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Recumbent Trike Assembly Instruction M-010 And M-010F www.zzmerck.com Page 1/15

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  • Recumbent Trike Assembly Instruction

    M-010 And M-010F

    www.zzmerck.com Page 1/15

  • Check all the parts

    Main frame (cross frame)

    Main frame (rear fork)

    Front boom with crankset

    Handlebars

    Front wheels with steering shaft

    www.zzmerck.com Page 2/15

  • Rear wheel

    Steering rod

    Brake and derailleur cables

    Chain tubes

    Seat

    www.zzmerck.com Page 3/15

  • Rear derailleur, pedals, chain

    Bolts and screws

    Mirrors

    Tools

    www.zzmerck.com Page 4/15

  • 1. Assemble the main frame

    a. Connect the cross frame and reak fork by the bolts b. Tighten the quick released screw

    c. Finish assembly the main frame

    www.zzmerck.com Page 5/15

  • 2. Assemble the rear wheel

    a. Put the rear fork and rear wheel in right position b. Tighten the quick released screw

    3. Assemble the front wheels

    a. Take off the head sets from the steering shaft

    b. Insert the steering shaft into the cross frame.

    (Please pay attention to the position of the parts ①②③④.)

    www.zzmerck.com Page 6/15

  • 4. Assemble the steering rod

    Mount the steering rod on the steering shaft

    (Please do not adjust the length of the rod.)

    5. Assemble the handlebars

    a. Insert the handlebars into the steering shafts and tighten the screws

    b. Mount the head cover

    www.zzmerck.com Page 7/15

  • 6. Assemble the handlebars

    Insert the front boom into the tube of cross frame.

    (The distance in the tube shoul be at less 15 cm for security.)

    7. Assemble the rear derailleur

    Assemble the rear derailleur on the rear fork

    www.zzmerck.com Page 8/15

  • 8. Assemble the chain tube

    a. Insert the chain tubes into the ring b. Fixed them by screw

    c. Finish assembly the chain tubes

    www.zzmerck.com Page 9/15

  • 9. Assemble the chain

    a. Pass the chain through the short chain tube, chain wheel, cassette, rear derailleur, long chain

    tube, crankset, and then connect the chain.

    (Chip "L" pin through the end of the chian.)

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  • The structure of chain

    www.zzmerck.com Page 11/15

  • 10. Assemble the brake cables

    a. Remove the outer casing and b. Thread the inner wire through brake lever

    put the inner wire into brake lever tighten the screw and insert it to outer casing

    c. Thread the inner wire through the hole on the caliper d. Tighten the screw

    www.zzmerck.com Page 12/15

  • 11. Assemble the front derailleur cable

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    Thread the front derailleur cable outer casing through the guide on the side of the frame and up towards the

    end of the front boom. Thread the inner wire through the outer casing and then through the cable guide tube.

  • 12. Assemble the rear derailleur cable

    13. Assemble the seat

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    Thread the rear derailleur cable outer casing through the guide on the side of the frame and up towards the

    end of the front boom. Thread the inner wire through the outer casing and then through the cable guide tube.

  • 14. Assemble the pedal and mirror

    Pay the attention to Left and Right pedal Mount the mirros in the top of the handlebars

    15. Mount the flagpole and put the end of cables in the production cover

    16. Finish the assembly

    www.zzmerck.com Page 15/15