

References

BSH

Dimensions:pages 33, 82 and 83

Schemes:page 41

85



BSH servo motorsOptions : integrated encoder

The standard measuring device is the single turn or multiturn SinCos Hiperfaceencoder integrated into BSH servo motors. This measurement device is perfectlysuitable for the Lexium 05 range of servo motors.

The use of this interface allows:v the BSH servo motor data to be automatically identified by the servo drive,v the control loops of the servo drive to be automatically initialized, significantlyfacilitating the installation of the motion control equipment.

Selection of the type of the SinCos Hiperface encoder integrated into BSH servomotor: single turn 1 or multiturn 2, see references page 81.

Encoder integrated into BSH motorsPresentation

L1 L2 L3

Lexium 05

SinCos HiperfaceEncoder

CharacteristicsType of encoder Single turn SinCos Multiturn SinCos

Number of sin. periods per turn 128 128

Number of points 4096 4096 x 4096 turns

Precision of the encoder arcmin

± 1.3

Measurement method Optical high resolution

Interface HiperfaceOperating temperature range °C - 5…+ 110

References

BSH

Dimensions:pages 33, 82 and 83

Schemes:page 41

86


BSH servo motorsOptions : GBX planetary gear boxes

In many cases, the specification of motion control require the use of a planetary gearbox in order to adapt speeds and torques, while ensuring the precision required bythe application is reached.

Schneider Electric has choosen to associate the BSH servo motors range and theGBX gear boxes made by Neugart. These gear boxes have life time lubrication anddesign for the applications that do not require very low backlash. As their associationwith BSH servo motors have been fully qualified, and as their use is very easy,operating them is made simple and without any risk.

Available in 5 sizes (GBX 40...GBX 160), the planetary gear boxes are proposed in12 speed reduction ratios (3:1...40:1 ), see table below.

The continuous stall torque and the peak torque values available from the gearboxare obtained by multiplying the characteristic values of the motor by the reductionratio and the effiency of the gearbox (0,96 ou 0,94 depending on the speed reductionratio).

The following table shows the preferred gearboxes for the motors. For othercombinations see motor data sheets.

Planetary gear boxesPresentation

Associations of BSH servo motors and GBX gear boxesType of servo motor Speed reduction ratio

3:1 4:1 5:1 8:1 9:1 12:1 15:1 16:1 20:1 25:1 32:1 40:1BSH 0551 GBX 40 GBX 40 GBX 40 GBX 60 GBX 40 GBX 40 GBX 40 GBX 40 GBX 60 GBX 60 GBX 60 GBX 60 *BSH 0552 GBX 60 GBX 60 GBX 60 GBX 60 GBX 40 GBX 40 GBX 60 GBX 60 GBX 60 GBX 60 * GBX 60 * GBX 60 *BSH 0553 GBX 60 GBX 60 GBX 60 GBX 60 * GBX 40 GBX 60 GBX 60 GBX 60 GBX 60 GBX 60 * GBX 60 * GBX 60 *BSH 0701 GBX 60 GBX 60 GBX 80 GBX 80 GBX 60 GBX 60 GBX 80 GBX 80 GBX 80 GBX 80 GBX 80 GBX 120BSH 0702 GBX 80 GBX 80 GBX 80 GBX 80 GBX 60 GBX 80 GBX 80 GBX 80 GBX 80 GBX 80 GBX 120 GBX 120BSH 0703 GBX 80 GBX 80 GBX 80 GBX 80 GBX 80 GBX 80 GBX 80 GBX 80 GBX 80 GBX 120 GBX 120 GBX 120BSH 1001 GBX 80 GBX 80 GBX 80 GBX 120 GBX 80 GBX 80 GBX 80 GBX 80 GBX 120 GBX 120 GBX 120 GBX 160BSH 1002 GBX 80 GBX 80 GBX 120 GBX 120 GBX 80 GBX 120 GBX 120 GBX 120 GBX 120 GBX 160 GBX 160 GBX 160BSH 1003 GBX 80 GBX 120 GBX 120 GBX 120 GBX 80 GBX 120 GBX 120 GBX 120 GBX 120 GBX 160 GBX 160 GBX 160BSH 1004 GBX 120 GBX 120 GBX 120 GBX 160 GBX 120 GBX 120 GBX 160 GBX 160 GBX 160 GBX 160 * GBX 160 * GBX 160 *BSH 1401 GBX 120 GBX 120 GBX 120 GBX 160 GBX 120 GBX 120 GBX 160 GBX 160 GBX 160 GBX 160 * GBX 160 * GBX 160 *BSH 1402 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 * GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 * GBX 160 * GBX 160 *BSH 1403 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 * GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 * GBX 160 * GBX 160 *BSH 1404 GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 * GBX 160 GBX 160 GBX 160 GBX 160 GBX 160 * GBX 160 * GBX 160 *BSH 2051 GBX 160 * GBX 160 * GBX 160 * GBX 160 * – – – – – – – –

References:page 88

Dimensions:page 89

GBX 60 * For the associations mentionned in italics with an asterisk, it is mandatory to check that theapplication does not lead to exceeding the maximum output torques of the gear box, see valuespage 87.

87

Characteristics Lexium 05 motion control 1


Characteristics of GBX gear boxesType of planetary gear boxes GBX 40 GBX 60 GBX 80 GBX 120 GBX 160

Type of gear box Planetary gear box with single reduction stage. straight teeth

Backlash 3:1...8:1 min arc < 30 < 20 < 12 < 8 < 6

9:1...40:1 < 35 < 25 < 17 < 12 < 10

Torsion rigidity 3:1...8:1 Nm/minarc

1.0 2.3 6 12 389:1...40:1 1.1 2.5 6.5 13 41

Noise level dB (A) 55 58 60 65 70

Junction box Black anodized aluminium

Current Shaft material C 45

Tightness of shaft output IP 54

Lubrification No lubrication requiredAverage lifetime (1) h 30 000

Mounting position All positions

Operating temperature °C - 25...+ 90

Characteristics of combining an BSH motor with a GBX gear boxType gearbox GBX 40 GBX 60 GBX 80 GBX 120 GBX 160

Efficiency 3:1...8:1 0.969:1...40:1 0.94

Maximum permitted radialforce (1) (2)

L10h = 10 000 hours N 200 500 950 2000 6000

L10h = 30 000 hours N 160 340 650 1500 4200

Maximum permitted axialforce (2)

L10h = 10 000 hours N 200 600 1200 2800 8000

L10h = 30 000 hours N 160 450 900 2100 6000

Inertia of gearbox 3:1 kgcm2 0.031 0.135 0.77 2.63 12.14

4:1 kgcm2 0.022 0.093 0.52 1.79 7.78

5:1 kgcm2 0.019 0.078 0.45 1.53 6.07

8:1 kgcm2 0.017 0;065 0.39 1.32 4.639:1 kgcm2 0.030 0.131 0.74 2.62 –

12:1 kgcm2 0.029 0.127 0.72 2.56 12.37

15:1 kgcm2 0.023 0.077 0.71 2.53 12.35

16:1 kgcm2 0.022 0.088 0.50 1.75 7.47

20:1 kgcm2 0.019 0.075 0.44 1.50 6.64

25:1 kgcm2 0.019 0.075 0.44 1.49 5.8132:1 kgcm2 0.017 0.064 0.39 1.30 6.36

40:1 kgcm2 0.016 0.064 0.39 1.30 5.28

Continuous output torque(1) M2N

3:1 Nm 4.5 12 40 80 400

4:1 Nm 6 16 50 100 4505:1 Nm 6 16 50 110 450

8:1 Nm 5 15 50 120 450

9:1 Nm 16.5 44 130 210 –

12:1 Nm 20 44 120 260 800

15:1 Nm 18 44 110 230 700

16:1 Nm 20 44 120 260 80020:1 Nm 20 44 120 260 800

25:1 Nm 18 40 110 230 700

32:1 Nm 20 44 120 260 800

40:1 Nm 18 40 110 230 700

(1) Values refer to an output speed of 100 min-1 in S1-mode (cyclic ratio = 1) on electrical machines and an ambient temperature of 30°C.(2) Force applied at mid-distance from the output shaft.

References:page 88

Dimensions:page 89

88

References,mounting



The mounting operation of a GBX planetary gear box with a BSH servo motor doesnot require any specialized tool. The general usage rules for mechanical mountingmust just be followed:1 Clean grease free, rectify any damages.2 Use bushing motor mounting preferred in vertical position, fit the motor in the gear.3 Motor flange adjacent on gear flange screws tighten.4 Tighten clamping ring with TA, tighten cover screw (TA = 2...40 Nm depending on

gear box model).For more details, please consult the product instructions sheet.).

ReferencesSize Speed reduction ratio Reference

(1)Weight

kgGBX 40 3:1, 4:1, 5:1 and 8:1 GBX 040 ppp ppp pF 0.350

9:1, 12:1, 15:1, 16:1, 20:1, 25:1, 32:1 and40:1

GBX 040 ppp ppp pF 0.450

GBX 60 3:1, 4:1, 5:1 and 8:1 GBX 060 ppp ppp pF 0.900

9:1, 12:1, 15:1, 16:1, 20:1, 25:1, 32:1 and40:1



9:1, 12:1, 15:1, 16:1, 20:1, 25:1, 32:1 and40:1



9:1, 12:1, 15:1, 16:1, 20:1, 25:1, 32:1 and40:1



9:1, 12:1, 15:1, 16:1, 20:1, 25:1, 32:1 and40:1


GBX

To order a GBX gear box, fill out at the end of each reference :GBX ppp ppp ppp p F

Size Diameter of body(see associationtable with BSHmotor, page 87)

40 mm 04060 mm 06080 mm 080120 mm 120160 mm 160

Speed reduction ratio 3:1 0034:1 0045:1 0058:1 0089:1 00912:1 01215:1 01516:1 01620:1 02025:1 02532:1 03240:1 040

Associated BSHmotor

Type BSH 055 055BSH 070 070BSH 100 100BSH 140 140BSH 205 205

Model BSH ppp1 1BSH ppp2 2BSH ppp3 3BSH ppp4 4

BSH motor adaptation F

Mounting

References:page 88

Dimensions:page 89

1 2 3 4

89



Dimensions

GBX 040 GBX 060 GBX 080 GBX 0120 GBX 0160003...008 009...016 003...008 009...032 003...008 009...032 003...008 009...040 003...008 009...040

U 40 40 60 60 90 90 115 115 140 140

a 93,5 106,5 106,5 118,5 134 151 176,5 203,5 255,5 305b 28,5 28,5 24,5 24,5 33,5 33,5 47,5 47,5 64,5 64,5

c 39 52 47 59 60.5 77,5 74 101 104 153,5

d 23 23 30 30 36 36 50 50 80 80

f 26 26 35 35 40 40 55 55 87 87

f1 2,5 2,5 2,5 2,5 4 4 5 5 8 8

g1 11,2 11,2 16 16 22,5 22,5 28 28 43 43h 3 3 5 5 6 6 8 8 12 12

Ø1 40 40 60 60 80 80 115 115 160 160

Ø2 (1) 26 26 40 40 60 60 80 80 130 130

Ø3 (1) 10 10 14 14 20 20 25 25 40 40

G 34 34 52 52 70 70 100 100 145 145

Ø4 4 x M4 x 6 4 x M4 x 6 4 x M5 x 8 4 x M5 x 8 4 x M6 x 10 4 x M6 x 10 4 x M10 x 16 4 x M10 x 16 4 x M12 x 20 4 x M12 x 20G1 46 46 63 63 100 100 115 115 165 165

Ø5 4 x M4 x 10 4 x M4 x 10 4 x M5 x 12 4 x M5 x 12 4 x M6 x 15 4 x M6 x 15 4 x M8 x 20 4 x M8 x 20 4 x M0 x 25 4 x M10 x 25

(1) H7 tolerance.

G1

Ø5

b c f

d

Ø3

Ø2

Ø1

f1

a

h

G

Ø4

g1

U

References:page 88

Dimensions:page 89

90

Servo motor sizing Lexium 05 motion control 1

BSH servo motors

To assist you in sizing the servo motor, the Lexium Sizer software tool is availableon the site www.telemecanique.com

These 2 pages are to help you to understand the method used for calculation.

In order to size a motor, you need to know the equivalent thermal torque and averagespeed required by the mechanics to be associated with the servo motor.Both values are computed by using a motor cycle trend diagram. They should becompared with the speed/torque curves given for each motor (see BSH servo motorcurves pages 57 to 78).

The motor cycle is made up of several sub-cycles, the duration of which is known.Each sub-cycle is split into phases which correspond to the periods of time duringwhich the motor torque is constant (maximum 1 to 3 phases per sub-cycle).This division can be used to calculate, for each phase:b the duration (ti).b the speed (ni).b the required torque (Mi).The trend diagrams opposite show the 4 phase types:b constant acceleration during t1, t3 and t9.b at work during times t2, t4, t6, and t10.b constant deceleration during t5, t7 and t11.b motor stopped during t8 and t12.The total duration of the cycle is:Tcycle = t1 + t2 + t3 + t4 + t5 + t6 + t7 + t8 + t9 + t10 + t11 + t12

The average speed is calculated using the formula: navg =

b ni corresponds to the various working speeds

b corresponds to the average speeds during the constant acceleration anddeceleration phases

In the example above:

The average speed is calculated as follows:

The equivalent thermal torque is calculated using the formula:

In the example above, this formula gives the following calculation:

Sizing the servo motor

Motor cycle trend diagram

Calculating the average speed navg

n3

n2

n1

0

n4t1 t2 t3 t4 t5 t6 t7 t8 t9 t10 t11 t12

M3

M2

M1

0

t

t

M4

M5

Tcycle

M1 3

Vitesse moteur ni





ni ti⋅

t i-------------------------

ni2-----

Duration ti t1 t2 t3 t4 t5 t6 t7 t8 t9 t10 t11 t12

Speed 0 0ni n22

---------- n2n3 n2+

2------------------------------ n3

n3 n1+2

------------------------------ n1n12

----------n42

---------- n4n42

----------

Calculating the equivalent thermal torque Meq

navg

n22

------- t1 n2+ t2⋅ ⋅ n3 n2+2

--------------------+ t3 n3 t4 n3 n1+2

-------------------- t5 n1 t6 n12

------- t7 n42

------- t9 n4 t10n42

-------+ t11⋅ ⋅+⋅+⋅+⋅+⋅+⋅+⋅

Tcycle-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------=

Meq

Mi2

ti⋅Tcycle

---------------------------=

MeqM2

2t1 M1

2t2 M3

2t3 M1

2t4 M5

2t5 M1

2t6 M5

2t7 M5

2t9 M4

2t10 M2

2t11⋅+⋅+⋅+⋅+⋅+⋅+⋅+⋅+⋅+⋅

Tcycle--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------=

Couple demandé Mi

91

Servo motor sizing Lexium 05 motion control 1

BSH servo motors

The point defined by the 2 calculations above (average speed and thermal équivalenttorque) where the:b horizontal axis represents the average speed navgb vertical axis represents the thermal torque Meqmust be within the area bounded by curve 2 and the work zone

The motor cycle time diagram should also be used to ensure that all torques Mirequired for the different speeds ni during the various cycle phases are within thearea bounded by curve 1 and the work zone.

1 Maximum torque2 Continous torque

Determining the motor size

0

0.4

0.8

1.2

1.6

2.0

2000 4000

Torque in Nm

Mm

Mn

1

2

60001000 3000 50000Speed in rpm

15

10

5

Torque in ln-lbs

Meq

navg

Work zone





92

Product references index 0

BBSH 0551T ppppA 80BSH 0552M ppppA 80BSH 0552P ppppA 80BSH 0552T ppppA 80BSH 0553M ppppA 80BSH 0553P ppppA 80BSH 0553T ppppA 80BSH 0701M ppppA 80BSH 0701P ppppA 80BSH 0701T ppppA 80BSH 0702M ppppA 80BSH 0702P ppppA 80BSH 0702T ppppA 80BSH 0703M ppppA 80BSH 0703P ppppA 80BSH 0703T ppppA 80BSH 1001M ppppA 80BSH 1001P ppppA 80BSH 1001T ppppA 80BSH 1002M ppppA 80BSH 1002P ppppA 80BSH 1002T ppppA 80BSH 1003M ppppA 80BSH 1003P ppppA 80BSH 1004P ppppA 81BSH 1401P ppppA 81BSH 1401T ppppA 81BSH 1402M ppppA 81BSH 1402P ppppA 81BSH 1402T ppppA 81BSH 1403M ppppA 81BSH 1403P ppppA 81BSH 1404M ppppA 81BSH 1404P ppppA 81BSH 2051M ppppA 81

DDCI CD39811 17

GGBX 040 ppp ppp pF 88GBX 060 ppp ppp pF 88GBX 080 ppp ppp pF 88GBX 120 ppp ppp pF 88GBX 160 ppp ppp pF 88

LLU9 GC3 19LXM 05AD10F1 16LXM 05AD10M2 16LXM 05AD10M3X 16LXM 05AD14N4 16LXM 05AD17F1 16LXM 05AD17M2 16LXM 05AD17M3X 16LXM 05AD22N4 16LXM 05AD28F1 16LXM 05AD28M2 16LXM 05AD34N4 16LXM 05AD42M3X 16LXM 05AD57N4 16

TTSX CAN CA100 18TSX CAN CA300 18TSX CAN CA50 18TSX CAN CB100 18TSX CAN CB300 18TSX CAN CB50 18TSX CAN CD100 18TSX CAN CD300 18TSX CAN CD50 18TSX CAN KCDF90 18TSX CSA 100 19TSX CSA 200 19TSX CSA 500 19TSX SCA 50 19TSX SCA 62 19TWD XCA RJ 003 19TWD XCA RJ 010 19TWD XCA RJ 030 19

WVW3 A11851 17VW3 A31101 17VW3 A31401 27VW3 A31402 27VW3 A31403 27VW3 A31404 27VW3 A31405 27VW3 A31406 27VW3 A31407 27VW3 A31852 17VW3 A4 551 28VW3 A4 551 28VW3 A4 552 28VW3 A4 552 28VW3 A4 553 28VW3 A7 601 R07 25VW3 A7 601 R20 25VW3 A7 601 R30 25VW3 A7 602 R07 25VW3 A7 602 R20 25VW3 A7 602 R30 25VW3 A7 603 R07 25VW3 A7 603 R20 25VW3 A7 603 R30 25VW3 A7 604 R07 25VW3 A7 604 R20 25VW3 A7 604 R30 25VW3 A7 605 R07 25VW3 A7 605 R20 25VW3 A7 605 R30 25VW3 A7 606 R07 25VW3 A7 606 R20 25VW3 A7 606 R30 25VW3 A7 607 R07 25VW3 A7 607 R20 25VW3 A7 607 R30 25VW3 A8 104 52VW3 A8 105 52VW3 A8 106 52VW3 A8 114 52VW3 A8 115 52VW3 A8 306 19VW3 A8 306 D30 19VW3 A8 306 DR 19VW3 A8 306 DRC 19VW3 A8 306 R 19VW3 A8 306 R03 19VW3 A8 306 R10 19VW3 A8 306 R30 19VW3 A8 306 RC 19VW3 A8 306 TF03 19VW3 A8 306 TF10 19VW3 CAN CARR03 18VW3 CAN CARR1 18VW3 CAN TAP2 18VW3 M3 101 20

VW3 M3 102 20VW3 M3103 29VW3 M5 101R100 81VW3 M5 101R150 81VW3 M5 101R200 81VW3 M5 101R30 81VW3 M5 101R50 81VW3 M5 102R100 81VW3 M5 102R150 81VW3 M5 102R200 81VW3 M5 102R30 81VW3 M5 102R50 81VW3 M5 103R100 81VW3 M5 103R150 81VW3 M5 103R200 81VW3 M5 103R30 81VW3 M5 103R50 81VW3 M8 101R100 81VW3 M8 101R150 81VW3 M8 101R200 81VW3 M8 101R30 81VW3 M8 101R50 81VW3 M8 201 R05 20VW3 M8 201 R15 20VW3 M8 201 R30 20VW3 M8 201 R50 20VW3 M8 202 R05 20VW3 M8 202 R15 20VW3 M8 202 R30 20VW3 M8 202 R50 20VW3 M8 203 R05 20VW3 M8 203 R15 20VW3 M8 203 R30 20VW3 M8 203 R50 20VW3 M8 204 R05 20VW3 M8 204 R15 20VW3 M8 204 R30 20VW3 M8 204 R50 20VW3 M8 205 R30 21VW3 M8 206 R30 21VW3 M8 207 R30 21VW3 M8 208 R30 21VW3 M8 209 R05 20VW3 M8 209 R15 20VW3 M8 209 R30 20VW3 M8 209 R50 20VW3 M8 210 R05 21VW3 M8 210 R15 21VW3 M8 210 R30 21VW3 M8 210 R50 21VW3 M8 211 R05 20VW3 M8 212 17VW3 M8 213 17VZ1L007UM50 28VZ1L007UM50 28VZ1L018UM20 28VZ1L018UM20 28

XXGS Z24 52

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ART. 808610 10 / 2005

DIA

2ED

2050

910E

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Schneider Electric Industries SAS

Head Office89, bd Franklin Roosevelt92506 Rueil-Malmaison CedexFrance

www.schneider-electric.comwww.telemecanique.com

Due to evolution of standards and equipment, the characteristics indicated in texts and images of thisdocument do not constitute a commitment on our part without confirmation.Design: Schneider ElectricPhotos: Schneider ElectricPrinted by:

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Motion controlLexium 05: 4 to 25 A rmsBSH motors: 0.5 to 36 Nm

Motion controlLexium 17D: 1.5 to 70 A rmsSER motors: 1.1 to 13.4 NmBPL motors: 1.1 to 5.4 NmBPH motors: 0.4 to 100 Nm

The efficiency of Telemecaniquebranded solutionsUsed in combination, Telemecanique products provide quality solutions,meeting all your Automation and Control applications requirements.

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Constantly availableb More than 5 000 points of sale in 130 countries.b You can be sure to find the range of products that are right for you and whichcomplies fully with the standards in the country where they are used.

Technical assistance wherever you areb Our technicians are at your disposal to assist you in finding the optimumsolution for your particular needs.b Schneider Electric provides you with all necessary technical assistance,throughout the world.

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