recycling plants and solutions · 4 adelmann recycling plants refrigerator recycling plants rpww...

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RECYCLING PLANTS AND SOLUTIONSFOR A CLEAN ENVIRONMENT

RECYCLING PLANTS I PRE-SHREDDERS I POST-SHREDDERS I BRIQUETTING PRESSES I CONVEYING AND VIBRATION TECHNOLOGY

Product Range Recycling Plants

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Due to its many years‘ experience and well-founded expertise,

ADELMANN Umwelt GmbH stands for competent counsel and

sophisticated performance. Its connection to the Systec Group

enables ADELMANN Umwelt GmbH to resort to manifold assembly

and technology resources and hence maximize the customers‘

benefi t.

Momentarily, more than 50 employees of ADELMANN Umwelt

GmbH contribute their expertise regarding technical and proce-

dural specialties of recycling technology, and plan, construct and

produce customized single machines and complete plants in many

areas of the recycling sector.

Recycling plants and solutions for a clean environment

COMPETENCE GROWN FROM MANY YEARSEXPERIENCE FOR INNOVATIVE SOLUTIONSFor almost 50 years now, the 1967 founded company based in Karlstadt acts as service provider,

system supplier and solution fi nder for the company’s customers from all over the world.

ADELMANN Umwelt GmbH

ADELMANN Umwelt GmbH stands for:

Sustainable treatment

Production of marketable materials

Purity of materials

Sturdy and service-friendly

Reliable service, 24/7

The best solution – our innovative technology!

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Patented innovation

Experience and Reliability

Flexibility

International know-how

Machinery and plant engineering – Made in Germany

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ADELMANN Recycling Plants

Refrigerator Recycling Plants RPWW pages 6-7

Recycling Plant for Electronic Scrap RPES pages 8-9

Recycling Plant for White Ware and Electronic Scrap RPWW/ES pages 10-11

Sorting Plant for Domestic Waste HSMA pages 12-13

Recycling Cathode Ray Tubes CRT pages 14-15

ADELMANN Comminution Machines

Shredder AVZ pages 18-19

Granulator ANZ pages 20-21

ADELMANN Briquetting Presses

Briquetting Presses ABP pages 22-25

ADELMANN Conveying and Vibration Technology

Vibration Chute AVR – Vibration Screen AVS pages 28-29

Product Range Recycling Plants


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ADELMANN RECYCLING PLANTSTHE SUITABLE PLANT FOR EACH CUSTOMER

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Refrigerator Recycling Plants RPWWThe recycling system for refrigeration devices consists of a shredder, a separation unit for PUR foam, iron,

synthetic material and aluminuim/copper, a pelleting press and an exhaust air decontamination system.

Plastics

Aluminium

Iron

Copper

Ref

rig

erat

ors


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Material Refrigerators (RF)

Concept 60 (150/230 liter) RF/h

Step I • Cooling circuit suction with proven swivel head technology

Pre-Shredder Pre-Shredder ADELMANN (AVZ)

Post-Shredder Post-Shredder ADELMANN (ANZ)

Separation of recyclable materials • Separation of PUR foam – Pelletization

Sorting: - FE-fraction

- Plastics

- Al/Cu

Exhaust air • Pre-cooler and cryogenic cooling device

• Dust suction

• Alternatively: gas preparation by hydrolysis for CFC

or oxidation for C-pentane

Technical Data RPWWRefrigerator Recycling Plants RPWW

Up to this day, more than 60 refrigerator recycling plants have been put into operation

CFC-recovery level

of over 99%

Our refrigerator recycling plants

fulfi l the latest statutory

environmental regulations

TÜV - certifi ed

Throughput: 60 - 120 refrigerators/h

ADELMANN is the world‘s number one!

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Recycling Plant for Electronic Scrap RPESThe plant consists of pre-shredder, a separation unit, a post-shreeder, a separation for shredded plastic (foils, dust),

iron, synthetic material and aluminuim/copper. Additionally a plant for CRT separation was integrated.

Ele

ctro

nic

Scr

ap

Plastics

Aluminium

Iron

Copper

Circuit boards


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Material E-scrap and white goods (no refrigerators)

Concept 3 - 5 t/h

• Removal of contraries (cables) and recycables


• Separation unit


Separation of recyclable materials Sorting: - FE-fraction

- Plastics

- Al/Cu

- Circuit boards

Exhaust air Dust suction

Technical Data Daten RPESRecycling Plant for Electronic Scrap RPES

In Germany, the mix of input components is composed of approx.:

18 - 20% household appliances (electric irons, newer vacuum cleaner

motors, small-sized transformers)

35 - 40% brown goods (radio, video)

15 - 20% individual components (i. e. TV chassis)

10 - 20% residual components

Throughput: 3 or 5 t/h

Worldwide technologically leading recycling plants

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Recycling Plant for White Ware and Electronic Scrap RPWW/ESThe recycling system for refrigeration devices and e-waste consists of shredder, a separation unit for PUR foam, iron, synthetic

material and aluminuim/copper, a pelleting press and a exhaust air decontamination system.

Ele

ctro

nic

Scr

ap/R

efri

ger

ato

rs

Plastics

Aluminium

Iron

Copper

Circuit boards


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Material E-scrap (white goods) and refrigerators (RF)

Concept 3 - 5 t/h e-scrap, 60 (150/230 l) RF/h

Step I • Cooling circuit suction with proven swivel head technology


• Separation unit


Separation of recyclable materials • Separation of PUR foam – Pelletization

Sorting: - FE-fraction

- Plastics

- Al/Cu

- Circuit boards

Exhaust air • Pre-cooler and cryogenic cooling device

• Dust suction

• Alternatively: gas preparation by hydrolysis for CFC

or oxidation for C-pentane

Technical Data RPWW/ESRecycling Plant for White Ware and Electronic Scrap RPWW/ES

Electronic scrap: 3 t/h - 5 t/hin three-shift operation

Refrigerators: 60 - 100 pcs/hin two-shift operation

End products: iron, Al, copper, PUR,

circuit boards

plastics, R11, R12,

C-pentane, I-butane,

compressor oil

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Sorting Plant for Domestic Waste HSMA

Paper

Food debris

Wood

Textiles

Glass

Do

mes

tic

Was

te


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Material Domestic waste, alternatively industrial waste mixture, packaging waste

Concept Standard 5 t / 10 t / 20 t / 40 t / domestic waste

Process • Either fully or semi-automized solutions,

as well as manual process.

• Customized separation of materials.

Technical Data HSMA

Sorting Plant for Domestic Waste HSMA

With the ADELMANN HMSA,

200,000 tons p/a of communal domestic waste

can be treated,

classifi ed and recycled.

Throughput (domestic waste): 5 t/h – 10 t/h – 20 t/h – 40 t/h

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Recycling Cathode Ray Tubes CRT

Front glass

Cone glass

Dust

Chassis

Cat

hod

e R

ay T

ubes


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Material Cathode ray tubes of TV sets and PC monitors

Concept Semi-automatic (20 – 25 pcs/h), fully-automatic ( 60 – 70 pcs/h)

recycable CRT sizes For 14 – 28 inches or for 9 – 42 inches

Disassembly • Roller conveyor / disassembly stations

• implosion protection / separation stations

Dust suction Separation CRT: • with heating tapes

• alt. fully automatic centering

and laser separationstation

Suction luminescent layer: • manually station

Technical Data CRTRecycling Cathode Ray Tubes CRT

Vacuum lifter

Roller conveyor

Separation stations for

removal of implosion protection

Separation CRT

with heating tapes

and pneumatic cylinders

Semi-automatic throughput: 20 - 25 pcs/hfor cathode ray tubes sizes

14 to 27 inches

Fully-automatic throughput: 40 - 60 pcs/hfor cathode ray tubes

of 9 to 42 inches

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Whichever material – We‘ve got the solution!

Our comminution machines shred manifold materials, just like:

Electronic scrap Wood Document foldersPaper

and cardboard Domestic waste Tires Refrigerators Plastics


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ADELMANN COMMINUTION MACHINESTHE IDEAL SOLUTION FOR EACH CUSTOMER

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Shredder AVZOur ADELMANN shredder (AVZ) is a universal granulator system consisting of a very sturdy machine housing

and a cutting mechanism that uses two parallel cutting shafts which are driven by a counter rotating mechanism.


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The cutting blades are fi rmly attached to the cutting shafts and

are fi tted with feed hooks They rotate past each other with little

clearance, cutting the material with their edges.

By choosing the right relationship between the width of the

cutting blades to the number of hooks per blade it is possible

to obtain a precisely defi ned shreeded result, which in a later

process, ca be separated into specifi c sizes using a sieve.

Model AVZ 95/120 - 55 AVZ 110/130 - 75 AVZ 125/180 - 75 AVZ 140/160 - 132

Power (kW) 2 x 55 2 x 75 2 x 75 / 90 2 x 132

Measures cutting unit (mm) 950 x 1200 1100 x 1300 1250 x 1800 1400 x 1600

Number of cutting blades 2 2 2 2

All AVZ models at a glance

Cutting shafts made of high-quality materials

Your advantages when using the AVZ

Patented system for the

quick exchange of the knives

Processing of the most

diffi cult materials

Prevention of broken shafts and

guarantee of machine protection

Gears are protected from

overloading by a special bearing

Robust funnel

Retrofi ttable hydraulic

pushing device

Can be used in almost every

area of comminution

Sturdy and yet modern design

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Granulator ANZThe Granulator ANZ AS is a single-rotor comminution machine which is fi tted with cutting blocks, the number of which

depend on the granulator’s size. As the blocks rotate, material is pushed against an opposing static blade (stator) and

is shredded.


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Model ANZ 80/120 AS1 ANZ 80/160 AS1 ANZ 100/200 AS1

Power (kW) 160 - 250 200 - 315 315 - 400

Rotor speed (rpm) 0 - 420 0 - 420 0 - 420

Working width (mm) 1200 1600 2000

Number of stator knives 2 x 6 2 x 8 2 x 10

Number of rotor knives 36 48 80

Number of screen segments 3 4 5

All ANZ models at a glance

The material is shredded until it is small enough to pass through the

screen at the bottom side of the rotor. The diameter of the holes in the

screen determines the anticipated grain size of the output material.

A hydraulic pushing mechanism signifi cantly increases the throughput

of particularly light material which is fed into the shredding process.

Your advantages when using the ANZ

Reduced standstill times thanks

to the patented quick cutting slot

adjustment at your premises

Continuous high throughput

Constant output quality

Minimal maintenance effort

Reduced labor costs for service

Protection against foreign objects

Wear and tear parts are easily

exchanged due to easy access

and the hydraulically

swivelling screen system

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Briquetting Presses

These materials have already been briquetted:

Wood

Paper

Wood and paper dusts

Biomass, fermentation degistates of biogas production

Miscanthus, straw, reed

Horse dung

Residuals from mills, husk, pomace

Textile fi bres, cotton, hemp

Filter dusts

Fleece and cellulose waste from the hygenic industry

Insulation foams

Non-recycable plastics

Plastics

Cardboard packaging

Non-recycable packaging waste

Couldn‘t fi nd your material?We‘ll happily test-briquette yours!


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ADELMANN BRIQUETTING PRESSESTHE IDEAL PRESSES FOR SMALL AND LARGE BUSINESSES

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Briquetting Presses ABPADELMANN Briquetting Presses ABP were developed to briquette, i.e. to compact, the most different materials,

and this way to reduce the volume up to 100 times depending on the material.

The mechanical briquette presses are made out

of a robust welded-steel. The eccentric drive

with heavy fl ywheel operates energy effi cient

and reliable.


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Your advantages when using the ABP:

Volume reduction

Cost reduction by adding

value to your wastes

Dust compaction which allows

waste-to-energy

Simple strorage

Minimization of explosion danger

Minimization of transport costs

Made in Germany

Model ABP 45/180 ABP 55/400 ABP 65/700 ABP 75/1200

Briquette Ø (mm) 45 55 65 75

Main motor (kW) 11,0 37,0 37,0 45,0

Machine weight (kg) ca. 1600 ca. 3500 ca. 3600 ca. 4000

Capacity silo (m³) 1,0 3,0 6,0 10,0

Throughput (kg/h) 100 - 250 150 - 400 300 - 700 800 - 1200

All ABP models at a glance

Also depending on the material are the throughput capacities, which

vary from 50 – 1200 kg/h! Using an ADELMANN briquetting system

saves your money, processes your waste and is environmentally

friendly!

The material is compressed by an oscillatory piston within a conical

pipe producing an endless cord. This cord is moved into a hydraulic

press that compresses further.

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Conveying and separating

We make your wishes come true


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ADELMANN CONVEYING AND VIBRATION TECHNOLOGYFLEXIBILITY IS OUR KEY

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Vibration Chute AVR – Vibration Screen AVSThe modular design of ADELMANN vibration chutes allows us to offer extremely short delivery times and to individually

meet our costumers‘ wishes in reference to the different materials. The chutes are ideal to convey, spread, dose and also

screen conveyed and loose material.


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The gutter trough is especially designed to make it extremely robust and

torsion resistent despite its lightweight construction. In the area where

it contacts the product, the trough is equipped with exchangeable

wear and tear elements, which guarantee the well-known longevity of

ADELMANN technologies.

The material stream can be individually adjusted thanks to the con-

tinuosly adjustable unbalance motors. In particular in the area of the

dosing bunker, the motors are frequency-controlled in order to react

to changing material parameters as fast as possible.

The advantages of theADELMANN vibration chutes

Modular design

Extremely robust and torsion

resistent despite its lightweight

construction

Exchangeable wear

and tear elements

Conveying, spreading, dosing or screening of Bulk goods

Made in Germany

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We are happy to help you. At any time!For ADELMANN Umwelt GmbH, the commissioning is not the end of customer contact:

Please contact our after sales service whenever you have any queries. We are there for your inquiries about maintenance, wear and tear parts, for all technical

questions, for individual optimizations or expansions of your plant, whenever adjustments

of components are necessary, and, whenever whatever troubleshooting is needed.


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Maintenance and service

Troubleshooting

Maintenance contract

Provision of wear and tear parts

Regeneration

Plant expansion and modifi cation

Teleservice and remote maintenance

www.adelmann.deADELMANN Umwelt GmbH · Johann-Schoener-Str. 73 · 97753 Karlstadt Germany

E-Mail [email protected] · Phone +49 (0) 9353 / 7903-0 · Fax +49 (0) 9353 / 7903-68

Find detailed

informations online

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recycling plants and solutions · 4 adelmann recycling plants refrigerator recycling plants rpww...

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