reco inline profibus dp - bosch rexroth · pdf file1-2 integration of the profibus dp fieldbus...

Application Manual

DOK-CONTRL-R-IL*PBSSYS-AW02-EN-P

SYSTEM200

RECO InlinePROFIBUS DP

About this Documentation PROFIBUS DP


RECO Inline

PROFIBUS DP

Application Manual


• Document Number, 120-0400-B346-02/EN

This documentation serves

• as a general application manual of the RECO Inline modules incombination with INTERBUS-S applications,

• as project planning assistance of building a RECO Inline station,

• as reference book.

Description ReleaseDate

Notes

120-0400-B346-02/EN 05/01 First issue

2001 Rexroth Indramat GmbH

Copying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design (DIN34-1).

All rights are reserved with respect to the content of this documentationand the availability of the product.

Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Telephone 09352/40-0 • Tx 689421 • Fax 09352/40-4885

http://www.rexroth.com/indramat

Dept. ECH1 (UK/CV)

This document has been printed on chlorine-free bleached paper.

Title

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Purpose of Documentation

Record of Revisions

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Note

PROFIBUS DP Contents I


Contents

1 Integration of the PROFIBUS DP Fieldbus Coupler 1-1

1.1 PROFIBUS System........................................................................................................................ 1-1

1.2 PROFIBUS DP Fieldbus Coupler .................................................................................................. 1-1

2 Important directions for use 2-1

2.1 Appropriate use.............................................................................................................................. 2-1

Introduction .............................................................................................................................. 2-1

Areas of use and application.................................................................................................... 2-2

2.2 Inappropriate use ........................................................................................................................... 2-2

3 Safety Instructions for Electric Servo Drives and Controls 3-1

3.1 Introduction..................................................................................................................................... 3-1

3.2 Explanations................................................................................................................................... 3-1

3.3 Hazards by inappropriate use ........................................................................................................ 3-2

3.4 General Information ....................................................................................................................... 3-3

3.5 Protection against contact with electrical parts .............................................................................. 3-4

3.6 Protection by protective low voltage (PELV) against electrical shock ........................................... 3-6

3.7 Protection against dangerous movements..................................................................................... 3-6

3.8 Protection against magnetic and electromagnetic fields during operations and mounting............ 3-8

3.9 Protection against contact with hot parts ....................................................................................... 3-9

3.10 Protection during handling and installation .................................................................................... 3-9

3.11 Battery safety ............................................................................................................................... 3-10

3.12 Protection against pressurized Systems...................................................................................... 3-10

4 Structure of the RECO Inline Terminals 4-1

4.1 Basic Structure of Terminals of the Low Signal Level ................................................................... 4-1

4.2 Electronic Socket ........................................................................................................................... 4-2

4.3 Connector....................................................................................................................................... 4-2

4.4 Identification of Function and Labelling.......................................................................................... 4-5

4.5 Housing Dimensions of the Modules of the Low Signal Level ....................................................... 4-8

4.6 Electrical Voltage and Data Routing ............................................................................................ 4-11

4.7 Electric Circuits and Voltage Supply Within a RECO Inline Station............................................. 4-12

Supply of the PROFIBUS DP fieldbus coupler ...................................................................... 4-13

Logic circuit ............................................................................................................................ 4-13

Analog circuit.......................................................................................................................... 4-13

Main circuit ............................................................................................................................. 4-14

Segment circuit ...................................................................................................................... 4-15

4.8 Voltage Concept........................................................................................................................... 4-16

II Contents PROFIBUS DP


4.9 Diagnostic and Status Indicators ................................................................................................. 4-22

Indicators on the PROFIBUS DP fieldbus coupler................................................................. 4-22

Indicators on the supply terminals ......................................................................................... 4-23

Indicators on the input/output modules.................................................................................. 4-24

Indicators on other Inline modules......................................................................................... 4-25

5 PROFIBUS DP Fieldbus Coupler and Permissible RECO Inline Modules 5-1

5.1 PROFIBUS DP Fieldbus Coupler .................................................................................................. 5-1

5.2 Supply Terminals ........................................................................................................................... 5-5

Power terminal ......................................................................................................................... 5-5

Segment terminal..................................................................................................................... 5-8

5.3 Input/Output Modules................................................................................................................... 5-10

General information on modules for analog and digital signals............................................. 5-10

Special information on modules for analog signals ............................................................... 5-11

6 Mounting and Dismounting Modules and Connecting Lines 6-1

6.1 Mounting Instructions ..................................................................................................................... 6-1

6.2 Mounting and Dismounting RECO Inline Modules ....................................................................... 6-1

Mounting .................................................................................................................................. 6-2

Dismounting ............................................................................................................................. 6-3

Fuse replacement .................................................................................................................... 6-4

6.3 Grounding a RECO Inline Station .................................................................................................. 6-6

6.4 Shielding a RECO Inline Station .................................................................................................... 6-7

Shielding the PROFIBUS line .................................................................................................. 6-7

6.5 Connecting Lines ......................................................................................................................... 6-10

Connecting unshielded lines.................................................................................................. 6-10

Connecting shielded lines via the shield connector............................................................... 6-11

6.6 Connecting Supply Voltages........................................................................................................ 6-13

Supply at the PROFIBUS DP fieldbus coupler ...................................................................... 6-13

Supply at the power terminals................................................................................................ 6-15

Providing the segment voltage at power terminals................................................................ 6-16

Requirements for the supply voltages ................................................................................... 6-16

6.7 Connecting the PROFIBUS Line.................................................................................................. 6-17

6.8 Connecting Sensors and Actuators ............................................................................................. 6-18

Connection methods for sensors and actuators .................................................................... 6-18

Typical connector pin assignments with digital input and output modules ............................ 6-18

7 From Projecting to Startup 7-1

7.1 Projecting the RECO Inline Station................................................................................................ 7-1

Describing and defining the task.............................................................................................. 7-1

Selecting the RECO Inline modules required .......................................................................... 7-1

Taking the system limits into consideration ............................................................................. 7-3

Selecting the supply voltages .................................................................................................. 7-4

Selecting the PROFIBUS line .................................................................................................. 7-5

7.2 Installing and Connecting a RECO Inline Station .......................................................................... 7-5

Safety instructions and warnings ............................................................................................. 7-6

PROFIBUS DP Contents III


Setting up a RECO Inline station ............................................................................................. 7-7

Latching on the electronic socket ............................................................................................ 7-7

Fitting the connector ................................................................................................................ 7-8

Removing the connector .......................................................................................................... 7-8

Removing the electronic socket............................................................................................... 7-8

General tips and instructions on how to set up the RECO Inline station................................. 7-9

Clamping the lines ................................................................................................................. 7-11

Connecting the PROFIBUS ................................................................................................... 7-11

Connecting the additional ground .......................................................................................... 7-12

Connecting RECO Inline modules ......................................................................................... 7-13

7.3 Configuration and Startup of the Inline station at the PROFIBUS ............................................... 7-13

Configuring the hardware....................................................................................................... 7-13

Network termination resistors ................................................................................................ 7-14

Configuration and startup with SYSTEM 200 control units.................................................... 7-14

8 What to Do in Case of Failures 8-1

8.1 On-Site Diagnostics ....................................................................................................................... 8-1

PROFIBUS DP fieldbus coupler .............................................................................................. 8-1

RECO Inline modules .............................................................................................................. 8-7

8.2 Diagnostics at the PROFIBUS Master ......................................................................................... 8-13

9 Technical Data and Ordering Information 9-1

9.1 Technical Data ............................................................................................................................... 9-1

General data ............................................................................................................................ 9-1

System data ............................................................................................................................. 9-1

Interfaces ................................................................................................................................. 9-1

Main supply UM ........................................................................................................................ 9-2

24 V segment supply Us........................................................................................................... 9-2

LED states................................................................................................................................ 9-3

Ambient conditions................................................................................................................... 9-3

Compliance with the EMC Guideline 89/336/EEC................................................................... 9-4

9.2 Ordering Information ...................................................................................................................... 9-5

Ordering information on the permissible RECO Inline modules .............................................. 9-5

Ordering information on the connectors .................................................................................. 9-6

Ordering information on the documentation ............................................................................ 9-6

10 Glossary 10-1

Explanation of Abbreviations and Symbols ........................................................................... 10-4

11 List of Figures 11-1

12 Index 12-1

IV Contents PROFIBUS DP


13 Service & Support 13-1

13.1 Helpdesk ...................................................................................................................................... 13-1

13.2 Service-Hotline............................................................................................................................. 13-1

13.3 Internet – World Wide Web.......................................................................................................... 13-1

13.4 Vor der Kontaktaufnahme... - Before contacting us..................................................................... 13-1

13.5 Kundenbetreuungsstellen - Sales & Service Facilities ................................................................ 13-2

PROFIBUS DP Integration of the PROFIBUS DP Fieldbus Coupler 1-1


1 Integration of the PROFIBUS DP Fieldbus Coupler

1.1 PROFIBUS System

PROFIBUS is a serial bus system for data exchange between controlsystems and spatially distributed input and output modules, to which thesensors and actuators are connected.

The PROFIBUS has a star-tree structure. In the PROFIBUS topology, theindividual bus devices are differentiated by their addressing. The way thedevices transfer their data serially via the bus is defined in thecommunication profiles.

Apart from PROFIBUS FMS (Fieldbus Message Specification) andPROFIBUS PA (Process Automation), PROFIBUS DP (DecentralizedPeripherals) is the communication profile used most frequently. Thetypical PROFIBUS DP is a single-master system, i.e. all devices of aPROFIBUS DP are controlled by one master. It has been optimized forsimple transfer of input and output data and has, in particular, beendesigned for communication between automation systems and thedecentralized peripheral equipment.

1.2 PROFIBUS DP Fieldbus Coupler

The PROFIBUS DP fieldbus coupler (in short: coupler) constitutes the linkbetween the PROFIBUS DP and the RECO Inline installation system.

Using the PROFIBUS DP fieldbus coupler, RECO Inline modules can beconnected to an existing PROFIBUS DP, and therefore all the advantagesof an installation system set up with these modules can also be used forPROFIBUS DP.

The PROFIBUS DP fieldbus coupler has the following features:

• A maximum of 63 RECO Inline I/O modules can be connected to thePROFIBUS DP by simply latching them to each other via the coupler.

• The total of input and output data should not exceed 192 bytes perstation. For instance, 16 bits are allocated to an analog channel.

• The coupler can be used on a PROFIBUS DP at a baud rate of 9.6kbit/s with an overall extension of no more than 1200 m or, at a baudrate of 12 Mbit/s, of no more than 100 m.

• The working voltage of the coupler is 24 V DC; the range of operatingtemperature is 0 °C to 55 °C.

• Diagnosis is implemented locally via LEDs both on the coupler and onthe RECO Inline modules. Moreover, the PROFIBUS is also used totransmit the diagnosis information to the PROFIBUS master.

1-2 Integration of the PROFIBUS DP Fieldbus Coupler PROFIBUS DP


Because of the sophisticated wiring technology of the RECO Inlinemodules, the stations can be set up easily and quickly because, forinstance, the extensive wiring for supplying the modules with voltage isnot applicable any longer. Normally, only the power supply unitsintegrated in the PROFIBUS DP fieldbus coupler must be supplied with24 V DC voltage on their input side. They generate the operating voltagesrequired for the PROFIBUS DP fieldbus coupler and the connectedRECO Inline I/O modules.

6138a005.eps

Fig. 1-1: Typical PROFIBUS DP fieldbus coupler station

PROFIBUS DP Important directions for use 2-1


2 Important directions for use

2.1 Appropriate use

IntroductionRexroth Indramat products represent state-of-the-art developments andmanufacturing. They are tested prior to delivery to ensure operating safetyand reliability.

The products may only be used in the manner that is defined asappropriate. If they are used in an inappropriate manner, then situationscan develop that may lead to property damage or injury to personnel.

Note: Rexroth Indramat, as manufacturer, is not liable for anydamages resulting from inappropriate use. In such cases, theguarantee and the right to payment of damages resulting frominappropriate use are forfeited. The user alone carries allresponsibility of the risks.

Before using Rexroth Indramat products, make sure that all the pre-requisites for appropriate use of the products are satisfied:

• Personnel that in any way, shape or form uses our products must firstread and understand the relevant safety instructions and be familiarwith appropriate use.

• If the product takes the form of hardware, then they must remain intheir original state, in other words, no structural changes are permitted.It is not permitted to decompile software products or alter sourcecodes.

• Do not mount damaged or faulty products or use them in operation.

• Make sure that the products have been installed in the mannerdescribed in the relevant documentation.

2-2 Important directions for use PROFIBUS DP


Areas of use and applicationThe RECO Inline system is a decentralized modular field-bus-coupledinput and output system.

The RECO Inline system by Rexroth Indramat is intended for the cases ofuse listed below.

• Machine tools

• Transfer systems

• General automation

Note: The RECO Inline system may only be used with theaccessories and parts specified in this document. If acomponent has not been specifically named, then it may notbe either mounted or connected. The same applies to cablesand lines.

Operation is only permitted in the specified configurations andcombinations of components using the software and firmwareas specified in the relevant function descriptions.

The typical fields of application of RECO Inline modules are as follows:

• Turning machines

• Milling machines

• Machining centers

• General automation

The RECO Inline system may only be operated under the assembly,installation and ambient conditions as described here (temperature,system of protection, humidity, EMC requirements, etc.) and in theposition specified.

2.2 Inappropriate use

Using the RECO Inline system outside of the above-referenced areas ofapplication or under operating conditions other than described in thedocument and the technical data specified is defined as “inappropriateuse".

The RECO Inline system may not be used if

• they are subject to operating conditions that do not meet the abovespecified ambient conditions. This includes, for example, operationunder water, in the case of extreme temperature fluctuations orextreme maximum temperatures or if

• Rexroth Indramat has not specifically released them for that intendedpurpose. Please note the specifications outlined in the general SafetyInstructions!

PROFIBUS DP Safety Instructions for Electric Servo Drives and Controls 3-1


3 Safety Instructions for Electric Servo Drives andControls

3.1 Introduction

Read these instructions before the equipment is used and eliminate therisk of personal injury or property damage. Follow these safetyinstructions at all times.

Do not attempt to install, use or service this equipment without firstreading all documentation provided with the product. Read andunderstand these safety instructions and all user documentation of theequipment prior to working with the equipment at any time. If you do nothave the user documentation for your equipment contact your localRexroth Indramat representative to send this documentation immediatelyto the person or persons responsible for the safe operation of thisequipment.

If the product is resold, rented or transferred or passed on to others, thenthese safety instructions must be delivered with the product.

WARNING

Inappropriate use of this equipment, failure tofollow the safety instructions in this documentor tampering with the product, includingdisabling of safety devices, may result inproduct damage, personal injury, severeelectrical shock or death!

3.2 Explanations

The safety warnings in this documentation describe individual degrees ofhazard seriousness in compliance with ANSI:

Warning symbol with signalword

Degree of hazard seriousness

The degree of hazard seriousnessdescribes the consequences resulting fromnon-compliance with the safety guidelines.

DANGER

Bodily harm or product damage will occur.

WARNING

Death or severe bodily harm may occur.

CAUTION

Death or severe bodily harm may occur.

Fig. 3-1: Classes of danger with ANSI

3-2 Safety Instructions for Electric Servo Drives and Controls PROFIBUS DP


3.3 Hazards by inappropriate use

DANGER

High voltage and high discharge current!Danger to life, risk of severe electrical shockand risk of injury!

DANGER

Dangerous movements! Danger to life and riskof injury or equipment damage by unintentionalmotor movements!

WARNING

High electrical voltage due to wrongconnections! Danger to life, severe electricalshock and severe bodily injury!

WARNING

Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!

CAUTION

Surface of machine housing could be extremelyhot! Danger of injury! Danger of burns!

CAUTION

Risk of injury due to inappropriate handling!Bodily injury caused by crushing, shearing,cutting and mechanical shock or improperhandling of pressurized systems!

CAUTION

Risk of injury due to inappropriate handling ofbatteries!



3.4 General Information

• Rexroth Indramat GmbH is not liable for damages resulting fromfailure to observe the warnings given in these documentation.

• Order operating, maintenance and safety instructions in your languagebefore starting up the machine. If you find that due to a translationerror you can not completely understand the documentation for yourproduct, please ask your supplier to clarify.

• Proper and correct transport, storage, assembly and installation aswell as care in operation and maintenance are prerequisites foroptimal and safe operation of this equipment.

• Trained and qualified personnel in electrical equipment:Only trained and qualified personnel may work on this equipment orwithin its proximity. Personnel are qualified if they have sufficientknowledge of the assembly, installation and operation of the productas well as an understanding of all warnings and precautionarymeasures noted in these instructions.Furthermore, they should be trained, instructed and qualified to switchelectrical circuits and equipment on and off, to ground them and tomark them according to the requirements of safe work practices andcommon sense. They must have adequate safety equipment and betrained in first aid.

• Only use spare parts and accessories approved by the manufacturer.

• Follow all safety regulations and requirements for the specificapplication as practiced in the country of use.

• The equipment is designed for installation on commercial machinery.

European countries: see directive 89/392/EEC (machine guideline).

• The ambient conditions given in the product documentation must beobserved.

• Use only safety features that are clearly and explicitly approved in theProject Planning manual.For example, the following areas of use are not allowed: Constructioncranes, Elevators used for people or freight, Devices and vehicles totransport people, Medical applications, Refinery plants, the transportof hazardous goods, Radioactive or nuclear applications, Applicationssensitive to high frequency, mining, food processing, Control ofprotection equipment (also in a machine).

• Start-up is only permitted once it is sure that the machine, in which theproduct is installed, complies with the requirements of national safetyregulations and safety specifications of the application.

• Operation is only permitted if the national EMC regulations for theapplication are met.The instructions for installation in accordance with EMC requirementscan be found in the INDRAMAT document "EMC in Drive and ControlSystems”.The machine builder is responsible for compliance with the limitingvalues as prescribed in the national regulations and specific EMCregulations for the application.

European countries: see Directive 89/336/EEC (EMC Guideline).

U.S.A.: See National Electrical Codes (NEC), National ElectricalManufacturers Association (NEMA), and local building codes. The user ofthis equipment must consult the above noted items at all times.

• Technical data, connections and operational conditions are specified inthe product documentation and must be followed at all times.



3.5 Protection against contact with electrical parts

Note: This section refers to equipment with voltages above 50 Volts.

Making contact with parts conducting voltages above 50 Volts could bedangerous to personnel and cause an electrical shock. When operatingelectrical equipment, it is unavoidable that some parts of the unit conductdangerous voltages.

DANGER

High electrical voltage! Danger to life, severeelectrical shock and severe bodily injury!⇒ Only those trained and qualified to work with or on

electrical equipment are permitted to operate,maintain or repair this equipment.

⇒ Follow general construction and safety regulationswhen working on electrical installations.

⇒ Before switching on power the ground wire must bepermanently connected to all electrical units accor-ding to the connection diagram.

⇒ Do not operate electrical equipment at any time if theground wire is not permanently connected, even forbrief measurements or tests.

⇒ Before working with electrical parts with voltagepotentials higher than 50 V, the equipment must bedisconnected from the mains voltage or powersupply.

⇒ The following should be observed with electricaldrives, power supplies, and filter components:Wait five (5) minutes after switching off power toallow capacitors to discharge before beginning work.Measure the voltage on the capacitors beforebeginning work to make sure that the equipment issafe to touch.

⇒ Never touch the electrical connection points of acomponent while power is turned on.

⇒ Install the covers and guards provided with theequipment properly before switching the equipmenton. Prevent contact with live parts at any time.

⇒ A residual-current-operated protective device (r.c.d.)must not be used on an electric drive! Indirectcontact must be prevented by other means, forexample, by an overcurrent protective device.

⇒ Equipment that is built into machines must besecured against direct contact. Use appropriatehousings, for example a control cabinet.

European countries: according to EN 50178/1998,section 5.3.2.3.

U.S.A: See National Electrical Codes (NEC), NationalElectrical Manufacturers Association (NEMA) and localbuilding codes. The user of this equipment must observethe above noted instructions at all times.



To be observed with electrical drives, power supplies, and filtercomponents:

DANGER

High electrical voltage! High leakage current!Danger to life, danger of injury and bodily harmfrom electrical shock!⇒ Before switching on power for electrical units, all

housings and motors must be permanently groundedaccording to the connection diagram. This applieseven for brief tests.

⇒ Leakage current exceeds 3.5 mA. Therefore theelectrical equipment and units must always be firmlyconnected to the supply network.

⇒ Use a copper conductor with at least 10 mm² crosssection over its entire course for this protectiveconnection!

⇒ Prior to startups, even for brief tests, always connectthe protective conductor or connect with ground wire.High voltage levels can occur on the housing thatcould lead to severe electrical shock and personalinjury.

European countries: EN 50178/1998, section 5.3.2.1.

USA: See National Electrical Codes (NEC), NationalElectrical Manufacturers Association (NEMA), and localbuilding codes. The user of this equipment must maintainthe above noted instructions at all times.



3.6 Protection by protective low voltage (PELV) againstelectrical shock

All connections and terminals with voltages between 5 and 50 Volts onINDRAMAT products are protective low voltages designed in accordancewith the following standards on contact safety:

• International: IEC 364-4-411.1.5

• EU countries: see EN 50178/1998, section 5.2.8.1.

WARNING

High electrical voltage due to wrongconnections! Danger to life, severe electricalshock and severe bodily injury!⇒ Only equipment, electrical components and cables of

the protective low voltage type (PELV = ProtectiveExtra Low Voltage) may be connected to allterminals and clamps with 0 to 50 Volts.

⇒ Only safely isolated voltages and electrical circuitsmay be connected. Safe isolation is achieved, forexample, with an isolating transformer, an opto-electronic coupler or when battery-operated.

3.7 Protection against dangerous movements

Dangerous movements can be caused by faulty control or the connectedmotors. These causes are be various such as:

• unclean or wrong wiring of cable connections

• inappropriate or wrong operation of equipment

• malfunction of sensors, encoders and monitoring circuits

• defective components

• software errors

Dangerous movements can occur immediately after equipment isswitched on or even after an unspecified time of trouble-free operation.

The monitors in the drive components make faulty operation almostimpossible. Regarding personnel safety, especially the danger of bodilyharm and property damage, this alone should not be relied upon toensure complete safety. Until the built-in monitors become active andeffective, it must be assumed in any case that some faulty drivemovements will occur. The extent of these faulty drive movementsdepends upon the type of control and the state of operation.



DANGER

Dangerous movements! Danger to life and riskof injury or equipment damage!⇒ Personnel protection must be secured for the above

listed reason by means of superordinate monitors ormeasures.These are instituted in accordance with the specificsituation of the facility and a danger and faultanalysis conducted by the manufacturer of thefacility. All the safety regulations that apply to thisfacility are included therein. By switching off,circumventing or if safety devices have simply notbeen activated, then random machine movements orother types of faults can occur.

Avoiding accidents, injury or property damage:⇒ Keep free and clear of the machine’s range of

motion and moving parts. Prevent people fromaccidentally entering the machine’s range ofmovement:- use protective fences

- use protective railings

- install protective coverings

- install light curtains or light barriers

⇒ Fences must be strong enough to withstandmaximum possible momentum.

⇒ Mount the emergency stop switch (E-stop) in theimmediate reach of the operator. Verify that theemergency stop works before startup. Don’t operatethe machine if the emergency stop is not working.

⇒ Isolate the drive power connection by means of anemergency stop circuit or use a start-inhibit systemto prevent unintentional start-up.

⇒ Make sure that the drives are brought to standstillbefore accessing or entering the danger zone.

⇒ Secure vertical axes against falling or slipping afterswitching off the motor power by, for example:- Mechanically securing the vertical axes

- Adding an external brake / clamping mechanism

- Balancing and thus compensating for the verticalaxes mass and the gravitational force

The standard equipment motor brake or an externalbrake controlled directly by the servo drive are notsufficient to guarantee the safety of personnel!



⇒ Disconnect electrical power to the equipment using amaster switch and secure the switch againstreconnection for:- maintenance and repair work

- cleaning of equipment

- long periods of discontinued equipment use

⇒ Avoid operating high-frequency, remote control andradio equipment near electronics circuits and supplyleads. If use of such equipment cannot be avoided,verify the system and the plant for possiblemalfunctions at all possible positions of normal usebefore the first start-up. If necessary, perform aspecial electromagnetic compatibility (EMC) test onthe plant.

3.8 Protection against magnetic and electromagnetic fieldsduring operations and mounting

Magnetic and electromagnetic fields generated by current-carryingconductors and permanent magnets in motors represent a serious healthhazard to persons with heart pacemakers, metal implants and hearingaids.

WARNING

Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!⇒ Persons with pacemakers, metal implants and

hearing aids are not permitted to enter followingareas:- Areas in which electrical equipment and parts are

mounted, being operated or started up.

- Areas in which parts of motors with permanentmagnets are being stored, operated, repaired ormounted.

⇒ If it is necessary for a person with a pacemaker toenter such an area, then a physician must be con-sulted prior to doing so. Pacemaker, that are alreadyimplanted or will be implanted in the future, have aconsiderable deviation in their resistance tointerference. Due to the unpredictable behavior thereare no rules with general validity.

⇒ Persons with hearing aids, metal implants or metalpieces must consult a doctor before they enter theareas described above. Otherwise health hazardswill occur.



3.9 Protection against contact with hot parts

CAUTION

Housing surfaces could be extremely hot!Danger of injury! Danger of burns!⇒ Do not touch surfaces near the source of heat!

Danger of burns!⇒ Wait ten (10) minutes before you access any hot

unit. Allow the unit to cool down.⇒ Do not touch hot parts of the equipment, such as

housings, heatsinks or resistors. Danger of burns!

3.10 Protection during handling and installation

Under certain conditions unappropriate handling and installation of partsand components may cause injuries.

CAUTION

Risk of injury through incorrect handling!Bodily harm caused by crushing, shearing,cutting and mechanical shock!⇒ Observe general instructions and safety regulations

during handling installation.⇒ Use only appropriate lifting or moving equipment.⇒ Take precautions to avoid pinching and crushing.⇒ Use only appropriate tools. If specified by the product

documentation, special tools must be used.⇒ Use lifting devices and tools correctly and safely.⇒ Wear appropriate protective clothing, e.g. safety

glasses, safety shoes and safety gloves.⇒ Never stay under suspended loads.⇒ Clean up liquids from the floor immediately to

prevent personnel from slipping.



3.11 Battery safety

Batteries contain reactive chemicals in a solid housing. Inappropriatehandling may result in injuries or equipment damage.

CAUTION

Risk of injury through incorrect handling!⇒ Do not attempt to reactivate discharged batteries by

heating or other methods (danger of explosion andcorrosion).

⇒ Never charge batteries (danger from leakage andexplosion).

⇒ Never throw batteries into a fire.⇒ Do not dismantle batteries.⇒ Handle with care. Incorrect extraction or installation

of a battery can damage equipment.

Note: Environmental protection and disposal! The batteriescontained in the product should be considered as hazardousmaterial for land, air and sea transport in the sense of the legalrequirements (danger of explosion). Dispose batteriesseparately from other refuse. Observe the legal requirementsgiven in the country of installation.

3.12 Protection against pressurized Systems

Certain Motors (ADS, ADM, 1MB etc.) and drives, corresponding to theinformation in the Project Planning manual, must be provided with andremain under a forced load such as compressed air, hydraulic oil, coolingfluid or coolant. In these cases, improper handling of the supply of thepressurized systems or connections of the fluid or air under pressure canlead to injuries or accidents.

CAUTION

Danger of injury when pressurized systems arehandled by untrained personnel!⇒ Do not attempt to disassemble, to open or to cut a

pressurized system.⇒ Observe the operation restrictions of the respective

manufacturer.⇒ Before the disassembly of pressurized systems,

lower pressure and drain off the fluid or gas.⇒ Use suitable protective clothing (for example

protective eyewear, safety shoes and gloves)⇒ Remove any fluid that has leaked out onto the floor

immediately.

Note: Environmental protection and disposal! The fluids used in theoperation of the pressurized system equipment is notenvironmentally compatible. Fluid that is damaging to theenvironment must be disposed of separate from normal waste.Observe the national specifications of the country ofinstallation.

PROFIBUS DP Structure of the RECO Inline Terminals 4-1


4 Structure of the RECO Inline Terminals

4.1 Basic Structure of Terminals of the Low Signal Level

Independently of the function and the overall width, a RECO Inline moduleof the low signal level consists of the electronic socket (in short: socket)and the plug-in connector (in short: connector).

Rear connector shaft latch

Rear release mechanism

Diagnostic and statusindicatorsColored functioncoding

ZBFM labeling field formodule identification

Electronic socket

Data routing

Voltage routing

Latch on mounting rail

Feather key of thekeyway/feather keyconnection

Front release mechanism

Connector

Slot coding

Front connector shaft latch

ZBFM labeling field for signal 3/4

FE or signal terminals 3/4Potential terminals

Signal terminals 1/2

ZBFM labeling field for signal 1/2

Labeling field slot

Transparent field

ZBFM labeling field for connectors

5520a033.eps

Fig. 4-1: Basic structure of a RECO Inline module

The most important components shown in Fig. 4-1: Basic structure of aRECO Inline module are described in the chapter entitled “ElectronicSocket” on page 4-2 and in the chapter entitled “Connector” on page 4-2.

ZBFM: Zack marker strips, flat (also see the chapter entitled“Identification of Function and Labeling” on page 4-5).

4-2 Structure of the RECO Inline Terminals PROFIBUS DP


4.2 Electronic Socket

All the electronic parts of the RECO Inline module as well as the voltageand data jumper are situated in the electronic socket.

As a standard, the electronic sockets for terminals of the low signal levelare available in standard widths of 8 terminal points (8-slot connector) and2 terminal points (2-slot connector). Any other dimensions arecombinations of the two above mentioned basic terminal widths (alsorefer to the chapter entitled ”Housing Dimensions of the Modules of theLow Signal Level” on page 4-7).

4.3 Connector

The connection of the peripheral equipment or the supply voltages isprovided in the form of a connector that can be disconnected from theelectronic socket.

This pluggable connection has the following advantages:

• Easy replacement of electronic module parts for servicing. The wiringdoes not have to be removed.

• For different requirements, different connectors can be plugged on anelectronic socket.

Independent of the width of the electronic socket, the connectors have awidth of two terminal points. Accordingly, you must plug 1 connector on a2-slot socket, 2 connectors on a 4-slot socket and 4 connectors on a 8-slot socket.

The following connector types are available:

1 2 3

55990005

55990005.eps

Fig. 4-2: RECO Inline connector types

Overall widths

Advantages

Connector width

Connector types



All connectors are available with color print. If connectors are providedwith color print, the terminal points are color-coded according to theirfunctions.

The signals of the terminal points are coded by the following colors:

1 Standard connector

The gray standard connector is used for connecting twosignals in 4-wire technology (e.g. digital input/output signals).The black standard connector is used for supply terminals. Itsneighboring contacts are internally jumpered (see Fig. 4-4 onPage 4-3 ).

2 Shield connector

This gray connector is used for signals connected via shieldedlines (e.g. analog input/output signals). The FE and/orshielding connection is not provided through terminal pointsbut through a shield clip.

3 Expanded double-signal connector

This gray connector is used for connecting four signals in 3-wire technology (e.g. digital input/output signals).

Color Signal at the terminal point

Red +

Blue -

Green / yellow Functional earth ground

Fig. 4-3: Color-coding of the terminal points

1 2

1

2

3

4

1

2

3

4

1 2

1

2

3

4

1

2

3

4

A B C

5 5 2 0 A 0 0 3 2

1 2

1

2

3

4

1

2

3

4

D

1 2

1

2

3

4

1

2

3

4

5

6

5

6

5520a032.eps

Fig. 4-4: Interior design of the connectors

A Gray connector for peripheral connection

B Black connector for supply terminals

C Shield connector for analog terminals

D Large gray connector for peripheral connection

Connector identification

Interior designof the connectors



Connectors with integrated jumpering of terminal points are shown inFig. 4-4.

The shield connector is jumpered by the shield connection. All otherconnectors are jumpered by a connection of the terminal points.

Note: To avoid malfunctions, only latch the connector onto theterminal it is intended for. Refer to the specific data sheet ofeach module to select the appropriate connector. The blackconnector may not be latched onto a terminal that is intendedfor a double signal connector. Any reversal would lead to ashort-circuit between the two signal terminal points (1.4 -2.4).

Important:Place only black connectors on supply terminals! Theterminal point jumpering ensures that the potential istransmitted (if this feature is provided) via the jumperingin the connector and not via the module board.

It is possible to prevent the mismatching of connectors by coding socketand connector.

11

12

1A 1C

55990006

1B

55990006.eps

Fig. 4-5: Connector coding

• For this purpose, put a coding profile into the coding keyway in thesocket (1) and pull it off the small plate (2) by rotation (Fig. 4-5, Fig. A).

• Use nippers to cut the respective coding tab off the connector(Fig. 4-5, Fig. B)

Now, only socket and connector with the same coding fit together(Fig. 4-5, Fig. C).

Connector coding



4.4 Identification of Function and Labelling

For optical identification of their function, the modules are color-coded (1in Fig. 4-6).

5 5 2 0 A 0 7 5

1

5520a075.eps

Fig. 4-6: Identification of function

The various functions are identified by the following colors:

Color Module function

Light-blue Digital input, 24 V range

Pink Digital output, 24 V range

Blue Digital input, 120/230 V range

Red Digital output, 120/230 V range

Green Analog input

Yellow Analog output

Orange Field bus coupler, function modules *)

Black Power terminal / segment terminal

Fig. 4-7: Color-coding of modules

*) All accepted function modules are illustrated in Fig. 7-1 on page 7.2.

The color-coding of the terminal points is described above (on this page).

The numbering of the terminal points is illustrated by means of a 8-slotmodule.

Connector identification

Labeling/numbering of terminalpoints



1 2

1

2

3

4

1

2

3

4

1 2

1

2

3

4

1

2

3

4

1 2

1

2

3

4

1

2

4

1 2

1

2

3

4

1

2

3

4

3

1 2 3 4

5 5 2 0 A 0 3 5

1

2

3

4

1

2

3

1

2

3

4

1

1 . 1

1 . 2

1 . 3

2 . 1

2 . 2

2 . 3

2 . 4

2

1 . 44

X . Y

5520a035.eps

Fig. 4-8: Numbering of terminal points

The slots (connectors) on a socket are numbered consecutively (1 in Fig.4-8). These numbers are not specified on the module.On each connector, the terminal points are identified by X.Y.

X is the number of the terminal point rows on the connector and isindicated on the top of the respective terminal point row (2 in Fig. 4-8).

Y is the number of the terminal point in a row and is indicated directly atthe terminal point (3 in Fig. 4-8).

Thus, the position of the slot and terminal point can be exactlydetermined. For instance, the gray connection (4 in Fig. 4-8) is numberedas follows: slot 3, terminal point 2.3.

In addition to the above labeling of the module, you can label the slots,terminal points and connections with zack marker strips (ZBFMs) andlabeling fields.

Slot/connector

Terminal point

Additional labeling



5 5 2 0 A 0 3 6

1

2

3

4

5

5520a036.eps

Fig. 4-9: Labeling of modules

There are various possibilities to label the slots and terminal points:

1 You can label each connector individually with zack marker strips.

2 / 3 As an option, you can use a large labeling field.This labeling field is available in two widths, either as labeling fieldcovering only one connector (2) or as labeling field covering fourconnectors (3). Thus, you can label each channel individually withcontinuous text. In the upper connector head, there is a keyway toattach the labeling field on the connector/s. The labeling field canbe moved up and down. A small catch at both end positionsallows the labeling field to keep its position.

4 / 5 You can label each signal with zack marker strips. With doublesignal connectors, the upper keyway (4) is provided for labelingthe signals 1/2, and the bottom keyway (5) for the signals 3/4.

6 The electronic socket offers the possibility to label each slotindividually with zack marker strips. If the connector is latchedonto the socket, this labeling is hidden.

You can clearly assign connector and slot by using the labeling fields atthe connector and on the electronic socket.



4.5 Housing Dimensions of the Modules of the Low SignalLevel

Today, small I/O stations are often used in 80 mm standard controlboxes. The RECO Inline modules have been designed for the use in thistype of control box.

The housing dimensions of a module are defined by the dimensions ofthe electronic socket and the connector.

The electronic sockets of the modules of the low signal level are availablein three overall widths (12.2 mm; 24.4 mm; and 48.8 mm).

One, two or four connectors of a width of 12.2 mm are plugged on thesesockets.

With connector, each module has a depth of 71.5 mm.

The height of the module depends on the connector used. Theconnectors are available in three versions (see Fig. 4-13).

7 1 , 5 m m ( 2 . 8 1 5 " )

1 2 , 2 m m( 0 . 4 8 0 " )

120 mm (4.72

4")

5 5 2 0 1 0 2 3

55201023.eps

Fig. 4-10: Dimensions of the electronic sockets (2-slot housing)

2-slot housing



7 1 , 5 m m ( 2 . 8 1 5 " )

1 2 , 2 m m( 0 . 4 8 0 " )

120 mm (4.72

4")

5 5 2 0 1 0 2 3

55201023.eps

Fig. 4-11: Dimensions of the electronic sockets (4-slot housing)

5 5 2 0 1 0 2 44 8 , 8 m m( 1 . 9 2 1 " )

7 1 , 5 m m ( 2 . 8 1 5 " )

120 mm (4.72

4")

55201024.eps

Fig. 4-12: Dimensions of the electronic socket (8-slot housing)

4-slot housing

8-slot housing



1 2

1

2

3

4

1

2

3

4

112,4 m

m (4.425")

1 2 , 2 m m ( 0 . 4 8 0 " )

1 2

1

2

3

4

1

2

3

4

1 2 , 2 m m ( 0 . 4 8 0 " )

132 m

m (5.197")

1 2

1

2

3

4

1

2

3

4

5

6

5

6

1 2 , 2 m m ( 0 . 4 8 0 " )

137 m

m (5.394")

A B C

5 5 2 0 0 0 5 8

55200058.eps

L: A Standard connector B Shield connectorC Extended double-signal connector

Fig. 4-13: Connector dimensions

The connector depth is irrelevant as it has no effect on the overall moduledepth.

Connector



4.6 Electrical Voltage and Data Routing

An essential feature of the RECO Inline product family and thePROFIBUS DP fieldbus coupler is the internal voltage routing system.The electrical connection between the individual station devices isestablished automatically when the station is set up. When the individualstation devices are latched to each other, a power rail is created for therespective electric circuit. Mechanically, this contact is realized by theblade and feather key contacts of the neighboring modules latching intoeach other.

Using a special segment circuit, the user does not have to establish theadditional external potential transmission to the neighboring modules.

In one station, two independent electric circuits have been realized: thelogic circuit and the circuit of the peripheral equipment.

5 5 2 0 0 0 5 7

1 2 3 4 5 6 7

8

a b c

( 9 )55200057.eps

Fig. 4-14: Voltage and data routing

No. Function Description

1 7.5 V U L+ Supply of module electronics

2 24 V U ANA Peripheral supply voltage for analog modules

3 GND U L+ Ground of the logic supply voltage and the peripheralsupply voltage for analog modules

4 24 V U S Supply of the segment circuit (if necessary protectedagainst overload)This voltage jumper does not exist at voltage levels from120 V to 230 V.

5 24 V U M Supply of the main circuit (if necessary protected againstoverload)

6 GND GND Ground of segment and main supply (neutral conductor)

7 FE FE Functional earth ground

(9) (FE spring) FE contact to the mounting rail (with the PROFIBUS DPfieldbus coupler as well as the power and segmentterminals)

Fig. 4-15: Voltage jumper (see Fig. 4-14)



Important:The GND voltage jumper carries the total current of themain and the segment circuits. It may not exceed themaximum load capacity of the voltage jumpers of 8 A. If,during projecting, the limit of 8 A is reached at one of theUS, UM and GND voltage jumpers, a new power terminalmust be used!

Note: The FE voltage jumper must be connected to a groundterminal at the PROFIBUS DP fieldbus coupler via the terminalpoint 1.4 or 2.4 (see Fig. 4-8). In addition, it must beconnected to the grounded mounting rail at each supplyterminal via the FE spring and routed through all of themodules.

No. Function Description

8a DI1 Local bus signal (Data In)

8b DO1 Local bus signal (Data Out)

8c DCLK Clock signal, local bus

Fig. 4-16: Data jumper (see Fig. 4-14)

4.7 Electric Circuits and Voltage Supply Within a RECO InlineStation

There are several electric circuits within a RECO Inline station. Thesecircuits are set up automatically when the modules are latched to eachother. The voltages of the different electric circuits are supplied to theconnected modules via the voltage jumpers.

Note: Please refer to the module-specific data sheet for furtherinformation about the electric circuit to which the peripheralcircuit of a specific module has to be connected.

The maximum load capacity of the lateral jumper contacts must beobserved for each electric circuit. The load capacities for all voltagejumpers are specified in the sections below.

The arrangement of the voltage jumpers is illustrated in thechapter entitled “Voltage and Data Routing” on page 4-11.

The connection of the supply voltages is described in the chapter entitled”Connecting Supply Voltages” on page 6-13.

For information on the connection of voltages, please refer to the notes inthe module-specific data sheets.

Load capacity of the jumpercontacts



Supply of the PROFIBUS DP fieldbus couplerThe main voltage UM and the segment voltage US must be connected tothe PROFIBUS DP fieldbus coupler. The main voltage is used internally togenerate the voltages for the logic circuit UL and the module supplyvoltage for analog signals UANA. The segment voltage is used to supply thesensors and actuators (see Fig. 4-17).

Logic circuitThe logic circuit with the logic voltage UL starts at the PROFIBUS DPfieldbus coupler and is routed through all modules of a station; it cannotbe re-supplied via an additional supply terminal.

Logic voltage is supplied from the logic circuits to all modules of thestation.

The voltage in this circuit is 7.5 V.

The logic voltage is generated from the main voltage UM of thePROFIBUS DP fieldbus coupler.

The maximum load capacity of UL is 2 A.

The logic voltage is not galvanically isolated from the 24 V input voltage ofthe PROFIBUS DP fieldbus coupler.

Analog circuitThe analog circuit with the supply voltage for the analog modules (alsocalled analog voltage in the following) UANA starts at the PROFIBUS DPfieldbus coupler and is routed through all modules of a RECO Inlinestation.

The peripheral equipment of the modules for analog signals is suppliedfrom the analog circuit.

The voltage in this circuit is 24 V.

The analog voltage UANA is generated from the main voltage of thePROFIBUS DP fieldbus coupler.

The maximum load capacity of UANA is 0.5 A.

6 1 3 8 A 0 0 2

S E G / FI L P B B K P W R I N

U M

U S

U L

U A N A

G N D L

U M

6138a002.eps

L: R-IL PB BK PROFIBUS DP fieldbus couplerR-IL 24 PWR IN Power terminalR-IL 24 SEG/F Segment terminal with fuse

Fig. 4-17: Logic and analog circuits

Function

Voltage

Generation of UL

Load capacity

Function

Voltage

Generation of UANA

Load capacity



Main circuitThe main circuit with the main voltage UM starts at the PROFIBUS DPfieldbus coupler or at a power terminal and is routed through all followingmodules to the next power terminal. At the next power terminal, a newcircuit is started; its potential is isolated from the previous circuit.

Several power terminals can be used within one station.

Several independent segments can be created within the main circuit.The main circuit provides the main voltage for these segments. Forinstance, a separate supply system for the actuators can be set up.

The voltage in this circuit must not exceed 250 V AC.

The maximum load capacity is 8 A (total current with the segment circuit).If the limit for the voltage jumpers UM and US has been reached (totalcurrent of US and UM), a new power terminal must be used.

6 1 3 8 A 0 0 3


U M

U S

U L

U A N A

G N D L

U MU M

6138a003.eps

L: R-IL PB BK PROFIBUS DP fieldbus couplerR-IL 24 PWR IN Power terminalR-IL 24 SEG/F Segment terminal with fuse

Fig. 4-18: Main circuit

In the simplest case, the main voltage UM can be supplied at thePROFIBUS DP fieldbus coupler.

The main voltage UM can also be supplied via a power terminal. A powerterminal must be used in the following cases:

1 An electrical isolation is to be set up.

2 The maximum load capacity of a voltage jumper (UM, US or GND,total current of US and UM ) has been reached.

Function

Voltage

Load capacity

Generation of UM



Segment circuitThe segment circuit or auxiliary circuit with the segment voltage US startsat the PROFIBUS DP fieldbus coupler or a supply terminal (powerterminal or segment terminal) and is routed through all following modulesup to the next supply terminal.

You can use several segment terminals within one main circuit, andtherefore segment the latter. The reference to ground is the same as thatof the main circuit. Thus, you can realize within the station differentlyfused electric circuits without any external cross wiring.

The voltage in this circuit must not exceed 24 V DC.

The maximum load capacity is 8 A (total current with the main circuit). Ifthe limit for a voltage jumper UM and US has been reached (total current ofUS and UM), a new power terminal must be used.

The segment voltage US can be provided in various ways:

1 You can feed in the segment voltage at the PROFIBUS DPfieldbus coupler or at a power terminal.

2 You can tap the segment voltage from the main voltage, either atthe PROFIBUS DP fieldbus coupler or at a power terminal using ajumper or a switch.

3 You can use a segment terminal with fuse. In this terminal, thesegment voltage is automatically tapped from the main voltage.

Note: In the 120 V and 230 V voltage levels, it is not possible to setup segments. Here, only the main circuit is used. Specialpower terminals must be used.

6 1 3 8 A 0 0 4


U M

U S

U L

U A N A

G N D L

U SU M U M

6138a004.eps

L: R-IL PB BK PROFIBUS DP fieldbus coupler R-IL 24 PWR IN Power terminal R-IL 24 SEG/F Segment terminal with fuse

Fig. 4-19: Segment circuit

Function

Voltage

Load capacity

Generation of US



4.8 Voltage Concept

The PROFIBUS DP fieldbus coupler and the RECO Inline system arebased on a defined voltage and grounding concept.

This prevents any undesired feedback of peripheral equipment to thelogic section, suppresses the flow of any undesired circulating currents,and increases the immunity.

The PROFIBUS interface is galvanically isolated from the field buscoupler logic. The shield of the PROFIBUS cable is directly connected tothe functional earth ground spring (FE spring), which is positioned to theleft directly under the SUB-D socket on the bottom side of the field buscoupler. In the module, this spring is not connected to the second FEspring, which is positioned to the right on the bottom side directly underthe terminal points. The spring to the right is directly connected to the twoterminal points of the power connector.

When latched on, the two functional earth ground springs are in contactwith the mounting rail; they are provided to discharge interferences andmay not be used as protective ground. To ensure that interferences areproperly discharged even with the mounting rail dirty, the functional earthground must be connected directly to the terminal points 1.4 or 2.4. Thisalso adequately grounds the RECO Inline station up to the first segmentterminal.

To prevent circulating currents possibly affecting the quality of datatransfer from flowing, an adequately dimensioned equipotential bondingline must be connected in parallel with the PROFIBUS line.

The field bus coupler does not have an electrical isolation for the logicvoltage supply of the RECO Inline modules. UM (24 V), UL (7.5 V) and UANA

(24 V) are not galvanically isolated.

Since they have the same reference to ground, both the main voltage UM

and the peripheral voltage US can only be fused separately, by feedingthem in separately on the field bus coupler. If you wish to galvanicallyisolate the two voltages, you must fit a separate power terminal. Only thenis it ensured that the galvanically isolating in the input and output modulesis not jumpered by a joint reference to ground.

Electrical isolation:PROFIBUS DP

Electrical isolation: Peripheralequipment



Feeding the main voltage of the field bus coupler UM and the peripheralsupply voltage US from two voltage supply systems:

6138A008

+24 V (UM)

+24 V (US)

INTERBUS

PROFIBUS

UANA

UL+

UL- (GNDM)

5 V

24 V24 V

7,5 V

24 V

5 V

µC

4

4

3

1

2

UM US

6138a008.eps

Fig. 4-20: Electrical isolation in the field bus coupler (two voltage supply systems)

Voltage ranges:

1 PROFIBUS interface range

2 Range of functional earth ground (FE) / (shield)PROFIBUS interface

3 Range of functional earth ground (FE) of the field buscoupler and the complete station

4 Range of main voltage UM and peripheral voltage US

Note: Electrical isolation can be achieved, if voltage is supplied byand via a separate power terminal with its own voltage supply(see Fig. 4-19) and not via the power terminal integrated in thefieldbus coupler.

Option 1



Feeding the main voltage of the field bus coupler UM and the peripheralsupply voltage US from one voltage supply system:

+24 V (UM)

+24 V (US)

INTERBUS

UANA

UL+

UL- (GNDM)

5 V

24 V24 V

7,5 V

24 V

5 V

µC

4

4

3

1

2

6138A009

UM/US

PROFIBUS

6138a009.eps

Fig. 4-21: Electrical isolation in the field bus coupler (one voltage supply system)

Potential ranges:

1 PROFIBUS interface range

2 Range of functional earth ground (FE) / (shield)PROFIBUS interface

3 Range of functional earth ground (FE) of the field buscoupler and the complete station

4 Range of the main voltage UM and the peripheralvoltage US

Option 2



Isolation of the peripheral circuit of a digital module for supplying the logicis ensured only if a separate R-IB IL 24 PWR IN power terminal is fittedand the voltages for both the power terminal and the field bus coupler areprovided from separate power supply units. In this case, the supplying24 V power supply units on the low voltage side may not be connected toeach other.

The power terminal interrupts all voltage jumper of the previous terminaland implements a new setup of the voltage jumpers for the main circuitUM, the segment circuit US and the reference potential of the supplyvoltage GND.

The principle is shown in Fig. 4-23 by the example of a section of a RECOInline station.

O P C

5 5 2 0 A 0 1 9

O P C

I B I L 2 4 D I 2 I B I L 2 4 D O 2 - 2 A I B I L 2 4 P W R I NI B I L 2 4 P W R I N

I N T E R B U S

U L

U M

U S

U M

U SU M

U S

5520a019.eps

Fig. 4-22: Example: Interruption/setup of the voltage jumper by means of the power terminal

The shaded areas X X X X X identify those points where the voltagejumpers are interrupted.

Electrical isolation: Digitalmodule



The peripheral circuit (measuring amplifier) of an analog module issupplied potential-free from the 24 V supply voltage UANA. The powersupply unit with galvanically isolating is an integral part of the analogmodule. As is the case in each module, the voltage UANA is looped throughhere as well, thus being available for the following module again.

6138A010

UM

IB IL AI 2/SF

INTERBUS

IL PB BK

UL+

UANA

UL- (GNDM)

OPC

EEPROM

REF

24 V

+5 V / +10 V

MUX

µP

4

US

ElektronikIB IL AI 2/SF5 V

24 V24 V

7,5 V

24 V

5 V

µC

6138a010.eps

Fig. 4-23: Electrical isolation between the PROFIBUS DP fieldbus coupler andthe analog module

The shaded voltage jumper X X X X X are not used in the analog module.Hence, the 24 V supply of the PROFIBUS- field bus coupler (UM) or thepower terminal is galvanically isolated from the peripheral circuit(measuring amplifier) of the analog module. The peripheral circuit of theanalog module is supplied from the analog circuit UANA.

Electrical isolation:Analog module



Further electrical isolations depend on how the supply voltages are madeavailable. For instance, electrical isolations can be set up by feeding in anew 24 V supply by means of a power terminal. In this case, the supplying24 V power supply units on the low voltage side may not be connected toeach other.

Fig. 4-24 shows an example of an electrical isolation by means of a powerterminal . A connection between the ground of a supply voltage (US or UM )and the functional earth ground may be realized only at one point in thestation (point A). Should several grounds be connected to the functionalearth ground, the electrical isolation is removed again.

6138a006.eps

L: Electrically isolated sections within the stationBus logic of the stationPeripheral equipment (outputs)Peripheral equipment (inputs)

Fig. 4-24: Design of electrical isolations

Electrical isolation: Other



4.9 Diagnostic and Status Indicators

For quick failure diagnosis on site, all modules are equipped withdiagnostic and status LEDs.

The diagnostic indicators (red/green) provide information on the failuretype and location. A module operates faultlessly if all of its green LEDsare lit.

After correction of the failure, the indicators immediately show the currentstate.

The status indicators (yellow) show the state of the pertinent input/outputand/or the connected unit.

Note: Please refer to the module-specific data sheet for informationon the diagnostic and status indicators provided on a specificmodule.

Indicators on the PROFIBUS DP fieldbus coupler

6138a021.eps

Fig. 4-25: Indicators on the PROFIBUS DP fieldbus coupler

The following states are indicated on the PROFIBUS DP fieldbus coupler:

LED Color Meaning State Description of LED states

Flashing Failure according to the coding and diagnostic information by thePROFIBUS master

FN Red Failure

NumberOff No failure

On If FS is lit, FN indicates the failure typeFS Red Failure Select

Off If FS is dark, FN indicates the failure number

On No data exchange on the PROFIBUSBF Red Bus Fault

Off No failure

On 24 V supply of the segment circuit availableUS Green USegment

Off Segment circuit supply not available

On 24 V supply of the main circuit availableUM Green UMain

Off Main circuit supply not available

Fig. 4-26: Diagnostic LEDs of the PROFIBUS DP fieldbus coupler

Diagnosis

Status

Diagnosis



Indicators on the supply terminals

5 5 2 0 A 0 5 1

1 2

1 1

1

1 2

1 1

1

2

U S U SE

5520a051.eps

Fig. 4-27: Possible indicators on supply terminals (here: segment terminalwithout and with fuse)

The following states are indicated by the supply terminals:

LED Color State Description of LED states

UM(1)

Green On 24 V supply of the main circuit available

Off Main circuit supply not available

Fig. 4-28: Diagnostic LED of the power terminal


US(1)

Green On 24 V supply of the segment circuit available

Off Segment circuit supply not available

Fig. 4-29: Diagnostic LED of the segment terminal


E(2)

Red On No fuse, or tripped fuse

Off Fuse o.k.

Fig. 4-30: Additional LED in case of power terminals with fuse

Note: In modules with fuse, the green LED indicates that the main orsegment voltage is available before the fuse. That meansthat, with the green LED being lit, the voltage is applied beforethe fuse. If the red LED is lit as well, the voltage is not appliedon the output side! Either there is no fuse; or the fuse isdefective.

Diagnosis



Indicators on the input/output modules

1 2

1 1

1 2

1 1

1 2

1 1

1 2

1 1

5 5 2 0 0 0 5 2

1 2

1 1

1

2D12

D1

32

4

12

12

12

1

2

55200052.eps

Fig. 4-28: Indicators on the input/output modules

The following states are indicated by the input/output modules:


On Local bus active

Flashing

0.5 Hz:

(slow)

Logic voltage available, local bus not active

2 Hz:

(medium)

Logic voltage available, local bus active,peripheral failure pending

4 Hz:

(fast)

Logic voltage available; module before theflashing module failed; or module itself isdefective.

Modules after the flashing module are notincluded in the configuration scope.

D

(1)

Green

Off Logic voltage not available, local bus not active

Fig. 4-29: Diagnostic LED of input/output modules

Diagnosis



The state of the input or output can be seen from the correspondingyellow LED:


On The corresponding input/output is set.1, 2, 3, 4

(2)

Yellow

Off The corresponding input/output is not set.

Fig. 4-33: Status LEDs of input/output terminals

Assignment of status LED to input/output

The assignment of a status LED to the corresponding input/output can beseen from the module-specific data sheet.

Indicators on other Inline modulesPlease refer to the module-specific data sheet for information on thediagnostic and status indicators on other Inline modules (e.g. functionalmodules or power modules).

Status

PROFIBUS DP PROFIBUS DP Fieldbus Coupler and Permissible RECO Inline Modules 5-1


5 PROFIBUS DP Fieldbus Coupler and PermissibleRECO Inline Modules

This chapter contains a general description of the RECO Inline modulespermitted for being used with the PROFIBUS DP fieldbus coupler. RECOInline function modules which are not operated via the process datachannel cannot be operated with the PROFIBUS DP fieldbus coupler.

5.1 PROFIBUS DP Fieldbus Coupler

6138a001.eps

Fig. 5-1: PROFIBUS DP fieldbus coupler R-IL PB BK

5-2 PROFIBUS DP Fieldbus Coupler and Permissible RECO Inline Modules PROFIBUS DP


• PROFIBUS DP fieldbus coupler (1)

• GSD file (2)

• End plate (4)

Note: Connection of the operating voltage requires the powerconnector (3) IL SCN-PWR IN-CP (article no. 289328). Thisconnector is not included in the scope of supply.

The PROFIBUS DP fieldbus coupler constitutes the link between thePROFIBUS and the RECO Inline modules.

Using the PROFIBUS DP fieldbus coupler, you can connect RECO Inlinemodules to an existing PROFIBUS DP, thus using all advantages of themodular RECO Inline automation kit on the PROFIBUS DP as well.

The PROFIBUS DP fieldbus coupler assumes the task of configuring thestation and of exchanging the data with one PROFIBUS master via aPROFIBUS line. In addition, it assumes the task of supplying theconnected RECO Inline modules with power.

Upon supply, the PROFIBUS DP fieldbus coupler is supplied including themechanical end plate. This plate must be attached to the end of theRECO Inline station.

DANGER

The end plate terminates the RECO Inlinestation. It is mandatory to attach it after the lastmodule of the station. This plate does not haveany electrical function. It protects the stationfrom ESD pulses and the user from dangerouscontact voltages (in case of 120 V and 230 Vsupply).

The characteristic communication features of a PROFIBUS unit aredefined in an electronic unit data sheet (unit master data file). The GSDfile for the PROFIBUS DP fieldbus coupler resides on a diskette which isincluded in the scope of supply of the PROFIBUS DP fieldbus coupler.

The PROFIBUS DP fieldbus coupler is provided for connection of copperlines.

Within a RECO Inline station, the various potentials and data signals aretransferred via a connection which is automatically established when themodules are latched (also see Chapter 4.6, “Electrical Voltage and DataRouting”).

Scope of supply

Fieldbus coupler

End plate

GSD file

Data transfer

Voltage and data routing



The maximum number of devices which can be connected to aPROFIBUS DP fieldbus coupler is defined by the following system keydata:

• Up to 63 devices can be connected to the fieldbus coupler.

• The total of input and output data may not exceed 192 bytes perstation. For instance, 16 bits are allocated to an analog channel.

• The maximum current supplied by the fieldbus coupler in the logicsection is 2 A at 7.5 V DC.

• The maximum current supplied by the fieldbus coupler to analogmodules is 0.5 A at 24 V DC.

• The maximum load capacity of the voltage jumpers is 8 A (total currentUS + UM ).

Note: Information on the various circuits in a RECO Inline stationcan be found in Chapter 4.7, “Electric Circuits and VoltageSupply Within a RECO Inline Station”.

Note: When projecting a RECO Inline station, observe the currentconsumption of each device at the individual voltage jumpers!The particular value can be found in each module-specificdata sheet and in Fig. 7-1 on page 7.2.

Important:The system key data must be adhered to!

The possible number of connectable devices depends on theparticular setup of the station concerned. It is absolutelynecessary that the system key data specified above beadhered to!

The PROFIBUS DP fieldbus coupler constitutes the head of a RECOInline station. It couples the RECO Inline modules to the PROFIBUS DP.

The fieldbus coupler is the starting point of potential and data routing ofthe RECO Inline station (also see Chapter 4.6, “Electrical Voltage andData Routing”).

The PROFIBUS DP fieldbus coupler is accommodated in a special RECOInline housing. Connector and socket can be disconnected (see Chapter4.3).

Attach end clamp to either side of the RECO Inline station. These endclamp ensure correct fixing of a RECO Inline station on the mounting railand are, in addition, provided as lateral termination elements. The endclamp is included in the scope of supply of the bus coupler.

Number of devices

Functions

Housing

End clamp/ CLIPFIX



The PROFIBUS DP fieldbus coupler is provided with a 9-pin Sub-D portand terminal points for the connection of the following lines:

• PROFIBUS line for transferring the data on the PROFIBUS.

• Fieldbus coupler supply voltage UM; this voltage is used to generatethe logic voltage UL and the analog terminal supply voltage UANA.

• Supply of the peripheral voltage for the segment circuit US.

• Functional earth ground (FE)

Detailed information on the circuits can be found in the chapterentitled “Electrical Voltage and Data Routing” on page 4-11 and in thechapter entitled “Electric Circuits and Voltage Supply Within a RECOInline Station” on page 4-12.

When connecting the above-mentioned lines, please observe theinstructions in the chapter entitled “Mounting and Dismounting Modulesand Connecting Lines” on page 6-1 as well as those in the chapterentitled “Installing and Connecting a RECO Inline Station” on page 7-5.

Connect lines with a connection cross-section of 0.2 mm2 to 1.5 mm2 tothe tension spring connector.

The diagnostic and status indicators of the PROFIBUS DP fieldbuscoupler and the RECO Inline station inform on the state of the station andthe fieldbus coupler as well as on whether supply voltages are applied ornot (see the Chapter entitled “Diagnostic and Status Indicators” on page4-32).

The shield of the PROFIBUS line is connected to the left-hand FE springon the bottom side of the PROFIBUS DP fieldbus coupler and is, thus,also connected to the mounting rail.

Moreover, UM, US and GND are capacitively coupled to the functionalearth ground FE in the fieldbus coupler.

Grounding is implemented when the PROFIBUS DP fieldbus coupler islatched onto the grounded mounting rail via the two FE springs.

The PROFIBUS DP fieldbus coupler must be additionally grounded viathe FE connector to ensure reliable grounding of the station even if the FEsprings are dirty or damaged. To achieve this, the terminal points for theFE connector must be connected to an additional grounding system (seethe chapter entitled “Grounding a RECO Inline Station” on page 6-3).

Information on the various potential ranges of the PROFIBUS DP fieldbuscoupler can be in found in Chapter 4.8, “Voltage concept”.

Connectors

Connection method

Indicators

Coupling to the functional earthground (FE)

Grounding

Mandatory additional grounding

Electrical isolation



5.2 Supply Terminals

The power terminal and the segment terminal are provided to supply thestation with peripheral voltage. Both these terminals are also termedsupply terminals. The segment terminal is a supplement to the powerterminal. It permits the setup of new segments within the RECO Inlinestation.

Note: Protect the voltage supply! Protect the supply voltagewith an external fuse.

WARNING

Do not replace terminals with the station beinglive!⇒ De-energize the entire station, before you

remove a terminal from the station. Reconnectthe voltage only after you have set up the entirestation.

Note: If US and UM are connected in parallel, the entire station can besupplied from one voltage supply system. In this case, supplyterminals are not mandatory.

Power terminalThe peripheral voltages UM and US are supplied to the voltage jumperinside the station via a power terminal. You may use several powerterminals in one station. In this way, you can implement electrical isolationbetween various electric circuits within the same station without needingadditional wiring.

55201013.eps

Fig. 5-2: Example of a power terminal: R-IB IL 24 PWR IN



If power terminals without fuse are used, the main circuit is not protectedvia an internal fusible cutout. The 24 V supply must be protected by anexternal fuse.

Note: The segment circuit is not protected via a power terminal. Itcan only be protected via a segment terminal with fuse.

Note: The PROFIBUS DP fieldbus coupler is already provided withan incorporated power terminal which can be used to supplythe entire station (depending on the setup of the station andthe particular requirements for the application).

The power terminal of the low signal level is described in Chapter 4.5.Connector and socket can be disconnected.

The power terminal is provided with terminal points for supplying thesupply voltage for the main circuit UM and the segment circuit US.

Note: Detailed information on the circuits can be found in the chapterentitled “Electrical Voltage and Data Routing” on page 4-11.Detailed information on the supply voltages can be found inthe chapter entitled “Electric Circuits and Voltage SupplyWithin a RECO Inline Station” on page 4-14.


The UM diagnostic indicator informs on whether the supply voltage in themain circuit UM is applied to the output side (chapter entitled "Indicators onthe supply terminals" on page 4-23).

If the terminal concerned is one with a fuse, the E indicator also indicatesthe state of the fuse in the main circuit (see chapter entitled “Indicators onthe supply terminals” on page 4-23).

Grounding is implemented when the terminal is latched onto the groundedmounting rail via the FE springs on the bottom side of the terminal. Thesesprings are connected to the FE voltage jumper and to the terminal pointsfor an FE connector (also see “Mandatory additional grounding” on page6-6).

When being latched to the preceding module, the power terminal is alsoconnected to the FE voltage jumper of the station.

Power terminal without fuse

Housing

(Low signal level )Connectors

Connection method(Low signal level)

Indicators

Grounding



Low signal level modules are available for different voltage ranges.Depending on the power terminal, the operating voltage is 24 V DC, 120V AC, or 230 V AC.

WARNING

Set up different voltage ranges by means ofnew power terminals!⇒ If you intend to use different voltage ranges within

one station, you must use a separate power terminalfor each section.

The power terminal interrupts all voltage jumpers of the previous terminaland implements a new setup of the voltage jumpers for the main circuitUM, the segment circuit US and the reference potential of the supplyvoltage GND.

This concept is shown in Fig. 5-3 which is a schematic diagram of asection of a RECO Inline station.

6138A013

IL PB BK PWR IN

UM

US

UL

UANA

GNDL

UM

6138a013.eps

Fig. 5-3: Example: Interruption/setup of the voltage jumpers by means of the power terminal

Note: Detailed information on the circuits can be found in the chapterentitled "Electrical Voltage and Data Routing" on page 4-11.Detailed information on the supply voltages can be found inthe chapter entitled "Electric Circuits and Voltage SupplyWithin a RECO Inline Station" on page 4-12.

Voltage ranges

Voltage jumper

UM /US



Segment terminalSegment terminals may be used in the 24 V range only.

Only segment terminals with fuse are available.

The segment terminal with fuse establishes the connection between thein-station voltage jumper for the main circuit UM and the segment orauxiliary circuit jumper US. Within the main circuit, the segment terminalpermits setting up a partial circuit (segment circuit), which allows digitalactuators and sensors to be supplied separately.

55201014.eps

Fig. 5-4: Example of a segment terminal: R-IB IL 24 SEG/F

Segment terminals with fuse protect the segment circuit US via an internalfusible cutout.

The segment terminal is shown in Fig. 5-4.

If segment terminals with fuse are used, the electronic socket contains afuse lever (see page 6-3). Connector and socket can be disconnected.

Note: Detailed information on the circuits can be found in the chapterentitled “Electrical Voltage and Data Routing” on page 4-11and in the chapter entitled “Electric Circuits and VoltageSupply Within a RECO Inline Station” on page 4-12.

Segment terminal with fuse

Housing



The US diagnostic indicator informs on whether the supply voltage in thesegment circuit US is applied to the output side (see chapter entitled"Indicators on the supply terminals" on page 4-23).

The E indicator additionally indicates the state of the fuse in the segmentcircuit (see chapter entitled "Indicators on the supply terminals” on page4-23).

In the terminal, US and GND are capacitively coupled to the functionalearth ground (FE).

Grounding is implemented when the terminal is latched onto the groundedmounting rail via the FE springs on the bottom side of the terminal. Thesesprings are connected to the FE voltage jumper and to the terminal pointsfor an FE connector (also see “Mandatory additional grounding” on page6-6).

When being latched to the preceding module, the segment terminal isalso connected to the FE voltage jumper of the station.

A segment terminal does not establish an electrical isolation between twoperipheral voltage ranges. To achieve this, a power terminal must beused.

Voltage-range-specific segment terminals are available only for the 24 VDC voltage range.

The voltage jumper for the main circuit UM is not interrupted in thesegment terminal. From this voltage jumper, the potential for the segmentcircuit US is picked off at the segment terminal.

The segment terminal interrupts the segment circuit US in the voltagejumper of the previous module.

This concept is shown in Fig. 5-5 which is a schematic diagram of asection of a station.

6138A014

IL PB BK SEG/F

UM

US

UL

UANA

GNDL

UM

6138a014.eps

Fig. 5-5: Example: Interruption/setup of the voltage jumpers US

by means of the segment terminal

Indicators


Grounding

No electrical isolation

UM

US



5.3 Input/Output Modules

General information on modules for analog and digital signalsOn the low signal level, input and output modules are available for analogand digital signals. These modules are available in various sizes. Usingthese modules, you can set up the station according to yourrequirements.

55201015.eps

Fig. 5-6: Example of a digital input module: R-IB IL 24 DI 8

Depending on the overall width of the socket and the design of theconnector, the following input/output modules are available:

Depending on their design, the input/output modules are provided withterminal points for the connection of 2-, 3- and 4-wire sensors andactuators.


The system is protected against overload centrally in the power terminalwith fuse. If not, this protection must be provided by the user.

Housing widthConnector Maximum connection method

Width 2 Width 4 Width 8

Standard connector Two connections in 4-wiretechnology

2 x DI

2 x DO

1 x DO(Relay type)

8 x DI

8 x DO

Shield connector For connection method see themodule-specific data sheets

2 x AI

1 x AO

2 x AO

1 x AO

Expanded double signalconnector

Four connections in 3-wiretechnology

4 x DI

4 x DO

16 x DI

16 x DO

Fig. 5-7: Input/output modules

Legend:

DI / DO = Digital input / output

AI / AO = Analog input / output

Housing

Connectors

Connection method

Fuse



Note: Select the value of the upstream fuse such that it will notexceed the maximum load current (total of all I/O modules tobe considered). The maximum permissible load current of anI/O module can be found in the pertinent module-specific datasheet.

Depending on their design, the input/output modules are provided withterminal points for the connection of two-, three- and 4-wire sensors andactuators.

The diagnostic and status indicators of the modules inform on the bus aswell as on the state of the inputs and outputs (see the chapter entitled"Indicators on the input/output modules" on page 4-24).

The LEDs are provided in the logic section of the modules. As aconsequence, the outputs are not activated in case of a failure of thesegment voltage US, although the status LEDs of the output are emittinglight.

In the module, there is no coupling to the functional earth ground (FE).

Grounding is implemented via the FE voltage jumper when the respectivemodule is latched to the previous module.

It is not possible to provide additional grounding via these modules.

These modules cannot be used to establish electrical isolation. Toachieve this, a power terminal must be used.

Low signal level modules are available for various voltage ranges.Depending on the power terminal, the operating voltage is 24 V DC, 120V AC, or 230 V AC.

CAUTION

If you intend to use different voltage rangeswithin one station, you must use a new powerterminal for each range.

Special information on modules for analog signalsThe connectors of the analog modules are provided with a special shieldconnector, which is intended to shield the lines. The shield must beapplied to the source on one side, i.e. to the module itself in case of anAO module and to the sensor in case of an AI module.

Note: Analog sensors must always be connected using twistedand shielded cable pairs!

Connectors

Indicators


Grounding

Additional grounding

No electrical isolation

Voltage ranges

Shielding

PROFIBUS DP Mounting and Dismounting Modules and Connecting Lines 6-1


6 Mounting and Dismounting Modules andConnecting Lines

6.1 Mounting Instructions

Correct mounting is described in the “Installation Instructions forthe Electrician”, which are supplied with the fieldbus coupler.

CAUTION

Do not replace modules or connectors with thestation being live!⇒ De-energize the entire station before you remove a

module from the station or before you install amodule in the station! Reconnect the voltage onlyafter you have set up the entire station. If you fail tomeet this requirement, the module may bedestroyed!

6.2 Mounting and Dismounting RECO Inline Modules

You can set up a RECO Inline station by butt-mounting the individualcomponents. You do not require any tools. Upon the components beingbutt-mounted, the potential and bus signal connection (voltage and datarouting) between the individual components of the station is establishedautomatically.

The modules must be mounted perpendicular to the mounting rail. Thisensures simple installation and removal even with confined spaceconditions.

Once the station has been set up, individual modules can besubsequently replaced by being pulled out or plugged in without anyadditional tools.

All RECO Inline modules are mounted on a 35-mm standard mountingrail.

Attach end clamp to either side of the RECO Inline station. These endclamp ensure correct fixing of a RECO Inline station on the mounting railand are, in addition, provided as lateral termination elements. Thesetermination elements are included in the scope of supply of the buscoupler.

Note: When dismounting the modules, the left-hand end clamp ofthe fieldbus coupler must be removed before the latter can belatched off.

The mechanical termination of a PROFIBUS DP fieldbus coupler stationmust be the end plate. This plate does not have any electrical function. Itprotects the station from ESD pulses and the user from dangerouscontact voltages. The end plate is supplied with the PROFIBUS DPfieldbus coupler and does not have to be ordered separately.

Mounting rail

End clamp / CLIPFIX

End plate

6-2 Mounting and Dismounting Modules and Connecting Lines PROFIBUS DP


MountingProceed as follows to latch on a module (Fig. 6-1):

• First latch on the electronic socket, which is required to set up thestation, perpendicular to the mounting rail (Fig. A).

Note: Ensure that all feather keys and keyways of neighboringmodules are interlocked (Fig. B).

The keyway/feather key joint connects neighboring modules to each otherand ensures that the voltage jumper is set up securely.

• Then fit the connectors onto the pertinent sockets.

First fit the forward connector shaft latch in the forward releasemechanism (Fig. C).

Then press the connector towards the socket until it clicks into place inthe rear release mechanism (Fig. D).

Note: The keyways provided in the electronic socket are notcontinued in the connector. An electronic socket can only belatched on, if there is no connector to the left of it. Ifnecessary, the latter must be removed.

A B

C D

6138A015

6138a015.eps

Fig. 6-1: Latching on a module



DismountingProceed as follows to remove a module (Fig. 6-1):

• Remove the labeling field, if present (A1 in Fig. A).

Note: If a module is provided with several connectors, all connectorsof the module must be removed. The sections below describethe removal of a 2-slot module.

Lever out the connector of the module to be removed by pressing on therear connector shaft latch (A2 in Fig. A).

• Remove the connector (Fig. B).

• Remove the adjacent connectors of the neighboring modules (Fig. C).This prevents the feathers of the voltage jumper and thekeyway/feather key joints from being damaged. Moreover, the modulecan be accessed more easily.

• Actuate the release mechanism (D1 in Fig. D) and remove theelectronic socket perpendicular to the mounting rail (D2 in Fig. D). Ifyou did not loosen the connector of the neighboring module to the left,this connector now loosens to protect the feathers of the voltagejumper and the keyway/feather key joint.

Note: When dismounting the modules, the left-hand end clamp ofthe fieldbus coupler must be removed before the latter can belatched off.

6138a012.eps

Fig. 6-2: Removing a module



If you intend to replace a module within the RECO Inline station, proceedas described above to remove it. Do not yet latch on the adjacentconnector of the neighboring module to the left.

Insert the socket of the new module. Refit all connectors.

Fuse replacementIf segment terminals with fuse are used, the connected voltage and thestate of the fuse are monitored and indicated by diagnostic indicators (seethe chapter entitled “Indicators on the supply terminals” on page 4-23).

Note: A missing fuse must be installed; a defective fuse mustbe replaced.

When replacing the fuse, please observe the following instructions on thesafety of your health and the protection of your station!

1. Always use the screwdriver with care to prevent yourself and anyother person from being injured.

2. Lever out the fuse at the metal contact. Do not lever the fuse out atthe glass body to prevent the latter from being broken.

3. Lever out the fuse carefully on one side and then remove it by hand.Take care not to drop the fuse into your station.

Proceed as follows to replace the fuse: Also see the illustrations inFig. 6-3:

• Swing up the fuse lever (A).

• Put a screwdriver behind a metal contact of the fuse (B).

• Carefully lever out the metal contact of the fuse (C).

• Remove the fuse by hand (D).

• Latch in the new fuse (E).

• Press the fuse lever down again until it clicks into place (F).

Replacing a module



A B

C D

5 5 2 0 C 0 1 1

E F

5520c011.eps

Fig. 6-3: Fuse replacement



6.3 Grounding a RECO Inline Station

All devices of a RECO Inline station must be grounded to keep possibleinterferences away from the station and to discharge them to the ground.Grounding must be implemented by means of a conductor with a cross-section of at least 1.5 mm2 .

Both the PROFIBUS DP fieldbus coupler and the power and segmentterminals are provided with FE springs (metal clips) at the bottom side oftheir respective electronic socket, which establish an electric connectionto the mounting rail. Using ground terminals, connect the mounting rail tothe protective ground. This also grounds the modules mentioned.

To ensure reliable grounding even in case of a dirty mounting rail or adamaged metal clip, the fieldbus coupler must additionally be groundedvia the FE terminal point, as prescribed by Rexroth INDRAMAT; see Fig.6-4).

6138a011.eps

Fig. 6-4: Additional grounding of the PROFIBUS DP fieldbus coupler

Starting at the PROFIBUS DP fieldbus coupler, the FE (functional earthground) voltage jumper is routed through the entire RECO Inline station.Ground the mounting rail. When latched on, the FE voltage jumper isconnected to the grounded mounting rail. If the station is equipped withsupply terminals, the FE voltage jumper is connected to the groundedmounting rail in these modules as well.

The FE functional earth ground is only intended to dischargedisturbances. It is not provided as a protection against electric shock forpersons.

The further RECO Inline modules of the low signal level are groundedautomatically via the FE voltage jumper when the modules are latched toeach other.

The FE voltage jumper is also routed through the power modules.

PROFIBUS DP fieldbus coupler,supply terminals

Mandatory additional grounding

FE voltage jumper

Low signal level

Power level



6.4 Shielding a RECO Inline Station

The shielding is intended to reduce any effects of interferences on thesystem.

In the RECO Inline station, the PROFIBUS line and the connection linesto modules for analog signals are shielded.

Observe the following when shielding:

• Fit the shield over as large an area as possible under the clip in theshield connector.

• Ensure proper contact between the connector and the module.

• Avoid damaging or squeezing of cores. Avoid stripping the lines toofar.

• Properly terminate the cores.

Shielding the PROFIBUS lineTo achieve an immune transmission, Rexroth INDRAMAT recommend atwo-core twisted and shielded line pair, as is specified as line type A in EN50 170, Part 8-2. The line type B, which is also described in the abovespecification, is obsolete and may not be used any longer.

The line parameters are described in Chapter 6.7 "Connecting thePROFIBUS Line".

The line shield must be applied in the bus connector. When the fieldbuscoupler is installed in the switch cabinet, the line shield of the connectedPROFIBUS line must be connected to a shield bus using cable clips, ifpossible directly behind the cable bushing. This requires use of theappropriate shield terminal.

Shielding in case of analog sensors and actuators• Always connect analog sensors and actuators with shielded and

twisted cable pairs.

• Connect the shield system via the shield connector.

Connection of the shield to the shield connector is described on page6-11, “Connecting shielded lines via the shield connector”.

Depending on the analog input and output modules, there are severalways of grounding the shield. The length of the lines must also be takeninto consideration.

Module type Connection to the module Line length Connection to thesensor/actuator

< 10 m –Analog input moduleR-IB IL AI 2/SF

Ground connections are connectedto FE via an RC element inside themodule. > 10 m Place the sensor directly on the

PE.

< 10 m –Analog output module IB R-IL AO...

Directly on FE using a shield clip.

> 10 m Isolate the actuator with RCelement and place it on the PE.

Fig. 6-5: Overview: Shield connection of analog sensors and actuators



Connecting the analog input module R-IB IL 24 AI 2/SF• Connect the shield via the shield connector (see page 6-11,

“Connecting shielded lines via the shield connector”).

• Connect the shield at the sensor to the FE potential over as large anarea as possible.

The ground connection in the module is connected to FE via an RCelement inside the module.

5 5 2 0 0 0 4 3

A B

55200043.eps

L: A Module side B Sensor side

Fig. 6-6: Connection of analog sensors in case of signal lines > 10 m

Note: If you intend to use both channels of the module R-IB IL AI2/SF, you may connect the shield system in several ways,depending on the line cross-section.

1 To connect the two sensors, you should use a multi-core line;connect the shield via the shield connector, as described above.

2 To connect the two sensors, you should use a thin line; connectthe shield system for both lines via the shield connector.



Connecting the analog output module R-IB IL AO ...

Note:

• Connect the shield system via the shield connector (see page 6-11,“Connecting shielded lines via the shield connector”).

• Connect the shield system to the FE potential over as large an area aspossible.

Note: Development of ground loops!

⇒ The shield may be connected directly to the groundpotential at one point only.

• If lines are more than 10 meters in length, the shield should always beisolated by means of an RC element (on the actuator side).

The typical value of the capacitor C should be 1 nF to 15 nF.The value of the resistor R should be at least 10 MΩ.

5 5 2 0 0 0 4 2

A B

R C

55200042.eps

L: A Module sideB Actuator side

Fig. 6-7: Connection of actuators, in case of signal lines > 10 m



6.5 Connecting Lines

Both shielded and unshielded lines are used in a station application.

Connect the lines for peripheral equipment and supply voltages viatension spring connection points. This permits connection of signals up to250 V AC/DC and 5 A with a connection cross-section of 0.2 mm2 to 1.5mm2 (AWG 24 – 16). Connect the PROFIBUS line using a 9-pin Sub-Dconnector.

Connecting unshielded lines

igitalInp 16138A016

A

B

6138a016.eps

Fig. 6-8: Connecting unshielded lines

Wire the connectors as required according to your application.

Note: Refer to the pertinent module-specific data sheet forinformation on the connector pin assignment.

Proceed as follows to wire the connectors:

• Strip the line to a length of 8 mm. The wiring of the fieldbus couplerand the RECO Inline wiring is provided without connector sleeves.However, connector sleeves may be used, if desired. In this case, theconnector sleeves must be properly crimped.

• Put the screwdriver into the actuation slot of the appropriate terminalpoint (Fig. 6-8, A) as far as necessary to be able to insert the core intothe opening of the spring. Insert the core (Fig. 6-8, B). Pull thescrewdriver out of the opening. This fixes the core. We recommend tolabel both the cores and the terminal points after completed installation(also see the chapter entitled “Identification of Function and Labeling”on page 4-5).



Connecting shielded lines via the shield connector

a1 5 m m ( 0 . 5 9 1 " )

8 m m ( 0 . 3 1 5 " )

1 2

3 4

5 6

5 9 8 1 A 0 2 3

5981a023.eps

Fig. 6-9: Connecting the shield to the shield connector

Below, connection of a shielded line is described by example of an“analog line”.

Proceed as follows:

• Strip the outer sheath of the line to the desired length (a). (1)

The desired length (a) depends on the position where you connectthe cores and on whether you intend to lay the cores between theconnection point and shield connection in a generous or a tightarrangement.

• Shorten the braided screen to 15 mm. (1)

• Place the braided screen around the outer sheath. (2)

• Remove the protective foil.

• Strip the lines for 8 mm. (2)

Note: The RECO Inline wiring is provided without connector sleeves.However, connector sleeves may be used, if desired. In thiscase, the connector sleeves must be properly crimped.

Stripping the lines



• Put the screwdriver into the actuation slot of the appropriate terminalpoint (Fig. 6-8 on page 6-10, A) as far as necessary to be able toinsert the core into the opening of the spring.

• Insert the core (Fig. 6-8 on page 6-10, B). Pull the screwdriver out ofthe opening. This fixes the core.

• Please refer to the pertinent module-specific data sheet forinformation on the connector pin assignment.

• Open the shield connector. (3)

• Check the orientation of the shield clip in the shield connector (seeFig. 6-9).

• Place the line including surrounding braided screen in the screenconnector. (4)

• Close the shield connector. (5)

• Tighten the screws on the shield connector using a screwdriver. (6)

11 12 13

14 15

5 5 2 0 A 0 6 8

16

a

5520a068.eps

Fig. 6-10: Orientation of the shield clip

The shield clip (a in Fig. 6-10, 2) in the shield connector can be used inaccordance with the line cross-section. If thicker lines are used, thecamber of the clip must be directed away from the line (Fig. 6-10, 2). Ifthinner lines are used, the camber of the clip must be directed towardsthe line (Fig. 6-10, 6).If you have to change the orientation of the shield clip, proceed asdescribed in Fig. 6-10:

• Open the housing of the shield connector (1).

• When delivered, the shield connector is intended for the connection ofthicker lines (2).

• Remove the clip (3), turn the clip according to the cross-section of theline used (4), and fit the clip (5).

• Figure 6 illustrates the clip if a thin line is used.

Wiring the connectors

Connecting the shield

Shield clip



6.6 Connecting Supply Voltages

When using a station, the supply voltages for the PROFIBUS DP fieldbuscoupler, for the logic of the modules, for the sensors, and for theactuators must be made available.

The supply voltages must be connected via unshielded lines as describedon page 6-10.

For information on the pin assignments for connection of thesupply voltages, please refer to Fig. 7-12 on page 7-10 or to the module-specific data sheets for the PROFIBUS DP fieldbus coupler, the powerterminals, and the segment terminals.

CAUTION

Do not replace terminals with the station beinglive!⇒ De-energize the entire station before you remove a

module from the station or before you install amodule in the station!

Reconnect the voltage only after you have set up theentire station.

Supply at the PROFIBUS DP fieldbus couplerIn the simplest case, all necessary 24 V supply voltages are fed in at thefieldbus coupler. From the fieldbus coupler, the entire station is suppliedwith voltage (also see “Connecting the PROFIBUS DP fieldbus coupler”on page 7-10).

In this case, the supply voltages listed below must be fed in or madeavailable.

24 V main circuit supply

The main voltage UM is provided for the supply of all devices connected tothe main circuit. In addition, it is provided to supply the fieldbus coupler,the logic voltage UL, and the analog voltage UANA .

24 V segment circuit supply

The segment voltage US can be separately fed in at the fieldbus coupleror it can be picked off from the main circuit. To pick off the voltage US

from the main circuit UM, a jumper can be fitted or an activated segmentcircuit be established by means of a switch.

The voltage US is provided for the supply of all devices connected to thesegment circuit.

UM

US



The PROFIBUS interface is galvanically isolated from the fieldbus couplerlogic. The shield of the PROFIBUS cable is directly connected to thefunctional earth ground (FE spring), which is positioned to the left directlyunder the SUB-D socket on the bottom side of the fieldbus coupler. In themodule, this spring is not connected to the second FE spring, which ispositioned to the right on the bottom side directly under the terminalpoints. The spring to the right is directly connected to the two terminalpoints of the power connector. When latched on, the two functional earthground springs are in contact with the mounting rail; they are provided todischarge interferences and may not be used as protective ground. Toensure that interferences are properly discharged even with the mountingrail dirty, the functional earth ground must be connected directly to theterminal points 1.4 or 2.4. This also adequately grounds the RECO Inlinestation up to the first segment terminal.

To prevent leakage currents possibly affecting the quality of data transferfrom flowing, an adequately dimensioned equipotential bonding line mustbe connected in parallel with the PROFIBUS line.

Please also observe the instructions in Chapter 4-8, “Voltageconcept”.

The fieldbus coupler does not have an electrical isolation for the logicvoltage supply of the I/O modules. UM (24 V), UL (7.5 V) and UANA (24 V)are not galvanically isolated.

Since they have the same reference to ground, both the main voltage UM

and the peripheral voltage US can only be fused separately, by feedingthem in separately on the fieldbus coupler. If you wish to isolate the twovoltages galvanically, a separate power terminal must be fitted. Only thenis it ensured that the galvanically isolating in the input and output modulesis not jumpered by a joint reference to ground.

Please also observe the instructions in Chapter 4.8, “Voltageconcept.

Electrical isolationPROFIBUS DP

Electrical isolation: peripheralequipment



Supply at the power terminalsIn addition to feeding the supply voltages for the peripheral equipment inat the fieldbus coupler, it is also possible to feed or provide the voltage viaa power terminal.

Note: Please also observe the instructions in the chapter entitled“Supply Terminals” on page 5-5.

24 V main circuit supply

The power terminal is the initial feed-in point of the main voltage.

24 V segment circuit supply

The segment voltage can be fed in at the power terminal or generatedfrom the main voltage. To pick off the voltage US from the main circuit UM,a jumper can be fitted or an activated segment circuit be established bymeans of a switch.

A new potential range can be established via the power terminal.

Power terminals can be used to establish segment stations with differentvoltage ranges. Depending on the power terminal, the operating voltage is24 V DC, 120 V AC, or 230 V AC.

WARNING

Set up different voltage ranges by means ofseparate power terminals!⇒ If you intend to use different voltage ranges within

one station, you must use a separate power terminalfor each range.

DANGER

Dangerous contact voltage! Any failure toobserve this warning may be detrimental toyour health and may even cause dangerousinjuries.⇒ If you remove the power terminal, the metal contacts

are freely accessible.If a 120 V or a 230 V power terminal is used, dangerouscontact voltage must be expected. It is absolutelynecessary to de-energize the station before youremove a terminal!

UM

US


Voltage ranges



Providing the segment voltage at power terminalsIt is not possible to feed in voltage at the segment terminal.

Within the main circuit, the segment terminal permits setting up a newpartial circuit (segment circuit), which allows power outputs, digitalactuators and digital sensors to be supplied separately.

The segment voltage can be picked off from the main circuit via a jumper.Using a switch, you can control the segment circuit from without.

Using a segment terminal with fuse, you can establish a fused segmentcircuit without any additional wiring.

Requirements for the supply voltages

WARNING

Use power supply units ensuring safe isolation!⇒ Only use power supply units which ensure safe

isolation between the primary and the secondarycircuits according to EN 50178.

Note: For further requirements for the supply voltages, please referto the data sheets for the PROFIBUS DP fieldbus coupler andthe power terminals or to Chapter 9.1, “Technical Data”, in thismanual.



6.7 Connecting the PROFIBUS Line

To achieve an immune transmission, Rexroth INDRAMAT recommend atwo-core twisted and shielded line pair, as is specified as line type A in EN50 170, Part 8-2. The line type B, which is also described in the abovespecification, is obsolete and may not be used any longer.

The following parameters must be kept:

Parameter Line type A

Characteristic wave impedance in Ω 135 to 165 at a frequency of 3 to 20MHz

Operating capacity (pF/m) ≤ 30

Loop impedance (Ω/km) ≤ 110

Core diameter (mm) > 0.64 *)

Core cross-section (mm2 ) > 0.34 *)

Fig. 6-11: Parameters of the PROFIBUS line

*) Please observe the permissible core cross-sections of the PROFIBUSconnector used!

Activate the terminating resistors at the first and the last device in thePROFIBUS connector.

Use terminating connectors with integrated longitudinal inductivities incase of higher baud rates (>1.5 Mbauds).

The pin assignment of the SUB-D connector is shown in Fig. 7-14on page 7-11.

Note: Apply the line shield in the PROFIBUS connector. When thefieldbus coupler is installed in the switch cabinet, the lineshield of the connected PROFIBUS line must be connected toa shield bus using cable clips, if possible directly behind thecable bushing.

This requires use of the appropriate shield terminal.



6.8 Connecting Sensors and Actuators

Sensors and actuators must be connected using the connectors. The typeof connector which can be used for the respective module is specified inthe particular module-specific data sheet.

Connect unshielded lines as described on page 6-10 and shielded linesas described on page 6-11.

Connection methods for sensors and actuatorsThe digital I/O modules of the Inline product family usually permit 2-wire,3-wire or 4-wire connection of sensors and actuators.

Owing to the connector versions, the following connections can beimplemented on a connector:

• Two (2) sensors or actuators with 2-wire, 3-wire or 4-wire connection

• Four (4) sensors or actuators with 2-wire or 3-wire connection

• Two (2) sensors or actuators with 2-wire or 3-wire connection withshield (for analog sensors or actuators)

When connecting analog devices, please observe the module-specific data sheets, because the method of connecting analog devices isdifferent from that of connecting digital devices.

Typical connector pin assignments with digital input and outputmodules

Below, the modules of the 24 V range serve as an example of thepossible connection methods. The specifications must be adaptedaccordingly for the 120 V and 230 V ranges. A connection example isspecified in each module-specific data sheet.

Connection Legend used inthe figure

2-wire 3-wire 4-wire

Sensor signal IN IN X X X

Sensor supply US / UM US ( +24 V ) X X X

Ground GND _ X X

Grounding/shieldingFE

FE ( ) _ _ X

Fig. 6-12: Overview of the pin assignments with digital input modules

Connection Legend used inthe figure

2-wire 3-wire 4-wire

Actuator signal OUT OUT X X X

Actuator supply USUS ( +24 V ) _ _ X

Ground GND X X X

Grounding/shieldingFE

FE ( ) _ X X

Fig. 6-13: Overview of the pin assignments with digital input modules

X assigned – not assigned



Connecting sensors and actuators using the variousconnection methods

5 5 2 0 0 0 2 7

I N 1

F E

O U T 1

F E

BA

U S U S

G N D G N D

IN 1

+24 V

OUT 1

55200027.eps

Fig. 6-14: 2-wire connection in case of digital units

Fig. 6-14, Section A illustrates the connection of a 2-wire sensor. Thesensor signal is supplied to the terminal point IN1. The sensor is suppliedby the voltage US.

Fig. 6-14, Section B illustrates the connection of an actuator. The actuatoris supplied with voltage by the output OUT1. The load is switched directlyvia the output.

Note: The maximum load capacity of the output may not beexceeded (see module-specific data sheet).

I N 2

I N 1

O U T 2

O U T 1

5 5 2 0 0 0 3 8

BA

F E

F E

U S

G N D

U S

G N D

G N D

G N D

IN 2

+24 V

IN 1

+24 V

OUT 2

OUT 1

55200038.eps


2-wire connection

Sensor

Actuator

3-wire method



Fig. 6-15, Section A illustrates the connection of a 3-wire sensor. Thesensor signal is supplied to the terminal point IN1 (IN2). The sensor issupplied via the US and GND terminal points.

Fig. 6-15, Section B illustrates the connection of an actuator. The actuatoris supplied by the output OUT1 (OUT2). The load is switched directly viathe output.


5 5 2 0 0 0 3 7

I N 1

F E

O U T 1

F E

BA

U S

G N D

U S

G N D

IN 1

+24 V

OUT 1

+24 V

55200037.eps


Fig. 6-16, Section A illustrates the connection of a 3-wire sensor. Thesensor signal is supplied to the terminal point IN1. The sensor is suppliedvia the US and GND terminal points.The sensor is grounded via the FE terminal point.

Fig. 6-16, Section B illustrates the connection of an actuator. By providingthe supply voltage US, actuators requiring their own 24 V supply voltagecan also be connected directly to the terminal.


Sensor

Actuator

4-wire connection

Sensor

Actuator

PROFIBUS DP From Projecting to Startup 7-1


7 From Projecting to StartupThis chapter describes the various steps required to set up a properlyfunctioning RECO Inline station.

These steps are in detail:

• Projecting

• Installation and connection

• Configuration and startup

7.1 Projecting the RECO Inline Station

A RECO Inline station is projected in five individual steps:

• Describing and defining the task

• Selecting the RECO Inline modules required

• Taking the system limits into consideration

• Selecting the supply voltages

• Selecting the PROFIBUS line

Describing and defining the taskStart with describing your task. The task may, for instance, be thefollowing:

It is planned to expand a production line in a brewery. The presentautomation system has been implemented in PROFIBUS technology andis to be used in future as well. However, all of the expansions are to beimplemented with RECO Inline modules. Define the number and type ofinput and output signals.

Selecting the RECO Inline modules requiredSelect the appropriate RECO Inline modules for the input/output signalsavailable in your project. Not all of the RECO Inline modules can beoperated on the PROFIBUS DP fieldbus coupler, and not all of themodules which can be operated are presently implemented in thefirmware of the PROFIBUS DP fieldbus coupler or listed in the GSD file.

Fig. 7-1 contains a list of all presently permitted RECO Inline devices ofthe PROFIBUS DP fieldbus coupler together with their most importantfeatures and article numbers.

Note: Each station must be protected by an end plate, which isincluded in the scope of supply of the fieldbus coupler, and anend clamp (included in the scope of supply), one each at thebeginning and at the end of the station (also see thecorresponding notes in “Installation Instructions for theElectrician”).

Note: If you intend to set up different electrically isolated sectionswithin one station, you must fit additional power terminalswhich are fed from separate supply voltages.

7-2 From Projecting to Startup PROFIBUS DP


Currentconsumption

Comp. description Art. no. ID code

dec/hex

Long.

dec/hex

IN adr. OUTadr.

PCP Reg.length

Errormessage

UL UANA

Digital inputs

R-IB IL 24 DI 2 289286 190 / BE 194 / C2 2 bits – – 2 bits – 35 mA –

R-IB IL 24 DI 4 289287 190 / BE 65 / 41 4 bits – – 4 bits – 40 mA –

R-IB IL 24 DI 8 289288 190 / BE 129 / 81 1 byte – – 1 byte – 50 mA –

R-IB IL 24 DI 16 289290 190 / BE 01 / 01 2bytes

– – 2 bytes – 60 mA –

Digital outputs

R-IB IL 24 DO 2-2A 289294 189 / BD 194 / C2 – 2 bits – 2 bits K, Ü 35 mA –

R-IB IL 24 DO 4 289295 189 / BD 65 / 41 – 4 bits – 4 bits K, Ü 40 mA –

R-IB IL 24 DO 8 289297 189 / BD 129 / 81 – 1 byte – 1 byte K, Ü 60 mA –

R-IB IL 24 DO 16 289299 189 / BD 01 / 01 – 2bytes

– 2 bytes K, Ü 90 mA –

R-IB IL 24/230DOR 1W

289301 189 / BD 194 / C2 – 2 bits – 2 bits – 60 mA –

Analog inputs

R-IB IL FIELD 2 289306 127 / 7F 02 / 02 4bytes

4bytes

– 4 bytes L, P 38 mA 15 mA

R-IB IL TEMP 2 RTD 289305 127 / 7F 02 / 02 4bytes

4bytes

– 4 bytes D 43 mA 11 mA

Analog outputs

R-IB IL AO 1/SF 289303 125 / 7D 01 / 01 – 2bytes

– 2 bytes L 35 mA 25 mA

R-IB IL AO 2/U/BP 289381 91 / 5B 02 / 02 4bytes

4bytes

– 4 bytes L 35 mA 25 mA

Function modules

R-IB IL CNT *) 289315 191 / BF 02 / 02 4bytes

4bytes

– 4 bytes K, A 40 mA –

Fig. 7-1: Permissible RECO-Inline devices (part 1)

Currentconsumption

Comp. description Art. no. ID code

dec/hex

Long.

dec/hex

IN adr. OUTadr.

PCP Reg.length

Errormessage

UL UANA

Supply terminals

R-IB IL 24 PWR IN 289312 – – – – – – – – –

R-IB IL 24 SEG/F 289313 – – – – – – – – –

Fig. 7-2: Permissible RECO Inline devices (part 2)

*) in preparation

The abbreviations in the „Error message“ column are explained inFig. 7-3.



Abbreviation Meaning

K

A

P

Ü

D

L

T

H

signals a short-circuit or an overload ofan output and/or an initiator supplyvoltage

signals a failure of the main or thesegment voltage

signals an overload of an output

signals a failure of the internal supplyvoltage

signals a wire break during TCoperation

signals that the logic voltage UL hasfailed or has been fallen below

Temperature warning of protocol chip

Hardware fault

Fig. 7-3: Explanation of error messages with RECO Inline devices

Taking the system limits into considerationThe maximum number of devices which can be connected to aPROFIBUS DP fieldbus coupler is defined by the following system keydata:

• Up to 63 devices can be connected to the fieldbus coupler.

• The total of input and output data may not exceed 192 bytes perstation. For instance, 16 bits are allocated to an analog channel.

• The maximum current supplied by the fieldbus coupler in the logicsection is 2 A at 7.5 V DC.

• The maximum current supplied by the fieldbus coupler to analogmodules is 0.5 A at 24 V DC.

• The maximum load capacity of the voltage jumper is 8 A (total currentUS + UM ).

Note: For information on the various circuits in a RECO Inlinestation, please refer to Chapter 4.7, “Electric Circuits andVoltage Supply Within a RECO Inline Station”.

Note: When projecting a RECO Inline station, observe thecurrent consumption of each device at the individualvoltage jumpers! These can be found

• in each module-specific data sheet,

• in the table of Fig. 7-1.

Note: Adhere to the system key data!The possible number of connectable devices depends on theparticular setup of the station concerned. It is absolutelynecessary that the system key data specified above beadhered to!



Selecting the supply voltages

Note: For information on the various circuits within a RECO Inlinestation, please refer to Chapter 4.7, “Electric Circuits andVoltage Supply Within a RECO Inline Station”.

Note: For further instructions on the connection of the fieldbuscoupler supply voltage, please refer to Chapter 6.6,“Connecting the Supply Voltages”.

The appropriate supply voltages must always be selected depending onthe particular system concerned. The 24 V DC supply voltages should,however, always meet the following criteria:

Nominal value: 24 V DC

Tolerance -15 % / + 20 % (according to EN 61 13 1-2)

Ripple factor: ± 5 %

Permissible range: 19.2 V to 30 V (including ripple factor)

If you wish to establish electrical isolations between logic section andperipheral equipment, the fieldbus coupler supply voltage UM and theperipheral supply voltage US must be fed in from separate power supplyunits.

If you intend to set up different electrically isolated sections within onestation, you must fit additional power terminals which are suppliedseparately.

For instructions on the setup of electrically isolated sections,please refer to Chapter 4.8, "Voltage concept".




Selecting the PROFIBUS line

Note: To achieve an immune transmission, Rexroth INDRAMATrecommend a two-core twisted and shielded line pair, as isspecified as line type A in EN 50 170, Part 8-2. The line typeB, which is also described in the above specification, isobsolete and may not be used any longer.

When laying the PROFIBUS line, please observe the followinginstructions:

• Avoid laying signal and bus lines in parallel with power cables or inbundles containing power cables.

• Lay PROFIBUS lines and lines with DC voltages > 60 V

• and AC voltages > 25 V in separate bundles or cable ducts.

• Lay signal lines and equipotential bonding line always jointly in oneduct, following the shortest route.

• Avoid extensions of PROFIBUS lines using plug connectors. Do notlay PROFIBUS lines in bundles containing telephone lines or linesrunning to explosion-hazardous areas. Do not use tap lines.

7.2 Installing and Connecting a RECO Inline Station

6138a001.eps

Fig. 7-4: PROFIBUS DP fieldbus coupler

Laying the PROFIBUS line



• PROFIBUS DP fieldbus coupler (1)

• GSD file (2)

• End plate (4)

Note: Connection of the operating voltage requires use of the powerconnector (3) R-IB IL SCN-PWR IN-CP (article no. 289328).This connector is not included in the scope of supply.

Safety instructions and warnings

CAUTION

Do not set up a live station!⇒ Before setting up an Inline station or before inserting

a module in a station, ensure that the entire stationhas been de-energized! Reconnect the voltage onlyafter you have completed setup of the entire station.

A high current flowing through the voltage jumpers UM and US results inthe voltage jumpers heating up, thus increasing the temperature insidethe module. In order to keep the current flowing through the voltagejumpers of the analog modules on as low a level as possible, comply withthe following instruction:

Note: A separate main circuit must be established foreach of the modules!⇒ If this is not possible in your particular application and youfit analog modules in a main circuit already containing othermodules, then locate the analog modules after all othermodules at the end of the main circuit.

When using the R-IB IL TEMP 2/RTH module, it must, in addition, beconsidered that a low current falsifies the temperature of the internalreference point. For that reason, place this module after all of the othermodules, to keep the current flowing through all voltage jumpers on aslow a level as possible.

DANGER

Ground the fieldbus coupler via the FE pins ofthe connector. In addition, the fieldbus coupleris automatically grounded when being latchedonto a grounded mounting rail.⇒ In case of prewired modules, please check the

electronic sockets, the connectors, and theconnection lines for proper seating.

Note: For information on the connection of the RECO Inline modulesas well as sensors and actuators, please refer to Chapter 6,“Mounting and Dismounting Modules and Connecting Lines”and/or to the module-specific data sheets.

Scope of supply

Locating the modules for analogsignals



Setting up a RECO Inline station

6138a022.eps

Fig. 7-5: Setting up a RECO Inline station

In order to ensure reliable operation, a RECO Inline station withPROFIBUS DP fieldbus coupler must be composed of the followingelements:

• (1) End clamp (included in the scope of supply of the fieldbus coupler)

• (2) PROFIBUS DP fieldbus coupler

• (3) Modules according to the particular application

• (4) End plate (included in the scope of supply of the fieldbus coupler)

Latching on the electronic socket

A B

6138A023

6138a023.eps

Fig. 7-6: Latching on the electronic socket

Latch the electronic socket onto the rail (A).

Note: Ensure that the feather keys and keyways of neighboringmodules are securely interlocked (Fig. B).



Fitting the connector

A

B

6138A024

6138a024.eps

Fig. 7-7: Fitting the connector

Fit the connector in the order (A, B) specified.

Removing the connector

A

B

6138A025

6138a025.eps

Fig. 7-8: Removing the connector

Remove the labeling field, if present.

Lever out the connector by pressing on the rear shaft latch (A) andremove it (B).

Removing the electronic socket

A

B

A6138A026

6138a026.eps

Fig. 7-9: Removing the electronic socket

Before removing the electronic socket, remove the connector of thecoupler and the end clamp to the left of the coupler.

Press on the forward and the rear release mechanisms (A) to loosen thesocket. Remove the socket perpendicular to the rail (B).



General tips and instructions on how to set up the RECO Inline stationYou should define the order of the modules within a station depending onthe power consumption of the peripheral equipment from the voltagejumpers UM and US .

Since the voltage is fed into the voltage jumpers UM and US separately ateach power terminal, the current must always be determined on the basisof the section (main circuit) between the fieldbus coupler and the powerterminal or between a power terminal and the next power terminal.

If you do not use a power terminal, the entire station constitutes a maincircuit.

The I/O modules with the highest power consumption are the firstmodules to be arranged within a main circuit. The advantage of thisarrangement is that the high supply current is not flowing through theentire main circuit.

This results in the following recommended order:

1. Digital output modules with housing of width 8

2. Digital output modules with housing of width 2

3. Digital input modules with housing of width 8

4. Digital input modules with housing of width 2

5. Analog modules in any order

Note: The power consumption of the modules is specified in Fig.7-1.

A high current flowing through the voltage jumpers UM and US results inthe voltage jumpers heating up, thus increasing the temperature insidethe module.

For a change in the load capacity or in the possible outputcurrents (what is called “derating”), please refer to the module-specificdata sheets.

Ground the fieldbus coupler via the FE connector to ensure reliablegrounding of the station.

To achieve this, connect the terminal points for the FE connector to agrounded PE terminal.

Order of Inline modules

Safe grounding



Connecting the PROFIBUS DP fieldbus coupler

PROFIBUS DP

1 2

1

2

3

4

1

2

3

4

24 V

24 V

+

-+

- (UM)

(US)

6138A017

6138a017.eps

Fig. 7-10: Connection circuit diagram of the PROFIBUS DP fieldbus coupler

Connect the fieldbus coupler as shown in Fig. 7-10. For the terminalassignment of the fieldbus coupler, please refer to Fig. 7-11 and themodule-specific data sheet.

1 2

1

2

3

4

1

2

3

4

1.1

1.2

1.3

1.4

2.1

2.2

2.3

2.4

6138A027

6138a027.eps

Fig. 7-11: Terminals of the PROFIBUS DP fieldbus coupler

Terminal points Remark

1.1, 2.1 Segment supply voltage (+24 V DC)

1.2, 2.2 Supply voltage (+24 V DC) for main circuit, fieldbus coupler,logic section and interface

1.3, 2.3 Reference potential

1.4, 2.4 Functional earth ground (FE)

Fig. 7-12: Assignment of the terminal points of the fieldbus couplers

The analog voltage UANA, which is generated from the main voltage, maybe loaded only with a current of 0.5 A. However, the logic voltage UL,which is also generated from the main voltage, may be loaded with acurrent of 2.0 A.

Note: Please refer to the instructions in the module-specific datasheet!



Clamping the lines

6138a028.eps

Fig. 7-13: Clamping the lines

1. Loosen the spring by pressing on it with a screwdriver (A).

2. Insert the line (stripped by 8 mm) into the terminal point (B).

3. Fix the line by removing the screwdriver.

Connecting the PROFIBUS

6138a030.eps

Fig. 7-14: PIN assignment of the 9-pin SUB-D connection socket

Use a 9-pin SUB-D connector (e.g. STECK-INS-FL-01-09-2-Z-GER-01-N-K-S-*MaterialNo. 279788) to connect the PROFIBUS to the fieldbuscoupler. Refer to Fig. 7-15 for the PIN assignment.



PIN Assignment

1 Reserved

2 Reserved

3 RxD / TxD-P (receiver/transmitter data +), line B

4 CNTR-P (control signal for repeater), directional control

5 DGND (reference potential to 5 V)

6 VP (supply voltage +5 V for termination resistors)

7 Reserved

8 RxD / TxD-N (receiver/transmitter data –), line B

9 Reserved

Fig. 7-15: PROFIBUS interface: PIN assignment of the 9-pin SUB-D connectionsocket

Connecting the additional ground

6138a011.eps

Fig. 7-16: Additional grounding of the PROFIBUS DP fieldbus coupler

To ensure reliable grounding even in case of a dirty mounting rail or adamaged metal clip, the fieldbus coupler must additionally be groundedvia the FE terminal point, as prescribed by Rexroth INDRAMAT.



Connecting RECO Inline modulesThe last step is the connection of all RECO Inline modules.

Note: For information on the connection of the I/O modules as wellas sensors and actuators, please refer to Chapter 6,“Mounting and Dismounting Modules and Connecting Lines”and/or to the module-specific data sheets.

7.3 Configuration and Startup of the Inline station at thePROFIBUS

Configuring the hardwareConfigure the hardware at the PROFIBUS DP fieldbus coupler using the10-fold DIP switch.

6138a029.eps

Fig. 7-17: DIP switches of the PROFIBUS DP fieldbus coupler

Using the 10-fold DIP switch, you can set the PROFIBUS address andfurther behaviors of the PROFIBUS DP fieldbus coupler.

For the meaning of the switches, please refer to Fig. 7-18.

DIP switches Meaning

1 to 7 PROFIBUS address in binary representation (= 0-127 indecimal representation)

Switch 1 defines the lowest-order bit (21 ).

Switch 7 defines the highest-order bit (27 ).

8 Behavior in case of data errors in the Inline station (local buserror): ON = data transfer stopped after a number of attemptsOFF = the station permanently attempts to restart data transfer

9 to 10 Reserved; the switches must both be set to “OFF”.

Fig. 7-18: DIP switch settings at the fieldbus coupler



Note: If DIP switch 8 is set to ON, a POWER DOWN/POWER UPmust be implemented on the fieldbus coupler to restart thelatter. In other word, there is no automatic restart after theerror has been eliminated.

Network termination resistorsSince the PROFIBUS is a serial bus system with star-tree structure, theindividual branches must be terminated with a termination resistor.

The PROFIBUS DP fieldbus coupler itself is not provided with such aresistor. For further information please refer to your PROFIBUSdocuments. Rexroth INDRAMAT recommend use of the PROFIBUSconnector STECK-INS-FL-01-09-2-Z-GER-01-N-K-S-*, Material No.279788. This connector is provided with a connectable terminationresistor.

Configuration and startup with SYSTEM 200 control unitsFor configuration of the RECO Inline modules, each bus coupler moduleis accompanied by a diskette containing the required GSD file.Configuration is implemented with the PROFIBUS I/O configuratorFIOCON.

Note: For further information on configuration and startup, pleaserefer to the FIOCON documentation DOK-CONTRL-FIOCONMaterial No. 284277

and to the SPS programming instruction

DOK-CONTRL-SPS*PRO* Material No. 280754.

PROFIBUS DP What to Do in Case of Failures 8-1


8 What to Do in Case of FailuresFailures and errors may occur both during startup of the RECO Inlinestation and during operation of the PROFIBUS. Basically, there are twomethods of trouble-shooting. On the one hand, failures and errors can bedetected using the on-site diagnostics by means of the LEDs of thePROFIBUS DP fieldbus coupler and the RECO Inline modules. On theother hand, all failure types are transmitted from the PROFIBUS DPfieldbus coupler to the PROFIBUS master (via the PROFIBUS diagnostictelegram) so that, there as well, the software can detect and identifyfailures in the station and take the appropriate correction measures.

8.1 On-Site Diagnostics

The diagnostics and status indicators of the modules can be used forquick failure and error diagnostics. These indicators are provided wellvisible on the front of the modules.

The diagnostic indicators are designed as red and green LEDs. Theyindicate the type and location of the failure.

A module operates faultlessly if all of its green LEDs are lit.

After failure correction, the indicators immediately show the current state.


The sections below describe the diagnostic and status indicators and theresulting error analysis for the PROFIBUS DP fieldbus coupler and theRECO Inline modules.

PROFIBUS DP fieldbus coupler

Diagnostic and status indicatorsThe five LEDs to the right of the PROFIBUS DP fieldbus coupler have thefollowing meanings (also see the chapter entitled “Indicators on thePROFIBUS DP fieldbus coupler” on page 4-22).

LED Color Meaning of the LED

UM Green Supply voltage for the fieldbus coupler, the logic supply and the interfaces available inthe main circuit.

US Green Supply voltage available in the segment circuit.

BF Red No data exchange with the master.

FS Red Defines the function of the LED FN.

FS is lit: FN indicates the failure type.

FS is dark: FN indicates the failure number.

FN Red The number of flashing pulses indicates the failure type or the failure number,depending on whether FS is lit or not.

Fig. 8-1: Diagnostic LEDs of the PROFIBUS DP fieldbus coupler

Fundamentals

Diagnostics

Status

8-2 What to Do in Case of Failures PROFIBUS DP


Failure causes and remedies

Note: Each combination of LEDs on the PROFIBUS DP fieldbuscoupler indicates a specific failure, thus assisting in identifyingand eliminating this failure.

Fig. 8-3 describes the various LED combinations. The symbols used havethe following meanings:

Symbol Meaning

LED off

LED flashing

l LED on

Fig. 8-2: LED combinations

No. UM US BF FS FN Failure: Remedy

1) Supply voltages UM and US

are missing.Check the supply voltages UM and US.

2) l The supply voltage UM ismissing.

Check the supply voltage UM.

3) l The supply voltage UM ismissing.

Check the supply voltage US.

4) l l No failure; everything isokay.

_

5) l l l No data exchange on thePROFIBUS

- Correct the PROFIBUS address onthe fieldbus coupler.

- Correct the settings in thePROFIBUS master.

- Eliminate the PROFIBUS cabledefect.

6) l l l The number of flashingpulses of FN indicates thefailure type.

see Fig. 8-4 to Fig. 8-7

7) l l The number of flashingpulses of FN indicates thefailure number.

see Fig. 8-4 to Fig. 8-7

Fig. 8-3: Possible LED combinations

Legend: LED off LED flashing l LED on

Note: As a matter of principle, it is not permitted to makechanges in configuration during operation!Always ensure that you have first de-energized the RECOInline station!



Identification of the failure causes and remediesUsing the LEDs FS and FN on the power terminal of the PROFIBUS DPfieldbus coupler, you can identify the failure type and the failure number.

• FS on: The number of flashing pulses of FN indicates the failure type.

• FS off: The number of flashing pulses of FN indicates the failurenumber.

You can now define the particular failure type on the basis of Fig. 8-4 toFig. 8-7.

The LED FS is lit, and the LED FN is flashing three times. Then the LEDFS turns dark, and the LED FN is flashing four times. This failure iscaused by an impermissible module.

Type No. Meaning Failure causes and remedies

1 Parameter failures on the PROFIBUS (SET_PRM telegram)

No differentiation by failure numbers! A failure has occurred during parameterization of the fieldbuscoupler.

Check the parameterization.

2 Configuration errors on the PROFIBUS (CHK_CFG telegram)

1 The number of RECO Inline modulesconfigured is less than that physicallypresent.

The number of RECO Inline modules configured is less thanthat present in the station.

Add the missing modules to the configuration.

2 The number of RECO Inline modulesconfigured is higher than thatphysically present.

The number of RECO Inline modules configured is higherthan that present in the station.

Cancel the superfluous modules from your configuration, oradd the missing modules to the station.

3 The first byte of the specialidentification character format of theRECO Inline module is defective.

For instance, the defect in the first byte of the specialidentification character format of the RECO Inline module iscaused by a blank space or a normal idenfication character.

Determine the exact error location by means of the unit-specific diagnostics in your control unit.

4 An insufficient number of bytes of thespecial identification character formathas been configured for the last RECOInline module.

The special identification character format for the last RECOInline module is incomplete.

Check the identification character format.

Fig. 8-4: Identification of the failure causes and remedies (part 1)

Example




2 Configuration errors on the PROFIBUS (CHK_CFG telegram)

5 The total of the process dataconfigured is higher than 192 bytes.

The total of the process data configured for inputs andoutputs of the RECO Inline station is higher than 192 bytes.


Combine several RECO Inline modules in the configurationso as to compress the process data (less blank bits).

6 The ID code in the configuration is notequal to that of the RECO Inlinemodule.

The ID code of the configured RECO Inline module is notequal to the ID code of the module in the station.


Check the configuration in the hardware configurator.

7 The length code in the configuration isnot equal to that of the RECO Inlinemodule.

The length code of the configured RECO Inline module is notequal to the length code of the module in the station.


Check the configuration in the hardware configurator.

8 The number of the manufacturer-specific data is unequal to 2, 3 or amultiple of 2.

The number of manufacturer-specific data of the specialidentification character format for the RECO Inline module isincorrect. The number is 2, 3 or a multiple of 2.


9 The number of output bytes configuredfor the RECO Inline modules isinsufficient.

The number of output process data configured for the RECOInline module within the identification character format isinsufficient.


10 The number of input bytes configuredfor the RECO Inline modules isinsufficient.

The number of input process data configured for the RECOInline module within the identification character format isinsufficient.






3 Configuration errors in the RECO Inline station

1 The RECO Inline module has not beenreleased for operation on the fieldbuscoupler.

A RECO Inline module has not been released for operationon the IL PB BK.


Remove the module from the station.

2 The length code of the RECO Inlinemodule corresponds to a length of 0bytes.

The length code of the RECO Inline module corresponds to alength of 0 bytes.


Check the module and, if necessary, remove it from yourconfiguration.

3 The length code of the RECO Inlinemodule corresponds to a length ofmore than 16 bytes.

The length code of the RECO Inline module is too high.


Remove the module from the station.

4 Use of an impermissible module. An impermissible module is included in the RECO Inlinestation.


5 The total of the process data in thelocal bus is higher than 250 bytes.

The total of the process data for the local bus is higher than250 bytes.

Check the number of process data and reduce the number ofmodules in the station.

6 The number of RECO Inline modulesfitted exceeds 63.

Check whether more than 63 RECO Inline modules havebeen fitted in the station, and reduce the number of modules.

7 The total of the process dataconfigured for inputs and outputs ofthe PROFIBUS is higher than 192bytes.

The total of the process data configured for inputs andoutputs of the RECO Inline station is higher than 192 bytes.

Remove some of the modules from the station.





4 BUS errors within the station

1 An error has occurred in the local bussignal (Data In).

An error has occurred in the data transfer between the RECOInline modules (Data In).

Determine the exact error location on site by means of theLEDs or the unit-specific diagnostics in your control unit.Check the connection between the indicated users.

2 An error has occurred in the local bussignal (Data Out).

An error has occurred in the data transfer between the RECOInline modules (Data Out).

Determine the exact error location on site by means of theLEDs or the unit-specific diagnostics in your control unit.Check the connection between the indicated users.

3 It was not possible to localize theerror.

An error has occurred in the data transfer between the RECOInline modules. The exact error location can be identified onsite by means of the flashing LEDs.

Check the connection before the indicated user.

4 The RECO Inline module is not ready. The RECO Inline module is not yet ready.


Check the indicated user.

5 The length code or the ID code of thereplaced RECO Inline module isincorrect.

A new RECO Inline module does not correspond to theconfiguration in your configuration tool.

Remove the module from the station. Determine the exacterror location by means of the unit-specific diagnostics inyour control unit.

6 An additional RECO Inline module hasbeen added.

An additional RECO Inline module has been detected in thestation.

Check the setup of the station. If the setup is correct, brieflyswitch off the power supply, so that the new configuration willbe accepted.

5 Module failures

1 Peripheral failure A failure has occurred in the peripheral circuit (e.g. short-circuit or overload at the actuator). Using the PROFIBUSaddress and the user number, you can determine the stationand the RECO Inline module, where the peripheral failure hasoccurred. Alternatively, you can also detect the failurelocation by means of the flashing LED of the RECO Inlinemodule or determine it by means of the unit-specificdiagnostics in your control unit.

Using the module-specific data sheet, verify the modulewhich might have triggered this error message.

Eliminate the failure in your peripheral equipment.




RECO Inline modulesFor quick failure diagnostics on site, all modules are equipped withdiagnostics and status LEDs.

The diagnostic indicators (red/green) provide information on the failuretype and location. A module operates faultlessly if all of its green LEDsare lit.

After correction of the failure, the indicators immediately show the currentstate.


Note: Please refer to the module-specific data sheet for informationon the diagnostic and status indicators provided on a specificmodule.

Indicators on supply terminals

5 5 2 0 A 0 5 1

1 2

1 1

1

1 2

1 1

1

2

U S U SE

5520a051.eps

Fig. 8-8: Possible indicators on supply terminals (here: segment terminal withoutand with fuse)

The indicators of the supply terminals inform you of the following states:

Power terminal

UM (1) LED green Supply voltage in the main circuit

on: Supply voltage available in the maincircuit

off: Supply voltage not available in the maincircuit

Segment terminal

US (1)

LED green Supply voltage in the segment circuit

on: Supply voltage available in the segmentcircuit

off: Supply voltage not available in thesegment circuit

Diagnostics

Status

Diagnostic



Additional indications in case of supply terminals with fuse

E (2)

LED red State of the fuse

on: No fuse, or tripped fuse

off: Fuse o.k.

Note: In modules with fuse, the green LED indicates that the main orsegment voltage is available before the fuse. That meansthat, with the green LED being lit, the voltage is applied beforethe fuse. When the red LED is on as well, the voltage is notapplied after the LED!

Indicators on input/output modulesElectrically, all LEDs of the input/output modules are in the logic section.

1 2

1 1

1 2

1 1

1 2

1 1

1 2

1 1

5 5 2 0 0 0 5 2

1 2

1 1

1

2D12

D1

32

4

12

12

12

1

2

55200052.eps

Fig. 8-9: Indicators on the input/output modules

The following states are indicated by the input/output modules:

D (1) LED green Diagnostics

on: Local bus active

flashing:

0.5 Hz:(at a slow rate)

Logic voltage available, local bus not active

2 Hz:(at a mediumrate)

Logic voltage available, local bus active,peripheral failure pending

4 Hz:(at a rapid rate)

Logic voltage available; module before theflashing module failed

Modules after the flashing module are notincluded in the configuration scope.

off: Logic voltage not available, local bus notactive

Diagnostics



The state of the input or output can be seen from the correspondingyellow LED:

1, 2, 3, 4

(2)

LED yellow Input/output status

on: The corresponding input/output is set.

off: The corresponding input/output is not set.

The following figure shows the general principle of assignment of a statusLED to its input or output.

1 2

1

2

3

4

1

2

3

4

5

6

5

6

1 2

1

2

3

4

1

2

3

4

5

6

5

6

1 2

1

2

3

4

1

2

3

4

5

6

5

6

1 2

1

2

3

4

1

2

3

4

5

6

5

6

12

34

D

D I 1 6

12

34

12

34

12

34

1 2 3 4

5 5 2 0 A 0 6 6

1 / 1

1 / 3

4 / 2

4 / 41 2

1

2

3

4

1

2

3

4

12D

D I 2

1 2

1 2

1

2

3

4

1

2

3

4

5

6

5

6

12

34

D

D I 4

1 2

3 4

5520a066.eps

Fig. 8-10: Assignment of status LED to input/output

With a width 8 module, the LEDs of a slot belong to the terminal points ofthe slot in question. Each slot can be treated like a width 2 module.

If a module of width 2 with four inputs or outputs (module in the center ofFig. 8-10) is used, the following LEDs are assigned to the followingterminal points:

LED 1 Terminal point 1.1




As regards the module of width 8 in Fig. 8-10 and Fig. 8-11, 4/2 forinstance indicates LED 2 on slot 4. It is assigned to input 14 at theterminal point 4/2.1 (slot 4 / terminal point 2.1).

Status

Assignment of status LED toinput/output



1 2

1

2

3

4

1

2

3

4

5

6

5

6

1 2

1

2

3

4

1

2

3

4

5

6

5

6

1 2

1

2

3

4

1

2

3

4

5

6

5

6

1 2

1

2

3

4

1

2

3

4

5

6

5

6

12

34

D

D I 1 6

12

34

12

34

12

34

1 2 3 4

5 5 2 0 a 0 6 5

+24 V

IN 1

IN 2

+24 V

+24 V

IN 3

+24 V

IN 4

IN 14

+24 V

+24 V

IN 16

1 / 1

1 / 3

4 / 2

4 / 4

5520a065.eps

Fig. 8-11: Assignment between status LED and input/output by way of exampleof an R-IB IL 24 DI 16 module

Note: For each individual module, the assignment is to be found inthe module-specific data sheet.



Failure localizationThe diagnostic and status indicators of RECO Inline permit unique failurelocalization. A failure is indicated in the station. Furthermore, the user inwhich the failure occurred is signaled to the control unit and can be readout there.

1 2

1

2

3

4

1

2

3

4

1 2

1

2

3

4

1

2

3

4

1 2

1

2

3

4

1

2

3

4

1 2

1

2

3

4

1

2

3

4

12D

DO8

12

12

12

1 2

1

2

3

4

1

2

3

4

UM

PWR IN

1 2

1

2

3

4

1

2

3

4

12D

DO2

1 2

1

2

3

4

1

2

3

4

12D

DO2

1 2

1

2

3

4

1

2

3

4

1 2

1

2

3

4

1

2

3

4

1 2

1

2

3

4

1

2

3

4

1 2

1

2

3

4

1

2

3

4

12D

DI8

12

12

12

1 2

1

2

3

4

1

2

3

4

12D

DI2

1 2

1

2

3

4

1

2

3

4

UM

PWR IN

1 2 3 4 5 6

6138A031

1 2

1

2

3

4

1

2

3

4

USBF

FSFN

PB-DP

UM

6138a031.eps

Fig. 8-12: Example station for failure localization

Modules used in the example station:

1 R-IL PB BK 4 R-IB IL 24 DO 2-2A

2 R-IB IL 24 DO 8 5 R-IB IL 24 DI 8

3 R-IB IL 24 DO 2-2A 6 R-IB IL 24 DI 2

The power terminals R-IB IL 24 PWR IN are not numbered as they are nobus users; accordingly, they are not provided with indicators for failurediagnostics.

When everything is okay, the green LEDs on the fieldbus coupler and onthe other modules emit steady light (Fig. 8-13, Fig. A).



1 2 1 2 1 2 1 2

12D

DO8

12

12

12

1 2

UM

PWR IN

1 2

12D

DO2

1 2

12D

DO2

12D

DI8

12

12

12

1 2

12D

DI2

1 2

UM

PWR IN

1 2 3 4 5 6

B

C

6138A032

1 2

USBF

FSFN

PB-DP

UM

A

6138a032.eps

Fig. 8-13: Station with diagnostic indicators

Fig. 8-13 shows a station with possible failure and error states. Here,peripheral failures at module 4 and bus errors between module 3 andmodule 5 as well as the behavior of the diagnostic indicator of theneighboring modules are examined.

A No failure

B Peripheral failure, see Fig. 8-14: Peripheral failure

C Bus error see Fig. 8-15: Bus error

LED on, or flashing at 0.5 Hz / 2 Hz / 4 Hz

(on / slow / medium / fast)

Failure: Short-circuit at module 4 (R-IB IL 24 DO 2)

Effect:

Control: Error message to the control (peripheral failure)

Fieldbus coupler: Indicators remain unchanged

Module 4: Green LED D flashes at 2 Hz

Other modules: remain unchanged

Fig. 8-14: Peripheral failure

Failure: The incoming bus is interrupted after module 3 andbefore module 5.

Effect:

Control: The failure can be localized by the control unit.

Fieldbus coupler: The red LED FN flashes.

Module 4: The green LED D flashes at 4 Hz (bus error).

Other modules: The green LEDs D of all other modules flash at 0.5 Hz.

Fig. 8-15: Bus error



8.2 Diagnostics at the PROFIBUS Master

The failure and error information transmitted from the PROFIBUS DPfieldbus coupler to the PROFIBUS master via a diagnostic telegram canbe displayed using the FIOCON software or the graphical SPS userinterface. Please refer to the corresponding documentation forinstructions on how to proceed.

DOK-CONTRL-FIOCON Material No.: 284277

DOK-CONTRL-SPS*PRO Material No.: 280754

PROFIBUS DP Technical Data and Ordering Information 9-1


9 Technical Data and Ordering Information

9.1 Technical Data

General data

Article identification R-IL PB BK

Article number 289283

Housing dimensions 91 mm x 120 mm x 71.5 mm (W x H x D)

Weight 210 g (without connector)

Degree of protection IP20 according to IEC 60529

Safety classification Classification 3, according to VDE 0106, IEC 60536

Fig. 9-1: General data

System data

Number of devices per station No more than 63

Total of all I/O data per station

Maximum current of the fieldbus coupler for supplying thelogic of the I/O modules

Maximum additional current for supplying the analogmodules

No more than 192 bytes

2 A at UL

0.5 A at UANA

Fig. 9-2: System data

Interfaces

PROFIBUS

Copper line (RS 485), connected via a SUB-D shield connector; electrically isolated supply; shield directlyconnected to the functional earth ground.

Recommended cable lengths See PROFIBUS system data

Fig. 9-3: Interfaces

9-2 Technical Data and Ordering Information PROFIBUS DP


Main supply UM

Connection method Tension spring terminals

Recommended cable lengths No more than 30 m; cable routing across exposed areasimpermissible

Transmission Via voltage routing

Nominal value 24 V DC

Tolerance –15 % / + 20 % (according to EN 61 13 1-2)

Ripple factor ± 5 %

Permissible range 19.2 V to 30 V (including ripple factor)

Minimum power consumption at nominal voltage 0.1 A DC (during no-load operation, i.e. incomingPROFIBUS fitted, no RECO Inline devices connected)

Maximum power consumption at nominal voltage 1.25 A DC, consisting of:

0.75 A DC for logic supply

0.5 A DC for analog voltage supply

Safety measures For the fieldbus coupler supply only

Overvoltage Yes

Reversed polarity Yes

Fig. 9-4: Main supply UM

Note: Protect the 24 V range with an external fuse!

⇒ The 24 V range must be protected by an external fuse. Thepower supply unit must be able to deliver the quadruplenominal current of the external fusible cutout, to ensure thatthe fuse is safely tripped in case of a failure.

24 V segment supply Us

Connection method Tension spring terminals

Recommended cable lengths No more than 30 m; cable routing across exposed areasimpermissible

Transmission Via voltage routing

Nominal value 24 V DC

Tolerance -15 % / + 20 % (according to EN 61 13 1-2)

Ripple factor ± 5 %

Permissible range 19.2 V to 30 V (including ripple factor)

Load capacity No more than 8 A

Safety measures

Overvoltage Yes

Reversed polarity Yes

Fig. 9-5: 24 V segment supply Us

Note: Protect the 24 V range with an external fuse!

⇒ The 24 V range must be protected by an external fuse. Thepower supply unit must be able to deliver the quadruplenominal current of the external fusible cutout, to ensure thatthe fuse is safely tripped in case of a failure.



LED states

LED Color Meaning of the LED

UM Green Supply voltage for the fieldbus coupler, the logic supply and the interfaces available in themain circuit.

US Green Supply voltage available in the segment circuit.

BF Red No data exchange with the master.

FS Red Defines the function of the LED FN.

FS is lit: FN indicates the failure type.

FS is dark: FN indicates the failure number.

FN Red The number of flashing pulses indicates the failure type or the failure number, depending onwhether FS is lit or not.

Fig. 9-6: LED states

Ambient conditions

Ambient temperature OperationStorage/transport

0 °C to + 55 °C–25 °C to + 85 °C

Air humidity OperationStorage/transport

75 % on average, 85 % occasionally, dewing not admissible75 % on average, 85 % occasionally, dewing not admissible

Atmospheric pressure OperationStorage/transport

80 kPa to 106 kPa (up to 2000 m above MSL)70 kPa to 106 kPa (up to 3000 m above MSL)

Fig. 9-7: Ambient conditions



Compliance with the EMC Guideline 89/336/EEC

Immunity test according to EN 50082-2

Discharge of static electricity EN 61000-4-2 /IEC 61000-4-2

Criterion B

6 kV contact discharge

8 kV air discharge

Electromagnetic fields EN 61000-4-3IEC 61000-4-3

Criterion A

Field strength: 10 V/m

Fast transients (burst) EN 61000-4-4 /IEC 61000-4-4

Criterion A

All interfaces: 1 kV

Transient overvoltage (surge) EN 61000-4-5 /IEC 61000-4-5

Criterion B

AC supply lines:1.0 kV/4.0 kV(symmetrical/asymmetrical)

DC supply lines:0.5 kV/0.5 kV(symmetrical/asymmetrical)

Signal lines:1.0 kV/2.0 kV(symmetrical/asymmetrical)

Conducted disturbances EN 61000-4-6 /IEC 61000-4-6

Criterion ATest voltage 10 V

Noise radiation test according to EN 50081-2

Interference emitted by the housing EN 55011 Class A

Fig. 9-8: Compliance with the EMC Guideline 89/336/EEC



9.2 Ordering Information

Ordering information on the permissible RECO Inline modules

Description Article identification Article no.


PROFIBUS DP fieldbus coupler (including end plate and diskettewith GSD file)

R-IL PB BK 289283

Supply terminals

Power terminal without fuse R-IB IL 24 PWR IN 289312

Segment terminal with fuse R-IB IL 24 SEG/F 289313

Digital inputs

Module with 2 digital inputs R-IB IL 24 DI 2 289286




Digital outputs

Module with 2 digital outputs R-IB IL 24 DO 2-2A 289294

Module with 4 digital outputs R-IB IL 24 DO 4 289295



Module with a digital changeover contact relay output, max.contact voltage 230 V AC

R-IB IL 24/230 DOR 1W 289301

Analog inputs

Module with 2 analog current or voltage inputs R-IB IL AI 2/SF 289306

Module for connecting 2 analog temperature measuring resistors R-IB IL TEMP 2 RTD 289305

Analog outputs

Module with one analog current or voltage output R-IB IL AO 1/SF 289303

Module with 2 analog voltage outputs R-IB IL AO 2U/BP 289381

Function modules

Module with counter input R-IB IL CNT 289315

Fig. 9-9: Ordering information on the permissible RECO Inline modules (part 2)



Ordering information on the connectors

Description Article identification Article no.

Connector set for R-IB IL AO1/SF R-IB IL AO/CNT-PLSET 289339

Connector for RECO Inline modules, 2 signals with 4-wireconnection, printed

R-IB IL SCN-8-CP 289323

Connector for RECO Inline modules, for signals with shieldedlines, e.g. analog signals, with shield terminal clip

R-IB IL SCN-6 SHIELD 289331

Connector for RECO Inline input modules, 4 signals with 3-wire connection, printed

R-IB IL SCN-12-CP 289326

Connector for RECO Inline output modules, 4 signals with 3-wire connection

R-IB IL SCN-12-OCP 289327

Power connector for RECO Inline modules and PROFIBUSDP fieldbus coupler, neighboring terminal points internallyjumpered

R-IB IL SCN-PWR IN-CP 289328

Connector for RECO Inline modules, dark-gray for relayterminal, not printed

R-IB IL SCN-8-AC-REL 289337

Labeling field, snappable, 2-slot terminal, set of 10 R-IB IL FIELD 2 289341

Labeling field, snappable, 8-slot terminal, set of 10 R-IB IL FIELD 8 289342

Fig. 9-10: Ordering information on the connectors

Ordering information on the documentation

Description Article identification Articleno.

Projecting and installing the PROFIBUS DP fieldbus coupler for theRECO Inline product family (German)

DOK-CONTRL-R-IL*PBSSYS 289596

Projecting and installing the PROFIBUS DP fieldbus coupler for theRECO Inline product family (English)

DOK-CONTRL-R-IL*PBSSYS 289597

Functional description and technical data sheet of the PROFIBUS DPfieldbus coupler for the RECO Inline product family (German)

DOK-CONTRL-R-IL*PB*-BK 289586

Functional description and technical data sheet of the PROFIBUS DPfieldbus coupler for the RECO Inline product family (English)

DOK-CONTRL-R-IL*PB*-BK 289587

Functional description and technical data sheet of the digitalinput/output modules for the RECO Inline product family (German)

DOK-CONTRL-R-IL*DIO 289588

Functional description and technical data sheet of the digitalinput/output modules for the RECO Inline product family (English)

DOK-CONTRL-R-IL*DIO 289589

Functional description and technical data sheet of the analoginput/output modules for the RECO Inline product family (German)

DOK-CONTRL-R-IL*AIO 289590

Functional description and technical data sheet of the analoginput/output modules for the RECO Inline product family (English)

DOK-CONTRL-R-IL*AIO 289591

Projecting and installing the function module CNT(COUNTER – TIMER) for the RECO Inline product family (German)

DOK-CONTRL-R-IL*CNT 289592

Projecting and installing the function module CNT(COUNTER – TIMER) for the RECO Inline product family (English)

DOK-CONTRL-R-IL*CNT 289593

Fig. 9-11: Ordering information on the documentation

PROFIBUS DP Glossary 10-1


10 GlossaryConnection method for I/O modules with one connection per I/O port. Thisconductor transmits the signal. The I/O module and the sensor or actuatormust have a common potential.

Connection method for I/O modules with two connections per I/O port.One conductor transmits the signal, the other one the common potential.

Connection method for I/O modules with three connections per I/O port.One conductor transmits the signal, the second the common potential,and the third another common potential (shield in case of output, 24 V incase of input).

Connection method for I/O modules with four connections per I/O port.One conductor transmits the signal, one the common potential; the thirdand fourth conductors are provided for shield and ground connection.

An actuator is a device which can change the behavior of a process andthus cause a change in the process variables. Actuators are, for example,lamps, relays, etc.

An analog input is an input for receiving analog signals.

An analog output is an output that makes analog signals available.

The connector is latched onto the electronic socket of the RECO Inlinemodule. For instance, the connector can be used to connect the voltagesupply equipment or the peripheral equipment.

You can prevent the connectors of the → RECO Inline station frommismatching by encoding connector and socket with coding profiles.

Contact for → data routing.

Within the RECO Inline station, the data signal is transmitted via aconnection which is automatically created when the RECO Inline modulesare latched.

The diagnostic LEDs provide information about the status of the Inlinestation, such as location and type of errors which possibly occurred.

Electrical isolation means that the circuits of an electrical device aregalvanically separated from each other.

In a RECO Inline station, the end clamps are attached to the left of thePROFIBUS DP fieldbus coupler and behind the last module on themounting rail to prevent the modules from slipping.

The mechanical end plate terminates a RECO Inline station. This platedoes not have any electrical function. It protects the station from ESDpulses and the user from dangerous contact voltages. The end plate issupplied with the PROFIBUS DP fieldbus coupler and does not have to beordered separately.

→ Functional earth ground

→ PROFIBUS DP fieldbus coupler

A low-impedance current path between electric circuits and ground, whichis not intended as a safety measure but, for instance, to improve the noiseimmunity.

Connection contact of a circuit or a device, to which a signal can beapplied with the purpose to process, amplify, or store this signal or to linkit to other signals.

“Lexikon der Elektronik” (Electronics Dictionary) by Vieweg

Analog and digital input and output modules are available for a RECOInline station. These modules constitute the connection between thePROFIBUS DP fieldbus coupler and the sensors and/or actuators.

1-wire connection

2-wire connection

3-wire connection

4-wire connection

Actuator

Analog input

Analog output

Connector

Connector coding

Data jumper

Data routing

Diagnostic LEDs


End clamp

End plate

FE

Fieldbus coupler

Functional earth ground

Input

Input/output modules

10-2 Glossary PROFIBUS DP


The local bus interconnects the RECO Inline I/O modules as local busdevices and connects them to the → PROFIBUS DP fieldbus coupler.

The logic circuit is used to supply all modules connected with the logicvoltage (UL +, UL –). This circuit starts at the → PROFIBUS DP fieldbuscoupler and is routed through all modules of a → RECO Inline station.

The main circuit supplies the modules of the → RECO Inline station withthe main voltage (UM, main circuit). The main circuit starts at the →PROFIBUS DP fieldbus coupler or at a → power terminal and is routed tothe next power terminal.

Access method during the exchange of data: There is only one centralstation (master) which controls the access to the bus. All other stations(slaves) may only transmit a message when requested by the master.

Name given to the devices of the flexible automation kit created byRexroth INDRAMAT.

→ Connector

→ Connector

The power terminal is a → supply terminal. It supplies the main voltage tothe station-internal voltage jumper. In addition to the main voltage, thesegment voltage can be supplied or tapped off from the main voltage.

Several power terminals can be used within one station.

In this way, the electrical isolation between different electric circuits andareas with different voltages within the station (e.g. 24 V DC and 230 VAC) are realized.

PROFIBUS is a serial bus system with star-tree structure for the datatransmission between control systems and spatially distributed input andoutput modules, to which sensors and actuators are connected.

The PROFIBUS DP fieldbus coupler constitutes the link between aPROFIBUS and the RECO Inline. Using the PROFIBUS DP fieldbuscoupler, you can connect RECO Inline modules from Rexroth INDRAMATto an existing PROFIBUS, thus using all advantages of the RECO Inlinemodules on the PROFIBUS as well.

RECO Inline is the flexible automation kit created by Rexroth INDRAMAT.

Process during which a system is reset to a defined initial state.

The segment circuit or auxiliary circuit supplies the modules of the RECOInline station with the segment voltage (US). The segment circuit starts atthe PROFIBUS DP fieldbus coupler or at a → supply terminal (→ powerterminal or → segment terminal) and is routed through all modules to thenext supply terminal. It is used to create separated circuits within a RECOInline station.

The segment terminal is a → supply terminal and enables the creation ofa sub circuit (→ segment circuit).

A sensor is a device that records the physical quantities of a process. Thesensor determines the process variables.

Serial data transmission is a method to transmit one bit after the other viaone line.

→ RECO Inline station

In a → RECO Inline station, the supply terminals are → power terminalsand → segment terminals.

A specific value to be specified in volts.

Local bus

Logic circuit

Main circuit

Master-slave method

Module

Peripheral connector

Peripheral equipment connector

Power terminal

PROFIBUS


RECO Inline

Reset

Segment circuit

Segment terminal

Sensor

Serial data transmission

Station

Supply terminal

Supply voltage



Point in time at which a preset time is reached or exceeded.

The transmission time is the time interval between the start of datatransmission by a functional unit and the end of this data transmissionwhen another functional unit received the data.

→ Transmission time

Contact for → voltage routing.

Within the RECO Inline station, the potentials are transmitted via aconnection which is automatically established when the modules arelatched onto the mounting rail.

All components used to generate and transmit the supply voltage.

Timeout

Transmission time

Update time

Voltage jumper

Voltage routing

Voltage supply equipment



Explanation of Abbreviations and Symbols

Explanation of abbreviationsGround, general symbol

Functional earth ground

Noiseless ground

This ground is noiseless and is used to ground cable shields and tosuppress noise and noise voltages.

The functional earth ground is a low-impedance current path betweenelectric circuits and ground, which is not intended as a safety measurebut, for instance, to improve the noise immunity (EN 61131).

This ground connection must be isolated from parts with a dangerousvoltage by double and reinforced insulation (EN 60950).

Protective earth ground

This ground is used to ground devices. In addition, it is provided as aprotection against electric shock for persons.

The protective earth ground is a current path of low impedance which, incase of an error, reduces the user’s risk (EN 61131).

0 V ground; housing (chassis)

In this manual, the term “ground” refers to common return lines ofvoltages. The ground is galvanically isolated from FE and PE. Thisisolation is removed, if a jumper is placed between ground and FE or PE.

Main supply voltage (peripheral equipment supply in the main circuit)

The voltage UM is provided for the supply of all devices connected to themain circuit.

All digital initiators (sensors) with their own short-circuit protection as wellas those initiators which need not be protected are supplied from the maincircuit.

The voltage UM is fed in at the PROFIBUS DP fieldbus coupler or at apower terminal, from where it is led through the voltage jumper to the nextpower terminal .

Segment supply voltage (peripheral equipment supply in the segmentcircuit)

The voltage US is provided to supply all devices connected to the segmentcircuit.

The segment circuit supplies sensors without their own short-circuitprotection and all digital actuators.

The voltage US is fed in via the PROFIBUS DP fieldbus coupler or isgenerated from the main supply voltage UM at the PROFIBUS DP fieldbuscoupler, the power terminal or the segment terminal.

Peripheral equipment supply voltage for analog terminals

The voltage UANA is provided to supply all modules for analog signals.

It is generated at the PROFIBUS DP fieldbus coupler and is led throughthe RECO Inline station by the way of voltage routing.

Ground

FE

PE

GND

UM

US

UANA



Logic supply voltage

The voltage UL is provided to supply all devices with logic voltage (supplyof the module electronics).

It is generated in the PROFIBUS DP fieldbus coupler and is led throughthe RECO Inline station by the way of voltage routing.

Representations used in block diagramsVoltage jumper for the logic voltage

Voltage jumper for the ground of the logic voltage

Voltage jumper for the supply voltage for analog modules

Voltage jumper for the +24 V segment voltage

Voltage jumper for the +24 V main voltage

UL

UL+

UL-

UANA

US

UM

PROFIBUS DP List of Figures 11-1


11 List of FiguresFig. 1-1: Typical PROFIBUS DP fieldbus coupler station 1-2

Fig. 3-1: Classes of danger with ANSI 3-1

Fig. 4-1: Basic structure of a RECO Inline module 4-1

Fig. 4-2: RECO Inline connector types 4-2

Fig. 4-3: Color-coding of the terminal points 4-3

Fig. 4-4: Interior design of the connectors 4-3

Fig. 4-5: Connector coding 4-4

Fig. 4-6: Identification of function 4-5

Fig. 4-7: Color-coding of modules 4-5

Fig. 4-8: Numbering of terminal points 4-6

Fig. 4-9: Labeling of modules 4-7

Fig. 4-10: Dimensions of the electronic sockets (2-slot housing) 4-8

Fig. 4-11: Dimensions of the electronic sockets (4-slot housing) 4-9

Fig. 4-12: Dimensions of the electronic socket (8-slot housing) 4-9

Fig. 4-13: Connector dimensions 4-10

Fig. 4-14: Voltage and data routing 4-11

Fig. 4-15: Voltage jumper (see Fig. 4-14) 4-11

Fig. 4-16: Data jumper (see Fig. 4-14) 4-12

Fig. 4-17: Logic and analog circuits 4-13

Fig. 4-18: Main circuit 4-14

Fig. 4-19: Segment circuit 4-15

Fig. 4-20: Electrical isolation in the field bus coupler (two voltage supplysystems) 4-17

Fig. 4-21: Electrical isolation in the field bus coupler (one voltage supplysystem) 4-18

Fig. 4-22: Example: Interruption/setup of the voltage jumper by means ofthe power terminal 4-19

Fig. 4-23:Electrical isolation between the PROFIBUS DP fieldbus couplerand the analog module 4-20

Fig. 4-24: Design of electrical isolations 4-21

Fig. 4-25: Indicators on the PROFIBUS DP fieldbus coupler 4-22

Fig. 4-26: Diagnostic LEDs of the PROFIBUS DP fieldbus coupler 4-22

Fig. 4-27:Possible indicators on supply terminals (here: segment terminalwithout and with fuse) 4-23

Fig. 4-28: Indicators on the input/output modules 4-24

Fig. 4-29: Diagnostic LED of input/output modules 4-24

Fig. 5-1: PROFIBUS DP fieldbus coupler R-IL PB BK 5-1

Fig. 5-2: Example of a power terminal: R-IB IL 24 PWR IN 5-5

Fig. 5-3: Example: Interruption/setup of the voltage jumpers by means ofthe power terminal 5-7

Fig. 5-4: Example of a segment terminal: R-IB IL 24 SEG/F 5-8

Fig. 5-5: Example: Interruption/setup of the voltage jumpers US by meansof the segment terminal 5-9

Fig. 5-6: Example of a digital input module: R-IB IL 24 DI 8 5-10

11-2 List of Figures PROFIBUS DP


Fig. 5-7: Input/output modules 5-10

Fig. 6-1: Latching on a module 6-2

Fig. 6-2: Removing a module 6-3

Fig. 6-3: Fuse replacement 6-5

Fig. 6-4: Additional grounding of the PROFIBUS DP fieldbus coupler 6-6

Fig. 6-5: Overview: Shield connection of analog sensors and actuators 6-7

Fig. 6-6: Connection of analog sensors in case of signal lines > 10 m 6-8

Fig. 6-7: Connection of actuators, in case of signal lines > 10 m 6-9

Fig. 6-8: Connecting unshielded lines 6-10

Fig. 6-9: Connecting the shield to the shield connector 6-11

Fig. 6-10: Orientation of the shield clip 6-12

Fig. 6-11: Parameters of the PROFIBUS line 6-17

Fig. 6-12: Overview of the pin assignments with digital input modules 6-18

Fig. 6-13: Overview of the pin assignments with digital input modules 6-18

Fig. 6-14: 2-wire connection in case of digital units 6-19

Fig. 6-15:3-wire connection in case of digital units 6-19

Fig. 6-16: 4-wire connection in case of digital units 6-20

Fig. 7-1: Permissible RECO-Inline devices (part 1) 7-2

Fig. 7-2: Permissible RECO Inline devices (part 2) 7-2

Fig. 7-3: Explanation of error messages with RECO Inline devices 7-3

Fig. 7-4: PROFIBUS DP fieldbus coupler 7-5

Fig. 7-5: Setting up a RECO Inline station 7-7

Fig. 7-6: Latching on the electronic socket 7-7

Fig. 7-7: Fitting the connector 7-8

Fig. 7-8: Removing the connector 7-8

Fig. 7-9: Removing the electronic socket 7-8

Fig. 7-10: Connection circuit diagram of the PROFIBUS DP fieldbuscoupler 7-10

Fig. 7-11: Terminals of the PROFIBUS DP fieldbus coupler 7-10

Fig. 7-12: Assignment of the terminal points of the fieldbus couplers 7-10

Fig. 7-13: Clamping the lines 7-11

Fig. 7-14: PIN assignment of the 9-pin SUB-D connection socket 7-11

Fig. 7-15: PROFIBUS interface: PIN assignment of the 9-pin SUB-Dconnection socket 7-12

Fig. 7-16: Additional grounding of the PROFIBUS DP fieldbus coupler 7-12

Fig. 7-17: DIP switches of the PROFIBUS DP fieldbus coupler 7-13

Fig. 7-18: DIP switch settings at the fieldbus coupler 7-13

Fig. 8-1: Diagnostic LEDs of the PROFIBUS DP fieldbus coupler 8-1

Fig. 8-2: LED combinations 8-2

Fig. 8-3: Possible LED combinations 8-2

Fig. 8-4: Identification of the failure causes and remedies (part 1) 8-3



PROFIBUS DP List of Figures 11-3



Fig. 8-8: Possible indicators on supply terminals (here: segment terminalwithout and with fuse) 8-7

Fig. 8-9: Indicators on the input/output modules 8-8

Fig. 8-10: Assignment of status LED to input/output 8-9

Fig. 8-11: Assignment between status LED and input/output by way ofexample of an R-IB IL 24 DI 16 module 8-10

Fig. 8-12: Example station for failure localization 8-11

Fig. 8-13: Station with diagnostic indicators 8-12

Fig. 8-14: Peripheral failure 8-12

Fig. 8-15: Bus error 8-12

Fig. 9-1: General data 9-1

Fig. 9-2: System data 9-1

Fig. 9-3: Interfaces 9-1

Fig. 9-4: Main supply UM 9-2

Fig. 9-5: 24 V segment supply Us 9-2

Fig. 9-6: LED states 9-3

Fig. 9-7: Ambient conditions 9-3

Fig. 9-8: Compliance with the EMC Guideline 89/336/EEC 9-4

Fig. 9-9: Ordering information on the permissible RECO Inline modules(part 2) 9-5

Fig. 9-10: Ordering information on the connectors 9-6

Fig. 9-11: Ordering information on the documentation 9-6

11-4 List of Figures PROFIBUS DP


PROFIBUS DP Index 12-1


12 Index

11-wire connection 10-1

22-slot housing 4-82-wire connection 6-19, 10-1

Load capacity 6-192-wire connection in case of digital units 6-19

33-wire connection

Load capacity 6-203-wire connection in case of digital units 6-193-wire method 6-19

44-slot housing 4-94-wire connection 6-20, 10-1

Load capacity 6-20

88-slot housing 4-9

AAbbreviations 10-4Abbreviations and Symbols 10-4Actuator 6-19, 6-20, 10-1Actuators 4-13, 6-9

Connecting 6-18Connection methods 6-18

Additional grounding 5-4, 5-11, 7-12Ambient conditions 9-3Analog circuit 4-13Analog input 10-1Analog input module IB IL 24 AI 2/SF 6-8Analog inputs 7-2

Ordering information 9-5Analog module 4-20Analog modules

Shielding 5-11Analog output 10-1Analog output module IB IL AO ... 6-9Analog outputs 7-2

Ordering information 9-5Analog sensors 6-8Appropriate use

Area of application 2-2Introduction 2-1Uses 2-2

BBlock diagrams

Representations used 10-5Bus signal connection 6-1

12-2 Index PROFIBUS DP


CCompliance with the EMC Guideline 89/336/EEC 9-4Connecting lines 6-1Connecting the PROFIBUS line 6-17Connection method

3-wire connection 6-194-wire connection 6-20

Connection method (low signal level) 5-6Connector 10-1Connector coding 10-1Connector identification 4-5Connector pin assignments with digital input and output modules 6-18Connector shaft latch 6-2Connector versions 6-18

DData jumper 10-1Data routing 4-11, 5-7Diagnostic indicators 4-22Diagnostic LEDs 10-1Digital inputs 7-2

Ordering information 9-5Digital outputs 7-2

Ordering information 9-5Double signal connector 5-10

EElectrical isolation

Peripheral equipment 4-16

Electrical isolation 5-11, 6-14, 7-4, 10-1Analog module 4-20Digital module 4-19Miscellaneous 4-21Power terminal 6-15PROFIBUS DP 4-16

Electrical isolation between PROFIBUS DP fieldbus coupler and analog module4-20Electrical isolation in the field bus coupler

One voltage supply system 4-18Two power supply systems 4-17

Electrical isolations 4-21Electrical Voltage and Data Routing 5-7Electronic socket 4-2, 7-8

2-slot housing dimensions 4-84-slot housing dimensions 4-98-slot housing dimensions 4-9Overall widths 4-2

End clamp 10-1End plate 5-2, 7-6, 10-1Equipotential bonding line 4-16Explanation of abbreviations 10-4

FFE 10-4FE spring 4-12, 4-16FE voltage jumper 6-6Fieldbus coupler 6-3, 10-1

Assignment of terminal points 7-10DIP switch settings 7-13Safe grounding 7-9

Function modules 7-2Ordering information 9-5

Functional earth ground 10-1Functional earth ground (FE) 5-4, 5-9, 5-11Functional earth ground (FE), field bus coupler 4-18Functional earth ground spring 4-16



Fuse replacement 6-4

GGeneration of UM 4-14Generation of US 4-15GND 10-4Ground 10-4Ground loops 6-9Ground terminal 4-12Grounding an Inline station 6-6GSD file 5-2, 7-6

HHousing (small signal level) 5-6

II/O modules

Connection methods 6-18I/O stations 4-8Immunity according to EN 50082-2 9-4Inappropriate use 2-2

Consequences, Discharge of liability 2-1Inline module

Basic structure 4-1PROFIBUS DP fieldbus coupler 5-1

Inline modulesStandard connector 4-10

Inline modules 1-1, 8-7´Shield connector 4-102-slot housing 4-84-slot housing 4-98-slot housing 4-9Connecting sensors and actuators 6-18Connection 7-13Connector 4-2Connector coding 4-4Connector design 4-3Connector identification 4-3, 4-5Connector position 4-6Connector types 4-2Connector width 4-2Connectors 5-6Data jumper 4-12Diagnostic and status indicators 4-22Diagnostic indicators 4-22, 8-7Dismounting 6-1, 6-3Double-signal connector 4-3Electric circuits 4-12Electrical isolations 4-21Electronic socket 4-2End clamp / CLIPFIX 6-1End plate 6-1Error analysis 8-1Fuse replacement 6-4Ground terminal 4-12Housing dimensions 4-8Identification of function 4-5Identification of function and labelling 4-5Indicators on input/output modules 8-8Indicators on other Inline modules 4-25Jumper contacts 4-12jumpering 4-4Labelling of modules 4-7Latching on a module 6-2Low signal level 6-6Modules for analog signals 5-11Mounting 6-1, 6-2Mounting rail 6-1



Numbering of terminal points 4-5Power level 6-6Power terminal without fuse 5-6Removing a module 6-3Replacing a module 6-4Segment terminal 5-8Segment terminal with fuse 5-8Segment terminal without fuse 5-8Selecting the modules required 7-1Shield connector 4-3Standard connector 4-3, 4-10Status indicators 4-22, 8-7Structure 4-1Supply terminals 5-5Supply voltages 4-12Terminal point 4-6Terminal points 4-3Terminal replacement 5-5Voltage and data routing 4-11voltage jumper 6-6

Inline station 4-19, 5-5Bus errors 8-12Configuration and startup 7-13Connecting Inline modules 7-13Connecting lines 6-10Connecting supply voltages 6-13Connecting the PROFIBUS 7-11Connecting the PROFIBUS DP fieldbus coupler 7-10Connecting unshielded lines 6-10Connection of actuators 6-9Connection of analog sensors 6-8Diagnostic indicators 8-1, 8-12Electrical isolation 7-4Failure localization 8-11Grounding 6-6Module failures 8-6Network termination resistors 7-14Orientation of the shield clip 6-12Peripheral failure 8-12Power terminals 6-15Projecting 7-1Projecting and startup 7-1Providing the segment voltage 6-16Recommended order of modules 7-9Safety instructions and warnings 7-6Setup 7-7Shielding 6-7Status indicators 8-1System key data 7-3Tips and instructions on setup 7-9Trouble-shooting 8-1

Inline-modulesSegment terminal with fuse 5-8

Input 10-1Input module IB IL 24 AI 2/SF 6-8Input/output modules 10-1

Additional grounding 5-11Assignment of status LEDs 8-9Connection method 5-10Connector pin assignments with digital I/O modules 6-18Connectors 5-10, 5-11Coupling to the functional earth ground (FE) 5-11Diagnosis 4-24Diagnostic states 8-8Electrical isolation 5-11Fuse 5-10Grounding 5-11Housing 5-10Indicators 5-11, 8-8No electrical isolation 5-11Status 4-25Status indicator 8-9



Voltage ranges 5-11INTERBUS-loop-2 modules 1-1

JJumper contacts

Load capacity 4-12

KKeyway/feather key joint 6-2

LLED states 9-3Local bus 10-2Logic circuit 4-11, 4-13, 10-2Logic voltage 10-5Loop-2 module

PROFIBUS DP fieldbus coupler 5-1Low signal level 4-1, 4-8, 5-11

Housing dimensions 4-8Housing dimensions of a module 4-8

Low signal level 6-6

MMain circuit 4-14, 6-13, 6-15, 10-2Main supply UM

Technical data 9-2Main voltage 10-5Field bus coupler 4-17Main voltage UM 4-18

Master-slave method 10-2Module 10-2Module replacement 6-1Modules for analog signals 5-11Modules of the low signal level 4-1Mounting and dismounting modules 6-1

NNoise radiation according to EN 50081-2 9-4Numbering of terminal points 4-5

OOrdering information

Connectors 9-6Documentation 9-6Permissible Inline modules 9-5

Ordering Information 9-5Output module IB IL AO... 6-9

PPE 10-4Peripheral circuit 4-12Peripheral circuit (measuring amplifier) 4-20Peripheral connector 10-2Peripheral equipment

Electrical isolation 6-14Peripheral equipment connector 10-2Peripheral voltage 5-5Peripheral voltage US 4-16, 4-18

Potential transmission 4-11Power level 6-6Power terminal 4-19, 4-21, 5-5, 8-7, 10-2

Grounding 5-6



Indicators 5-6Interruption/setup of the voltage jumpers 5-7Voltage jumper UM/US 5-7Voltage ranges 5-7

Power terminal IB IL 24 PWR IN 5-5Power terminal without fuse 5-6Power terminals 6-15

Segment voltage 6-16Voltage ranges 6-15

PROFIBUS 10-2Configuration errors 8-3, 8-4Connection 7-11Error messages 7-3Errors within the station 8-6Network termination resistors 7-14Parameter failures 8-3Permissible Inline devices 7-2Technical data 9-1

PROFIBUS DP 1-1Electrical isolation 6-14

PROFIBUS DP fieldbus coupler 1-1, 7-6, 10-2Additional grounding 6-6Analog circuit 4-13Analog module 4-20Configuring the Inline station 7-13Connection 7-10Connection method 5-4Connectors 5-4Coupling to the functional earth ground (FE) 5-4Data transfer 5-2Diagnosis 4-22Diagnostic LEDs 8-1Diagnostics 8-13Digital module 4-19Electrical isolation 4-21End clamp/CLIPFIX 5-3End plate 5-2Error analysis 8-1Feeding the supply voltages 6-13Functions 5-3Grounding 5-4, 6-6GSD file 5-2Housing 5-3Indicators 5-4Load capacity of logic and analog circuits 4-13Load capacity of the main circuit 4-14Load capacity of the segment circuit 4-15Logic circuit 4-13Logic circuit 4-13Main circuit 4-14Mandatory additional grounding 5-4Maximum number of devices 7-3Number of devices 5-3Ordering information 9-5Permissible Inline and Loop-2 modules 5-1Permitted Inline devices 7-1Potential ranges 4-18Terminals 7-10Voltage and data routing 5-2Voltage jumper 4-20

PROFIBUS DP fieldbus coupler station 1-2PROFIBUS FMS 1-1PROFIBUS interface 7-12PROFIBUS line

Selection 7-5Shielding 6-7

PROFIBUS masterDiagnostics 8-13

PROFIBUS PA 1-1PROFIBUS system 1-1PROFIBUS-DP fieldbus coupler



Voltage jumper 4-19Projecting of Inline stations 7-1

RRECO Inline 10-2RECO Inline station

Configuration errors 8-5Representations in block diagrams 10-5Reset 10-2

SSafety Instructions for Electric Servo Drives and Controls 3-1Segment circuit 4-11, 4-15, 5-6, 5-8, 6-13, 6-15Segment electric circuit 10-2Segment terminal 5-5, 5-8, 8-7, 10-2

Grounding 5-9Housing 5-8Indicators 5-9Interruption/setup of the voltage jumper 5-9No electrical isolation 5-9With fuse 8-7Without fuse 8-7

Segment TerminalFunctional earth ground (FE) 5-9

Segment terminal IB IL 24 SEG 5-8Segment terminal with fuse 5-8Segment voltage 4-13, 4-15, 6-16, 10-5Sensor 6-19, 6-20, 10-2Sensors

Connecting 6-18Connection methods 6-18

Serial data transmission 10-2Shield clip 6-12Shield connector 4-10, 5-10, 6-11Shielded lines 6-10, 6-11Shielding 5-11Shielding of an Inline station 6-7Shielding the PROFIBUS line 6-7Standard connector 4-10, 5-10Startup of Inline stations 7-1Station 10-2Status indicators 4-22Supply terminal 10-2Supply terminals 5-5, 7-2

Diagnosis 4-23Diagnostic 8-7Grounding 6-6Indicators 4-23Ordering information 9-5

Supply terminals with fuse 8-8Supply voltage 4-21, 10-2Supply voltage for analog modules 10-5Supply voltages 6-13Symbols 10-4System key data 7-3

TTechncial data

Main supply UM 9-2

Technical data 9-1Ambient conditions 9-3Compliance with the EMC Guideline 89/336/EEC 9-4General data 9-1Interfaces 9-1LED states 9-3System data 9-1

Tension spring connector 5-10



Terminal replacement 6-13Timeout 10-3Transmission time 10-3

UUANA 4-20, 10-4, 10-5UL 10-5UL- 10-5UL+ 10-5UM 4-14, 10-4, 10-5UM diagnostic indicator 5-6Unshielded lines 6-10Update time 10-3US 10-4, 10-5Use See appropriate use and inappropriate use

VVoltage jumper 10-3Voltage jumper 4-19, 4-20, 5-5, 5-11, 10-5Voltage routing 4-11, 5-7Voltage routing 10-3Voltage supply equipment 10-3

ZZBFM

zack marker strips 4-1ZBFM marker 4-7

PROFIBUS DP Service & Support 13-1


13 Service & Support

13.1 Helpdesk

Unser Kundendienst-Helpdesk im Hauptwerk Lohram Main steht Ihnen mit Rat und Tat zur Seite.Sie erreichen uns

- telefonisch: +49 (0) 9352 40 50 60über Service-Call Entry Center Mo-Fr 07:00-18:00

- per Fax: +49 (0) 9352 40 49 41

- per e-Mail: [email protected]

Our service helpdesk in the head factory Lohr amMain is assisting you in all kind of queries.Contact us

- by phone: +49 (0) 9352 40 50 60via Service-Call Entry Center Mo-Fr 07:00-18:00

- by fax: +49 (0) 9352 40 49 41

- by e-mail: [email protected]

13.2 Service-Hotline

Außerhalb der Helpdesk-Zeiten ist der Servicedirekt ansprechbar unter

+49 (0) 171 333 88 26oder +49 (0) 172 660 04 06

Outside helpdesk hours, contact our servicedirectly under

+49 (0) 171 333 88 26or +49 (0) 172 660 04 06

13.3 Internet – World Wide Web

Weitere Hinweise zu Service, Reparatur undTraining finden Sie im Internet unter

www.indramat.de

Außerhalb Deutschlands nehmen Sie bitte zuerstKontakt mit Ihrem lokalen Ansprechpartner auf. DieAdressen sind im Anhang aufgeführt.

Further hints about service, repairs and training areavailable in the world wide web under

www.indramat.de

Please don't hesitate to contact first the sales &service agencies in your area. Refer to theaddresses on the following pages.

13.4 Vor der Kontaktaufnahme... - Before contacting us...

Wir können Ihnen schnell und effizient helfen wennSie folgende Informationen bereithalten:

1. detaillierte Beschreibung der Störung und derUmstände.

2. Angaben auf dem Typenschild derbetreffenden Produkte, insbesondereTypenschlüssel und Seriennummern.

3. Telefon-/Faxnummern und e-Mail-Adresse,unter denen Sie für Rückfragen zu erreichensind.

For quick and efficient help, please preparefollowing information:

1. most detailed description of the failure andconditions.

2. Indications on the type plate of the concernedproducts, especially type codes and serialnumbers.

3. Phone-/fax numbers and e-mail address bywhich we can attend you in case of queries.

13-2 Service & Support PROFIBUS DP


13.5 Kundenbetreuungsstellen - Sales & Service Facilities

Verkaufsniederlassungen sales agenciesNiederlassungen mit Kundendienst agencies providing service

Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!from abroad: don’t dial (0) after country code!

Vertriebsgebiet Mitte Germany Centre

Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 297816 Lohr am Main

Kompetenz-Zentrum Europa

Telefon: +49 (0)9352 40-0Telefax: +49 (0)9352 40-4885

S E R V I C E

C A L L E N T R Y C E N T E RMO – FR

von 07:00 - 18:00 Uhr

from 7 am – 6 pm

Tel. +49 (0) 9352 40 50 [email protected]

S E R V I C E

H O T L IN EMO – FR

von 17:00 - 07:00 Uhrfrom 5 pm - 7 am

+ SA / SO

Tel.: +49 (0)172 660 04 06o d e r / o r

Tel.: +49 (0)171 333 88 26

S E R V I C E

ERSATZTEILE / SPARESverlängerte Ansprechzeit- extended office time -

♦ nur an Werktagen- only on working days -

♦ von 07:00 - 18:00 Uhr- from 7 am - 6 pm -

Tel. +49 (0) 9352 40 42 22

Vertriebsgebiet Süd Germany South

Rexroth Indramat GmbHRidlerstraße 7580339 München

Telefon: +49 (0)89 540138-30Telefax: +49 (0)89 [email protected]

Gebiet Südwest Germany South-West

Mannesmann Rexroth AGVertrieb Deutschland – VD-BIGeschäftsbereich Rexroth IndramatRegionalzentrum SüdwestRingstrasse 70 / Postfach 114470736 Fellbach / 70701 Fellbach

Tel.: +49 (0)711 57 61–100Fax: +49 (0)711 57 61–125

Vertriebsgebiet Ost Germany East

Rexroth Indramat GmbHBeckerstraße 3109120 Chemnitz

Telefon: +49 (0)371 35 55-0Telefax: +49 (0)371 35 55-333

Vertriebsgebiet Nord Germany North

Mannesmann Rexroth AGVertriebsniederlassung Region NordGesch.ber. Rexroth IndramatWalsroder Str. 9330853 Langenhagen

Telefon: +49 (0) 511 72 66 57-0Telefax: +49 (0) 511 72 66 57-95

Vertriebsgebiet West Germany West

Mannesmann Rexroth AGVertrieb DeutschlandRegionalzentrum WestBorsigstrasse 1540880 Ratingen

Telefon: +49 (0)2102 409-0Telefax: +49 (0)2102 409-406

Vertriebsgebiet Mitte Germany Centre

Mannesmann Rexroth AGGesch.ber. Rexroth IndramatLilistraße 14-1863067 Offenbach

Telefon: +49 (0) 69 82 00 90-0Telefax: +49 (0) 69 82 00 90-80

Vertriebsgebiet Ost Germany East

Mannesmann Rexroth AGGB Rexroth Indramat GmbHHolzhäuser Str. 12204299 Leipzig

Telefon: +49 (0)341 86 77-0Telefax: +49 (0)341 86 77-219

Vertriebsgebiet Nord Germany North

Rexroth Indramat GmbHKieler Straße 21222525 Hamburg

Telefon: +49 (0) 40 81 955 966Telefax: +49 (0) 40 85 418 978



Europa – Europe vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählenfrom abroad: don’t dial (0) after country code, Italy: dial 0 after country code

Austria

Mannesmann Rexroth Ges.m.b.H.Gesch.ber. Rexroth IndramatHägelingasse 31140 WienTelefon: +43 (0)1 9852540-400Telefax: +43 (0)1 9852540-93

Austria

Mannesmann Rexroth G.m.b.H.Gesch.ber. Rexroth IndramatIndustriepark 184061 PaschingTelefon: +43 (0)7221 605-0Telefax: +43 (0)7221 605-21

Belgium

Mannesmann Rexroth N.V.-S.A.Gesch.ber. Rexroth IndramatIndustrielaan 81740 TernatTelefon: +32 (0)2 5830719Telefax: +32 (0)2 [email protected]

Denmark

BEC ASZinkvej 68900 Randers

Telefon: +45 (0)87 11 90 60Telefax: +45 (0)87 11 90 61

Czech Republic

Mannesmann-Rexroth, spol.s.r.o.Hviezdoslavova 5627 00 Brno

Telefon: +420 (0)5 48 126 358Telefax: +420 (0)5 48 126 112

England

Mannesmann Rexroth Ltd.Rexroth Indramat DivisionBroadway Lane, South CerneyCirencester, Glos GL7 5UH

Telefon: +44 (0)1285 863000Telefax: +44 (0)1285 863030

Finland

Rexroth Mecman OyRexroth Indramat divisionAnsatie 6017 40 Vantaa

Telefon: +358 (0)9 84 91-11Telefax: +358 (0)9 84 91-13 60

France

Mannesmann Rexroth S.A.Division Rexroth IndramatParc des Barbanniers4, Place du Village92632 Gennevilliers Cedex

Telefon: +33 (0)141 47 54 30Telefax: +33 (0)147 94 69 41Hotline: +33 (0)608 33 43 28

France

Mannesmann Rexroth S.A.Division Rexroth Indramat270, Avenue de Lardenne31100 ToulouseTelefon: +33 (0)5 61 49 95 19Telefax: +33 (0)5 61 31 00 41

France

Mannesmann Rexroth S.A.Division Rexroth Indramat91, Bd. Irène Joliot-Curie69634 Vénissieux – CedexTelefon: +33 (0)4 78 78 53 65Telefax: +33 (0)4 78 78 53 62

Hungary

Mannesmann Rexroth Kft.Angol utca 341149 Budapest

Telefon: +36 (1) 364 00 02Telefax: +36 (1) 383 19 80

Italy

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatVia G. Di Vittoria, 120063 Cernusco S/N.MITelefon: +39 02 2 365 270Telefax: +39 02 700 408 252378

Italy

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatVia Borgomanero, 1110145 Torino

Telefon: +39 011 7 50 38 11Telefax: +39 011 7 71 01 90

Italy

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatVia del Progresso, 16 (Zona Ind.)35020 Padova

Telefon: +39 049 8 70 13 70Telefax: +39 049 8 70 13 77

Italy

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatVia Mascia, 180053 Castellamare di Stabia NA

Telefon: +39 081 8 71 57 00Telefax: +39 081 8 71 68 85

Italy

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatViale Oriani, 38/A40137 Bologna

Telefon: +39 051 34 14 14Telefax: +39 051 34 14 22

Netherlands

Rexroth B.V.Kruisbroeksestraat 1(P.O. Box 32)5281 RV BoxtelTelefon: +31 (0)411 65 19 51Telefax: +31 (0)411 65 14 83 [email protected]

Netherlands

Rexroth Hydrocare B.V.Kruisbroeksestraat 1(P.O. Box 32)5281 RV BoxtelTelefon: +31 (0)411 65 19 51Telefax: +31 (0)411 67 78 14

Norway

Rexroth Mecman ASRexroth Indramat DivisionBerghagan 1 or: Box 30071405 Ski-Langhus 1402 SkiTelefon: +47 (0)64 86 41 00Telefax: +47 (0)64 86 90 62

Poland

Mannesmann Rexroth Sp.zo.o.Biuro Poznanul. Dabrowskiego 81/8560-529 PoznanTelefon: +48 061 847 67 99Telefax: +48 061 847 64 02

Rumania

Mannesmann Rexroth Sp.zo.o.Str. Drobety nr. 4-10, app. 1470258 Bucuresti, Sector 2

Telefon: +40 (0)1 210 48 25+40 (0)1 210 29 50

Telefax: +40 (0)1 210 29 52

Russia

Tschudnenko E.B.Arsenia 22153000 Ivanovo

Telefon: +7 093 223 96 33oder/or +7 093 223 95 48Telefax: +7 093 223 46 01

Spain

Mannesmann Rexroth S.A.Divisiòn Rexroth IndramatCentro Industrial SantigaObradors s/n08130 Santa Perpetua de MogodaBarcelonaTelefon: +34 9 37 47 94 00Telefax: +34 9 37 47 94 01

Spain

Goimendi S.A.División Rexroth IndramatParque Empresarial ZuatzuC/ Francisco Montagne no.220018 San Sebastian

Telefon: +34 9 43 31 84 21- service: +34 9 43 31 84 56Telefax: +34 9 43 31 84 27- service: +34 9 43 31 84 [email protected]

Sweden

Rexroth Mecman Svenska ABRexroth Indramat DivisionVaruvägen 7125 81 Stockholm

Telefon: +46 (0)8 727 92 00Telefax: +46 (0)8 647 32 77

Slowenia

Rexroth Indramatelektromotorji d.o.o.Otoki 2164 228 Zelezniki

Telefon: +386 64 61 73 32Telefax: +386 64 64 71 50

Switzerland -East-

Mannesmann Rexroth Schweiz AGGesch.ber. Rexroth IndramatGewerbestraße 38500 Frauenfeld

Telefon: +41 (0)52 720 21 00Telefax: +41 (0)52 720 21 11

Switzerland -West-

Mannesmann Rexroth Suisse SADépartement Rexroth IndramatRue du village 11020 Renens

Telefon: +41 (0)21 632 84 20Telefax: +41 (0)21 632 84 21

Turkey

Mannesmann Rexroth Hidropar A..S.Fevzi Cakmak Cad No. 334630 Sefaköy IstanbulTelefon: +90 212 541 60 70Telefax: +90 212 599 34 07



Africa, Asia, Australia – incl. Pacific Rim

vom Ausland: (x) nach Landeskennziffer weglassen!from abroad: don’t dial (x) after country code!

Australia

AIMS - Australian IndustrialMachinery Services Pty. Ltd.Unit 3/45 Horne STCampbellfield , VIC 3061Melbourne

Telefon: +61 (0)3 93 59 02 28Telefax: +61 (0)3 93 59 02 86

Australia

Mannesmann Rexroth Pty. Ltd.No. 7, Endeavour WayBraeside Victoria, 31 95Melbourne

Telefon: +61 (0)3 95 80 39 33Telefax: +61 (0)3 95 80 17 33 [email protected]

China

Shanghai Mannesmann RexrothHydraulics & Automation Ltd.Wai Gaoqiao Free Trade ZoneNo.122, Fu Te Dong Yi RoadShanghai 200131 - P.R.China

Telefon: +86 21 58 66 30 30Telefax: +86 21 58 66 55 23

China

Mannesmann Rexroth (China) Ldt.15/F China World Trade Center1, Jianguomenwai AvenueBeijing 100004, P.R.China

Telefon: +86 10 65 05 03 80Telefax: +86 10 65 05 03 79

China

Mannesmann Rexroth (China) Ldt.A-5F., 123 Lian Shan StreetSha He Kou DistrictDalian 116 023, P.R.China

Telefon: +86 411 46 78 930Telefax: +86 411 46 78 932

China

Mannesmann Rexroth (China) Ldt.Guangzhou Repres. OfficeRoom 1014-1016, Metro Plaza,Tian He District, 183 Tian He Bei RdGuangzhou 510075, P.R.China

Telefon: +86 20 8755-0030+86 20 8755-0011

Telefax: +86 20 8755-2387

Hongkong

Rexroth (China) Ldt.1/F., 19 Cheung Shun StreetCheung Sha Wan,Kowloon, Hongkong

Telefon: +852 22 62 51 00Telefax: +852 27 41 33 44

India

Mannesmann Rexroth (India) Ltd.Rexroth Indramat DivisionPlot. A-58, TTC Industrial AreaThane Turbhe Midc RoadMahape VillageNavi Mumbai - 400 701

Telefon: +91 (0)22 7 61 46 22Telefax: +91 (0)22 7 68 15 31

India

Mannesmann Rexroth (India) Ltd.Rexroth Indramat DivisionPlot. 96, Phase IIIPeenya Industrial AreaBangalore - 560058

Telefon: +91 (0)80 8 39 73 74Telefax: +91 (0)80 8 39 43 45

Indonesia

PT. Rexroth WijayakusumaJl. Raya Bekasi Km 21PulogadungJakarta Timur 13920

Telefon: +62 21 4 61 04 87+62 21 4 61 04 88

Telefax: +62 21 4 60 01 52

Japan

Rexroth Automation Co., Ltd.Service Center JapanYutakagaoka 1810, Meito-ku,NAGOYA 465-0035, Japan

Telefon: +81 (0)52 777 88 41+81 (0)52 777 88 53+81 (0)52 777 88 79

Telefax: +81 (0)52 777 89 01

Japan

Rexroth Automation Co., Ltd.Rexroth Indramat Division1F, I.R. BuildingNakamachidai 4-26-44, Tsuzuki-kuYOKOHAMA 224-0041, Japan

Telefon: +81 (0)45 942 72 10Telefax: +81 (0)45 942 03 41

Korea

Mannesmann Rexroth-Korea Ltd.Rexroth Indramat Division1500-12 Dadae-Dong- Saha-KuPusan, 604-050Republic of South Korea

Telefon: +82 (0)51 26 00 741Telefax: +82 (0)51 26 00 [email protected]

South Africa

TECTRA Automation (Pty) Ltd.28 Banfield Road,Industria NorthRSA - Maraisburg 1700

Telefon: +27 (0)11 673 20 80Telefax: +27 (0)11 673 72 69

Taiwan

Rexroth Uchida Co., Ltd.No.17, Lane 136, Cheng Bei 1 Rd.,Yungkang, Tainan HsienTaiwan, R.O.C.

Telefon: +886 (0)6 25 36 565Telefax: +886 (0)6 25 34 754

Thailand

NC Advance Technologies Co. Ltd.59/76 Moo 9Soi Ramintra 34Ramintra Road, Tharang, BangkhenBangkok 10220

Telefon: +66 2 943 70 62 +66 2 943 71 21Telefax: +66 2 509 23 62 [email protected]



Nordamerika – North AmericaUSA

Mannesmann Rexroth CorporationRexroth Indramat Division5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707

Competence Centre AmericaTelefon: +1 847 6 45 36 00Telefax: +1 847 6 45 62 01 [email protected]

USA

Mannesmann Rexroth CorporationRexroth Indramat DivisionCentral Region Technical CenterAuburn Hills, MI 48326

Telefon: +1 248 3 93 33 30Telefax: +1 248 3 93 29 06

USA

Mannesmann Rexroth CorporationRexroth Indramat DivisionSoutheastern Technical Center3625 Swiftwater Park DriveSuwanee, Georgia 30174

Telefon: +1 770 9 32 32 00Telefax: +1 770 9 32 19 03

USA

HOTLINE

- 7 days x 24hrs -

+1-800-860-1055

USA

Mannesmann Rexroth CorporationRexroth Indramat DivisionCharlotte Regional Sales Office14001 South Lakes DriveCharlotte, North Carolina 28273

Telefon: +1 704 5 83 97 62+1 704 5 83 14 86

USA

Mannesmann Rexroth CorporationRexroth Indramat DivisionNortheastern Technical Center99 Rainbow RoadEast Granby, Connecticut 06026

Telefon: +1 860 8 44 83 77Telefax: +1 860 8 44 85 95

Canada East

Basic Technologies CorporationBurlington Division3426 Mainway DriveBurlington, OntarioCanada L7M 1A8

Telefon: +1 905 335 55 11Telefax: +1 905 335-41 84

Canada West

Basic Automation Burnaby5345 Goring St.Burnaby, British ColumbiaCanada V7J 1R1

Tel. +1 604 205-5777Fax +1 604 [email protected]

Südamerika – South AmericaArgentina

Mannesmann Rexroth S.A.I.C.Division Rexroth IndramatAcassusso 48 41/7RA - 1605 Munro (Buenos Aires)

Telefon: +54 (0)11 4756 01 40Telefax: +54 (0)11 4762 [email protected]

Argentina

NAKASEServicio Tecnico CNCCalle 49, No. 5764/66RA - 1653 Villa BalesterProv. - Buenos Aires

Telefon: +54 (0) 11 4768 36 43Telefax: +54 (0) 11 4768 24 13 [email protected] [email protected]

Brazil

Mannesmann RexrothAutomação Ltda.Divisão Rexroth IndramatRua Georg Rexroth, 609Vila Padre AnchietaBR - 09951-270 Diadema-SP[ Caixa Postal 377 ][ BR-09901-970 Diadema-SP ]

Telefon: +55 (0)11 4075 90 60+55 (0)11 4075 90 70

Telefax: +55 (0)11 4075 35 52 [email protected]

Brazil

Mannesmann RexrothAutomação Ltda.Divisão Rexroth IndramatR. Dr.Humberto Pinheiro Vieira, 100Distrito IndustrialBR - 89220-390 Joinville - SC[ Caixa Postal 1273 ]

Tel./Fax: +55 (0)47 473 58 33Mobil: +55 (0)47 974 66 45 [email protected]

Mexico

Mannesmann Rexroth Mexico S.A.de C.V.Calle Neptuno 72Unidad Ind. VallejoMEX - 07700 Mexico, D.F.

Telefon: +52 5 754 17 11+52 5 754 36 84+52 5 754 12 60

Telefax: +52 5 754 50 73+52 5 752 59 43



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