real world application of the heat machine
DESCRIPTION
Real World Application of the Heat Machine. A chiller capable of producing water temperatures of low 40’s on the evaporator side and above 135° on the condenser side. What is a Heat Machine. Wherever there is a simultaneous demand for hot water and chilled water. Heat Machine Application. - PowerPoint PPT PresentationTRANSCRIPT
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Real World Application of the Heat Machine
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*What is a Heat Machine
*A chiller capable of producing water temperatures of low 40’s on the evaporator side and above 135° on the condenser side.
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*Heat Machine Application
*Wherever there is a simultaneous demand for hot water and chilled water.
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UAH Central Plant
•Serves app. 1 million square feet•Dorms, classrooms and research labs•Half a million square feet in research labs•Once through air has to be de-humidified•Accomplished by chilling air to 55 and reheating to maintain comfort conditions•Year round heating demand
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*UAH Central Plant
*3600 tons of conventional cooling*1300 horsepower Natural gas/fuel oil boilers
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Boilers
•Two 500 hp natural gas fire tube boilers•“Most efficient fire tube boilers in the state”•180 degree water, 190 degree stack temperature
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Primary/Secondary Pumping
•Low Delta T syndrome•Characterized by:•Over pumping primary system•Higher chilled water supply temperatures•Forcing additional chillers on before chillers are fully loaded.
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UAH Chilled Water Plant
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UAH Heat Machines
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Reasons for Heat Machine
•Lowest first cost option•Solved Boiler condensing •Reduced run time on boiler by 3•Reduced maintenance on boiler
•Essentially solved low Delta T syndrome
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Why We Decided To Install Heat-Machines
•Allowed Us To Condition Our New Student Center From Our Existing Central PlantNo Square Footage Needed for Boiler in New BuildingNo Air-Cooled Chiller Near Building (Noise)•Lowest Design/Construction Option
Total Project Cost ~ $550,000•Added Cooling and Heating Redundancy•~ 400 Tons of Cooling (4,800,000 BTUH)•~ 180 Boiler Horsepower (6,000,000 BTUH)•Most Economical Way For Us to Make Hot Water
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What Is The Product Of A Water To Water Chiller?
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What Is The Product Of A Water To Water Chiller?
COLD WATER
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What Is The BY-Product Of A Water To Water Chiller?
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Warm/Hot
Water
What Is The BY-Product Of A Water To Water Chiller?
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October 11, 2013 Heat-Machine Snapshot
What Is My Product – What Is My By-Product?
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October 11, 2013 Heat-Machine Snapshot
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*Coefficient Of Performance
COP is the ratio of the heating or cooling provided over energy consumed
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* COP - COOLING
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*COOLING Example 1 (Snapshot in time)
VAC AMPS BTUH4160 1.73 76.7 3.412 1,883,405
COP3.821333
GPM CHWRT CHWST DT GPH Weight2000 50.7 43.5 7.2 60 8.33 7,197,120
WORK IN
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* COP - HEATING
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*HEATING Example 1
COP is the ratio of the heating or cooling provided over energy consumed
*Electric Boiler/Water Heater ~100% Efficient *1 KWH = 3,412 BTUs *COP = ~1
ElectricityBTU/KWH
BTUs IN 3412BTUs Out 3412
COP = Heat Out / Work InCOP = 3412/3412COP = 1
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*HEATING Example 2
COP is the ratio of the heating or cooling provided over energy consumed
*Natural Gas Boiler Combustion Efficiencies *Fire Tube Boiler – 83 to 85%
*COP = .85 Nat. GasBTU/cf
BTUs IN (W) 1027BTUs Out (Q) 873
COP = Heat Out / Work InCOP = 873/1027COP = 0.850048685
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*What Would The Formula To Calculate COP Look Like If We Had An Application For Using Both Hot Water (Product) and Chilled Water (Byproduct) Simultaneously?
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* COPTotal = COPHEATING + COPCOOLING
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Current Fuel Cost
For 1,000,000 BTUsElectricity $25.25
Nat. Gas $8.02 #2 Fuel Oil $24.51
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Current Fuel Cost
For 1,000,000 BTUsElectricity $25.25 ____with COP of 7.09
Nat. Gas $8.02 $9.22 if used in 85% eff. Boiler COP 0.85
#2 Fuel Oil $24.51 $28.84 if used in 85% eff. boiler COP 0.85
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Current Fuel Cost
For 1,000,000 BTUsElectricity $25.25 $3.56 with COP of 7.09
Nat. Gas $8.02 $9.22 if used in 85% eff. Boiler COP 0.85
#2 Fuel Oil $24.51 $28.84 if used in 85% eff. boiler COP 0.85
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COP TREND DATA
BTU s
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HEATING RESULTS TO DATE (01-16-14)
BTU s
Product:13,395,000,000 BTUs
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COOLING RESULTS TO DATE (01-16-14)
By-Product:108,322,148,000 BTUs902,679 Ton Hours
Tons
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WATER SAVINGS TO DATE (01-16-14)
2,040,054 GALLONS$3,162.08Chemical Savings Yet To Be Determined.
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$130,000.Cumulative
Savings Since Installation
$
May 13TH To
January 16TH
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198,000Projected Annual
Savings Rate
$
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2.5 to 3 Projected Payback
Years
0 years?
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Questions