reboke 6000 tsi - stara · introduction dear client, you have just become the proud owner of an...

MANU-1072-HIN Rev. E

REBOKE 6000 TSIFarming Wagon

Instruction Manual

STARA S/A - INDÚSTRIA DE IMPLEMENTOS AGRÍCOLASCNPJ: 91.495.499/0001-00

Av. Stara, 519 - Caixa Postal 53Não-Me-Toque - RS - Brazil - CEP: 99470-000

Telephone/Fax: (0xx54) 3332-2800e-mail: [email protected]

Home page: www.stara.com.br

MANU-1072-HINFebruary/2016 - Revision E

REBOKE 6000 TSI FARMING WAGON

INSTRUCTION MANUAL

CONTENT

FOREWORD .......................................................................................................................................7

INTRODUCTION ................................................................................................................................9

1 - MAIN COMPONENTS ................................................................................................................. 11

2 - IDENTIFICATION ........................................................................................................................12

3 - TECHNICAL SPECIFICATIONS .................................................................................................12

4 - DIMENSIONS ..............................................................................................................................14

5 - SAFETY PROCEDURE ...............................................................................................................15

5.1 - General safety procedures ..................................................................................................15

5.2 - Understanding safety information .......................................................................................15

5.3 - Decal care............................................................................................................................16

5.4 - Intended use ........................................................................................................................16

5.5 - Improper operation ..............................................................................................................16

5.6 - Preventing unexpected machine start-up ...........................................................................17

5.7 - Precautions to work with safety ...........................................................................................17

5.8 - Operating the implement with safety ...................................................................................18

5.9 - Safety measures transporting the implement .....................................................................20

5.9.1 - Transporting on public roadways ......................................................................................20

5.9.2 - Transporting the implement on trucks or shipping pallets ...............................................20

5.9.3 - Lights and safety devices .................................................................................................20

5.10 - Avoid heating parts near fluid lines ...................................................................................21

5.11 - Emergency procedures ......................................................................................................21

5.12 - Avoid fluids under high pressure .......................................................................................21

5.13 - Clean water reservoir .........................................................................................................22

5.14 - Cautions while on hilly terrain ............................................................................................22

5.15 - Safety procedures for tires ................................................................................................22

5.16 - Safety measures during implement maintenance .............................................................23

5.17 - Protecting the environment ...............................................................................................24

5.18 - Operator cautions when handling toxic products ..............................................................24

6 - MAINTENANCE ..........................................................................................................................25

6.1 - Retightening and lubrication ................................................................................................25

6.2 - Treatment system clean-up procedure ...............................................................................25

6.3 - Safety shields ......................................................................................................................26

6.4 - Main tank cares ...................................................................................................................27

6.5 - Paint care and cleaning .......................................................................................................27

7 - ASSEMBLY ..................................................................................................................................27

7.1 - Wheel assembly to axle installation .....................................................................................28

7.2 - Wheel axle to chassis installation .......................................................................................28

7.3 - Trailer hitch installation ........................................................................................................28

7.4 - Mounting the chassis, the main tank, support plate and chassis supports ........................29

7.5 - Mounting the cap, grating, the ladder and the canvas support arches ...............................29

7.6 - Funnel installation ................................................................................................................29

7.7 - Support and the rest installation ..........................................................................................30

7.8 - Installing the 1st stage auger to the chassis.........................................................................30

7.9 - Mounting the output chute ...................................................................................................30

7.10 - Installing 2nd stage auger screw .........................................................................................31

7.11 - Mounting the clean water reservoir, treatment pumps, personal hygiene reservoir and pump supports. ............................................................................................................................31

7.12 - Treatment control center installation ..................................................................................31

7.13 - Hydraulic system installation ..............................................................................................32

7.14 - Installing the treatment system ..........................................................................................32

7.15 - Independent hydraulic system installation .........................................................................32

7.16 - Tractor hook-up ..................................................................................................................33

7.17 - Convoy hook-up with the 14000 Plus/16000 Plus/11000 and 24000 ................................34

8 - OPERATION AND CALIBRATIONS ...........................................................................................34

8.1 - Procedures while maneuvering during the job ....................................................................34

8.2 - Independent hydraulic system operation ............................................................................35

8.3 - Seed treatments procedures ...............................................................................................35

8.4 - Calibration procedures ........................................................................................................35

8.5 - Procedure to initiate the treatment ......................................................................................36

8.6 - Basic calibration tips for the treatment and graphite systems ............................................36

8.7 - Circuit cleaning procedure...................................................................................................37

9 - INTELLIGENT ELECTRONIC METERING SYSTEM .................................................................37

9.1 - Electronic metering system panel ........................................................................................37

9.2 - Functions .............................................................................................................................38

10 - METERING TROUBLESHOOTING ..........................................................................................40

11 - MULTIPLEx DL-128 MODULE PANEL .....................................................................................41

12 - INSTANT ELECTRONIC METERING SEED TREATMENT SYSTEM .....................................42

13 - SYSTEM TROUBLESHOOTING ...............................................................................................43

WARRANTY CLAIMS ......................................................................................................................45

WARRANTY REGISTRATION .........................................................................................................53

TECHNICAL DELIVERY TERMS .....................................................................................................57

TECHNICAL CHECK-UP TERMS ....................................................................................................61

FOREWORD

This user manual was designed to guide you in the operation of your implement, its components, and to instruct you on operation procedures and maintenance.

Read this manual thoroughly before using this product for the first time, and make sure to take all the necessary safety precautions.

This manual should be considered as a fundamental part and should be well cared for so that it is always available for review since it contains instructions starting with the purchase of the implement or machine to maintenance and long term care. At the end, there are also instructions on Warranty Terms, Warranty Registration, Technical Delivery and Technical Check-up.

Due to the constant evolution of our products, Stara reserves the right to make changes to the contents of this manual without prior notice.

This manual is available on our site www.stara.com.br, along with information on our entire product line.

INTRODUCTION

Dear client, you have just become the proud owner of an implement made with the highest technology, and which had the direct involvement of farming professionals who furnished their inputs in its development.

The Reboke 6000 TSI has as its main feature, the ability to treat the seed in the field, during the re-filling process, thus reducing unnecessary seed handling. Also, the seed inoculation treatment process has great benefits in that the seed microorganisms have a longer life span, an additional benefit as it is placed in the soil shortly after the inoculation. Additionally, the Reboke 6000 TSI field treatment limits the waste of treated seed.

With proper use and a timely maintenance program, the Reboke 6000 TSI will further extend the implement’s life expectancy, thus making it a highly profitable investment. With that, we recommend that you read this instruction manual carefully, and refer to it whenever there are questions and doubts.

Stara makes available its technical assistance to help you and the dealership, in an effort to maximize your implement’s profitability.

Reboke 6000 TSI Instruction Manual 11

1 - MAIN COMPONENTS

The Reboke 6000 TSI farming wagon is made up of some basic components:

A - Chassis

B - Hitch

C - Drive-train

D - Grating

E - Canvas support arch

F - Main tank

G - Support

H - Ladder

I - Auger 1st stage

J - Auger 2nd stage

K - Treatment circuit

L - Clean water reservoir

M - Personal hygiene reservoir

Figure 1

I

J

A

DEF

M

C

GKL

K

HB

Reboke 6000 TSI Instruction Manual12

2 - IDENTIFICATION

All of Stara’s implements have and identification plate, which lists the weight, capacity, model, manufactured date and serial number.

When requesting parts or any information at your dealership, mention the information which identifies your implement.

The identification plate (Figure 2) is fixed to the chassis of the implement.

3 - TECHNICAL SPECIFICATIONS

Length with an auger 5.2 m

Length without an auger 3.4 m

Overall width of drive-train with an auger 5 m

Overall width of drive-train 2.7 m

Height with a closed auger 3.3 m

Height with an open auger 4.3 m

Auger output work height 3.7 m

Base raw material

Main tank Polyethylene

Chassis, output chute and slide-gate

Carbon steel

Seed treatment capacity 150 kg/min

Treatment pumping capacity 35 l

Minimum tractor pump flow-rate 50 l/min

Inoculant dosage range 80 to 700 ml

Pesticide dosage range 200 to 2000 ml

Treatment types Liquid inoculates, pesticides and graphite

Figure 2


Minimum tractor power requirement 75 hp

Auger and feeder belt drive system TE 65 motor with electro-hydraulic controls.

Treatment system Remote controlled, electronic RPM sensor control

Hydraulic systemElectric system

Two helical pumps with reduction motors; Directional valves controller; Inoculant and pesticide agitators; Graphite applicator with mixer.

Tires 7.50 x 16” - 10 Ply

Optional

Independent hydraulic system:Oil reservoir with 110 liter capacity and a pump with output rate of 50 l/

min, PTO driven shaft at 540 rpm.

Convoy hitch

SHS oil system (optional) ST OIL ISO 68

Table 1


4 - DIMENSIONS

Figure 3

2.7 m

5 m

4.3

m

3.7

m

3.3

m

3.4 m

5.2 m

Figure 4


5 - SAFETY PROCEDURE

The following items will describe the importance of operator safety, also clarifying common risk situations during normal use and implement maintenance, suggesting possible actions during these situations.

Precautions are necessary in light of the equipment being used and working conditions found in the field, or in maintenance areas. The manufacturer has no direct control regarding these precautions thus it becomes the responsibility of the owner to enforce these safety procedures while working with the implement.

This implement follows design and work related SAFETY POLICIES FOR MACHINERY EQUIPMENT CONSTRUCTION per NR-12.

Changing the original design of the implement is not allowed, since any alterations could affect the operation of the implement, its safety and could reduce its lifespan.

Should you not fully understand any part of this manual and need the assistance of a technician, please contact your local Stara dealership.

Carefully read all safety related messages and warnings in your manual (Figure 5).

IMPORTANT!Maintain this instruction manual in good condition and do not forget to consult it on a regular basis.

5.1 - General safety procedures

• When inspecting and refueling or refilling other materials, all should be done with the implement turned off and parked, using all safe means of accessibility.

• It is forbidden to carry passengers on self-propelled machines and implements.

• When servicing or inspecting the implement in high risk areas, these should only be done by trained or skilled workers, when dealing with security issues

5.2 - Understanding safety information

This symbol is used as a warning sign (danger, warning and caution). When you see this sign on your implement, be aware of possible hazards (Figure 6).

Follow all recommended safety precautions and operational safety practices, understand the importance of your safety.

• Accidents can cripple you, even cause death.

• Accidents can be prevented.

9100-6207

Figure 5

Figure 6


5.3 - Decal care

• Do not remove or disfigure safety or job instruction decals.

• Maintain safety decals in good condition.

• Replace any damaged or missing decals.

• Replacement safety decals can be found at your local Stara dealership.

5.4 - Intended use

• This implement was specifically designed to be used with grains, seeds, fertilizers or in seed treatments.

• This implement should be driven and operated by a trained operator.

5.5 - Improper operation

• To avoid the risk of injuries or death, do not transport passengers or objects on the catwalk or on any part of the implement (Figure 7).

• Do not use the tank or the output system of the implement with other then specified products.

• Hitching-up, hooking-up or pushing other implements or accessories is not allowed.

• The implement should only be used by qualified operators who knows all controls and operation techniques.

WARNING!Any improper use of the implement, specially on irregular terrain or hilly terrain could cause overturning of the implement. Be extremely cautious during rain, snow, icing or any slippery terrain. If necessary get off the machine and check the consistency of the soil.

WARNING!Never leave the machine while it is in motion, even if it is overturning, or suffer the possibility of being crushed.

9100-6208

Figure 7

9100-5905

Figure 8


5.6 - Preventing unexpected machine start-up

• Protect yourself against possible injuries and even death, due to an unexpected machine start-up.

• Do not start the tractor if the implement is not properly hitched (Figure 9).

5.7 - Precautions to work with safety

When performing certain procedures with the implement, use the required safety equipment as listed below (Figure 10 and Figure 11).

• Waterproof gloves;

• Waterproof long sleeve overalls;

• Safety glasses;

• Hard hat;

• Waterproof steel toe safety shoes;

• Hearing protection;

• Safety breathing mask with appropriate filter.

9100-5911

Figure 9

Figure 10

9100-6958

Figure 11


5.8 - Operating the implement with safety

• Learn how to properly operate the implement.

• Do not allow untrained persons to operate the implement.

• Maintain the area of movement free while the implement is in operation (Figure 12).

• Before operating the implement, check for any persons or obstructions nearby (Figure 13).

• When using the jack or support stand, take care of possible accident hazards (Figure 14).

• Stay clear of mechanical moving parts like augers, gears and belts (Figure 15 and Figure 16).

• Periodically inspect all safety equipment on the implement before using it.

• Operate the implement only when all safety shields are properly installed and in their proper positions.

• Do not operate near obstacles, rivers or streams.

• Before unhitching the wagon from the tractor, be sure to place stop blocks under the tires.

• Drive with caution and slowly while on rugged and hilly terrain.

• When going down-hill with the implement, use the same gears used while climbing (braking motor).

• Restricted access for maintenance only, which should be done by specialized personnel who will be accessing this area, and it is mandatory that all drive systems be disconnected.

• For greater implement safety and useful life, avoid heavy loads greater then the nominal capacity specified for each implement.

• Use a tractor properly sized for the power requirements and, counterweights compatible with the load and topography of the terrain, so that the tractor can safely control the implement. Verify the minimum power requirements recommended for each implement model.

9100-5781

Figure 12 9100-5783

Figure 13 9100-5784

Figure 14 9100-5900

Figure 15 9100-5882

Figure 16


• Reduce speed on curves.

• When climbing on the implement, use the anti-skid steps on the ladder. Keep all steps, hand-rails and catwalks free of residues like oil or grease, which could cause accidents (Figure 17).

• When covering the wagon with its canvas covering, avoid walking on the edges of the tank and make use of the ladder, thus you will limit any accidental falling hazards.

• In case there is a need to enter the implement’s tank, use the ladder.

• Check the implement for proper working conditions. In case of any irregularities which may hamper the operations, order the proper maintenance corrections prior to the operating or transporting.

• Before operating the implement check the surrounding job area. Check for any nearby obstructions like, trees, fences and high power electrical lines which are sources to serious injury or even fatal hazards (Figure 18).

• Entering the tank area during use is prohibited. Access is allowed only for maintenance servicing, while using safety rigging attached to the platform (Figure 19).

• When driving, drive at speeds compatible with the terrain and never above 16 km/h, thus you will protect the implement by reducing maintenance costs and increasing its useful life.

• Reduce speed on wet or frozen surfaces or surfaces covered with gravel.

• Do not operate under the influence of alcohol, tranquilizers or stimulants.

• Do not pick-up hitchhikers.

NOTE!The optional rear hydraulic braking system has been sized only to assist the tractor in the field when controlling the tractor/wagon package on rough and hilly terrain. It should not be used as the only braking device when the wagon is loaded.

NOTE!Before transporting the wagon, check that the output-chute is secure on its rest, thus keeping the auger screw from dislodging and possibly cause and accident.

9100-6957

Figure 17

NÃO SE APROXIME DE LINHAS DE TRANSMISSÃOOU CABOS ENERGIZADOS. O CHOQUE ELÉTRICOPODE OCORRER COM OU SEM CONTATO DIRETO.

NO SE ACERQUE DE LÍNEAS DE TRANSMISIÓN OCABLES ENERGIZADOS, EL CHOQUE ELÉCTRICO

PUEDE OCURRIR CON O SIN CONTACTO DIRECTO.

STAY CLEAR OF TRANMISSION LINES OR POWERLINES, ELECTRIC SHOCK MAY OCCUR WITH OR

WITHOUT DIRECT CONTACT.

НЕ ПРИБЛИЖАЙТЕСЬ К ЛИНИИ ПЕРЕДАЧ ИЛИЭЛЕКТРИЧЕСКИМ ПРОВОДАМ, ПОРАЖЕНИЕЭЛЕКТРИЧЕСКИМ ТОКОМ МОЖЕТ ПРОИЗОЙТИПРИ НЕПОСРЕДСТВЕННОМ КОНТАКТЕ ИЛИ БЕЗ НЕГО.

9100-6963

PERIGO / PELIGRO / DANGER / ОПАСНОСТЬ

Figure 18

PROIBIDO O ACESSO AO RESERVATÓRIODURANTE O USO!

ACESSO SOMENTE PARA MANUTENÇÃO!

9100-8660

RESERVOIR ENTRY PROHIBITEDDURING OPERATION!

ENTRY ALLOWED DURING MAINTENANCE ONLY!

¡PROHIBIDO EL ACCESO AL ESTANQUEDURANTE EL USO!

¡ACCESO SOLAMENTE PARA MANUTENCIÓN

ЗАПРЕЩЕНО НАХОДИТСЯ ВНУТРИБУНКЕРА-НАКОПИТЕЛЯ ПРИ РАБОТЕ ОБОРУДОВАНИЯ

НАХОДИТСЯ ВНУТРИ БУНКЕРА-НАКОПИТЕЛЯРАЗРЕШЕНО ТОЛЬКО ПРИ ВЫКЛЮЧЕННОМ

ОБОРУДОВАНИИ С ЦЕЛЬЮ ТЕХОБСЛУЖИВАНИЯ


Figure 19


5.9 - Safety measures transporting the implement

5.9.1 - Transporting on public roadways

• Traveling with the implement on public roads is prohibited.

• Know and respect all traffic signs.

• When transporting the implement use great caution.

• Do not obstruct traffic lanes.

5.9.2 - Transporting the implement on trucks or shipping pallets

• The implement should be partially disassembled.

• Properly position the implement so that none of its parts stick outside the flatbed area.

• Use chains to tie-down the implement to the flatbed by its tires with blocks, applying the implement’s own brakes.

• The implement’s chassis should be tied-down the truck body frame, using heavy-duty straps.

• Maintain the parking brake applied.

• Be aware of the implement’s height limitations. Be careful when driving near trees, power lines and overpasses.

5.9.3 - Lights and safety devices

When transporting implement on public highways, use extreme caution and safety, follow all transit and local laws.

• Frequently check rear view mirrors.

• Always use your turn-signals to indicate your turning direction.

• The safety beacon should be located on top of the cabin and turned-on.

• Use driving lights, warning signals and turn-signals when driving, day or night.

• Respect all traffic signs.

• Always maintain warning signals, headlights and reflectors clean, so that they may always be visible. Also, check that headlights, turn-signals and warning signals are all working properly should they not be functioning properly, call a repair technician to fix them.

• Use anti-skid steps and hand-rails, thus avoiding slipping on catwalks or ladders.

• Besides all these safety features, plus having a skilled and capable operator, these will increase the safety factor of personnel in surrounding area.


5.10 - Avoid heating parts near fluid lines

The heat on the lines may cause the material to become brittle and to rupture, releasing pressurized fluid. This may cause severe burns or injuries.

5.11 - Emergency procedures

• Always be prepared for any type of fires.

• In case of a fire, or any other hazardous situation detrimental to the operator, he should seek shelter in a secure place as quickly as possible.

• Keep all emergency phone numbers like doctors, ambulance services, hospitals and fire department near your phone.

5.12 - Avoid fluids under high pressure

• High pressure fluid leaks can penetrate the skin, which could cause severe injuries.

• Avoid such hazards by relieving the pressure prior to disconnecting the hydraulic lines or other lines. Tighten all connections prior to pressuring-up the system.

• Protect yourself against high pressure fluids.

• In case of an accident, seek immediate medical attention. Any fluid that penetrates the skin needs to be surgically removed within a few hours so that gangrene will not set in.

• Do not loosen hydraulic hoses while under pressure. Take great care when servicing the hydraulic system and use your personal safety equipment like, gloves and safety glasses.

• Only the qualified technicians can fix this type of system. Consult with your local Stara dealership.

Figure 20

9100-5785

Figure 21


5.13 - Clean water reservoir

Supplies a clean water source for field wash-down in case of an emergency when dealing with chemical products. Should you come into contact with these chemicals, wash-up and seek immediate medical assistance.

WARNING!This water is not safe for human consumption.

5.14 - Cautions while on hilly terrain

• Avoid holes, ditches and obstacles which could overturn the implement, specially on steep hills.

• Avoid tight curves on sloppy or hilly terrain.

• Never operate the implement near ditches or rivers, which could be prone to overturning.

• Stay away for steep hills which could increase uneven cutting, along with hampering the safe operation of the implement, even causing overturning.

5.15 - Safety procedures for tires

• Never try to refill a tire which is completely flat. If the tire has lost complete pressure, contact the nearest tire specialist.

• Always try to use a protective cage or safety shield when trying to fill a tire (Figure 25).

• In case of a punctured tire, deflate it to remove the object responsible for the puncture. The work

9100-5763

Figure 22

PARE A MÁQUINA EM LOCAL SEGURO. NÃO ESTACIONE AMÁQUINA EM ACLIVE OU DECLIVE.

9100-6959

PARK THE MACHINE IN A SECURE PLACE.DO NOT PARK ON A SLOPE OR GRADE.

PARA LA MÁQUINA EN LOCAL SEGURO.NO APARQUE LA MÁQUINA EN ACLIVE O DECLIVE.

УСТАНАВЛИВАЙТЕ МАШИНУ В БЕЗОПАСНОМ МЕСТЕ.НЕ ПАРКУЙТЕ ЕЕ НА СКЛОНЕ ИЛИ ПОД УГЛОМ.


Figure 23

AO EFETUAR A DESCARGA DA REBOKE,VERIFIQUE SE AMESMA ESTÁ ESTACIONADA EM TERRENO NIVELADO.

CASO O MESMO POSSUA ALGUMA INCLINAÇÃO, O TUBO DEDESCARGA DEVE ESTAR VOLTADO PARA O LADO DO ACLIVE.

AO EFETUAR A DESCARGA DA REBOKE,VERIFIQUE SE AMESMA ESTÁ ESTACIONADA EM TERRENO NIVELADO.

CASO O MESMO POSSUA ALGUMA INCLINAÇÃO, O TUBO DEDESCARGA DEVE ESTAR VOLTADO PARA O LADO DO ACLIVE.

9100-6962

WHEN UNLOADING THE TRAILER WAGON,VERIFY THAT ITIS PARKED ON LEVEL TERRAIN. IF IT IS ON A SLOPE, THEDISCHARGE CHUTE TUBE SHOULD BE TURNED TOWARD

THE SLOPE.

AL EFECTÚAR LA DESCARGA DE LA REBOKE, VERIFIQUE SILA MISMA ESTÁ APARCADA EN TERRENO NIVELADO.

SI EL MISMO TENGA ALGUNA INCLINACIÓN, EL TUBO DEDESCARGA DEBE DE ESTAR VUELTO PARA EL LADO DEL ACLIVE.

ПРИ РАЗГРУЗКЕ БУНКЕРА-НАКОПИТЕЛЯ, УБЕДИТЕСЬ,ЧТО ОН СТОИТ НА РОВНОЙ МЕСТНОСТИ. ЕСЛИ ОННАХОДИТСЯ НА СКЛОНЕ, РАЗГРУЗОЧНЫЙ ЖЕЛОБ

ДОЛЖЕН БЫТЬ ПОВЕРНУТ К СКЛОНУ.


Figure 24

Figure 25


to dismount and remount the tire should be done solely by a qualified professional.

• Any changes to the rim balancing can cause the tire to explode. For that reason, dismount the tire before making any repairs to the rim.

Instructions when inflating a tire:

• Use an appropriate air hose, long enough to reach work area, having an air gun with a dual valve and an incremental metering scale with which to measure and see the pressure reading.

• Place yourself behind the specified safety line, along with any other personnel before beginning to inflate the tire.

• Never inflate the tire to pressures higher then specified.

5.16 - Safety measures during implement maintenance

• Before using or servicing the implement (Figure 26), review the manual instructions of section 6 on page 25.

• In order for someone to operate your implement and equipment, the operator should be capable, properly trained and must have read the instructions contained in this manual.

• Always maintain the implement in good working conditions, performing all required maintenances as defined by the type and frequency of implement operation, and also the types of products involved.

• Check for any signs of ware and tare, noises and any places where there is a lack of lubrication. In case of a break-down or component failure, seek your dealership in order to replace the part with an original one.

• After any servicing, re-install all safety shields and tighten all hardware.

• It is recommended that all maintenance services be performed by trained and capable professionals, having all implement mechanical devices turned-off.

• Maintain all components like, hoses, connections and clamps in good working conditions, in order to prevent leaks.

• While performing any maintenance on the implement, immediately clean-up any oil spills.

• Do not smoke, nor install any electrical equipment near flammable products, be it on the implement or storage areas.

• Failure to perform proper maintenance and or the improper operation of the implement by untrained personnel, can cause serious accidents and injuries, besides damaging the implement.

• Maintain the work area clean and dry.

9100-5897

Figure 26


• Before doing any maintenance or adjustments, turn-off all power sources (electric, hydraulic), turn-off the equipment’s main engine and operate controls to relieve any built-up hydraulic system pressures.

• After using the implement wash-it, thus extending its useful life.

• Whenever you perform maintenance, be sure to use all personal safety equipment (PPEs), as mentioned in the manual (Figure 11).

5.17 - Protecting the environment

It is illegal to pollute channels, rivers or the soil. Improper waste disposal is a threat to the environment and the ecology.

• Use containers to dispose used oils.

• Use leak and spill proof containers, when draining used fluids.

• Do not dump waste on the soil, sewer systems and waterways.

In order to know the proper manner to recycle or to dispose of waste, which are the correct methods to discard oils, filters, tires and electronic equipment, seek your local waste recycling center or your local Stara dealership.

5.18 - Operator cautions when handling toxic products

The Health Department Agency of Brazil, has subdivided toxic products into four groups. These classifications are fundamental in understanding the toxicity of a product, and their acute side effects. See below the toxicological classes and their respective identifying colors which are placed on their containers.

CLASS I Extremely toxic Red band

CLASS II Highly toxic Yellow band

CLASS III Moderately toxic Blue band

CLASS IV Low toxicity Green band

Figure 27

PRODUTOS TÓXICOS

TOXIC PRODUCTSPRODUCTOS TÓXICOS

ТОКСИЧНЫЕ ВЕЩЕСТВА

UTILIZE EQUIPAMENTOS DE SEGURANÇAADEQUADOS PARA O MANUSEIO.

UTILICE EQUIPOS DE SEGURIDADADECUADOS PARA EL MANOSEO.

DURING HANDLING, USE APPROPRIATESAFETY EQUIPAMENT.

ВО ВРЕМЯ РАБОТЫ, ИСПОЛЬЗОВАТЬСООТВЕТСТВУЮЩЕЕ ОБОРУДОВАНИЕ

ДЛЯ БЕЗОПАСНОСТИ.9100-4725

Figure 28

Table 2


6 - MAINTENANCE

6.1 - Retightening and lubrication

When you start to use the wagon, be sure to do a general inspection of all hardware, especially paying attention to the wheel screws, hitch bar and the auger screw support.

After the first two working hours, check all hardware tightness and retighten if necessary. In the future adopt a procedure to periodically inspect (daily) the hardware while in use, always paying attention to the wheels and hitching bar hardware.

While in use, daily inspect all hardware (wheel assemblies, axles, brackets, chassis/hitch assemblies, bearing fixtures) and, tighten as needed.

Grease daily all points where there is some form of friction between components. All grease joints are defined by decals found on the implement. Grease the bearing fixtures of the auger screw every eight working hours. Use blue grease, specific to bearings.

Do not remove excess grease which forms during lubrication, since it is an excellent barrier against dirt and water.

Maintain tires calibrated, periodically inspecting them, knowing that the maximum indicated implement load is of 102 psi.

After finishing the work day, washout the treatment system using the water in the clean water tank.

When washing down the Reboke, do not allow for direct water contact with boxes which house the electronic systems, doing so could damage components.

6.2 - Treatment system clean-up procedure

NOTE!Clean-out the insides of the tube after use, any product built-up can lock-up the springs.

The treatment system should be cleaned-out after the last treatment of the day, doing so will avoid plugging up the system, just follow these steps:

• 1st - Drain the pesticide and inoculant reservoirs so that you can use them later on again.

• 2nd - Open the clean water valves and using their own pumps perform the first system wash-down, leaving extra water for a second wash-down.

NOTE!The wash-down water can be recycled on the next solution batch mixture.


6.3 - Safety shields

Do not operate the implement if any safety shields are not in their proper places. The absence of any safety shields can lead to serious hazards to the implement’s operator.

The safety shields which are illustrated on figures should always be removed with the implement turned-off and only when performing maintenance, during partial or full hook-up assembly replacements, or during the cleaning of the auger screw (C) (Figure 33).

To remove the shields, first remove the screws (B) that hold the shields (A) (Figure 32) in place, and after completing the maintenance, replace the shields to their proper places and reinstall the screws.

Figure 29

SAFETY SHIELD INSIDE FUNNEL

Figure 30

PROTECTIVEGRATING

Figure 32

Figure 31

PROTECTIVEBOx

Figure 33

A

BC


6.4 - Main tank cares

The main tank is made of medium-high density polyethylene and has characteristics for high durability even while being exposed to sun, rain and temperature variations. Applying certain cares will further extend the usable life of the tank, like:

• Maintain the wagon under cover when not in use.

• Avoid heavy jolts, which can cause fractures and cracking.

• Do not drag sharp objects on the surfaces of the tank.

• Do not drop heavy or hot objects inside the tank.

• Take great cares when moving the tank during its mounting or dismounting.

Should there occur some form of cracking on the polyethylene tank, it is possible to repair it by using a polyethylene solder string and a hot air blower process.

6.5 - Paint care and cleaning

The Reboke 6000 TSI does not need lots of maintenance cares, but, certain items do demand careful servicing so that their life expectancy will be assured by doing so:

• After use high-pressure wash to wash-down all residues, next bathe all metallic surfaces and parts with oil. This wash-down procedure must be done immediately after implement usage.

• Bathe metallic parts with oil immediately after using the implement.

• Touch-up paint on metal parts as needed, in order to keep rust from forming on parts.

NOTE!The 6000 TSI Reboke was designed in such a way the its components will not be impregnated with product residue, since all its parameters are bent outward or downward.

7 - ASSEMBLY

The 6000 TSI farming wagon leaves the factory with some of its sub-assemblies already assembled, but, to facilitate transporting, the larger sub-assemblies are assembled at the dealership or directly at the final client.


7.1 - Wheel assembly to axle installation

After mounting the tires to the rims (this should be done by qualified persons), continue by mounting the wheel assemblies to the axle, being careful to tighten the bolts in a staggered pattern, so that the rims are well centered on the hub.

Tighten all wheel bolts before using the wagon for the first time, and retighten all wheel bolts after the first job hour.

7.2 - Wheel axle to chassis installation

To install the axle assembly, place the mounting holes facing upwards, block-in the tires, and with the help of a winch or hoist position the chassis support beams so that their mounting holes lines-up with the chassis.

7.3 - Trailer hitch installation

When mounting the hitch to the chassis of the 6000 TSI Reboke, line-up the hitch mounting holes to the front of the chassis. Insert the locking-pin and secure it with bolts.

Figure 34

CHASSIS

WHEEL AxLE

SUPPORTS

Figure 35

Figure 36


7.4 - Mounting the chassis, the main tank, support plate and chassis supports

Before mounting the main tank, mount the chassis and the chassis supports. Install the polyethylene main tank as shown.

WARNING! The main tank should be carefully placed onto the chassis, thus avoiding scratches and cracking, since it cannot handle violent shocks.

7.5 - Mounting the cap, grating, the ladder and the canvas support arches

Proceed in mounting the ladder. Next, install the cap at the bottom of the main tank. Then mount the grating support and next mount them on the upper borders of the tank, in a way that support side tubings will rest on the tank bends, with the screen slightly raised to the side. Place both gratings in the same manner, securing them downward to the center piece, so that both are supported by the tank bends. Next, secure them between each other with nuts and bolts. Then, install the canvas support arches.

7.6 - Funnel installation

Mount the funnel, but leave the screws loose.

TANK SUPPORT

Figure 37

ARCHES

CAP

LADDER

GRATING

Figure 38

Figure 39


7.7 - Support and the rest installation

Mount the support and the rest, leaving the mounting screws loose.

7.8 - Installing the 1st stage auger to the chassis

The auger screw assembly leaves the factory pre-assembled, thus leaving only to mount it onto the chassis. Secure the lower part of the auger screw assembly to the funnel, and then install the upper portion to the auger screw support. To finish, tighten all hardware, even those on the funnel.

7.9 - Mounting the output chute

Mount the output chute according to the image to the side.

SUPPORT

REST

Figure 40

1st STAGE AUGER

Figure 41

Figure 42


7.10 - Installing 2nd stage auger screw

With the 1st stage auger screw mounted on the chassis, proceed with mounting the 2nd stage auger.

With the auger screw being held by the rest, install the opening hydraulic cylinder and adjust it so that it will hold the auger securely in-place, when it is fully retracted.

7.11 - Mounting the clean water reservoir, treatment pumps, personal hygiene reservoir and pump supports.

Mount these items accordingly.

7.12 - Treatment control center installation

Install the control center accordingly.

2nd STAGE AUGER

Figure 43

CLEAN WATER RESERVOIR

PERSONAL HYGIENIC RESERVOIR

PUMPPUMP

Figure 44

Figure 45


7.13 - Hydraulic system installation

The hydraulic system installation begins with the electro-hydraulic controls, which are mounted over the hitch assembly. Next, mount the remaining components (hoses, connections, etc.).

7.14 - Installing the treatment system

Install the treatment system starting with the pumps, next to the pumps and to the control center, then on to the spray nozzles and returning back to the pumps.

Hook-up the electrical system to the electronics control panel, hooking-up the pumps, solenoids, agitator motors, the graphite mixer, and the work lights.

7.15 - Independent hydraulic system installation

The independent hydraulic system is an optional package, and its mounting is done on the front side of the chassis, above the hitch.

Figure 46

CONTROL PANEL

PUMPS

Figure 47


7.16 - Tractor hook-up

The Reboke 6000 TSI is hooked-up to the tractor’s traction bar using a hitch pin.

WARNING!When hooking-up the wagon to the tractor’s traction bar, remember to install the locking-pin on the hitch pin (Figure 48).

WARNING!Removing the hold-down bolt or not using the safety chain can lead to the forfeiture of the implement’s warranty (Figure 49).

To finalize the hook-up, connect the hydraulic system hoses to the tractor’s hydraulic system.

Before connecting the lines, clean all the hose connectors(male) with a clean cloth, next retract the receptacle(female) lock-ring toward the connection plate using one hand, and with the other, install the hose terminal, and release the quick-disconnect (Figure 50).

If you cannot mate the hose to its mating connection, relieve the line pressure by pressing the needle valve on the hose terminal (male) against a clean solid surface. Next return to the connection procedure again (Figure 51).

PIN

LOCK-PIN

Figure 48

CHAIN

BOLT

Figure 49

Figure 50 Figure 51


7.17 - Convoy hook-up with the 14000 Plus/16000 Plus/11000 and 24000

The Reboke 6000 TSI can be optionally hooked-up to other farming wagons such as the 14000 Plus, 16000 Plus, 11000 and 24000. If you opt for this option, it is necessary to use the convoy hookup kit, which will match the hitch and supply the hydraulic extension hoses, which will mate-up to the trailer itself or the hydraulic controls of the tractor, or the forward wagon’s SHS. The convoy layout for the Reboke 6000 TSI in a convoy with the 14000 Plus wagon, is shown below.

8 - OPERATION AND CALIBRATIONS

8.1 - Procedures while maneuvering during the job

Whenever you need to move the Reboke 6000 TSI from a barn to the field, or from the field back to the barn, or even from one field to another, completely empty out the auger and place the feeder chute in its resting position while transporting.

WARNING! Before transporting the wagon, verify that the auger screw is secure in its rest, thus you will avoid that it dislodge from its rest, and cause accidents.

While maneuvering drive at speeds relative to the terrain and never above 16 km/h, this way you will be protecting your implement, reducing maintenance costs and increasing its life span.

NOTE! The Reboke 6000 TSI chassis was designed to handle loads up to six tons, depending of the type of tires being used. Staying within these limits will guaranty your safety along with a longer life expectancy of your implement.

IMPORTANT!When transporting the implement, the auger should be retracted to the rest position. Never transport it while the auger is on output position.

Figure 52


8.2 - Independent hydraulic system operation

The independent hydraulic system was designed to work within the following specifications and characteristics:

• System output: 50 l/min.

• Working pressure: 130 - 150 kg/cm².

• Avoid working the drive-shaft at speeds above 540 rpm (tractor PTO output), or cavitation may occur (loud noise and premature ware and tare of components) on the hydraulic pump.

• Always operate the drive-shaft in a straight line of sight (tractor lined-up with the wagon), to increase the life span of the drive-shaft components, and avoid excessive vibration.

• Do not leave the system running while not in use. Doing so will keep the hydraulic oil from overheating. If at all possible, turn-off the whole system during the intervals between loading and unloading operations.

8.3 - Seed treatments procedures

Seed treatment is done by following these steps:

• 1st - With the main tank full, open the slide-gate so that the seeds will flow out the base of the auger screw.

• 2nd - The seed will be carried upwards by the auger screw, and at the beginning of this process chemical products will be delivered for the treatment using the spray nozzles.

• 3rd - The seed is mixed with the chemical additives, inoculate and graphite while running the job, by means of the auger screw on the treatment unit and the output chute.

8.4 - Calibration procedures

To adjust the seed treatment unit, proceed in the following order:

• 1st - Run the tractor up to the desire operating speeds.

• 2nd - Totally open the flow valve and partially open the seed control slide-gate.

• 3rd - Activate only the seeding function “SEM” on the electronic keypad.

• 4th - Operate the system until the seed flow rate at the output chute, next take a sampling at the output chute for the span of one minute, weigh and note the collected weight.

NOTE!If the collected rate was insufficient or excessive, make needed adjustments on the slide-gate, and redo the sampling process until reaching the desired rates (suggested working rates up to 150 kg/min).


To work with the agricultural engineer’s recommended dosages use the following calculations:

Recommended dosage = ml of solution/kg of seeds

Job output rate= collection in kg/min

ml of solution x job output rate = solution volume (ml/min) kg if seeds

Resulting example:

Thus the recommended dose will be, 200 ml of solution per 50 kg of seeds and the job output rates suggested in this manual is = 100 kg/min. The ending result will be:

200 ml x 100 kg/min = 400 ml/min50 kg

• 5th - To calibrate the treatment system, use the function keypad and press the pesticide function “DEF” or inoculate “INOC”, depending on your requirements, after pressing the desired key for three seconds, enter the desired dose and then confirm it by pressing the number two key, thus the system will record the information, otherwise the information will be lost.

• 6th - In case a desired dose is not achieved, follow the steps on the Functions section, on page 38 keep in mind that the calibration can be done more then once to reach the desired dose.

• 7th - When using the graphite system, press the function key “GRA” on the electronic keypad and then press the same key for three seconds to calibrate the graphite rate, which is available in a scale of 0% to 100%. To finalize, press the number two key to record the information. In case the desired rate is not achieved, use the 14 toothed gear for higher rates, and for lower rates use the 23 toothed gear.

8.5 - Procedure to initiate the treatment

After concluding the calibrations, press the desired treatment operation on the function keypad, and open the control valve. From this point on, use only the remote controls for the job.

WARNING!Do not operate the panel with the control valves closed, otherwise the system will not tolerate the pressure. Do not use the main tank when empty, otherwise the pump can be damaged, resulting in the forfeiture of the warranty.

8.6 - Basic calibration tips for the treatment and graphite systems

Maintain the tractor rpm so that the treatment system screws remain around 530 to 550 rpm.

Always leave the pesticide tank mixer turned on while using it for seed treatment, thus avoiding any settling of the solution.


8.7 - Circuit cleaning procedure

The treatment circuit should be cleaned after each last job of the day, thus avoiding that the lines clog-up, to do so follow these steps:

• 1st- Drain the reservoirs containing pesticides and inoculates, for future use.

• 2nd- Open the clean water valves and using the electric pumps, make the 1st system flush, keeping part of the clean water for the 2nd and final system flushing.

NOTE!The wash-down water can be reused on the next treatment. To do so, close the pump output flow valves, thus retaining the water in the pumps. Next, drain them or open the drain during the cleaning process, saving the water in other vessels.

9 - INTELLIGENT ELECTRONIC METERING SYSTEM

9.1 - Electronic metering system panel

1 Graphite function key 11 Browser down-page select key

2 Browser menu key 12 Seed function key

3 Browser up-page select key 13 Main on/off key

4 Pesticide function key 14 Communication error alarm

5 Agitator on/off key 15 Not used

6 Light on/off key 16 Not used

7 Treatment start/cancel key 17 Not used

Figure 53

15 16 17

18

619

7

10

12

13

4

123

95 8

11

20

14


8 Calibration function key 18 Message display

9 Browser increase key 19 Inclination indicator

10 Inoculation function key 20 Browser decrease key

9.2 - Functions

1 - On/Off function (13): the objective of the On/Off function key is to reduce power drainage while the equipment is still connected to the tractor when it is stopped (note that the LED on the key remains lit while the function is on).

2 - Treatment function (7): the Pesticide, Inoculation, Seed and Graphite motors will be activated only after the treatment process has begun (note that the LED on the key remains lit while the function is on).

3 - Agitator Function (5): the agitator motor can be started or turned-off regardless of treatment process (note that the LED on the key remains lit while the function is on).

4 - Programming ml/min (Pesticide or Inoculant): press key number 4 or number 10 for three seconds, and using keys 3, 9, 11 and 20, select the desired volume, next press key no. 2 to conclude programming function.

5 - Calibration function: after programming the volume and obtaining a sampling of the product volume within the time frame of 1 minute, follow the steps listed below: in case that the programmed volume does not match the collected volume, use this function as listed below:

• Step 1: press key 8, and using keys 3, 9, 11 and 20, insert the values obtained in the sampling of the PESTICIDE (Note that the LED on key 4- PESTICIDE will remain blinking).

• Step 2: press key 2 to confirm the selected value. (Note that the LED on key 10- INOCULANT will remain blinking).

• Step 3: using keys 3, 9, 11 and 20, insert the value obtained in the sampling of the INOCULANT.

• Step 4: press key 2 to confirm the selected value.

• Step 5: Done! The system calibration is finished.

• Step 6: to confirm the calibration, repeat the sampling process and compare the volume of the collected product values as programmed on item “4”.

6 - Verifying the PESTICIDE and INOCULANT pump flow rates: after concluding the calibration process, we can now verify the flow-rates of each pump as calculated by the system, according to the sampling data inserted on “Items 4 and 10”.

Follow the steps listed below to program the flow rates for each pump:

• Step 1: press key 2, and using keys 9 and 20, select the option: ” PUMP FLOW RATES ”, next press key 2.

Table 3


• Step 2: using keys 3 and 11, select a desired pump.

• Step 3: using keys 9 and 20, it is possible to manually adjust the flow rate of each pump, according to manufacturer’s data (When modifying this value, it is mandatory that the a sampling process be re-done, to verify “PROGRAMMED VOLUME x COLLECTED VOLUME ”).

7 - Adjusting the graphite speed: press key 1 for three seconds and using keys 3, 9, 11 and 20, select the desired strength percentage, and then press key 2 to conclude the programing.

8 - Manual operation mode (pesticide and inoculant): should a pesticide or inoculant pump speed sensors fail, the system will indicate a short-circuit at the specific output, and the manual operation will be activated. In this mode, the system will apply the programmed values, ignoring sensor readings.

Follow the steps listed below to start/stop the manual operation mode:

• Step 1: press key 2, and using keys 9 and 20, select an option: “Manual Mode Start/Stop ”, next press key (2).

• Step 2: using keys 9 and 20, select option “Start”, next press key 2.

• Step 3: now, when selecting the programming function of “Item 4”, you will note that the units of “ ml/min ” were changed to the unit of “ % ”, which refers to the strength level being applied by each pump. The same situation will be repeated on “ item 10 ”.

9 - Driver Control: the system has an inclination sensor, which informs the operator of the implement’s inclination positioning.

Follow the steps listed below to gauge the Control Drive system:

• Step 1: place the Reboke on a leveled surface.

• Step 2: press key 2, and using keys 9 and 20, select the option “ZERO- OUT THE INCLINEOMETER”), then press key 2.

• Step 3: the procedure to verify the inclinometer has now been concluded. Note that only the first green LED on the light bar indicator of the inclinometer should remain lit.

10 - Communication Error Indicator: the blinking indicator (14), indicates that there is a CAN communication fault between the Keypad and Power Module.

11- System Parameters: the system parameters (for example, pump flow rate values) are saved in 2 places, one in the keypad and the other in the module. In case these values are changed and are different, a message will appear ”parameter are different”, and the next option will be to select which parameter to be used,on the keypad or the module.

NOTE!If the keypad is removed, the module parameters will be used, and if the module is removed, then the “keypad parameters” will be used.

12- Remote control use/non-use: in case the remote control is lost or damaged, to add a new remote control press key 2, and using keys 9 and 20, select the option Remote control, toggle key 2 and then add the remote control, and press 2 again, next keep pressing the remote control until


Table 4

the system recognizes it. In case of not using the remote control, follow the same process stated above, except select delete for the remote control and then press the no. 2 key, thus following the procedure and the process will be completed.

10 - METERING TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Nothing works.

On/Off key was not pressed. Press on/off key.

Reboke not connected to tractor.

Connect the power cable to the tractor.

Polarities inverted.Check the battery polarity connections between the tractor and the Reboke.

Communication error. CAN cable damaged.Replace the cable.

Invert the CAN H and CAN L wires.

Output 1 or 2 short-circuited.

Pump seized-up due to lack of circuit cleaning after last use.

Apply 12 V directly to the motor to dislodge the pump, and proceed with the circuit cleaning.

Pump motor has a short-circuit. Replace the motor.

Hydraulic motor not working. Pressure below 180 kg/cm². Adjust hydraulic control

pressure to 180 kg/cm².

Motor will not reduce speed. Pump speed sensor defective. Adjust the sensor, or if damaged, operate manually.

Output 3 short-circuited. Motor has a short-circuit or brushes are damaged. Replace the motor.

Output 5 short-circuited. Inspect the harness or replace the solenoid valve.

Inspect the harness or replace the solenoid valve.

Output 6 short-circuited. Light harness has a short-circuit. Inspect the harness.

Output 7 short-circuited. Agitator motor has seized-up, or has a short.

Inspect the harness or replace the agitator motor.

Will not calibrate. Improper sensor calibration.

Calibrate sensors (run motor at low speeds and verify if the sensors LEDs blink according to the pump’s rpms).

Remote control will not work. Weak battery. Replace remote control battery.


11 - MULTIPLEx DL-128 MODULE PANEL

S5 TO S12 OUTPUT

CONNECTIONS

MULTIPLEx PANEL

CONNECTION

INPUT CONNECTOR

FROM E1 TO E14

GND S1 S2 S3(+) 12VCC

MULTIPLEx PANEL CONNECTION

FUNCTION INDICATORS:

28 red: Output functions (loads)

18 green: Input functions (sensors)

1 yellow: Active

1 blue: Function status

Figure 54


12 - INSTANT ELECTRONIC METERING SEED TREATMENT SYSTEM

PO

WE

R C

AB

LE

PO

WE

R C

AB

LE

RE

TUR

N

RE

TUR

N

TRA

CTO

R

PE

STI

CID

E

INO

CU

LAN

T

PR

ES

SU

RE

O

UTP

UT

PR

ES

SU

RE

O

UTP

UT

DO

SA

GE

OU

TPU

T

TRE

ATM

EN

T O

UTP

UT

TRE

ATM

EN

T O

UTP

UT

SY

STE

M P

OW

ER

C

AB

LE

1P

ES

TIC

IDE

RE

SE

RV

OIR

2IN

OC

ULA

NT

RE

SE

RV

OIR

3P

ES

TIC

IDE

ME

TER

ING

PU

MP

4IN

OC

ULA

NT

ME

TER

ING

PU

MP

5IN

DU

CTI

VE

SE

NS

OR

6R

ED

UC

TIO

N M

OTO

R

7E

LEC

TRIC

MO

TOR

82

WAY

VA

LVE

9“T

” CO

NN

EC

TIO

N

103

WAY

VA

LVE

11E

LEC

TRO

NIC

CO

NTR

OLL

ER

Figure 55


13 - SYSTEM TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Hoses with fixed connectors leaking.

Improper tightening. Carefully retighten.

Insufficient thread sealant. Use thread sealant tape and carefully retighten.

Quick-disconnects leaking.

Improper tightening. Carefully retighten.

Insufficient thread sealant. Use thread sealant tape and carefully retighten.

Damaged repairs. Replace damaged repairs.

Hydraulic motor leaking.

Defective o-ring seals. Replace o-rings.

Oil temperature above 80°C.

Stop the job until the temperature cools down, then change tractors or add an independent hydraulic system on the tractor.

Hydraulic motor doesnot work.

Pressure below 180 kg/cm². Adjust the hydraulic control pressure to 180 kg/cm².

Low oil level. Top-off the hydraulic oil level.

Low oil flow rate (under 40 l/min for the TE-50 motor or under60 l/min for the TE-80 motor).

Repair the pump if that is the case, or replace the tractor with one which has a pump that is compatible with the motor being used.

Dirty oil. Clean or replace the hydraulic oil filter if it is found to be dirty.

Hoses inverted. Operate the controls according to the indication of the arrow (left).

Plug pressure unequal. Adjust or replace, if necessary.

Quick-disconnects do not mate. Mismatched Quick-disconnects. Replace quick-disconnects with

the proper mating parts.

Manometer pressure changes. Dirty nozzles or filters. Clean them as needed.

Table 5

WARRANTY CLAIMSMUST BE KEPT ON FILE

The information contained in this warranty claim has been written, in a generalized way, thus covering your new Stara implement. Should there be the need for additional information regarding the use of your implement, we suggest reading the instruction manual.

All the information contained in this warranty claims are based on the last available data at the time of its publication, being subject to changes without any previous warnings.

Please be aware that, any modifications made to your Stara implement could affect your productivity, safety and operation.

With these modifications, you could jeopardize loosing your contractual warranty agreement issued by Stara S/A Indústria de Implementos Agrícolas.

When purchasing your new Stara implement, demand that your authorized dealership chain completely fill-out this warranty claim, along with explanations regarding the warranty issued by Stara S/A Indústria de Implementos Agrícolas.

STARA’S IMPLEMENTS WARRANTY

1 - BASIC COVERAGE PERIOD

Stara S/A Indústria de Implementos Agrícolas, through its authorized dealership chain, guarantees its implements under normal usage conditions, against parts manufacturing defects or installation, for a total period as defined in the chart below:

IMPLEMENTS WARRANTY PERIOD

Self-propelled 12 months or 1,000 hours

Tractors 12 months or 1,000 hours

Technology equipment 12 months

Spreaders 6 months

Headers 6 months

Sprayers - Drawn/Hitched 6 months

Planters and Seeders 6 months

Other products 6 months

Original Stara parts and accessories 6 months

The first 90 (ninety) days refer to a legal warranty as defined by the Brazilian courts and, an additional contractual period issued freely by Stara S/A Indústria de Implementos Agrícolas.

The warranty begins at the date of issue of the implement’s sales invoice, having as its end user, the first owner.

• NOTE

The warranty time-frame for parts and components replaced during the basic warranty period, expire on the end date of the contractual warranty as issued by Stara S/A Indústria de Implementos Agrícolas.

1.1 - Accessories

Some implements can be purchased, through the authorized dealerships with pre-installed accessories.

When dealing with accessories, even though genuine Stara parts, its warranty period has no relationship with the implement’s warranty time-frame.

Thus, when purchasing your implement, demand all sales receipts for the accessories which were installed on the implement, which will allow you to partake in the said warranties of these items.

For detailed information regarding warranty coverage of genuine Stara accessories, consult item 7 of this document.

1.2 - Transferable warranty

This warranty is totally transferable to the subsequent owners of the implement, as long as the new owner has possession of the original warranty claims document, where all required periodic maintenance are logged, and the starting date of the warranty.

2 - LIMITED WARRANTY COVERAGE

Tires, inner tubes and injection pumps are only directly guaranteed by their manufactures, of the referred components. Stara, through its authorized dealerships, limits itself to only forwarding the respective guarantees to the manufactures (or their authorized distributors) of said components. Stara does not hold itself responsible for a positive or negative solution to a complaint which is presented by the owner. Substituting complete assemblies like an engine, transmission or axles, will only be done if there is no possibility of a partial repair by a technician.

3 - NATURAL WEAR AND TARE PARTS

Substituting parts and components during their normal usage on the implement and, due to natural wear which is common to all parts and components, is not covered by the warranty, as long as it is not related to a manufacturing defect.

Examples of natural wear and tare parts: electrical items; filters; belts; bearings; quick-disconnects; cutting bars; wear shield plates; slide plates; chains; grain tank canvas cover; wind-shield wipers; brake pads, disc brakes and brake shoes; tires; clutch plate, clutch discs and bearings.

4 - ITEMS AND SERVICES NOT COVERED BY THE WARRANTY

Factors out of the control of Stara S/A Indústria de Implementos Agrícolas.

(I) Repairs and adjustments resulting from improper use of the implement (examples: over-speeding the engine, overloading, improper operations), negligence, modifications, alterations, abuses, accidents, improper adjustments and repairs, using non-genuine parts and any other usage contrary to specifications listed on the instruction manual.

(II) Damages to the implement of any sort due to adverse environmental conditions, such as acid rain, reaction to chemical substances, tree sap, salinity, hail, strong winds, lightning, flooding, impact damage by any objects and any other acts of nature.

(III) Failure to perform maintenance on the implement, necessary repairs and adjustments due to improper maintenance (done by a third party or any other non-authorized dealerships), failure to use the implement, the use of fluids (and lubricants) not recommended by Stara S/A Indústria de Implementos Agrícolas.

(IV) Repairs and adjustments resulting from the use of fuel with poor quality and/or that has been adulterated.

4.1 - Additional expenditures

The warranty does not cover any expenditures for transporting the implement and loss of profits.

4.2 - Adulterated hourmeter

Any factors or evidence which proves that an hourmeter has been changed and tampered with, will give just cause for the cancellation and termination of the warranty.

4.3 - Owner is responsible for maintenances

Engine adjustments, lubrication, cleaning, filter replacements, fluids, natural wearing parts, are some of the items used by the implement on their scheduled maintenances. Thus, these are charges incurred by the owner of the implement.

5 - OWNER’S RESPONSIBILITIES

5.1 - Getting warranty service

The owner has the responsibility to deliver his implement for repairs at any Stara authorized dealership, in order to maintain his warranty.

Fundamental conditions when honoring the warranty:

(I) The claim must be directed to a Stara authorized dealership, after it has been established that there is evidence of a nonconformity.

(II) The warranty document for the implement must be presented and, that it be properly filled-out, along with it all maintenance records as required by the scheduled maintenances.

5.2 - Maintenance

It is the owner’s responsibility for the proper operation, required operator training of those who will operate the implement, not limiting it to those required by law, like maintenance and care, according to the instructions listed in the instruction manual.

6 - HOW TO OBTAIN TECHNICAL ASSISTANCE

6.1 - Client satisfaction

Stara S/A The Agricultural Implements Company, is constantly looking for ways to improve its implements and to client satisfaction.

All Stara authorized dealerships maintain a full arsenal of tools, equipment and technicians highly trained by Stara S/A The Agricultural Implements Company, so that your implement has the best repairs and services, all with a high standard of quality. Thus, when needed seek your nearest Stara authorized dealership.

6.2 - Required information

In case there is the need to repair your Stara implement, keep on-hand the following information and documents:

(I) A clear description of the nonconformity, including the conditions under which it occurred.

(II) Warranty claim document, instruction manual and all receipts which need to be legible, as proof for oil changes not done by Stara authorized dealerships.

• IMPORTANT

The warranty claim document is required to have, a logged registry (stamps) of all check-ups performed, according to the scheduled hours and time-frames.

All receipts needed as proof of oil changes not done by Stara approved dealerships.

It is the implement’s owner’s responsibility to retain all receipts in a legible manner, as proof for an oil substitution which was done by a third party, and that it is recommended by Stara S/A The Agricultural Implements Company, according to guidelines written in the instruction manual.

The receipts mentioned above will be required in situations where proof of oil changes are necessary. Thus, when selling the implement, do not forget to supply these receipts to the new owner. If you are purchasing the implement, request this documentation from the previous owner.

• IMPORTANT

In the event that you need to repair the implement’s engine, the above mentioned documents will be required for the warranty claim.

6.3 - Scheduled maintenance program

The scheduled maintenance program for the implement is written in the instruction manual.

In this plan you will find all the required and necessary information for the best operation of your Stara implement.

• IMPORTANT

All and any costs with reference to labor costs and parts and components replacement foreseen in the maintenance program will be the responsibility of the implement’s owner, except for changes paid for by the manufacturer.

6.4 - Implement’s scheduled maintenance plan

All scheduled maintenances listed in the instruction manual, will be done exclusively by a Stara authorized dealership, also it shall be logged-in on the scheduled maintenance pages, which are found at the end of this warranty claim.

The simple changing of oil and filters, as shown on the scheduled maintenance guidelines, does not omit the mandatory requirements for regular scheduled maintenances.

Not complying with the regular scheduled maintenance program can compromise the proper operation of your Stara implement, leading to possible nonconformities, which can be prevented by implementing a regular scheduled maintenance program.

Stara S/A The Agricultural Implements Company reserves the right to make that judgment. Therefore, we recommend that the whole scheduled maintenance program be fulfilled, so that such situations can be avoided.

7 - WARRANTY OF GENUINE STARA REPLACEMENT PARTS

7.1 - Purchased and installed at an authorized Stara dealerships

In order to maintain the warranty of the genuine Stara replacement parts, they are required to be purchased and installed by authorized Stara dealerships.

So that the warranty can be honored, the original receipt for the genuine Stara replacement part, along with the Service Order for the installation of the replacement part on the implement will be required as proof for the warranty period.

7.2 - Third party installation of purchased Stara authorized replacement parts

Third party installation of purchased Stara authorized replacement parts, are covered exclusively under the legal warranty of 90 (ninety) days, against defects when proven to be due to the manufacturing defects.

So that the warranty can be honored, the original authorized dealer receipt of purchase will be required, to prove its validity for the warranty period.

• IMPORTANT

The warranty of the Stara genuine replacement parts, like the implement’s warranty, do not cover the natural wear of the parts, as long as it does not deal with manufacturing defects.

Stara will only honor warranties of genuine parts purchased at authorized dealerships.

8 - WARRANTY OF GENUINE STARA ACCESSORIES

8.1 - Purchased and installed at Stara authorized dealerships

In order to honor the warranty of the Stara accessories, they must be purchased and installed by authorized Stara dealerships. So that the warranty can be honored, the original receipt for the Stara genuine accessory, along with the Service Order for its installation on the implement will be required as proof for the warranty period

8.2 - Third party installation of purchased Stara authorized accessories

Third party installation of purchased Stara authorized genuine accessories, are covered exclusively under the legal warranty of 90 (ninety) days, against defects when proven to be due to the manufacturing defects.

So that the warranty can be honored, the original authorized dealer receipt of purchase will be required, to prove its validity for the warranty period.

• IMPORTANT

The warranty period for genuine Stara accessories is exclusive and has nothing to do with the warranty period of the implement.

The warranty of the Stara genuine accessories, like the implement’s warranty, do not cover the natural wear of the parts, as long as it does not deal with manufacturing defects.

9 - IMPORTANT INFORMATION

9.1 - Accessories, replacement parts and modifications to your implement Stara

A vast number of replacement parts and accessories, but not genuine to Stara implements are available on the market. Using these accessories or replacement parts, can affect the safety and operation of your Stara implement, even though that these products have been approved by current local laws. Stara S/A Indústria de Implementos Agrícolas, does not accept responsibility for and does not warrant these replacement parts or accessories, nor their installation or usage.

The implement should not be modified with non-genuine products. Modifications with products non-genuine Stara can affect its performance, safety and durability.

Damages or problems which are the result of these types of modifications will not be covered by the warranty.

IMPLEMENT

Self-propelled Sprayers Drawn/Hitched Planters and Seeders Spreaders

Technical Delivery Check-up x x x x

50 hours Check-up

250 hours Check-up x



1000 hours or 1 year Check-up x

End of warranty visit 1 year or 1000 hours 6 months 6 months 6 months

IMPLEMENT

Headers Technology equipment Tractors All other implements

Technical Delivery Check-up x x x x

50 hours Check-up x




1000 hours or 1 year Check-up x

End of warranty visit 6 months 1 year 1 year or 1000 hours 6 months

10 - SCHEDULED MAINTENANCE LOG

WARRANTY REGISTRATIONCLIENT COPY


CLIENT AND IMPLEMENT INFORMATION REGISTRATION

IMPLEMENT:

MODEL:

SERIAL NUMBER:

INVOICE DATE: _____/_____/_____

OWNER’S NAME:

ADDRESS:

CITY:

STATE: COUNTRY:

WARRANTY CLAIMS TERMS ACKNOWLEDGMENT RECEIPT

I do hereby declare through this witness, that I have received, read and I am aware of the terms and conditions contained in the warranty document, which was delivered by an

authorized Stara representative.

OWNER’S SIGNATURE:___________________________________________________________

NAME OF THE AUTHORIZED STARA DEALERSHIP:____________________________________

ADDRESS OF THE AUTHORIZED STARA DEALERSHIP:______________________________

______________________________________________________________________________

STAMP OF THE AUTHORIZED STARA DEALERSHIP:__________________________________

SIGNATURE OF THE AUTHORIZED STARA DEALERSHIP:______________________________

WARRANTY REGISTRATIONDEALERSHIP COPY


CLIENT AND IMPLEMENT INFORMATION REGISTRATION

IMPLEMENT:

MODEL:

SERIAL NUMBER:

INVOICE DATE: _____/_____/_____

OWNER’S NAME:

ADDRESS:

CITY:

STATE: COUNTRY:

WARRANTY CLAIMS TERMS ACKNOWLEDGMENT RECEIPT

I do hereby declare through this witness, that I have received, read and I am aware of the terms and conditions contained in the warranty document, which was delivered by an

authorized Stara representative.

OWNER’S SIGNATURE:___________________________________________________________

NAME OF THE AUTHORIZED STARA DEALERSHIP:____________________________________

ADDRESS OF THE AUTHORIZED STARA DEALERSHIP:______________________________

______________________________________________________________________________

STAMP OF THE AUTHORIZED STARA DEALERSHIP:__________________________________

SIGNATURE OF THE AUTHORIZED STARA DEALERSHIP:______________________________

TECHNICAL DELIVERY TERMSCLIENT COPY

(TO BE COMPLETED BY THE TECHNICIAN)


DELIVERY DATE: _____/_____/_____

DEALERSHIP INVOICE: DATE: _____/_____/_____

MANUFACTURER INVOICE: DATE: _____/_____/_____

CLIENT INFORMATION

NAME: CONTACT:

ADDRESS: CITY:

STATE: COUNTRY:

PRODUCT INFORMATION

MODEL:

MANUFACTURED DATE: _____/_____/_____ SERIAL NUMBER:

TECHNICIAN RESPONSIBILITIES

( ) � Verify general conditions of the implement (defects, dents, and other issues).

Note:_______________________________________________________________________

( ) � Hook-up the Reboke to the tractor and verify all systems (hydraulics, electrical and the drive-shafts).

( ) � Verify all systems operations.

( ) � Check all wheels for tightness.

( ) � Deliver the instruction manual.

( ) � Test output rates and calibrate (inoculant and pesticide).

OPERATOR TRAINING

( ) � Tightening the wheels.

( ) � Using safety chains on the hitch.

( ) � Using the support stand.

( ) � Using the systems (hydraulics, electrical and the drive-shafts).

( ) � Treatment system operation and calibration.

( ) � The instruction manual, warranty certificate and warranty claims.

( ) � Safety procedures listed in this manual.

ADDITIONAL INFORMATION

___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

We declare that the implement referenced in this document, is being delivered under normal conditions of use, as described and, with the various adjustments and instructions.

_______________________________________________, _____/_____/_____

Location Date

_______________________________________________

CLIENT SIGNATURE

_______________________________________________

TECHNICIAN SIGNATURE OR REPRESENTATIVE

TECHNICAL DELIVERY TERMSDEALERSHIP COPY

(TO BE COMPLETED BY THE TECHNICIAN)


DELIVERY DATE: _____/_____/_____

DEALERSHIP INVOICE: DATE: _____/_____/_____

MANUFACTURER INVOICE: DATE: _____/_____/_____

CLIENT INFORMATION

NAME: CONTACT:

ADDRESS: CITY:

STATE: COUNTRY:

PRODUCT INFORMATION

MODEL:

MANUFACTURED DATE: _____/_____/_____ SERIAL NUMBER:

TECHNICIAN RESPONSIBILITIES

( ) � Verify general conditions of the implement (defects, dents, and other issues).

Note:_______________________________________________________________________

( ) � Hook-up the Reboke to the tractor and verify all systems (hydraulics, electrical and the drive-shafts).

( ) � Verify all systems operations.

( ) � Check all wheels for tightness.

( ) � Deliver the instruction manual.

( ) � Test output rates and calibrate (inoculant and pesticide).

OPERATOR TRAINING

( ) � Tightening the wheels.

( ) � Using safety chains on the hitch.

( ) � Using the support stand.

( ) � Using the systems (hydraulics, electrical and the drive-shafts).

( ) � Treatment system operation and calibration.

( ) � The instruction manual, warranty certificate and warranty claims.

( ) � Safety procedures listed in this manual.

ADDITIONAL INFORMATION

___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

We declare that the implement referenced in this document, is being delivered under normal conditions of use, as described and, with the various adjustments and instructions.

_______________________________________________, _____/_____/_____

Location Date

_______________________________________________

CLIENT SIGNATURE

_______________________________________________

TECHNICIAN SIGNATURE OR REPRESENTATIVE

TECHNICAL CHECK-UP TERMSCLIENT COPY

(ADJUSTMENTS AND CLIENT ORIENTATION TO BE PERFORMED WITHIN A 6 MONTHS PERIOD, AFTER DELIVERY)


CHECK-UP DATE: _____/_____/_____

NUMBER OF HECTARES:

SERIAL NUMBER: NUMBER OF HOURS:

OWNER: DATE: _____/_____/_____

CITY: STATE:

DEALERSHIP:

TECHNICIAN:

DESCRIPTION OF SERVICES RENDERED

( ) � Check implement’s general conditions.

( ) � Train about job conditions.

( ) � Instruct about scheduled maintenances.

We declare that the referenced implement on this form, had the above check-up procedures and/or orientations performed, as described above.

DEALERSHIP STAMP AND SIGNATURE:____________________________________________

CLIENT SIGNATURE:_____________________________________________________________

TECHNICAL CHECK-UP TERMSDEALERSHIP COPY

(ADJUSTMENTS AND CLIENT ORIENTATION TO BE PERFORMED WITHIN A 6 MONTHS PERIOD, AFTER DELIVERY)


CHECK-UP DATE: _____/_____/_____

NUMBER OF HECTARES:

SERIAL NUMBER: NUMBER OF HOURS:

OWNER: DATE: _____/_____/_____

CITY: STATE:

DEALERSHIP:

TECHNICIAN:

DESCRIPTION OF SERVICES RENDERED

( ) � Check implement’s general conditions.

( ) � Train about job conditions.

( ) � Instruct about scheduled maintenances.

We declare that the referenced implement on this form, had the above check-up procedures and/or orientations performed, as described above.

DEALERSHIP STAMP AND SIGNATURE:____________________________________________

CLIENT SIGNATURE:_____________________________________________________________

Stara S/A - © 2016All rights reserved.

No part of this publication can be reproduced, stored in a data bank or transmitted in any form with-out express written permission from Stara.

The images in this manual are merely illustrations. Stara reserves the right to make changes at anytime without any prior consent or notifications.

STARA S/A - INDÚSTRIA DE IMPLEMENTOS AGRÍCOLASAv. Stara, 519 - Caixa Postal 53 - Não-Me-Toque - RS - BrazilCEP: 99470-000 - Telephone/Fax: (0xx54) 3332-2800 e-mail: [email protected]

reboke 6000 tsi - stara · introduction dear client, you have just become the proud owner of an...

Documents