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Rebar Anchoring system for reinforced concrete Design guide Spit EPOBAR/EPOMAX et EPCON C8 range • Information for users • Information for specifiers • Environment FEBRUARY 2012

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Page 1: Rebar Anchoring system - spit.es · PDF fileRebar Anchoring system for reinforced concrete Design guide ... Pictures Designation Code M380-410 manual injection tool 077151 P380-410

Rebar Anchoring system

for reinforced concrete

Design guide

Spit EPOBAR/EPOMAX et EPCON C8 range• Information for users

• Information for specifiers• Environment

FEBRUARY 2012

Page 2: Rebar Anchoring system - spit.es · PDF fileRebar Anchoring system for reinforced concrete Design guide ... Pictures Designation Code M380-410 manual injection tool 077151 P380-410

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ContentsINTRODUCTION.............................................................................................................................

INFORMATION FOR USERS: SPIT EPCON C8 and SPIT EPOBAR/EPOMAX range................................ 1- Choice of the most appropriate resin................................................................................... 2- Range............................................................................................................................... 3- Recommended drilling equipment........................................................................................ 4- Hole cleaning...................................................................................................................... 4.1- Cleaning if hammer drilling is used....................................................................... 4.2- Cleaning if diamond drilling is used....................................................................... 5- Resin injection.................................................................................................................... 5.1- Injection tools selection........................................................................................ 5.2- EPCON C8 and EPOBAR/EPOMAX cartridges use.................................................... 5.3- Mixers and extension tubes selection..................................................................... 5.4- Use and setting procedures................................................................................... 5.5- Setting and loading times.................................................................................... 5.6- Storage and preservation conditions......................................................................

INFORMATION FOR SPECIFIERS................................................................................................... 1- Mechanical characteristics of HA B500B rebars for concrete................................................... 2- Conditions of use and resins performances........................................................................... 2.1- Behaviour in wet environment............................................................................... 2.2- Temperature resistance of resins........................................................................... 2.3- 50°C endurance tests.......................................................................................... 2.4- Resins properties.................................................................................................. 2.5- Resistance to chemicals agents............................................................................. 2.6- Durability tests.................................................................................................... 3-Design calculation in compliance with Eurocode 2................................................................. 3.1- Frames of reference and approvals........................................................................ 3.2- Design calculation method.................................................................................... 3.3.A- Ultimate bond stress fbd (N/mm²)...................................................................... 3.3.B- Ultimate bond stress fbd (N/mm²) in seismic zone............................................... 3.4- SPIT EXPERT calculation software......................................................................... 3.5- Calculation examples............................................................................................ 3.6- Design calculation aid tables................................................................................. SPIT EPOBAR/EPOMAX - C20/25 concrete - Hammer drilling...................................... SPIT EPOBAR/EPOMAX - C25/30 concrete - Hammer drilling...................................... SPIT EPOBAR/EPOMAX - C35/45 concrete - Hammer drilling.......................................... SPIT EPOBAR/EPOMAX - C40/50 concrete - Hammer drilling...................................... SPIT EPOBAR/EPOMAX - C45/55 concrete - Hammer drilling...................................... SPIT EPOBAR/EPOMAX - C50/60 concrete - Hammer drilling...................................... SPIT EPOBAR/EPOMAX - C20/25 to C50/60 concrete - Diamond drilling........................ SPIT EPCON C8 - C20/25 concrete - Hammer drilling................................................ SPIT EPCON C8 - C25/30 concrete - Hammer drilling................................................ SPIT EPCON C8 - C35/40 concrete - Hammer drilling................................................ SPIT EPCON C8 - >C25/30 concrete - Diamond drilling............................................. SPIT EPCON C8 - C25/30 concrete - Hammer drilling................................................ SPIT EPCON C8 - C30/37 concrete - Hammer drilling................................................ SPIT EPCON C8 - C35/45 to C45/55 concrete - Hammer drilling.................................. 4- Adhesion design calculation................................................................................................. 4.1- Field of application............................................................................................... 4.2- Design calculation method.................................................................................... 4.3- Anchoring length calculated from bond strength..................................................... 5- Fire performances of rebar fixings........................................................................................ 5.1- Configurations...................................................................................................... 5.2- Design calculation method.................................................................................... SPIT EPOBAR/EPOMAX - Wall to slab connection...................................................... SPIT EPOBAR/EPOMAX - Wall to beam connection.................................................... SPIT EPCON C8 - Wall to slab connection............................................................... SPIT EPCON C8 - Wall to beam connection.............................................................ENVIRONMENT...............................................................................................................................

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Page 3: Rebar Anchoring system - spit.es · PDF fileRebar Anchoring system for reinforced concrete Design guide ... Pictures Designation Code M380-410 manual injection tool 077151 P380-410

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SPIT designs and manufactures bedding resins at its Bourg-Lès-

Valence plant in France's Drôme region.

As an industrial player, Spit has always been proactive in terms of

both quality (ISO 9002 approval since 1987 and ISO 9001:2000

since 2002), and safety (continuous improvement for our staff

and customers).

Its environmental approach won the company ISO 14001

certification in 2008.

Within this concept of applied standards, the SPIT research

centre has developed two resins for rebar bedding applications.

In accordance with section 5 of the ETAG 001 guidelines

and technical report TR 023 concerning post-installed rebar

connections, all bedding resins must have European Technical

Approval (ETA) as of August 1st 2008.

As with all construction products, this ETA entitles the holder to

display the CE marking on the bedding resins concerned.

Design calculation for rebar connections must now comply with

Eurocode 2 and technical report TR 023 concerning post-installed

rebar connections.

This document is complementary to standing rules for non pre-

stressed concrete. Structures loading capacities are determined

within calculation engineers' design studies.

Introduction

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EPOBAR/EPOMAX RANGE

¬ EPOXY acrylate resin¬ Fast curing time¬ Storage time: 16 months¬ Usable in wet environment¬ Performance in diamond drilling¬ Good fire performances¬ cartridge compatible with standard

gun¬ Suitable for concrete down to-10°C

4

1 - Choice of the most appropriate SPIT resin

2 - Range

050998 — EPOBAR 410 ml CARTRIDGE /20 050995 — EPOBAR 825 ml CARTRIDGE /6 055883 — EPOMAX 150 ml CARTRIDGE /12 055873 — EPOMAX+ 280 ml CARTRIDGE /12 055885 — EPOMAX 380 ml CARTRIDGE /12

055887 — EPCON C8 450 ml CARTRIDGE /12 055829 — EPCON C8 900 ml CARTRIDGE /6

CARTRIDGES

050069 — Mixers 450 - 900 + spacers /10055837 — Mixers High Flow /10

050882 — Mixers 150-300-345-380-410-825 /10

MIXERS

SPACERS

050067 — M450 PREMIUM manual injection tool 055830 — M450 STANDARD manual injection tool 051828 — P450 pneumatic injection tool055831 — P900 pneumatic injection tool

077151 — M380-410 manual injection tool 050919 — P380-410 pneumatic injection tool 054298 — EGI 380-410 electric injection tool 063750 — M825 manual injection tool 051014 — P825 pneumatic injection tool

INJECTION TOOLS

052971 — Metal brush Ø 11052972 — Metal brush Ø 13052973 — Metal brush Ø 15052974 — Metal brush Ø 20052975 — Metal brush Ø 22052976 — Metal brush Ø 26

052977 — Metal brush Ø 30

052978 — Metal brush Ø 32 (on order)052979 — Metal brush Ø 37 (on order)052981 — Metal brush Ø 42 (on order)055874 — Metal brush Ø 52 (on order)051010 — Extension rod L325051009 — Handle T L300

METAL BRUSHES

065990 — Hand air pump

CLEANING BLOWER

Information for users SPIT EPCON C8 & SPIT EPOBAR/EPOMAX range

EPCON C8 RANGE

¬ EPOXY resin¬ Slow curing time¬ Storage time: 36 months¬ Usable in wet environment and flooded holes¬ Suitable in diamond driling¬ Good fire performance¬ Odour-free¬ Easy injection¬ No shrinkage after hardening¬ Performance in seismic zone

055852 — Pneumatic cleaning kit (without injection tool)

055832 — Manual cleaning kit (without injection tool)

INJECTION KITS

050969 — Dosing caps /5 (a)

055875 — Dosing caps large diameter (b)050898 — Spacer tube 9 x 200 for 050882 & 050069050971 — Spacer supple tube 13 x 1000 for 050882 & 050069063300 — Spacer rigid tube 9 x 1000 for 050882 & 050069055838 — Spacer for mixer High Flow 055837055839 — Spacer supple tube 18 x 1000

(a)

(b)

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3 - Recommended drilling equipment

THE RESIN PERFORMANCE IS DIRECTLY LINKED TO ITS ADHESION TO THE CONCRETE.

In order to guarantee the performances stated in our technical documentation, it is essential to comply with the operating instructions below:

4.1 - CLEANING IF HAMMER DRILLING IS USED

Blow 2 times starting from the far end of the hole and gradually

moving back out. If compressed air is used, it has to be oil-free.

Brush out the hole 2 times using a metal brush adapted to the hole diameter (1) (use extensions for deep holes).

Blow 2 times starting from the far end of the hole and gradually moving back out. The return air stream has to be free of noticeable dust.

4 - Hole cleaning

YOUR HA REBARS CAN BE ANCHORED USING :

Hammer drilling Diamond drilling

Holes must be drilled in compliance with :

¬ Anchoring depth (see calculation method section) ;

¬ Drilling Ø in relation to rebar diameter :

Rebar diameter (mm)

Nominal drilling

diameter (mm)

Minimum anchoring length lb,min (mm)

(béton C25/30)

8 10 100

10 12 121

12 15 145

14 18 169

16 20 193

20 25 242

25 30 302

28 35 338

32 40 386

40 50 483

¬ If drilling is abandoned (existing reinforcements), the hole must be plugged with resin and a new hole drilled.

x2

x2 If cleaning with compressed air (all drilled holes): ¬ 2 blowing and 2 brushing operations.

If cleaning manually (hole Ø 12 to 18 and length < 250 mm) : ¬ 4 blowing and 4 brushing operations.

x2

USE

RS

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4.2 - CLEANING IF DIAMOND DRILLING IS USED

After drilling, clean the hole with water until it runs clear (insert the hose right to the end of the hole).

Brush out the hole 2 times, using a metal brush adapted to the hole Ø (1) (use extensions for deep holes).

After brushing, clean the hole with water, starting from the far end of the hole and continuing until the water runs clear.

Blow 2 times, starting from the far end of the hole and gradually moving back out to drain the water away.

(1) ¬ Metal brushes selection:

Rebar diameter

(mm)

Hole diameter

(mm)

BrushesMetal brush

extension rodcode 051010

Diameter (mm) Reference

8 10 11 052971

T-Handlecode 051009

10 12 13 052972

12 15 16 052973

14 18 20 052974

16 20 22 052975

20 25 26 052976

25 30 32 052978

28 35 37 052979

32 40 42 052981

40 50 52 055874

¬ Metal brushes use:

> On drill or screw gun tightening in

three-jaw chuck.

> By hand, with T-handle

6

x2

x2

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5 - Resin injection5.1 - INJECTION TOOLS SELECTION

Manual Pneumatic EGI 380 electric battery-driven

¬ Tools for SPIT EPOBAR/EPOMAX :

Pictures Designation Code

M380-410 manual injection tool 077151

P380-410 pneumatic injection tool 050919

EGI 380-410 electric injection tool 054298

M825 manual injection tool 063750

P825 pneumatic injection tool 051014

¬ Tools pour SPIT EPCON C8 :

Photos Désignation Code

M450 manual injection tool 050067

P450 pneumatic injection tool 051828

P900 pneumaticinjection tool 055831

USE

RS

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5.3 - MIXERS AND EXTENSION TUBES SELECTION

5.2 - EPOBAR/EPOMAX AND EPCON C8 CARTRIDGES USE

3-sided label. All the necessary information can be found on the label: setting times, setting procedure, drilling diamaters, quantities of resin, safety data,...

Shelf life

Epobar/Epomax 16 months

Epcon C8 3 years

Check the cartridge use-by-date.

STOP 16.09.14 A

The cartridge use-by-date is 16 September 2014

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5.4 - USE AND SETTING PROCEDURES

1 Cut the dosing cap to the hole diameter.

2 Set the dosing cap onto the mixer or extension tube.

3 Position the mixer / extension tube clipped with the cap at the end of the hole and inject until the mark appears.

Function

Dosing caps ensure that the resin is located

at the far end of the hole without any air

bubbles to guarantee bedding performance.

Dosing caps are clipped directly on mixers or

extension tubes (see chart on p.8).

Additional injection accessories: 2 dosing caps to cover all the hole diameters:

1 Set the cartridge into the injection toool.

2 Run out a small quantity of resin to obtain an homogenous mixture.

3 Inject from the far end of the hole and fill half of the volume (use an extension tube if necessary). Put a mark on the mixer or extension tube to make sure half of the hole if filled.

4 Release the tool at the end of the resin injection.

5 Install the bar with rotating movement.

6 Wait until the polymerisation is complete to apply the load. This information is available on stickers.

Personal safety equipment:

Material Safety Data Sheets are available on www.spit.com Wear closed googles Wear gloves

Ø 10 to 30 mm

Ø 35 to 50 mm

USE

RS

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5.5 - SETTING AND LOADING TIMES

SPIT EPOBAR ResinBase material

temperature (°C)Setting time

(1) Loading time (2)

-5°C to -1°C (3) 120 min 6 h 40

0°C to 4°C (3) 48 min 5 h 15

5°C to 9°C 22 min 4 h 10

10°C to 19°C 11 min 3 h 10

20°C to 29°C 6 min 1 h 50

30°C to 39°C 3 min 1 h 05

40°C 3 min 50 min

SPIT EPOMAX Resin Base material

temperature (°C)Setting time

(1) Loading time (2)

-5°C to -1°C (3) 22 min 5 h 00

0°C to 4°C (3) 17 min 4 h 10

5°C to 9°C 11 min 3 h 30

10°C to 19°C 6 min 1 h 00

20°C to 29°C 3 min 40 min

30°C to 39°C 1 min 35 min

40°C 1 min 30 min

SPIT EPCON C8 Resin

Base material temperature (°C)

Setting time (1) Loading time (2)

5°C to 9°C 20 min. 30 h

10°C to 19°C 14 min. 23 h

20°C to 24°C 11 min. 16 h

25°C to 29°C 8 min. 12 h

30°C to 39°C 5 min. 8 h

40°C 5 min. 6 h(1) During this elapsed time, the rebar position in the hole can be modified and/or the resin quantity topped up. After this

elapsed time, the rebar must not be manipulated any more.(2) After this time, the complete load can be applied to the rebar.

(3) The cartridge temperature has to be at least 5°C (T≥ 5°C).

5.6 - STORAGE AND PRESERVATION CONDITIONS

Preservation/Reuse:

¬ After use, clean the cartridge thread and screw the cap tightly.

¬ Use a new mixer when the cartridge is re-used.

¬ If the conditions above are applied, the cartridge use-by-date remains the same, even after opening.

Storage:

¬ Keep in a dry, well-ventilated place.

¬ Avoid ongoing exposure to direct sunlight.

¬ Storage temperature: between 5 and 35 °C.

Use-by-date: Available on the cartridge label (check before each use), example : 16.09.14= 16 September 2014.

Product shelf life: EPOBAR/EPOMAX : 16 months, EPCON C8 : 3 years, (from manufacturing date).

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1 - Mechanical characteristics of HA B500B rebars for concrete

Information for specifiers

Pre

scri

pteu

rs

Rebar nominal Ø 8 10 12 14 16 20 25 28 32 40

Ultimate limit loadNRd (kN)

(As.fyk/1,15)21,85 34,15 49,17 66,93 87,42 136,59 213,42 267,72 349,57 546,36

Sections As(mm2) 50,3 78,5 113 154 201 314 491 615 804 1257

Nominal tensile strength fuk

(N/mm2)550

Minimum breaking strength

(kN)27,66 43,17 62,15 84,7 110,55 172,70 270,05 338,6 442,2 691,35

Yield strength fyk (N/mm2) 500

Elasticity limit (kN) 25,15 39,25 56,5 77,0 100,5 157,0 245,5 307,8 402,0 628,5

Seismic accidental load NRd (kN)

(As.fyk)25,13 39,27 56,55 76,97 100,53 157,08 245,43 307,88 402 628,31

The standard defining rebars characteristics has been revised; the applicable standards are French standard NF A35-016-1 (November 2007) and European standard NF EN 10080 (September 2005). The steel designation Fe E500 has been replaced by the new designation B500B.

SP

ECIF

IERS

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2 - Conditions of use and resins performances

2.1 - BEHAVIOUR IN WET ENVIRONMENT

EPCON C8 and EPOBAR/EPOMAX behaviour in wet environment have been tested in accordance with ETA guidelines

and technical report TR 023 concerning post-installed rebar connections; with test results, the resins use in wet drillng

conditions has been validated.

EPCON C8 and EPOBAR/EPOMAX are watertight and suitable for use in wet environment.

2.2 - TEMPERATURE RESISTANCE OF RESINS

Temperature tests have been performed form 20°C to 140°C in accordance with ETA guidelines, Section 5 "Bonded

anchors" (March 2001 edition). For the different temperatures tested, tear-out tests were performed after exposing the

fixings to a constant temperature in an oven for 24 hours. The temperature influence is represented in the graph below:

1,000,900,800,700,600,500,400,300,200,100,00

20 40 60 80 100 120

EPCON 8

EPOBAR

Température (°C)

Perf

orm

ance

du

scel

lem

ent

(%)

Performance du scellement à la température

2.3 - 50°C ENDURANCE TESTS

Creep tests were performed in an oven at a temperature of 50°C for 2 months.

Displacements of less than 1 mm, stable overtime, and remaining loads over the reference value were obtain and confirm

the excellent behaviour of SPIT EPCON C8 and SPIT EPOBAR/EPOMAX.

Anchor performance versus temperature

Anch

or p

erfo

rman

ce (

%)

Temperature (°C)

C8

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SPIT EPCON C8 resin

SPIT EPOBAR resin

2.4 - RESINS PROPERTIES

SP

ECIF

IERS

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2.5 - RESISTANCE TO CHEMICAL AGENTS

Chemical resistance was determined by exposing resin samples to various chemicals. The samples resistance was determined by visual

observation and classified in three categories: résistant (+) , sensible (o) . non-resistant (-).

Resistant (+) : The samples in contact with the chemical did not show any visible damage, such as cracks, damaged surfaces, broken angles, or significant swelling.

Sensible (o) : to be used with precaution depending on exposure and usage field. The samples in contact with the chemical are slightly attacked.

Non resistant (-) : usage not recommended. The samples in contact with the substance were damaged.

Resistance of SPIT EPOBAR/EPOMAX towards different tested substances

Chemicals Concentration (%) ResistanceEthyl acetate 100 (-)

Acetone 10 (+)

Acétone 100 (-)

Acetic acid 50-75 (o)

Acetic acid 0-50 (+)

Hydrochloric acid 37 (-)

Hydrochloric acid 27 (o)

Hydrochloric acid 15 (+)

Hypochloric acid & organic compounds 0-100 (-)

Citric acid 0-100 (+)

Formic acid 50 (-)

Formic acid 10 (+)

Lactic acid 0-100 (+)

Nitric acid 2-15 (o)

Nitric acid 50 (-)

Phosphoric acid, vapor & condensed 100 (+)

Sulfuric acid 76-93 (-)

Sulfuric acid 71-75 (o)

Sulfuric acid, fumes 100 (+)

Sulfuric & phosphoric acid 10/20 (+)

Benzyl alcohol 0-100 (-)

Ethyl alcohol (Ethanol) 50 (-)

Ethyl alcohol (Ethanol 10 (o)

Ammoniac dry gas or liquefied 0-100 (-)

Carbon tetrachloride 100 (-)

Chemicals Concentration (%) ResistanceAniline 0-100 (-)Benzene 100 (-)

Sodium carbonate 10 (+)

Diesel fuel 0-100 (+)

Sodium chloride 0-100 (+)

Bromine water 5 (+)

Chlorine water 0-100 (+)

Sea water 0-100 (+)

Deionized water 0-100 (+)

Demineralized water (+)

Leaded or no-lead gasoline 100 (-)

Turpentine (oil) (o)

Ethanolamine 100 (-)

Ethylene glycol 0-100 (-)

Fuel 100 (+)

Heptane 100 (+)

Hexane 100 (o)

Heavy motor oil 100 (+)

Ammonium hydroxide or ammoniac

25 (-)

20 (o)

5 (+)

Sodium hydroxide (caustic soda) 25 (o)

Methyl isobutyl ketone 100 (-)

Ozone in water < 4ppm (-)

Phenol 5 (-)

Trichloroethylene (-)

Xylene 0-100 (-)

Resistance of SPIT EPCON C8 towards different tested substances

2.6 - DURABILITY TESTS

Durability tests were performed on SPIT EPCON C8 and EPOBAR/EPOMAX in different environments in accordance with ETA guidelines,

Section 5"Bonded anchors" (March 2001 edition), in order to check the influence of these environments on bond strength. The environments

tested are the following:

¬ Immersion in a highly alkaline solution (pH=13.2) during 2 000 hours.

¬ Sulfurous atmosphere for 80 cycles alternating 8 hours in a sulfur dioxide atmosphere and 16 days in a laboratory atmosphere. The sulfur

dioxide atmosphere corresponds to the introduction of 0.67% of SO2 in an room at 40°C, 100 RH (relative humidity); sulfuric acid is

therefore created in contact with resin.

The obtained results for these tests provide a guarantee that the bond strength of the resins is not affected by any of these conditions.

Chemicals Concentration (%) ResistanceSulfuric acid 10 (o)

Hydrochloric acid 10 (o)

Nitric acid 10 (o)

Acetic acid 10 (o)

Ammonium hydroxide 10 (o)

Sodium hypochlorite 5 (o)

Sodium hydroxide 50 (o)

Acetone 100 (-)

Chemicals Concentration (%) Resistance

Toluene 100 (o)

Ethanol 100 (o)

Distilled or demineralized water 100 (+)

MEK 100 (-)

Methanol 100 (-)

Sea water 100 (+)

Gasoline 100 (+)

Heavy oil motor 100 (+)

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3 - Design calculation in compliance with Eurocode 2

3.1 - FRAMES OF REFERENCE AND APPROVALS

The reference anchoring length to transfer the stress to the ultimate limit state of the concrete reinforcing bar NRd, is calculated according to Eurocode 2 rules, in compliance with the ETA, according to technical report TR 023 (Post-installed rebars connections).

¬ ETA 08/0201 for SPIT EPOBAR/EPOMAX resin.

¬ ETA 07/0189 for SPIT EPCON C8 resin.

ETA are available on www.spit.fr

3.2 - DESIGN CALCULATION METHOD

(1) In the absence of edge distances, and centre distances greater than or equal to 7.0, coefficient α2 equals 0,7

HA rebar diameter 8 10 12 14 16 20 25 32

Distance between rebars ≥ 7.Ø 56 70 84 98 112 140 175 224

NRd Ultimate resistance (N)Ø Ørebar (mm)fbd Bond stress (N/mm²) depending on concrete strength (see table on page 16)

Calculation of reference anchoring length Lb,rqd :

Lb,rqd =

NRd

Π • Ø • fbd

Lb,rqd max = Reference anchoring length for the maximum utlimate load

Determination of minimum anchoring depth Lb,min :

Lb,min = max (0,3.Lb,rqd max ; 10 Ø ; 100 mm)

The used anchoring length must be the maximum value (Lbd ; Lb,min).

Calculation of design anchoring length Lbd :

Lbd = α2 • α5 • Lb,rqd

Calculation of α2 (1) coefficient taking into account the influence of the cover:

α2 = 1 – 0,15(Cd - Ø) / ØCd = min(a/2 ; c1 ; c)

α2 (1) Influence of miminum cover (0,7 ≤ α2 ≤ 1)

α5 Influence of confinement by transverse compression (α5 = 1)

a Distance between rebars (mm)c, c1 Cover thickness (mm)

c1

c

a

SP

ECIF

IERS

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3.3.A - ULTIMATE BOND STRESS fbd (N/mm2)

These bond stresses are defined in ETA and depend on whether installation is made with hammer drilling or diamond drilling.

SPIT EPOBAR/EPOMAX resin

SPIT EPOBAR/EPOMAX

Ultimate bond stress fbd (N/mm²) in compliance with EN 1992-1-1 with hammer drilling installation

B500B bar

Ø 8 à Ø 32

C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60

1.6 2.0 2.3 2.7 3.0 3.4 3.7 4.0 4.3

SPIT EPOBAR/EPOMAX

Ultimate bond stress fbd (N/mm²) in compliance with EN 1992-1-1 with diamond drilling installation

B500B bar

Ø 8 à Ø 25

C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60

1.6 2.0 2.3 2.3 2.3 2.3 2.3 2.3 2.3

SPIT EPCON C8 resin

3.3.B - ULTIMATE BOND STRESS fbd (N/mm2) in seismic zone.

These bond stress values were taken from DTA 3/11- 684, related to ETA - 07/0189

SPIT EPCON C8 resin

SPIT EPCON C8 Ultimate bond stress fbd (N/mm²) in compliance with EN 1992-1-1 in SEISMIC ZONE with hammer drilling installation

B500B bar

Ø 8 à Ø 32

C20/25 C25/30 C30/37 C35/45 C40/50 C45/55

2.3 2.7 3.0 3.0 3.0 3.0

Ø 36 à Ø 40 2.3 2.7 3.0 3.4 3.4 3.4

SPIT EPCON C8Ultimate bond stress fbd (N/mm²) in compliance with EN 1992-1-1

with hammer drilling installation

Fer B500B bar

Ø 8 à Ø 40

C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60

1.6 2.0 2.3 2.7 3.0 3.4 3.7 4.0 4.3

SPIT EPCON C8Ultimate bond stress fbd (N/mm²) in compliance with EN 1992-1-1

with diamond drilling installation

B500B bar

Ø 8 à Ø 40

C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60

1.6 2.0 2.3 2.7 2.7 2.7 2.7 2.7 2.7

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3.4 - SPIT EXPERT CALCULATION SOFTWARE

A new version of the SPIT EXPERT calculation software, in accordance with Eurocode 2 and ETAs rules, can be used to calculate and print a design calculation note for EPCON C8 and EPOBAR/EPOMAX resins, to join to your engineering documentation (download on www.spit.fr).

3.5 - CALCULATION EXAMPLES

Determination of the anchoring length for a bar diameter 12 and an ultimate load to be supported of 35 kN per fixing.

Assumptions :

¬ Concrete C25/30

¬ Diamond drilling/coring

¬ SPIT EPCON C8 resin

¬ rebars layout :

Ultimate bond strength to be taken into account for concrete C25/30 and for installation with diamond coring fbd = 2.7 N/mm² .

Calculation of reference anchoring length Lb,rqd : Lb,rqd =

NRd

Π • Ø • fbd

Lb,rqd =

35 000Π • 12 • 2.7

= 343 mm

Calculation of α2 coefficient dependinf on the cover influence : Cd = min(a/2 ; c1 ; c) Cd = min(100/2 ; 80 ; 80) = 50

α2 = 1 – 0,15(Cd – Ø) / Ø α2 = 0,525 therefore we take minimum value of 0,7

Calculation of design anchoring length Lbd : Lbd = α2 • α5 • Lb,rqd

Lbd = 0,7 • 343 = 240 mm

Calculation of reference anchoring length for : Lb,rqd max =

NRd

Π • Ø • fbdmaximum design resistance of rebar Lb,rqd max

Lb,rqd max =

49 170Π • 12 • 2.7

= 483 mm

Determination of minimum anchoring length Lb,min : Lb,min = max (0,3.Lb,rqd max ; 10 Ø ; 100 mm) Lb,min = max (0,3 x 483 ; 10x12 ; 100 mm) Lb,min = 144 mm

THE ANCHORING LENGTH USED MUST BE THE MAXIMUM VALUE (Lbd ; Lb,min) i.e 240 mm.

Ratings :

¬ NRd : ultimate resistance (N)

¬ Ø : Ørebar (mm)

¬ fbd : Bond stress (N/mm²) depending on concrete strength (see table on page 16)

¬ α2 : Influence of minimum cover (0,7 ≤ α2 ≤1)

¬ α5 : Influence of confinement by transverse compression (α5 = 1)

¬ a : Distance between rebars (mm)

¬ c, c1 : Cover thickness (mm)

3.6 - DESIGN CALCULATION AID TABLES

Tables are provided in the following pages, to determine anchoring depths, depending on the ultimate load of the bar and the strength of the concrete. These tables also indicate the number of bedding operations per cartridge in each case.

80 mm

80 mm

100 mm

SP

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SPIT EPOBAR/EPOMAXC20/25 CONCRETE- HAMMER DRILLING

ETA 08/0201

Bar Ø (mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)

(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)

(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

410 ml 825 ml

8 10

113 933 653 106,9 215,2190 1569 1098 63,6 128,0264 2180 1526 45,8 92,1378 - 2185 32,0 64,3

10 12

142 1466 1026 69,6 140,1230 2374 1662 43,0 86,5330 3406 2384 30,0 60,3472 - 3411 20,9 42,1

12 15

170 2106 1474 31,6 63,6280 3468 2428 19,2 38,6396 4905 3434 13,6 27,3567 - 4916 9,5 19,1

14 18

198 2861 2003 17,2 34,5330 4769 3338 10,3 20,7463 6691 4886 7,0 14,2661 - 6687 5,1 10,3

16 20

227 3749 2624 13,3 26,8370 6111 4278 8,2 16,4529 8737 6116 5,7 11,5756 - 8740 4,0 8,0

20 25

284 5863 4104 6,8 13,7470 9703 6792 4,1 8,3661 13646 9552 2,9 5,9945 - 13657 - 4,1

25 30

354 9135 6395 4,5 9,0550 14193 9935 2,9 5,8827 21342 14939 1,9 3,81181 - 21334 1,3 2,7

28 35

397 11474 8032 2,5 5,0650 18787 13151 1,5 3,1926 26764 18735 - 2,11200 - 24278 - 1,7

32 40

454 14996 10497 1,7 3,3690 22792 15954 1,1 2,21058 34947 24463 - 1,41200 - 27747 - 1,3

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3) The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

NB: EPOMAX maximum embedment depth is 900mm.

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SPIT EPOBAR/EPOMAXC25/30 CONCRETE- HAMMER DRILLING

ETA 08/0201

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3 The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

NB: EPOMAX maximum embedment depth is 900mm.

Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)

(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)

(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

410 ml 825 ml

8 10

100 969 679 120,8 243,2190 1842 1289 63,6 128,0225 2181 1527 53,7 108,1322 - 2185 37,5 75,5

10 12

121 1466 1026 81,7 164,4230 2787 1951 43,0 86,5282 3417 2392 35,1 70,5402 - 3410 24,6 49,5

12 15

145 2108 1476 37,0 74,5280 4072 2850 19,2 38,6338 4915 3440 15,9 32,0484 - 4927 11,1 22,3

14 18

169 2867 2007 20,1 40,5330 5598 3919 10,3 20,7394 6684 4679 8,6 17,4563 - 6686 6,0 12,1

16 20

193 3742 2619 15,7 31,5370 7174 5022 8,2 16,4451 8744 6121 6,7 13,5644 - 8740 4,7 9,4

20 25

242 5865 4105 8,0 16,1470 11391 7973 4,1 8,3563 13644 9551 3,4 6,9805 - 13657 2,4 4,8

25 30

302 9149 6404 5,2 10,5550 16662 11663 2,9 5,8704 21327 14929 2,2 4,51006 - 21333 1,6 3,2

28 35

338 11468 8028 2,9 5,9650 22054 15438 1,5 3,1789 26770 18739 1,3 2,51127 - 26767 - 1,8

32 40

386 14968 10477 2,0 3,9690 26756 18729 1,1 2,2901 34937 24456 - 1,71200 - 32572 - 1,3

SP

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SPIT EPOBAR/EPOMAXC35/45 CONCRETE- HAMMER DRILLING

ETA 08/0201

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3) The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

NB: EPOMAX maximum embedment depth is 900mm.

Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)

(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)

(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

410 ml 825 ml

8 10

100 1221 855 120,8 243,2150 1831 1282 80,6 162,1179 2185 1530 67,5 135,8255 - 2179 47,4 95,4

10 12

100 1526 1068 98,9 198,9180 2747 1923 54,9 110,5223 3403 2382 44,3 89,2319 - 3407 31,0 62,4

12 15

120 2197 1538 44,8 90,1190 3479 2435 28,3 56,9268 4907 3435 20,0 40,3383 - 4909 14,0 28,2

14 18

140 2991 2094 24,3 48,8250 5341 3738 13,6 27,4313 6687 4681 10,9 21,8447 - 6684 7,6 15,3

16 20

160 3906 2734 18,9 38,0260 6348 4443 11,6 23,4358 8740 6118 8,4 17,0511 - 8733 5,9 11,9

20 25

200 6104 4273 9,7 19,5300 9155 6409 6,4 13,0447 13642 9549 4,3 8,7639 - 13651 3,0 6,1

25 30

250 9537 6676 6,3 12,7400 15259 10681 4,0 8,0559 21325 14927 2,8 5,7799 - 21336 2,0 4,0

28 35

280 11963 8374 3,5 7,1500 21363 14954 2,0 4,0625 26704 18692 1,6 3,2895 - 26768 1,1 2,2

32 40

320 15625 10938 2,4 4,7690 33692 23585 1,1 2,2715 34913 24439 1,1 2,11022 - 34932 - 1,5

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SPIT EPOBAR/EPOMAXC40/50 CONCRETE- HAMMER DRILLING

ETA 08/0201

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3) The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

NB: EPOMAX maximum embedment depth is 900mm.

Bar Ø (mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)

(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)

(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

410 ml 825 ml

8 10

100 1328 930 120,8 243,2120 1594 1116 100,7 202,6164 2179 1525 73,7 148,3235 - 2185 51,4 103,5

10 12

100 1661 1162 98,9 198,9130 2159 1511 76,1 153,0205 3404 2383 48,2 97,0293 - 3406 33,7 67,9

12 15

120 2391 1674 44,8 90,1200 3985 2790 26,9 54,0246 4902 3431 21,8 43,9352 - 4910 15,3 30,7

14 18

140 3255 2278 24,3 48,8200 4650 3255 17,0 34,2286 6649 4654 11,9 23,9411 - 6688 8,3 16,6

16 20

160 4251 2976 18,9 38,0220 5845 4092 13,7 27,6329 8741 6119 9,2 18,5470 - 8741 6,4 12,9

20 25

200 6642 4650 9,7 19,5250 8303 5812 7,7 15,6411 13650 9555 4,7 9,5587 - 13646 3,3 6,6

25 30

250 10378 7265 6,3 12,7300 12454 8718 5,3 10,6514 21338 14937 3,3 6,7734 - 21330 2,3 4,7

28 35

280 13019 9113 3,5 7,1400 18598 13019 2,5 5,0575 26735 18714 1,7 3,5822 - 26754 1,2 2,4

32 40

320 17004 11903 2,4 4,7450 23912 16738 1,7 3,4657 34912 24438 1,1 2,3939 - 34927 - 1,6

SP

ECIF

IERS

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SPIT EPOBAR/EPOMAXC45/55 CONCRETE- HAMMER DRILLING

ETA 08/0201

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3) The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

Bar Ø (mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)

(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)

(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

410 ml 825 ml

8 10

100 1436 1005 120,8 243,2120 1723 1206 100,7 202,6152 2183 1528 79,5 160,0217 - 2182 55,7 112,1

10 12

100 1795 1257 98,9 198,9130 2334 1634 76,1 153,0190 3411 2388 52,0 104,7271 - 3405 36,5 73,4

12 15

120 2585 1810 44,8 90,1200 4308 3016 26,9 54,0228 4912 3438 23,6 47,4326 - 4916 16,5 33,1

14 18

140 3519 2463 24,3 48,8200 5027 3519 17,0 34,2266 6685 4680 12,8 25,7380 - 6685 8,9 18,0

16 20

160 4596 3217 18,9 38,0220 6319 4423 13,7 27,6304 8732 6112 9,9 20,0434 - 8726 7,0 14,0

20 25

200 7181 5027 9,7 19,5250 8976 6283 7,7 15,6380 13643 9550 5,1 10,2543 - 13647 3,6 7,2

25 30

250 11220 7854 6,3 12,7300 13464 9425 5,3 10,6475 21318 14923 3,3 6,7679 - 21331 2,3 4,7

28 35

280 14074 9852 3,5 7,1400 20106 14074 2,5 5,0532 26741 18719 1,9 3,7760 - 26741 1,3 2,6

32 40

320 18383 12868 2,4 4,7450 25851 18096 1,7 3,4608 34927 24449 1,2 2,5869 - 34945 0,9 1,7

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SPIT EPOBAR/EPOMAXC50/60 CONCRETE- HAMMER DRILLING

ETA 08/0201

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3) The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

Bar Ø (mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load with influence of centre distance and/or edge (1)

(daN)

(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)

(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

410 ml 825 ml

8 10

100 1544 1081 120,8 243,2120 1853 1297 100,7 202,6141 2177 1524 85,7 172,4202 - 2183 59,8 120,4

10 12

100 1930 1351 98,9 198,9130 2509 1756 76,1 153,0177 3416 2391 55,9 112,4252 - 3404 39,2 78,9

12 15

120 2779 1945 44,8 90,1180 4168 2918 29,8 60,0212 4910 3437 25,3 51,0303 - 4912 17,7 35,7

14 18

140 3782 2648 24,3 48,8200 5404 3782 17,0 34,2247 6673 4671 13,8 27,7353 - 6676 9,6 19,4

16 20

160 4940 3458 18,9 38,0220 6793 4755 13,7 27,6283 8738 6117 10,7 21,5404 - 8732 7,5 15,0

20 25

200 7719 5404 9,7 19,5250 9649 6754 7,7 15,6353 13625 9537 5,5 11,0505 - 13644 3,8 7,7

25 30

250 12061 8443 6,3 12,7300 14474 10132 5,3 10,6442 21325 14927 3,6 7,2632 - 21344 2,5 5,0

28 35

280 15130 10591 3,5 7,1400 21614 15130 2,5 5,0495 26748 18723 2,0 4,0707 - 26742 1,4 2,8

32 40

320 19762 13833 2,4 4,7450 27790 19453 1,7 3,4566 34953 24467 1,3 2,7808 - 34928 0,9 1,9

SP

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IERS

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Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)

(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)

(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

410 ml 825 ml

8 10

113 933 653 106,9 215,2

190 1569 1098 63,6 128,0

264 2180 1526 45,8 92,1

378 - 2185 32,0 64,3

10 12

142 1466 1026 69,6 140,1

230 2374 1662 43,0 86,5

330 3406 2384 30,0 60,3

472 - 3411 20,9 42,1

12 15

170 2106 1474 31,6 63,6

280 3468 2428 19,2 38,6

396 4905 3434 13,6 27,3

567 - 4916 9,5 19,1

14 18

198 2861 2003 17,2 34,5

330 4769 3338 10,3 20,7

483 6980 4886 7,0 14,2

661 - 6687 5,1 10,3

16 20

227 3749 2624 13,3 26,8

370 6111 4278 8,2 16,4

529 8737 6116 5,7 11,5

756 - 8740 4,0 8,0

20 25

284 5863 4104 6,8 13,7

470 9703 6792 4,1 8,3

671 13853 9697 2,9 5,8

945 - 13657 - 4,1

25 30

354 9135 6395 4,5 9,0

550 14193 9935 2,9 5,8

827 21342 14939 1,9 3,8

1181 - 21334 1,3 2,7

SPIT EPOBAR/EPOMAX

ETA 08/0201

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3 The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

NB: EPOMAX maximum embedment depth is 900mm.

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SPIT EPCON C8C20/25 CONCRETE- HAMMER DRILLING

ETA 07/0189

Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length

Lbd (mm)

Ultimate limit load without influence of

centre distance and/or edge (1)

(daN)(α2 = 0,7)

Ultimate limit load with influence of

centre distance and/or edge (2)

(daN)(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

450 ml 900 ml

8 10

113 933 653 117,4 234,7190 1569 1098 69,8 139,6264 2180 1526 50,2 100,5378 - 2185 35,1 70,2

10 12

142 1466 1026 76,4 152,8230 2374 1662 47,2 94,4330 3406 2384 32,9 65,8472 - 3411 23,0 46,0

12 15

170 2106 1474 34,7 69,3280 3468 2428 21,1 42,1396 4905 3434 14,9 29,8567 - 4916 10,4 20,8

14 18

198 2861 2003 18,8 37,7330 4769 3338 11,3 22,6463 6691 4886 7,7 15,4661 - 6687 5,6 11,3

16 20

227 3749 2624 14,6 29,2370 6111 4278 9,0 17,9529 8737 6116 6,3 12,5756 - 8740 4,4 8,8

20 25

284 5863 4104 7,5 14,9470 9703 6792 4,5 9,0661 13646 9552 3,2 6,4945 - 13657 2,2 4,5

25 30

354 9135 6395 4,9 9,8550 14193 9935 3,2 6,3827 21342 14939 2,1 4,21181 - 21334 1,5 2,9

28 35

397 11474 8032 2,7 5,5650 18787 13151 1,7 3,3926 26764 18735 1,2 2,31323 - 26770 0,8 1,6

32 40

454 14996 10497 1,8 3,7690 22792 15954 1,2 2,41058 34947 24463 0,8 1,61500 - 34683 0,6 1,1

40 50

567 23411 16388 0,9 1,9800 33032 23122 0,7 1,31323 54626 38238 0,4 0,81500 - 43354 0,4 0,7

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3 The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

SP

ECIF

IERS

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Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

450 ml 900 ml

8 10

100 969 679 132,6 265,3190 1842 1289 69,8 139,6225 2181 1527 58,9 117,9322 - 2185 41,2 82,4

10 12

121 1466 1026 89,7 179,4230 2787 1951 47,2 94,4282 3417 2392 38,5 77,0402 - 3410 27,0 54,0

12 15

145 2108 1476 40,7 81,3280 4072 2850 21,1 42,1338 4915 3440 17,4 34,9484 - 4927 12,2 24,4

14 18

169 2867 2007 22,1 44,1330 5598 3919 11,3 22,6394 6684 4679 9,5 18,9563 - 6686 6,6 13,3

16 20

193 3742 2619 17,2 34,4370 7174 5022 9,0 17,9451 8744 6121 7,4 14,7644 - 8740 5,1 10,3

20 25

242 5865 4105 8,8 17,5470 11391 7973 4,5 9,0563 13644 9551 3,8 7,5805 - 13657 2,6 5,3

25 30

302 9149 6404 5,7 11,5550 16662 11663 3,2 6,3704 21327 14929 2,5 4,91006 - 21333 1,7 3,5

28 35

338 11468 8028 3,2 6,4650 22054 15438 1,7 3,3789 26770 18739 1,4 2,71127 - 26767 1,0 1,9

32 40

386 14968 10477 2,1 4,3690 26756 18729 1,2 2,4901 34937 24456 0,9 1,81287 - 34934 0,6 1,3

40 50

483 23411 16388 1,1 2,2690 33444 23411 0,8 1,51127 54626 38238 0,5 0,91500 - 50894 0,4 0,7

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3 The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

SPIT EPCON C8C25/30 CONCRETE- HAMMER DRILLING

ETA 07/0189

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Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

450 ml 900 ml

8 10

100 1221 855 132,6 265,3150 1831 1282 88,4 176,8179 2185 1530 74,1 148,2255 - 2179 52,0 104,0

10 12

100 1526 1068 108,5 217,0180 2747 1923 60,3 120,6223 3403 2382 48,7 97,3319 - 3407 34,0 68,0

12 15

120 2197 1538 49,1 98,2190 3479 2435 31,0 62,0268 4907 3435 22,0 44,0383 - 4909 15,4 30,8

14 18

140 2991 2094 26,6 53,3250 5341 3738 14,9 29,8313 6687 4681 11,9 23,8447 - 6684 8,3 16,7

16 20

160 3906 2734 20,7 41,4260 6348 4443 12,8 25,5358 8740 6118 9,3 18,5511 - 8733 6,5 13,0

20 25

200 6104 4273 10,6 21,2300 9155 6409 7,1 14,1447 13642 9549 4,7 9,5639 - 13651 3,3 6,6

25 30

250 9537 6676 6,9 13,9400 15259 10681 4,3 8,7559 21325 14927 3,1 6,2799 - 21336 2,2 4,3

28 35

280 11963 8374 3,9 7,7500 21363 14954 2,2 4,3625 26704 18692 1,7 3,5895 - 26768 1,2 2,4

32 40

320 15625 10938 2,6 5,2690 33692 23585 1,2 2,4715 34913 24439 1,2 2,31022 - 34932 0,8 1,6

40 50

400 24415 13672 1,3 2,7690 42115 23585 0,8 1,5895 54628 30592 0,6 1,21278 - 54603 0,4 0,8

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3 The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

SPIT EPCON C8C35/40 CONCRETE- HAMMER DRILLING

ETA 07/0189

SP

ECIF

IERS

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28

Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

450 ml 900 ml

8 10

100 969 679 132,6 265,3190 1842 1289 69,8 139,6225 2181 1527 58,9 117,9322 - 2185 41,2 82,4

10 12

121 1466 1026 89,7 179,4230 2787 1951 47,2 94,4282 3417 2392 38,5 77,0402 - 3410 27,0 54,0

12 15

145 2108 1476 40,7 81,3280 4072 2850 21,1 42,1338 4915 3440 17,4 34,9484 - 4927 12,2 24,4

14 18

169 2867 2007 22,1 44,1330 5598 3919 11,3 22,6394 6684 4679 9,5 18,9563 - 6686 6,6 13,3

16 20

193 3742 2619 17,2 34,4370 7174 5022 9,0 17,9451 8744 6121 7,4 14,7644 - 8740 5,1 10,3

20 25

242 5865 4105 8,8 17,5470 11391 7973 4,5 9,0563 13644 9551 3,8 7,5805 - 13657 2,6 5,3

25 30

302 9149 6404 5,7 11,5550 16662 11663 3,2 6,3704 21327 14929 2,5 4,91006 - 21333 1,7 3,5

28 35

338 11468 8028 3,2 6,4650 22054 15438 1,7 3,3789 26770 18739 1,4 2,71127 - 26770 1,0 1,9

32 40

386 14968 10477 2,1 4,3690 26756 18729 1,2 2,4902 34956 24483 0,9 1,81288 - 34956 0,6 1,3

40 50

483 23411 13110 1,1 2,2690 33444 18729 0,8 1,51125 54529 30536 0,5 0,91500 - 50894 0,4 0,7

SPIT EPCON C8≥ C25/30 CONCRETE- DIAMOND DRILLING

ETA 07/0189

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3 The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

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Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

450 ml 900 ml

8 10

111 1076 753 119,5 239,0190 1842 1289 69,8 139,6259 2511 1758 51,2 102,4370 - 2511 35,8 71,7

10 12

139 1684 1179 78,1 156,1230 2787 1951 47,2 94,4324 3926 2748 33,5 67,0463 3927 23,4 46,9

12 15

167 2428 1700 35,3 70,6280 4072 2850 21,1 42,1389 5656 3960 15,2 30,3389 - 5655 15,2 30,3

14 18

194 3291 2304 19,2 38,5330 5598 3919 11,3 22,6453 7685 5379 8,2 16,5648 - 7697 5,8 11,5

16 20

222 4304 3013 14,9 29,9370 7174 5022 9,0 17,9518 10043 7030 6,4 12,8741 - 10053 4,5 9,0

20 25

278 6737 4716 7,6 15,3470 11391 7973 4,5 9,0648 15704 10993 3,3 6,5926 15708 2,3 4,6

25 30

347 10512 7358 5,0 10,0550 16662 11663 3,2 6,3810 24538 17177 2,1 4,31157 - 24544 1,5 3,0

28 35

389 13198 9239 2,8 5,6650 22054 15438 1,7 3,3906 30740 21518 1,2 2,41296 - 30781 0,8 1,7

32 40

444 17217 12052 1,9 3,7690 26756 18729 1,2 2,41036 40172 28121 0,8 1,61481 - 40199 0,6 1,1

40 50

556 26949 18865 1,0 1,9690 33444 23411 0,8 1,5900 43623 30536 0,6 1,21500 - 50894 0,4 0,7

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3 The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

C25/30 CONCRETE- HAMMER DRILLING

ETA 07/0189

SPIT EPCON C8

SP

ECIF

IERS

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Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)(α2 = 0,7)

Ultimate limit load with influence of centre distance and/or edge (2)

(daN)(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

450 ml 900 ml

8 10

100 1077 754 132,6 265,3190 2047 1433 69,8 139,6233 2510 1757 56,9 113,8333 - 2513 39,8 79,6

10 12

125 1683 1178 86,8 173,6230 3097 2168 47,2 94,4291 3918 2743 37,3 74,6417 - 3927 26,0 52,1

12 15

150 2424 1696 39,3 78,6280 4524 3167 21,1 42,1350 5655 3958 16,8 33,7500 - 5655 11,8 23,6

14 18

175 3299 2309 21,3 42,6330 6220 4354 11,3 22,6408 7691 5383 9,1 18,3583 - 7697 6,4 12,8

16 20

200 4308 3016 16,6 33,2370 7971 5579 9,0 17,9466 10039 7027 7,1 14,2667 - 10053 5,0 9,9

20 25

250 6732 4712 8,5 17,0470 12656 8859 4,5 9,0583 15699 10989 3,6 7,3833 - 15708 2,5 5,1

25 30

313 10536 7375 5,5 11,1550 18513 12959 3,2 6,3758 25514 17860 2,3 4,61042 - 24544 1,7 3,3

28 35

350 13195 9236 3,1 6,2650 24504 17153 1,7 3,3816 30762 21534 1,3 2,71166 - 30770 0,9 1,9

32 40

400 17234 12064 2,1 4,1690 29728 20810 1,2 2,4933 40198 28139 0,9 1,81333 - 40199 0,6 1,2

40 50

500 26928 18850 1,1 2,1690 37161 26012 0,8 1,51166 62796 43957 0,5 0,91500 - 56549 0,4 0,7

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3 The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

C30/37 CONCRETE- HAMMER DRILLING

ETA 07/0189

SPIT EPCON C8

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Bar Ø(mm)

Hole Ø d0

(mm)

Anchoring length Lbd

(mm)

Ultimate limit load without influence of centre distance and/or edge (1)

(daN)(α2 = 0,7)

Ultimate limit load withinfluence of centre distance and/or edge (2)

(daN)(α2 = 1)

Quantity of fixings with SPIT EPOBAR

cartridge(3)

450 ml 900 ml

8 10

100 1077 754 132,6 265,3190 2047 1433 69,8 139,6233 2510 1757 56,9 113,8333 - 2513 39,8 79,6

10 12

125 1683 1178 86,8 173,6230 3097 2168 47,2 94,4291 3918 2743 37,3 74,6417 - 3927 26,0 52,1

12 15

150 2424 1696 39,3 78,6280 4524 3167 21,1 42,1350 5655 3958 16,8 33,7500 - 5655 11,8 23,6

14 18

175 3299 2309 21,3 42,6330 6220 4354 11,3 22,6408 7691 5383 9,1 18,3583 - 7697 6,4 12,8

16 20

200 4308 3016 16,6 33,2370 7971 5579 9,0 17,9466 10039 7027 7,1 14,2667 - 10053 5,0 9,9

20 25

250 6732 4712 8,5 17,0470 12656 8859 4,5 9,0583 15699 10989 3,6 7,3833 - 15708 2,5 5,1

25 30

313 10536 7375 5,5 11,1550 18513 12959 3,2 6,3729 24538 17177 2,4 4,81042 - 24544 1,7 3,3

28 35

350 13195 9236 3,1 6,2650 24504 17153 1,7 3,3816 30762 21534 1,3 2,71166 - 30770 0,9 1,9

32 40

400 17234 12064 2,1 4,1690 29728 20810 1,2 2,4933 40198 28139 0,9 1,81333 - 40199 0,6 1,2

40 50

441 26917 18842 1,2 2,4690 42115 29481 0,8 1,5

10206 622940 436058 0,1 0,11470 - 62807 0,4 0,7

(1) Absence of edge distances and centre distances greater than or equal to 7.Ø(2) Presence of edge distances and/or centre distances less than 7.Ø.(3 The quantity of fixings per cartridge is calculated increasing by 20 % the real volume of sealing, in order to take into account resin loss in jobsite conditions use.

C35/45 TO C45/55 CONCRETE- HAMMER DRILLING

ETA 07/0189

SPIT EPCON C8

SP

ECIF

IERS

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4 - Adhesion design calculation

4.1 - FIELD OF APPLICATION

With SPIT EPCON C8 and EPOBAR/EPOMAX resins, the adhesion calculations can be used to determine the anchoring lengths in the case of application without influence of edge or center distances.

Traction tests are generally performed onsite to validate the minimum anchoring lengths shown in the table below.

4.2 - DESIGN CALCULATION METHOD

¬ Characteristic bond strength τRk : 17,85 N/mm2 resulting from confirmed tests and the calculation using the rebar diameter (available for rebar

diameter 8 to 40mm) [trk = τRu,m x 0,75].

¬ Design calculation bond strength τRd

τRd =

τRk

ϒM = 2,16

(ϒM : partial safety factor)

¬ Calculation of the minimum rebar anchoring length

ls =

As • ƒyk

Π • Øbar • τRd

4.3 - ANCHORING LENGTH CALCULATED FROM BOND STRENGTH

Based on the bond strength of SPIT EPCON C8 and SPIT EPOBAR/EPOMAX, the table below shows the minimum anchoring length for a B500B conncrete rebar and concrete class ≥ C20/25.

Rebar Ø (mm) 8 10 12 14 16 20 25 32 40

Hole Ø (mm) 10 12 15 18 20 25 30 40 50

Min. anchoring length (mm) 120 150 180 210 245 305 380 485 605

Ultimate limit load (kN) 21,85 34,15 49,17 66,93 87,42 136,59 213,42 349,57 546,36

Quantity of fixings/cartridgeSPIT EPOBAR

410 ml100 66 30 16 12 6 4,2 1,6 0,8

Quantity of fixings/cartridgeSPIT EPOBAR

825 ml202 132 60 32 25 13 8,4 3,1 1,6

Quantity of fixings/cartridgeSPIT EPOMAX

380 ml93 61 28 15 11 6 3,5 1,4 0,7

Quantity of fixings/cartridgeSPIT EPCON C8

450 ml110 72 33 18 13 7 4,6 1,7 0,8

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5 - Fire performances of rebar fixings

5.1 - CONFIGURATIONS

Floor connection to concrete shell:

Beam connection to concrete shell :

5.2 - DESIGN CALCULATION METHOD

Fire calculation method according Eurocode 2 : fire verification in terms of resistance : Rd,fi ≤ Ed,fi

Rd,fi design value of the fire-resistance capacity.

Ed,fi design calculation value of the corresponding effects of actions for fire situations; this value can be deduced from the calculation at normal temperature: Ed,fi = ηfi x FRdu

FRdu design strength at ultimate limit state of a bar anchored at depth Ls (mm) - Ambiant temperature conditions.

ηfi overall reduction coefficient taking the variable/permanent load ratio into account: the ηfi value equals 0,7.

This method can be used to verify the design calculations in a fire situation, but must be under no circumstances used as a subsitute for design calculations at ambient temperature, or in other accident situations, if applicable.

The following pages show fire performance in accordance with the ISO 834 fire curve, following tests and the assessment carried out by the CSTB for SPIT EPOBAR/EPOMAX and SPIT EPCON C8 resins.

Nota: Design calculation in a fire situtation is not covered with Technical Application Document (DTA) concerning design in seismic zones.

SP

ECIF

IERS

H =

3*e

+ 3*

Øba

r + 2

*d

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34

SPIT EPOBAR/EPOMAX injection systems in wall to slab connection with concrete reinforcing bar and subjected to fire exposure according to the CSTB test report n° 26007642

FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL / SLAB

The present table is aimed at supplying data for the design of the injection anchoring system when exposed to fire. This study does not deal with the mechanical design at ambient temperature, neither does it deal with the design according to other accidental sollicitations, these shall be done in addition.

The table below gives performances subjected to fire exposure in wall to slab connection with concrete reinforcing bar, using SPIT EPOBAR/EPOMAX resin, in C20/25 concrete.

The values in white character indicate the proof of requirements to fire is satisfied with ηfi = 0,7 in a C20/25 concrete (see method below).

Design method for resistance to fire according to Eurocode 2: fire proof using design resistance = Rd,fi ≤ Ed,fi

¬ Rd,fi Design resistance in the fire situation.¬ Ed,fi Design effect of actions in the fire situation This value could be calculated from the calculation at ambient

temperature : Ed,fi = ηfi x FRdu.¬ FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm). ¬ ηfi Reduction factor for design load level in the fire situation. ηfi equals to 0,7.

Rebar Ø(mm)

Hole Ø(mm)

Ls(mm)

FRdu (kN) design resistance for Fe E500 rebar

according to ETA (EC2) for a C20/25

concrete

Fe E500 rebar maximum load

(kN) in fire situation

Design resistance Rd,fi (kN) in fire situation according to Eurocode 2 for a fire duration of 30 to 240 minutes

Fire duration (minutes)

R30 R60 R90 R120 R180 R240

Concrete cover (1) (mm) 10 20 25 35 50 70

8 10

130 9,2

16,2

6,6 3,0 1,9 1,6 1,2 1,1190 13,4 16,2 9,9 6,3 5,0 3,3 2,6230 16,2 16,2 11,5 9,1 6,3 4,8260 18,4 16,2 13,0 9,4 7,0280 19,8 16,2 11,7 8,7315 21,85 16,2 12,1355 21,85 16,2

Concrete cover (1) (mm) 10 20 25 35 50 70

10 12

150 12,7

25.3

11,0 5,3 3,4 2,7 1,7 1,5195 16,5 21,3 12,6 8,7 6,4 4,0 3,6230 19,5 19,8 13,9 10,6 7,1 6,1260 22,0 25,3 19,3 15,2 10,5 8,9290 24,6 25,3 20,6 14,8 12,3315 26,7 25,3 18,9 14,9350 29,7 25,3 20,8375 31,8 25,3

Concrete cover (1) (mm) 12 20 25 35 50 70

12 16

170 19,2

36.4

16,9 8,5 5,4 4,1 3,2 2,9240 27,1 36,4 23,8 17,4 12,2 8,7 7,2270 30,5 31,6 23,9 17,3 13,1 10,6285 32,2 36,4 27,5 20,3 15,7 12,6310 35,0 35,1 25,7 20,6 15,9320 36,2 36,4 28,1 22,9 18,1340 38,4 33,2 27,7 21,8350 39,6 36,4 30,3 23,7370 41,8 36,4 27,9380 43,0 30,2405 45,8 36,4

Concrete cover (1) (mm) 14 20 25 35 50 70

14 18

180 22,9

49.6

21,8 11,0 7,2 5,8 4,3 3,8210 26,7 31,0 19,0 12,1 10,0 6,5 5,2265 33,7 26,20 26,3 20,4 14,0 11,2300 38,2 33,7 35,5 29,1 20,8 16,8350 44,5 44,4 49,5 44,3 33,2 27,1365 46,5 49,5 37,5 30,8405 51,5 49,5 41,8430 54,7 49,5

(1) : Minimum concrete cover according to Eurocode 2 - part 1.2

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FIRE RESISTANCE

FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL/SLAB (continued)

Rebar Ø(mm)

Hole Ø(mm)

Ls(mm)

FRdu (kN) design resistance for Fe E500 rebar

according to ETA (EC2) for a C20/25

concrete

Fe E500 rebar maximum load

(kN) in fire situation

Design resistance Rd,fi (kN) in fire situation according to Eurocode 2 for a fire duration of 30 to 240 minutes

Fire duration (minutes)

R30 R60 R90 R120 R180 R240Concrete cover (1) (mm) 16 20 25 35 50 70

16 20

160 22,6

64,7

17,9 7,9 5,3 4,4 3,5 3,2

190 26,8 28,1 14,5 9,6 7,5 5,1 4,3

220 31,1 38,8 21,5 14,5 11,4 8,2 7,0

260 36,7 54,2 34,6 25,8 21,0 14,6 11,5

285 40,3 64,2 43,2 32,9 27,8 19,1 15,2

300 42,4 49,6 38,1 32,1 22,3 17,7

340 48,0 64,7 53,0 44,6 33,2 26,8

360 50,9 60,7 52,4 39,6 31,8

370 52,3 64,7 55,6 42,8 34,7

395 55,8 64,7 51,8 42,2

400 56,5 53,6 44,0

430 60,8 64,7 54,1

460 65,0 64,7

Concrete cover (1) (mm) 20 20 25 35 50 70

20 25

200 35,3

101,1

37,5 17,2 11,6 9,5 7,3 6,4

240 42,4 54,1 31,2 22,6 18,4 13,2 9,9

320 56,5 93,7 64,1 51,1 43,6 32,6 24,6

335 59,2 101,1 170,8 57,1 49,0 37,0 28,5

400 70,7 101,1 87,8 77,6 61,4 49,6

435 76,8 101,1 91,2 73,2 63,8

460 81,2 101,1 84,0 75,5

500 88,8 101,1 94,5

515 91,0 101,1

Concrete cover (1) (mm) 25 25 25 35 50 70

25 30

250 53,0

157,9

78,8 39,9 25,6 21,0 15,7 13,6

340 72,1 134,0 88,1 65,1 58,5 41,2 33,9

385 81,6 157,9 114,7 90,0 80,4 62,3 52,6

440 93,3 149,0 123,0 110,0 89,4 75,5

455 96,4 157,9 130,6 118,7 96,5 83,0

500 106,0 157,9 146,0 122,0 106,0

520 110,2 157,9 134,1 117,1

560 118,7 157,9 140,9

590 125,1 157,9

Concrete cover (1) (mm) 32 32 32 35 50 70

32 40

320 90,4

258,8

163,0 97,9 64,0 49,1 37,7 32,2

370 104,6 202,7 136,4 98,1 78,9 62,5 53,1

420 118,7 242,7 175,5 134,0 111,7 90,5 78,6

440 124,3 258,8 191,1 148,6 125,3 102,5 89,6

525 148,4 258,8 212,3 186,1 158,3 141,4

585 165,3 258,8 232,0 202,3 183,0

600 169,6 246,0 214,0 197,0

655 185,1 258,8 236,6

685 193,6 258,8

Concrete cover (1) (mm) 40 40 40 40 50 70

40 50

400 141,3

404,3

294,0 202,0 151,0 114,0 83,2 72,7

450 159,0 347,7 254,8 198,4 157,1 127,0 106,6

475 167,8 372,8 279,8 223,1 181,4 148,1 126,4

510 180,2 404,3 314,7 257,5 215,4 178,1 154,7

600 212,0 404,3 345,0 299,0 251,0 228,0

660 233,1 404,3 361,3 312,2 284,0

705 249,0 404,3 354,1 325,3

760 268,5 404,3 377,3

790 279,1 404,3

Example :¬ Application: - Design of works for Ø16 rebars in a parking lot. - Requirement : fire duration 2 hours. - Ultimate load: 75 kN.

¬ Ambient temperature: Anchoring depth according to BAEL for a 75 kN load in a C25/30 concrete.

Ls =

FRdu

4,71 x fti • do

=

75,103

4,71 x 1,5 x 20

Ls = 530 mm ¬ Fire proof: fire duration 4 hours for an anchoring depth of 530 mm -

Rd,fi(120 min) = 64,7 kN > 52,5 kN [=0,7 x 75 kN]

(1) : Minimum concrete cover according to Eurocode

SP

ECIF

IERS

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SPIT EPOBAR/EPOMAX injection systems in wall to beam connection with concrete reinforcing bar and subjected to fire exposure according to the CSTB test report n° 26007642

REINFORCEMENT FRAME WITH 3 LAYERS OF REINFORCEMENT

BEAM'S WIDTH = 40 CM AND MORE

Rebar Ø(mm)

Hole Ø(mm)

Distance between

layers(mm)

Rd,fi (kN) rebar maximum load in

case of fire

Layers identification

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar maximum load in case of fire (Rebar Fe E500)

Fire duration (minutes)

R30 R60 R90 R120 R180 R240Concrete cover [e] (mm) 28 52 70 85 110 136

8 10 60 16,2layer n° 1 169 206 233 255 292 321layer n° 2 160 193 218 239 275 305layer n° 3 158 189 212 231 266 296

10 12 60 25,3layer n° 1 189 226 255 278 316 348layer n° 2 179 213 240 262 300 332layer n° 3 177 209 233 254 291 323

12 16 60 36,4layer n° 1 207 246 275 299 339 373layer n° 2 197 233 260 283 323 358layer n° 3 195 228 254 276 314 348

14 18 60 49,6layer n° 1 226 265 294 319 361 395layer n° 2 216 252 280 303 345 380layer n° 3 214 247 273 296 336 372

16 20 60 64,8layer n° 1 244 283 313 338 381 417layer n° 2 234 270 299 323 365 402layer n° 3 233 266 292 315 356 393

20 25 75 101,2layer n° 1 281 320 350 376 420 457layer n° 2 270 305 333 357 400 439layer n° 3 269 303 329 351 392 431

25 30 90 158,1layer n° 1 327 366 397 423 467 503layer n° 2 316 350 378 402 445 484layer n° 3 315 349 375 397 439 476

32 40 120 259,0layer n° 1 392 431 461 487 532 568layer n° 2 380 414 440 464 507 545layer n° 3 380 413 439 461 502 538

40 47 141 404,7

layer n° 1 466 505 535 561 606 642layer n° 2 454 487 513 537 579 617layer n° 3 454 487 513 535 574 609

Design method for resistance to fire according to Eurocode 2 : Fire proof using design resistance = Rd,fi ≤ Ed,fi

¬ Rd,fi Design resistance in the fire situation.¬ Ed,fi Design effect of actions in the fire situation This value could be calculated from the calculation at ambient

temperature : Ed,fi = ηfi x FRdu.¬ FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm). ¬ ηfi Reduction factor for design load level in the fire situation. ηfi equals to 0,7.

The table below gives performance subjected to fire exposure in wall to beam connection (width 20, 30 and 40 cm and over) with concrete reinforcing bar, with SPIT EPOBAR/EPOMAX in C20/25 concrete, taking into account the exposure on 3 sides.

H =

3*e

+ 3*

Øba

r + 2

*d

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SPIT EPOBAR/EPOMAX injection systems in wall to beam connection with concrete reinforcing bar and subjected to fire exposure according to the CSTB test report n° 26007642

BEAM'S WIDTH = 30 CM

Rebar Ø(mm)

Hole Ø (mm)

Distance between

layers(mm)

Rd,fi (kN) rebar maximum load in

case of fire

Layers identification

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar maximum load in case of fire (Rebar Fe E500)

Fire duration (minutes)

R30 R60 R90 R120 R180 (1) R240 (1)

Concrete cover [e] (mm) 30 55 80 85

8 10 60 16,2layer n° 1 169 205 228 257layer n° 2 158 191 213 243layer n° 3 157 187 207 236

10 12 60 25,3layer n° 1 188 225 250 280layer n° 2 178 212 235 266layer n° 3 176 207 229 259

12 16 60 36,4layer n° 1 207 244 270 300layer n° 2 196 231 255 287layer n° 3 194 227 249 280

14 18 60 49,6layer n° 1 225 263 289 320layer n° 2 215 250 275 307layer n° 3 213 246 269 301

16 20 60 64,8layer n° 1 244 282 308 340layer n° 2 233 269 294 326layer n° 3 232 265 288 320

20 25 75 101,2layer n° 1 280 319 346 378layer n° 2 269 303 328 361layer n° 3 268 301 324 356

25 30 90 158,1layer n° 1 327 365 392 424layer n° 2 315 348 373 406layer n° 3 314 347 370 402

32 40 120 259,0layer n° 1 391 430 457 489layer n° 2 379 412 436 468layer n° 3 379 412 435 467

40 47 141 404,7layer n° 1 465 503 530 562layer n° 2 453 486 509 541layer n° 3 453 485 508 540

BEAM'S WIDTH = 20 CM

Rebar Ø (mm)

Hole Ø(mm)

Distance between

layers(mm)

Rd,fi (kN) rebar maximum load in

case of fire

Layers identification

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar maximum load in case of fire (Rebar Fe E500)

Fire duration (minutes)

R30 R60 R90 R120 (1) R180 (1) R240 (1)

Concrete cover [e] (mm) 30 55 80

8 10 60 16,2layer n° 1 169 207 236layer n° 2 159 195 226layer n° 3 157 192 223

10 12 60 25,3layer n° 1 188 227 257layer n° 2 178 215 248layer n° 3 176 212 245

12 16 60 36,4layer n° 1 207 246 277layer n° 2 196 235 268layer n° 3 195 231 265

14 18 60 49,6layer n° 1 225 265 297layer n° 2 215 254 287layer n° 3 213 250 284

16 20 60 64,8layer n° 1 244 284 316layer n° 2 233 272 306layer n° 3 232 269 303

20 25 75 101,2layer n° 1 281 321 353layer n° 2 269 307 342layer n° 3 269 306 340

25 30 90 158,1layer n° 1 327 367 399layer n° 2 315 353 388layer n° 3 315 352 386

32 40 120 259,0layer n° 1 391 431 464layer n° 2 379 417 451layer n° 3 379 416 451

40 47 141 404,7layer n° 1 465 505 538layer n° 2 453 490 525layer n° 3 453 490 525

(1) : These fire durations are not autorised for these widths according to Eurocode 2 - part 1.2.

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SPIT EPCON C8 injection systems in wall to slab connection with concrete reinforcing bar and subjected to fire exposure according to the CSTB test report n° 26007642 (Not included in DTA )

FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL / SLAB

The present table is aimed at supplying data for the design of the injection anchoring system when exposed to fire. This study does not deal with the mechanical design at ambient temperature, neither does it deal with the design according to other accidental sollicitations, these shall be done in addition.

The table below gives performances subjected to fire exposure in wall to slab connection with concrete reinforcing bar, using SPIT EPCON C8 resin, in C20/25 concrete.

The values in white character indicate the proof of requirements to fire is satisfied with ηfi = 0,7 in a C20/25 concrete (see method below).

Design method for resistance to fire according to Eurocode 2: fire proof using design resistance = Rd,fi ≤ Ed,fi

¬ Rd,fi Design resistance in the fire situation.¬ Ed,fi Design effect of actions in the fire situation This value could be calculated from the calculation at ambient

temperature : Ed,fi = ηfi x FRdu.¬ FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm). ¬ ηfi Reduction factor for design load level in the fire situation. ηfi equals to 0,7.

Ø Rebar (mm)

Hole Ø(mm)

Ls(mm)

FRdu (kN) design resistance for Fe E500 rebar

according to ETA (EC2) for a C20/25

concrete

Fe E500 rebar maximum load

(kN) in fire situation

Design resistance Rd,fi (kN) in fire situation according to Eurocode 2 for a fire duration of 30 to 240 minutes

Fire duration (minutes)

R30 R60 R90 R120 R180 R240Concrete cover (1) (mm) 10 20 25 35 50 70

8 10

100 5,8

16,2

4,1 1,4 0,8 0,6 0,5 0,6160 9,2 14,7 7,4 4,4 3,0 1,7 1,6200 11,6 14,6 9,5 7,0 4,4 3,6220 12,7 12,9 9,8 6,3 5,0260 15,0 16,2 11,4 8,5295 17,1 16,2 12,5325 18,8 16,2

Concrete cover (1) (mm) 10 20 25 35 50 70

10 12

120 8,7

25,3

7,2 3,0 1,7 1,2 1,0 0,9160 11,6 16,7 8,9 5,4 3,6 1,9 1,7190 13,7 25,3 14,9 9,7 6,9 3,8 3,3220 15,9 22,2 15,4 11,3 6,9 5,7240 17,3 19,9 15,0 9,6 7,8265 19,1 25,3 20,4 13,6 11,0290 21,0 25,3 18,4 14,8300 21,7 20,5 16,5350 25,3 25,3

Concrete cover (1) (mm) 12 20 25 35 50 70

12 16

120 10,4

36,4

7,6 3,2 2,1 1,7 1,5 1,4160 13,9 19,0 9,4 5,5 3,5 2,4 2,0180 15,6 25,6 13,7 8,6 5,4 3,6 2,7200 17,3 32,8 18,7 12,4 7,9 5,4 4,0220 19,1 24,4 16,8 14,8 7,8 5,7240 20,8 30,8 21,9 24,3 10,8 8,0280 24,3 34,0 30,0 18,6 14,1300 26,0 36,4 23,4 17,9320 27,7 28,8 22,3350 30,3 36,4 29,7375 32,5 36,4

Concrete cover (1) (mm) 14 20 25 35 50 70

14 18

140 14,2

49,6

13,7 5,7 3,6 3,0 2,4 2,3180 18,2 28,1 14,9 9,6 7,2 4,2 3,3200 20,2 36,5 20,9 14,5 11,7 7,1 5,2220 22,3 45,7 27,4 19,8 16,6 10,5 7,6240 24,3 34,5 25,7 21,8 14,3 10,5260 26,3 42,1 32,0 27,4 18,6 13,9300 30,3 46,1 39,7 28,4 22,0310 31,4 49,6 43,0 31,2 24,4330 33,4 49,6 37,0 29,4370 37,4 49,6 40,9400 40,5 49,5

(1) : Minimum concrete cover according to Eurocode

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FIRE RESISTANCE

FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL/SLAB (continued)

Ø Rebar (mm)

Hole Ø(mm)

Ls(mm)

FRdu (kN) design resistance for Fe E500 rebar

according to ETA (EC2) for a C20/25

concrete

Fe E500 rebar maximum load

(kN) in fire situation

Design resistance Rd,fi (kN) in fire situation according to Eurocode 2 for a fire duration of 30 to 240 minutes

Fire duration (minutes)

R30 R60 R90 R120 R180 R240Concrete cover (1) (mm) 16 20 25 35 50 70

16 20

160 18,5

64,8

22,6 10,5 5,8 4,8 3,6 3,4180 20,8 31,7 15,4 8,9 6,9 4,6 4,1220 25,4 51,2 28,6 19,0 14,7 9,3 7,1240 27,7 61,5 36,3 25,2 19,9 12,8 9,7280 32,4 54,2 40,1 32,6 22,2 16,9300 34,7 64,2 48,7 40,2 28,0 21,6320 37,0 58,1 48,6 34,6 26,9335 38,7 64,8 55,4 40,0 31,4355 41,0 64,8 48,0 37,9395 45,7 64,8 53,0425 49,1 64,8

Concrete cover (1) (mm) 20 20 25 35 50 70

20 25

160 23,1

101,2

48,6 20,6 13,4 10,7 7,9 6,9180 26,0 61,0 29,5 19,5 15,2 10,4 8,1200 28,9 73,8 39,4 27,5 21,9 15,0 11,4220 31,8 87,0 49,8 36,1 29,1 20,2 15,4240 34,7 100,4 60,8 45,3 37,1 26,1 20,1250 36,1 101,2 63,7 47,7 39,1 27,7 21,4280 40,5 84,4 65,6 54,8 39,9 31,5305 44,1 101,2 82,5 69,9 52,1 42,0340 49,1 101,2 89,2 68,2 56,1360 52,0 101,2 80,9 67,4400 57,8 101,2 87,9425 61,4 101,2

Concrete cover (1) (mm) 25 25 25 35 50 70

25 30

250 45,2

158,1

104,3 50,0 30,6 24,5 17,7 15,1290 52,4 140,2 78,6 53,2 45,8 31,1 24,9310 56,0 157,4 93,5 65,8 57,4 39,7 32,0315 56,9 158,1 97,3 69,1 60,3 42,0 33,9350 63,2 124,6 92,8 82,1 59,4 48,5395 71,4 158,1 126,0 112,7 85,1 70,7440 79,5 158,1 146,0 114,7 96,7460 83,1 158,1 129,1 109,5470 84,9 136,6 116,2500 90,3 158,1 137,4530 95,7 158,1

Concrete cover (1) (mm) 32 32 32 35 50 70

32 40

320 74,0

259,0

218,2 127,2 79,6 59,7 44,5 37,3340 78,6 240,5 148,5 98,5 75,1 58,2 48,8360 83,2 259,0 169,8 117,7 92,1 72,5 61,1440 101,7 255,9 197,0 164,4 135,5 116,8445 102,9 259,0 202,1 169,1 139,7 120,6500 115,9 259,0 223,0 188,7 165,2505 116,8 228,1 193,3 169,4540 124,9 259,0 226,9 200,5575 133,0 259,0 233,4605 139,9 259,0

Concrete cover (1) (mm) 40 40 40 40 50 70

40 50

400 115,6

404,7

400,5 268,8 194,6 143,5 102,4 88,7430 124,3 314,0 234,4 179,4 137,9 112,2490 141,6 402,1 316,0 255,1 206,8 175,5

495 143,1 404,7 322,8 261,5 212,7 181,1

555 160,4 404,7 339,0 284,1 248,2605 174,9 404,7 345,4 306,8610 176,3 351,6 312,8640 185,0 389,3 349,2655 189,3 404,7 367,8685 198,0 404,7

Example :¬ Application: - Design of works for Ø20 rebars in a parking lot. - Requirement : fire duration 4 hours. - Ultimate load: 110 kN.

¬ Ambient temperature : Anchoring depth according to BAEL for a 110 kN load in a C25/30 concrete.

Ls =

FRdu

3,14 x fbd • Øfer

=

1103,14 x 2,7 x 20

Ls = 648 mm ¬ Fire proof: fire duration 4 hours for an anchoring depth of 648 mm -

Rd,fi(240 min) = 101,2 kN > 77 kN [=0,7 x 110 kN]

(1) : Minimum concrete cover according to Eurocode

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SPIT EPCON C8 injection systems in wall to beam connection with concrete reinforcing bar and subjected to fire exposure according to the CSTB test report n° 26007642 (not included in DTA)

REINFORCEMENT FRAME WITH 3 LAYERS OF REINFORCEMENT

BEAM'S WIDTH = 40 CM AND MORE

Rebar Ø (mm)

Hole Ø(mm)

Distance between

layers(mm)

Rd,fi (kN) rebar maximum load in

case of fire

Layers identification

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar maximum load in case of fire (Rebar Fe E500)

Fire duration (minutes)

R30 R60 R90 R120 R180 R240Concrete cover [e] (mm) 28 52 70 85 110 136

8 10 60 16,2layer n° 1 157 194 221 243 280 309

layer n° 2 147 181 206 227 263 293layer n° 3 145 176 199 219 253 283

10 12 60 25,3layer n° 1 172 211 239 263 301 333layer n° 2 162 198 224 247 285 317layer n° 3 161 193 218 239 276 308

12 16 60 36,4layer n° 1 187 227 256 280 321 355layer n° 2 177 214 241 265 305 339layer n° 3 175 209 235 257 296 330

14 18 60 49,6layer n° 1 202 242 272 297 339 374layer n° 2 192 229 258 282 323 359layer n° 3 190 225 251 274 314 350

16 20 60 64,8layer n° 1 217 242 287 313 356 392iayer n° 2 207 229 273 298 341 378layer n° 3 205 225 251 290 331 369

20 25 75 101,2layer n° 1 246 286 317 344 388 427layer n° 2 235 271 300 325 369 408layer n° 3 234 269 296 319 361 399

25 30 90 158,1layer n° 1 282 323 354 381 427 466layer n° 2 270 306 335 360 405 446layer n° 3 270 305 332 355 398 438

32 40 120 259,0layer n° 1 333 373 405 432 479 516layer n° 2 321 356 384 409 454 493layer n° 3 321 356 383 406 449 487

40 47 141 404,7

layer n° 1 400 431 463 490 537 574layer n° 2 400 414 442 466 510 550

layer n° 3 400 414 441 464 505 542

The table below gives performance subjected to fire exposure in wall to beam connection (width 20, 30 and 40 cm and over) with concrete reinforcing bar, with SPIT EPOBAR in C20/25 concrete, taking into account the exposure on 3 sides

Design method for resistance to fire according to Eurocode 2 : Fire proof using design resistance = Rd,fi ≤ Ed,fi

¬ Rd,fi Design resistance in the fire situation.¬ Ed,fi Design effect of actions in the fire situation This value could be calculated from the calculation at ambient

temperature : Ed,fi = ηfi x FRdu.¬ FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm). ¬ ηfi Reduction factor for design load level in the fire situation. ηfi equals to 0,7.

H =

3*e

+ 3*

Øba

r + 2

*d

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SPIT EPCON C8 injection systems in wall to beam connection with concrete reinforcing bar and subjected to fire exposure according to the CSTB test report n° 26007642 (not included in DTA)

BEAM'S WIDTH = 30 CM

Rebar Ø (mm)

Ø perçage(mm)

Distance between

layers(mm)

Rd,fi (kN) rebar maximum load in

case of fire

Layers identification

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar maximum load in case of fire (Rebar Fe E500)

Fire duration (minutes)

R30 R60 R90 R120 R180 (1) R240 (1)

Concrete cover [e] (mm) 30 55 80 85

8 10 60 16,2layer n° 1 156 193 216 245layer n° 2 146 179 201 231layer n° 3 144 175 195 224

10 12 60 25,3layer n° 1 172 209 235 265layer n° 2 161 196 219 250layer n° 3 159 192 213 244

12 16 60 36,4layer n° 1 187 225 251 282layer n° 2 176 196 237 268layer n° 3 159 192 231 262

14 18 60 49,6layer n° 1 201 241 267 299layer n° 2 191 227 253 285layer n° 3 189 223 262 279

16 20 60 64,8layer n° 1 216 256 283 315layer n° 2 206 242 268 301layer n° 3 204 238 262 295

20 25 75 101,2layer n° 1 245 285 313 345layer n° 2 234 269 295 329layer n° 3 233 267 291 324

25 30 90 158,1layer n° 1 281 321 350 382layer n° 2 269 305 331 364layer n° 3 269 303 328 364

32 40 120 259,0layer n° 1 332 372 401 433layer n° 2 320 355 380 413layer n° 3 320 354 379 411

40 47 141 404,7layer n° 1 400 430 459 492layer n° 2 400 412 437 471layer n° 3 400 412 437 469

BEAM'S WIDTH = 20 CM

Rebar Ø(mm)

Hole Ø(mm)

Distance between

layers(mm)

Rd,fi (kN) rebar maximum load in

case of fire

Layers identification

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar maximum load in case of fire (Rebar Fe E500)

Fire duration (minutes)

R30 R60 R90 R120 (1) R180 (1) R240 (1)

Concrete cover [e] (mm) 30 55 80

8 10 60 16,2layer n° 1 156 194 224layer n° 2 146 183 214layer n° 3 144 179 211

10 12 60 25,3layer n° 1 172 211 242layer n° 2 161 200 232layer n° 3 160 196 229

12 16 60 36,4layer n° 1 187 227 259layer n° 2 177 200 249layer n° 3 175 212 246

14 18 60 49,6layer n° 1 201 242 275layer n° 2 191 231 266layer n° 3 189 228 262

16 20 60 64,8layer n° 1 216 257 290layer n° 2 206 246 281layer n° 3 204 243 278

20 25 75 101,2layer n° 1 245 287 320layer n° 2 234 274 309layer n° 3 233 272 307

25 30 90 158,1layer n° 1 281 323 357layer n° 2 270 309 345layer n° 3 269 308 344

32 40 120 259,0layer n° 1 332 374 408layer n° 2 320 359 395layer n° 3 320 359 395

40 47 141 404,7layer n° 1 400 432 466layer n° 2 400 417 453layer n° 3 400 417 453

(1) : These fire durations are not autorised for these widths according to Eurocode 2 - part 1.2.

SP

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Environment

SPIT EPOBAR/EPOMAX and SPIT EPCON C8 resins are packed in black cartridges.

This rigid packaging has the following benefits :

¬ Maximum reduction of the quantity of resin disposed of after use: 3 times less remaining resin after use than in other types of packaging (supple pouch cartridge) .

CARTRIDGE

RESIN

HARDENER

PISTON

¬ Prevention of cartridge damage during transportation.

¬ Protection of resin from UV exposure.

¬ Easier re-use after partial use.

¬ Prevention from leakage.

DISPOSAL OF USED CARTRIDGES ON SITE

Like all resins of the market, SPIT EPOBAR/EPOMAX and SPIT EPCON C8 resins cartridges (classification 08 04 09*- Waste of adhesives and sealant containing organic solvents or other dangerous substances) must be disposed of as special industrial waste (with any hardened product disposed of as ordinary non dangerous industrial waste).

MATERIAL SAFETY DATA SHEETS (MSDS)

Material safety datasheets (MSFDS) for EPOBAR/EPOMAX and EPCON C8 resins are available on www.spit.fr.

Eco designs are central to SPIT'S design for innovation

Manufacturing

Products

Research

Our patented resins are designed and manufactured in our factories located in France.

They follow ISO 9001 Quality standards and ISO 14001 Environmental standards.

Thanks to its rigid black cartidge, EPCON C8, EPOBAR and EPOMAX cartridges are shocks resistant and protected against climate issues (UV, humidity...).

The cartridge design has a special plunger which reduces resin waste and limits the quantity of dangerous waste. This is not the case for the supple pouch system*

Our development focus on designing products that use raw materials which have less impact on the environment, reduce waste and ensure all our cartridges can be recycled.

*According to independant laboratory test report.

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SPIT reserves the right to modify the characteristics of its products at any time. Photos may showequipment or accessories supplied as an option and not included as standard.

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Our products and equipment are intended solely for use by duly trained and qualifiedprofessionals. They must be used strictly in accordance with the instructions shown in thetechnical documentation for our products. Since the choice of fixing is subject to strict constraintsdepending on the nature of the supporting material, the load to be defined and externalconditions, it is essential to carry out precise calculations and onsite tests. Information availableon www.spit.fr.

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