D352328X012/Jul18

PULP & PAPER

Recycled Paper Mill Improves Steam Temperature Control with a Fisher™ DFA Desuperheater Valve

RESULTS

•Improvedsteamtemperaturecontroltowithin0.5degreesFahrenheitofsetpoint

•Eliminatedvalvestickingissuesandavoidedrepairanddowntimecosts

•Reducedthepotentialforthermalshock,vibration,anddamagetodownstreamequipment

•Extendedvalvetrimservicelifebyoneyearandcounting

APPLICATIONTemperaturecontrolofasteamdryeronapapermachine

CUSTOMERRecyledpapermillinTennessee,USA

CHALLENGEGettingsteamtothedryerendofapapermachinetypicallyrequiresadesuperheater(DSH)unitwithanintegralorseparatespraywatervalve(SWV)installedupstreamtocontrolsteamtemperaturenearsaturation.ThecombinationDSH-SWVoptimizesdryingefficiencies.

Duetoitspipingconfigurationandcostposition,arecycledpapermillselectedanintegralsolution.But,thenon-FisherDSH-SWVunitstheyinstalledhaveexperiencedchronicproblems—resultinginpoortemperaturecontrolandanincreasedriskofmaintenanceoroff-specproduct.Theseissueswereprimarilycausedbythefactthatthevalvetrimsetislocatedwithintheprocesssteampipesandexperienceshighertemperaturegradientsthanitwasdesignedtohandle.

Thetemperaturedifferentialbetweenthehotsteamandthecoolingwatercreated“thermalbinding”andcausedthevalvetrimtostick.Thatmeantthevalvecouldnotcontrolhowmuchwaterwasbeingfedintothesteamline.Stickinghadbecomeaseriousproblemforthecompetitorunits.Becausetheproductwasobsolete,thesupplierprovidedvirtuallynosupport.Themill’smaintenancemanagercontactedtheEmersonsalesrepresentative,Experitec,forhelpandalong-termsolution.

“We took the advice of Emerson engineers and implemented a nozzle maintenance program that has helped us avoid the risks and inefficiencies associated with broken or clogged spraywater nozzles. This program is an important part of Emerson’s total solution to improve the uptime and reliability of our steam dryer process.”

Maintenance SupervisorRecycled Paper Mill

PULP & PAPER

SOLUTIONExperitecengineersstudiedtheapplicationandconsultedwithpaperindustryandsteam-conditioningexpertsforFishertechnology.Ultimately,theyrecommendedtheFisherDFASeriesdesuperheatervalvetoreplaceoneofthecompetitor’sunits.

IntheDFAvalve,desuperheatingandspraywatercontrolelementsarepackagedtogether.Theassembly—includingvalvebody,trim,andinsertion-styledesuperheater—addressesthermaltransientconcernsandincorporatesfeaturestooptimizeperformanceandreliability.

•Theblockbodyallowsthetrimtoresideoutsidethesteampipe,separatingitfromthedirecteffectsofhightemperaturesandeliminatingpotentialbindingissues.

•Anintegrallinerinsidethedesuperheaterminimizesthepotentialforthermalshockwhencoolwaterisintroducedtothesteam-heatedpipes.

•TheHelixnozzleblockgeometryminimizesvortexsheddingandflow-inducedvibration,increasingtheunit’sservicelife.

•Toavoidthetimeandcostofpipingchanges,EmersonengineeredaspecialDFAunitthatwouldfitdirectlyintothemill’sexistingpipingconfiguration.

TheFisherDFAdesuperheatervalvesolutionhaseliminatedthevalve-stickingissuessinceinstallationandminimizedunplanneddowntime.EmersonengineersalsoworkedwithmillpersonneltoimplementbestpracticesthatwillmaintainthenewDFAunitanditsspraynozzlesatpeakefficiency.ThemillpurchasedaspareDFAunitforitsinventorytoaddressanyfutureissueswiththefiveothercompetitorunitswaitingtobereplaced.

RESOURCESProduct Bulletin: DFA Series Desuperheatershttp://www.documentation.emersonprocess.com/groups/public/documents/bulletins/d103619x012.pdf

Emerson Automation SolutionsMarshalltown, Iowa 50158 USASorocaba, 18087 BrazilCernay, 68700 FranceDubai, United Arab EmiratesSingapore 128461 Singapore

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Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, nothing herein is to be construed as a warranty or guarantee, express or implied, regarding the products or services described herein or their use, performance, merchantability or fitness for a particular purpose. Individual results may vary. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Responsibility for proper selection, use and maintenance of any product or service remains solely with the purchaser and end user.

The Fisher DFA Series desuperheater is used to efficiently control spraywater and reduce the temperature of superheated steam. Featuring variable geometry nozzles, the unit is available with standard or anti-cavitation trim.

D352328X012/Jul18