reciclar pet
TRANSCRIPT
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Parte 1: trituracin, lavado, secado lnea (acero inoxidable) Produccin: configuracin lnea de reciclaje de 500 kg / h de botellas
(PET):
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N Produccin Cantidad Unidades Potencia(kw) 1 Transportador de cinta 1 Conjunto 1.5 2 Removedor de etiqueta 1 Conjunto 18.5+5.5 3 Cinturn de control (Belt cofor checking) 1 Conjunto 2.2 4 Transportador de cinta 1 Conjunto 1.5 5 SWP800 trituradora 1 Conjunto 30 6 Tornillo transportador de alimentacin 1 Conjunto 3 7 ST500 lavadora de vapor 1 Conjunto 7.5 8 Tornillo transportador de alimentacin 1 Conjunto 3 9 360 lavadora horizontal 1 Conjunto 7.5 10 400 arandela simple de tornillo flotante 2 Conjunto 32 11 Desage mquina 1 Conjunto 7.5 12 Calentador cuadro 1 Conjunto 24 13 Ventilador mquina 1 Conjunto 7.5 14 Tubo sistema de transporte 1 Conjunto 15 Tolva de almacenamiento 1 Conjunto 16 Caja elctrica 1 Conjunto Potencia total : 117.7kw
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Parmetros tcnicos principales
1 - Transportador de cinta
2 - Longitud de transporte: 5000mm
3 - Potencia de motor: 1.5kw
4 - Ancho de la cinta: 600 mm
4 - Gama de ajuste de Velocidad: 0-3m / s
5 - Material de la correa: correa de PVC
6 - Capacidad de transporte: 0-1000kg / h
7 - Tamao: 5000 850 3500mm (L W H)
8 - Peso: 550kg
El transportador de cinta lleva botellas PET para remover etiquetas
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2. Label remover1.motor power: 18.5kw+5.5kw(water pump)
2.rotary speed: 450rpm
3.label removing percentage: 95%
4.use water manner: recycling water
5. capacity: 600kg/h
6.raw material: carbon steel
7:size:50001800 3400mm(LWH)
8 weight: 3000kg
Label mover can get rid of labels, caps of bottles.
3. Belt for checking and separating bottles
1.effective transportation length: 8000mm
2.motor power: 2.2kw
3.belt width: 800mm
4.transportation capacity: 0-1000kg/h
5.raw material of belt: PVC belt
6.size:8300 900 1000mm(LWH)
7.weight: 1000kgWorkers can stand by platform and choose bottles color.
4. Belt conveyor
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1.effective transportation length: 4500mm
2.motor power: 1.5kw
3.belt width: 600mm
4.adjusting speed range: 0-3m/s
5.raw material of belt: PVC belt6.transportation capacity: 0-1000kg/h
7.size:46007503000mm(LWH)
8.weight: 550kg
Belt conveyor brings PET bottles to crusher.
5. SWP800 crusher
1.motor power: 30kw
2.forced feeding motor: 1.5kw
2.capacity: 600kg/h
3.fixed blade: 4pieces4.rotary blade: 6pieces
5.rotary diameter of blade axle:400mm
6. length of blade axle:800mm
7.mesh diameter:10mm or 16mmor 18mm (free choosing)
8.blade material: W18
9.crushing method: crushing with water
10.size:2000 1800 2800mm (LWH)
11.weight: 1800kg
Crusher cut PET bottles to PET flakes, PET flakes size can be controlled.
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6. Screw feeding system
1.effective length: 5000mm
2.screw diameter: 300mm
3.motor power: 3kw
4.capacity:0-1000kg/h5.size: 5000550 3500mm(LWH)
6.weight: 800kg
Remark: contact with water is stainless steel
Bringing PET flakes to steam washer and wash flakes.
7. ST500 steam washer
1.cylinder diameter: 1800mm
2.motor power of whisking: 7.5kw3.capacity: 500kg/h-600kg/h
4.heating manner: steam
5.size:2000 18002000mm(LWH)
6.weight: 2000kg
Remark: contact with water is stainless steel
PET flakes are washed by hot water on steam washer
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8. Screw feeding system
1.effective length: 5000mm
2. screw diameter: 300mm
3.motor power: 3kw
4.capacity: 0-1000kg5.size: 5000500 3300mm(LWH)
6.weight: 950kg
Remark: contact with water is stainless steel
Bringing PET flakes to horizontal washer and wash flakes.
9. 360 horizontal washer
1.effective length: 3600mm
2.motor power: 7.5kw
3.screw rotary speed: 450rpm
4.size: 41001200 2200mm(LWH)
5.weight: 950kg
Remark: contact with water is stainless steel
Friction and washing PET flakes.
10. 400 single screw floating washer( two set)
1.effective length: 4500mm
2.screw diameter: 400mm
3.screw quantity: 1
4.screw rotary speed: 25rpm
5.motor power: 3kw
6.size: 520011001700mm(LWH)7.weight: 1500kg
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Remark: contact with water is stainless steel
Washing PET flakes.
11. Dewatering machine
1.motor power: 7.5kw
2.capacity: 600kg/h3.motor around speed: 1000r/min
4getting rid of water of flakes: >97%
5.draining on the bottom
6.size:15001500 1600mm(LWH)
7.weight: 600kg
Remark: contact with water is stainless steel
Getting of water of PET flakes.
12. Heater box
1.heater power: 24kw
2.finished flakes water content:
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Blower brings hot air and PET flakes to pipe.
14. Pipe transport system1.diameter of pipe: 159mm
2.length of pipe: 18m
stainless steel
15. Storage hopper
1.diameter of storage: 800mm
2.height: 3000mm
3.cubage: 1.5 m3stainless steel
16. Electric component
1.Electric elements:DELIXI
2.frequency controller
Remark:
Electric system
Main control part of the adoption is brand-name configuration.
As well as the motor overload protection device.
The whole line uses water 2000-3000kg/h.
The whole line needs a 20-foot container and a 40-foot container.
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Part 2:
Machine colour: Suppliers standard colour (any other requirements different from our standard will be
- Payments terms: by divided payments of 30% T/T down payment and irrevocable 70% T/T at sig
- Warranty: 12 months
Warranty: One year warranty from date of shipment and sellers responsible for replacing
3.Packing: plastic film
- Period of validity of the price above:45 days since the offer date.
6.Spar parts: one set W18 blades,mesh of crusher, a set tool.
7.Power consumption about 87.8KW/H.
Others
The seller will dispatch two engineers from the seller to the buyers factory for installation and commiss
Installation / commissioning / acceptance / training
- The assembly and interfacing of the plants components on site in accordance with the scope of
- Establishing the supply of the services from positions to be defined in the installation drawing to t
- Inter-wiring of plant components supplied by Alianzachina- Programming a production program for one of the customers products.
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Acceptance criteria are:
- Completeness of order and equipment supplied, as well as fulfilment of the :
- Mechanical and electrical functions.
- Contractually agreed performance data.
Commissioning / Acceptance
- We will send special one or two persons for two weeks for each one or two production line(s) to c
- During this period, any replacement parts that may have to be obtained will be supplied free of ch
- Notification that the plant is ready for Acceptance will be given by Alianzachina. The Acceptance
Production run before the plant has been accepted
- If the plant is run in production before the acceptance. It will be assumed to accepted by the cust
Training
Included in this quotation is a 7-day-basic training curse in single shift on site for maintenance personn
The mechanical assembly of the plant's components at the installation site according to the scope of th
Prerequisite for the installation is the punctual on site furnishing of the following equipment/conditions:
- Telephone
- Telefax
- Toilets/washing facilities
- Lockable storage space for plant components and installation material, as well as changing room
- Sufficient lighting plus services / media-connections
- Free access to the site - It must be possible to carry out all activities on site directly, without hindrance or additional effort.
Should it prove impossible to provide the above mentioned equipment / prerequisites on site at all or on
The customer has to supply skilled workers (mechanical fitters as well as electricians) in a sufficient nu
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GENERAL NOTES
- The quality of the concrete floor where the plant is to be installed must be to a standard of B25, w
- Any possibly existing plant or equipment that could obstruct access to the site must be removed.
- The customer supplies the raw materials and makes available all auxiliary mediums required for r
EXCLUSIONS FROM THIS PRICE
All items and services, which are not expressly written in this quotation do not belong to the scope of Al
These concern, for instance: :
- Earthmoving, bricklaying and concreting
- Buildings, foundations, possible required pits and staging (with stairs) for placing machines, contr
Fire precautions.
Ventilation on air conditioning of the production shop and the storage tanks.
Plant lighting.
- All supply and return lines to the boundaries of the Alianzachina supplied equipment, such as po
- Hydraulic oil, lubricants, auxiliary and raw materials, such as raw materials, water supplying, ele
- Insurance of the supplied equipment against damage of any kind during the assembly and commi
Lifting tackle, stacker trucks, and auxiliary personnel for assembly and commissioning, erection materi
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