reading materials: chapter 7
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Reading Materials: Chapter 7. Energy Balance. LECTURE 22. Shaft Work vs Flow Work . Illustration 1 (from L. 21). Power generation system Steady state, Flow rate of working fluid (eg. Water) is . Turbine. Boiler. Generator. Condenser. Pump. Boiler . Illustration 22-1. - PowerPoint PPT PresentationTRANSCRIPT
Chapter 10 CHEM ENG 1007 1
Reading Materials: Chapter 7
LECTURE 22
Chapter 10 CHEM ENG 1007 2
Shaft Work vs Flow Work
Chapter 10 CHEM ENG 1007 3
Illustration 1 (from L. 21)Power generation system Steady state, Flow rate of working fluid (eg. Water) is m
QB
m h1
h4
2
3
QLT•
LG•
WG
Qc•
Wp•
•
•
h
h
•
QWT•
Turbine
Generator
Condenser
Pump
Boiler
Chapter 10 CHEM ENG 1007 4
Boiler
Chapter 10 CHEM ENG 1007 5
Illustration 22-11000 kg/h water at 75oC and 1 bar is fed to a pump, where the pressure of the water is increased to 20 bar. The high-pressure is fed to the boiler to produce steam at 250oC and 20 bar. The steam fed to a turbine. The exhaust steam exists in the turbine is saturated steam at 1 bar. The exhaust steam is cooled further, leaves the condenser as a subcooled liquid at 75oC, and the cycle continues.
Calculate (a) the work produced by the turbine, (b) the heat input in the boiler, (c) the work required by the pump, (d) the heat removed by the condenser, (e) the efficiency of the heat engine.
Chapter 10 CHEM ENG 1007 6
Power Generation System
Chapter 10 CHEM ENG 1007 7
Power Generation System
From Steam Table
1
4
3
2
Chapter 10 CHEM ENG 1007 8
Solutiona) Work produced by the turbine
5T 4 3
5
T
ˆ ˆW m(H H ) 1000 2674.9 2903.2 2.3x10 kJ/hr
2.3x10 kJ 1 hrWhr
633600s
.4 kW
b) Heat input to the boiler
6B 3 2
6
B
ˆ ˆQ m(H H ) 1000 2903.2 315.8 2.6x10 kJ/hr
2.6x10 kJ 1 hrQhr 3600s
718.7 kW
Chapter 10 CHEM ENG 1007 9
Solutionc) Work input to the PUMP
3P 2 1
3
P
ˆ ˆW m(H H ) 1000 315.8 314.3 1.5x10 kJ/hr
1.5x10 kJ 1 hrWhr
03600s
.4 kW
d) Heat removed from the condenser
6c 1 4
6
C
ˆ ˆQ m(H H ) 1000 314.3 2674.9 2.4x10 kJ/hr
2.4x10 kJ 1 hrQhr 3600s
656 kW
Chapter 10 CHEM ENG 1007 10
Solution
e) The efficiency of the heat engine
net
B
63. 0.4W x100%718
48.8% (very
.7Q low)
Chapter 10 CHEM ENG 1007 11
EB associates with Phase Changes
Chemical processes often include the change of a material between the three phases: solid, liquid, and vapour.
For example, water can be in the form of solid (ice), liquid, or vapour (steam).
Such processes involve the addition or removal of heat.
Chapter 10 CHEM ENG 1007 12
EB associates with Phase Changes
The three combinations of phases between which a change can occur are as follows:
1. Liquid to vapour (vaporization) or vapour to liquid (condensation)
2. Solid to liquid (melting) or liquid to solid (freezing)
3. Solid to vapour (sublimation) or vapour to solid (solid condensation)
Chapter 10 CHEM ENG 1007 13
Phase Diagram
Chapter 10 CHEM ENG 1007 14
, 2H O l 25 C
, 2H O v 250 C
, 2H O l 100 C
, 2H O v 100 C
pLC T
pgC T
ˆfgH???Q
Conversion of water to steam in a boiler
ˆ pL fg pgQ C T H C T
Chapter 10 CHEM ENG 1007 15
Conversion of water to steam in a boilerA. Initially the water at ambient
temperature is subcooled.
B. As heat is added its temperature rises steadily until it reaches the saturation temperature corresponding with the pressure in the cylinder. The volume of the water hardly changes during this process. At this point the water is saturated.
Chapter 10 CHEM ENG 1007 16
Conversion of water to steam in a boilerC. As more heat is added, steam is generated and the volume
increases dramatically since the steam occupies a greater space than the water from which it was generated.
D. The temperature however remains the same until all the water has been converted into steam. At this point the steam is saturated.
E. As additional heat is added, the temperature of the steam increases but at a faster rate than when the water only was being heated. The volume of the steam also increases. Steam at temperatures above the saturation temperature is superheated.
Chapter 10 CHEM ENG 1007 17
Conversion of water to steam in a boiler
If the temperature T is plotted against the heat added Q the three regions namely subcooled water, saturated mixture and superheated steam are clearly indicated.
Chapter 10 CHEM ENG 1007 18
Three stages are evident:
(i) “Sensible heat”: T of water raised to boiling point.
pLˆq H C T
(ii) “Latent heat”: constant T and P
fg
fg g f
f
g
ˆ ˆq H H
ˆ ˆ ˆwhere H = enthalpy of vaporization = H - H
ˆ H = enthalpy of saturated liquidˆ H = enthalpy of saturated vapor
Conversion of water to steam in a boiler
fgˆQ m H
Chapter 10 CHEM ENG 1007 19
Conversion of water to steam in a boiler
(iii) “Superheat”: Heat added to dry saturated steam raises its T, at constant P.
pg
pg
ˆq H C T
where C is the specific heat of water vapor
Chapter 10 CHEM ENG 1007 20
Chapter 10 CHEM ENG 1007 21
How to determine Phase Enthalpy Change?
Example: Water
Solid Liquid (Melting/Solidification)
m,P 1bar s,P 1barˆ ˆH H 333.5 kJ/kg
Liquid Gas (Vaporisation/Condensation)
v,P 1bar c,P 1barˆ ˆH H 2256.7 kJ/kg
Chapter 10 CHEM ENG 1007 22
Another Example of steam table
How do we calculate Enthalpy (H)?
Ĥ=
= 2257.6 kJ/kg
Chapter 10 CHEM ENG 1007 23
Example 10.3
A steady-state boiler produces steam from a waste-water stream. The water enters the boiler as saturated water at 5.7 atm and 430 K (the boiling point of water at 5.7 atm), and the steam exists the boiler as saturated steam at that same temperature and pressure. The properties of importance are:
Mass flow rate : 8150 kg/hr
Heat of vaporization at 5.7 atm and 430 K: 2091 kJ/kg
How much heat must be added to the process?
Chapter 10 CHEM ENG 1007 24
Example 10.3
6fg
ˆQ m H 8150 2091 17x10 kJ/hg
boilerSaturated water (liquid) 5.7 atm, 430K
Saturated steam (vapour) 5.7 atm, 430KQ
m 8150kg/hr m 8150kg/hr
How much heat must be added to the process?
fgH 2091 kJ/kg
Notices that heat is being added to the process, so Q is a positive valueQ
Chapter 10 CHEM ENG 1007 25
Conversion of liquid water into “superheated” steam
100 kg/h of water at 25oC & 1 atm is vaporised into steam at 120oC and 2 atm. Calculate the heat input required.Given that:
2 2p,H O(l) p,H O(v)
ofg b
ofg b
kJ kJC 4.18 C 2.02kg.K kg.K
ˆAt 1 atm, H = 2256.7 kJ/kg & T = 100 C
ˆAt 2 atm, H = 2243.5 kJ/kg & T = 105 C
Illustration 22-2
Chapter 10 CHEM ENG 1007 26
1 pL B,1atm 1 fg pg) 2 B,1atm
1
5
ˆQ (120 C,1atm) m C T T H C T T
Q (120 C,1atm) 100 4.18 100 25 2.02 120 100
2.6x10 kJ/
2256.7
hr 72.5 kW
Solution Path 1: ignore the effect of pressure (assume
outlet pressure =1 atm)
H (L, 25oC) H [V, Tb( 100oC)]H [L, Tb( 100oC)]
H (V, 120oC)
Chapter 10 CHEM ENG 1007 27
Solution Path 2: ignore the effect of pressure (assume
2 atm at inlet)
H (L, 25oC) H [V, Tb( 105oC)]H [L, Tb( 105oC)]
H (V, 120oC)
2 pL B,2 atm 1 fg,2 atm pg 2 B,2 atm
5
ˆQ (120 C,2 atm) m C T T H C T T
100 4.18 105 25 2.02 120 105
2.6x10 kJ
2243.5
72./hr 4 kW
Chapter 10 CHEM ENG 1007 28
Path 3 (by using steam table)
oin outh (25 C,1 atm,liquid) h (120 C,2 atm,vapour)
From Steam Table
oin
oout
5
H (25 C,1 atm,liquid) 83.9 kJ/kg
H (120 C,2 atm,vapour) 2706.3 kJ/kg
H 2706.3 83.9 2622.4 kJ/kg
ˆQ m H 100 2622.4 2.62x10 k 72J/hr .8 kW
Solution
Chapter 10 CHEM ENG 1007 29
Illustration 22-3A small evaporator fitted with three identical electrical heating elements connected in parallel, is used to vaporize alcohol on a continuous basis. Liquid alcohol is fed in at a temperature of 24oC and at a rate of 0.018 kg s. Alcohol vapour is removed at the same rate, at a temperature of 82oC. Because heat is lost to the surrounds only 80% supplied is available to heat the alcohol, determine the required power input (kW)
Data for alcohol:
Mean specific heat 3 kJ kgK
Enthalpy of vaporization at 82oC: 650 kJ kg
Chapter 10 CHEM ENG 1007 30
Solution
p fgˆQ m C T H
Q 0.018 3 82 24 650
Q 14.83 kW14.83
P0
18..80
54 kW