recycling technology static equipment...the doppstadt dw 3060 e is used for the processing of...

RECYCLING TECHNOLOGY Static EquipmEnt

WE CARE

3

cOntEntS

Recycling Technology Overview – machines . . . . . . . . . . . . . . 4

DW SERiESShredders . . . . . . . . . . . . . . . . . . . . . . . 6

AK/NZ SERiESGrinders . . . . . . . . . . . . . . . . . . . . . . . 12

DF 307 RotaroFine Shredder . . . . . . . . . . . . . . . . . . . 18

SM/SST SERiESScreeners . . . . . . . . . . . . . . . . . . . . . . 20

DM 215 Emixer . . . . . . . . . . . . . . . . . . . . . . . . . . 26

DSP 20-5Screw press . . . . . . . . . . . . . . . . . . . . 28

AT SERiESFeed Hoppers . . . . . . . . . . . . . . . . . . . 30

Typical Applications . . . . . . . . . . . . . 32

Doppstadt System Engineering technical Support . . . . . . . . . . . . . . . . 34

Mobile Recycling Overview . . . . . . . . . . . . . . . . . . . . . . . 38

CalbE – pRODuctiOn & DiStRiButiOn OF mOBiLE DOppStaDt macHinES

VElbErt – pRODuctiOn & DiStRiButiOn OF DOppStaDt Static EquipmEnt

WE CARE

SC

RE

EN

ER

S

SH

RE

DD

ER

SG

RIN

DE

RS

MIx

ER

SC

RE

W P

RE

SS

FIN

E S

HR

ED

DE

R

4 5

DW 4060 E SM 1025 A

SM 518 A

SST 518

SM 725 A

SST 725 SST 1025

SM 318 A SM 518 F

SM 620 A

DW 2060 E

DW 3080 E2

DF 307 ROTARO

DW 2560 E

AK 435 E

DW 3060 E

NZ 180 E

RECYCLING – EquipmEnt OVErViEW

DM 215

FE

ED

HO

PP

ER

SAT 300

AK 235 E

DW 2060 E

DW 306 CERON

DSP 20-5

AT 600

6 7

1 rOllEr & SHrEDDinG COmb

2 FEED HOppEr

3 rOllEr EXCHanGE aCCESS

KEY bEnEFitS

• Wide range of applications – shredding of various materials

• resistance to damage by foreign objects

• Hydraulically controlled shredding comb for machine protection (ejection of foreign objects) guarantees high ‘up-time’ of running machine

• low power consumption by way of direct motor drive

• Can be combined with other Doppstadt products

• One-man operation (remote control of main functions)

4 COntrOl panEl

5 DriVE COmpartmEnt

6 maintEnanCE aCCESS panEl

7 lOWEr DiSCHarGE COnVEYOr

Explanations and visuals based on DW 306*optional extra

DW SERiESShredders

pOWErFul anD FlEXiblE

Shredding by toothed roller and comb is ideal for the

most difficult of tasks . Roller teeth, made of durable

steel, rip the material through a shredding comb . the

comb opens automatically (if required) in order to pre-

vent damage by large unshreddable foreign objects .

all consumable parts e .g . knives etc . are quickly and

easily exchangeable .

the DW Series single shaft shredders are exemplary

for their high throughput and coarsely shredded

material . integration of the machines into an overall

plant design is achievable courtesy of their feed and

discharge connections .

the machines are directly driven by ac or Dc motors

with nominal current and low specific power consumption .

By means of individual speed regulation* optimum pro-

cess speeds can be set and realised . the substantial

access panels and doors permit easy and effective

maintenance from outside of the machine . Shredding

tools used in this series of Doppstadt machines

are identical to those used in the mobile series,

therefore keeping the need for spare parts to

a minimum .

COmpOStinG - DOmEStiC, inDuStrial & WOOD WaStE prOCESSinG - VOlumE rEDuCtiOn – prEparatiOn OF rDF (rEFuSE DEriVED FuEl) matErialS

Optional:

(Fe) separation,

windsifting and

secondary processing .

1 3 4

5 6 7

2

1

3

7

6

4

5

typical stagesfor waste wood

processing

Final product:for thermal utilization and recycling

A

K/N

Z S

erie

s

G

rindi

ng

SM/SST Series

Screening

3

2

Shredding

DW Series1

typical stages for compost production

SM

/SS

T Series S

creening

Final product:compost

DU 320 Turning

Grinding

AK

/NZ

Series

3

4

2

Shredding

DW Series1

typical stages for refuse derived fuel

processing

Final product: for thermal utilization

DW Series (finger basket*)

Grinding

3 2

DW Series1 Shredding

SM

/SS

T S

erie

s

Scr

eeni

ng

typical stages for volume reduction

and domestic waste processing

Final product:shredded and separated grain size(s)

SM/SST Series

Screening

Shredding DW Series

1

2

2

8 9

DW 4060 E

the largest Doppstadt machine for shredding of domestic waste and

old timber is the DW 4060 E . its 4m (13’ 1”) comminution roller rotates

at 7-28 rpm (variable) . 27 roller and 28 comb teeth perform the shred-

ding action on materials .

Total weight basic machine 35,000kg(77,162lb)

Drive Type DCmotor Power 380kW

Roller Length 4,000mm(13’1”) Diameter 600mm(2’) No.ofteeth 27

Dimensions basic machine L/W/H 8,250/2,550/3,410mmExcluding:Hopper,MountingFrame, (27‘/8‘4“/11‘2“)DischargeConveyor

DW 4060 E

DW 3080 E2

the Doppstadt DW 3080 E2 “mammut” is a special machine for heavy

duty applications . its 3 m shredding roller revolves at 7-28 rpm (adjust-

able) . 13 or (21) roller and 14 or (22) comb teeth shred the materials .



Roller Length 3,000mm(9’10”) Diameter 800mm(2’7”) No.ofteeth 21(13)

Dimensions basic machine L/W/H 6,800/2,700/2,340mmExcluding:Hopper,MountingFrame, (22‘3“/8‘10“/7‘8“)DischargeConveyor

DW 2060 E

the smallest Doppstadt DW machine - DW 2060 E - is ideal for the

shredding of domestic waste and old timber . the 2m (6’ 6”) toothed

roller turns at 23 rpm . 14 roller and 15 comb teeth shred the materials .


Drive Type ACmotor Power 132/160kW


Dimensions basic machine L/W/H 6,150/2,000/2,520mmExcluding:Hopper,MountingFrame, (20’2”/6’6”/8’3”)DischargeConveyor

DW 2560 E

DW 2560 E is the standard machine for domestic waste and the

processing of old wood . its 2 .5m (8’ 2”) long shredding roller rotates

at a variable 7-28 rpm . materials are shredded by 17 roller and

18 comb teeth .


Drive Type DCmotor Power 210/315kW


Dimensions basic machine L/W/H 6,600/2,500/3,150mmExcluding:Hopper,MountingFrame, (21’7”/8’2”/10’4”)DischargeConveyor

DW 3060 E

the Doppstadt DW 3060 E is used for the processing of household

waste and waste wood . the 3 m (9’ 10”) roller turns at an adjustable

7-28 rpm . 21 roller and 22 comb teeth are used to cause the shredding

of in-fed materials .




Dimensions basic machine L/W/H 7,180/2,550/3,150mmExcluding:Hopper,MountingFrame, (23‘6“/8‘4“/10‘4“)DischargeConveyor

DW 306 CERON

the DW 306 cEROn is built using exceptionally strong, heavy duty

components and is therefore ideal for the shredding of industrial and

construction waste . For the production of various grain sizes during

operation, a suitable ‘ribbed sieve’ can be added as an optional extra .


Drive Type DCmotor Power 315/380kW

Roller Length 3,000mm(9’10”) Diameter 600mm(2’) No.ofteeth 21(13)

Dimensions basic machine L/W/H 7,425/2,760/3,150mm (24‘4“/9‘/10‘4“)Excluding:Hopper,MountingFrame, Note:380kWmachineversionDischargeConveyor hasaheightof3,410mm(11’2”)

DW 306 CERON

DW 2060 E DW 2560 E

DW 306 cEROn DW 3060 E

DW 3080 E2 DW 4060 E

DW SERiES

DW 4060 E

DW 4060E

4,400 14' 5"

3,41

0 1

1' 2

"

4,98

0 1

6' 4

"

8,610 28' 3"

2,550 8' 4"

2,55

0 8

' 4"

3,68

0 1

2' 1

"

DW 3060 E

DW 3060E

7.120 23' 4"

2.550 8' 4"

3.14

8 1

0' 3

"

3.632 11' 10"

4.83

0 1

5' 1

0"

2.55

0 8

' 4"

3.53

0 1

1' 6

"

DW 2060 E DW 2560 E

Drive

Power/Type 132kWACmotor160kWACmotor

210kWDCmotor315kWDCmotor

210kWDCmotor315kWDCmotor

380kWDCmotor 315kWDCmotor 315kWDCmotor380kWDCmotor

Shredding roller

Length 2,000(6'6")

2,500(8'2")

3,000(9'10")

4,000(13'10")

3,000(9'10")

3,000(9'10")

Diameter 600(2')

600(2')

600(2')

600(2')

800(2'7")

600(2')

RPM 23rpm 7-28rpmvariable 7-28rpmvariable 7-28rpmvariable 7-28rpmvariable 7-28rpmvariable

No. of teeth 14 17 21 27 21(13) 21(13)

Comb

Length 2.000(6’6”)

2,500(8'2")

3,000(9'10")

4,000(13'10")

3,000(9'10")

3,000(9'10")

No. of teeth 15 18 22 28 22(14) 22(14)

Dimensions & Weight

Basic machine (Length/Width/Height)Excluding:Hopper,MountingFrame,DischargeConveyor

6,150/2,000/2,520(20'2"/6'6"/8'3")

6,600/2,500/3,150(21'7"/8'2"/10'4")

7,180/2,550/3,150(23’6”/8’4”/10’4”)

8,250/2,550/3,410(27’/8’4”/11’2”)

6,800/2,700/2,340(22’3”/8’10”/7’8”)

7,425/2,760/3,150(24’4”/9’/10’4”)

Total Weight 13,200kg(29,101lb)

20,000kg(44,092lb)

22,200kg(48,942lb)

35,000kg(77,162lb)

28,500kg(62,832lb)

30,000kg(66,139lb)

Discharge Conveyor

Standard Model AA=3,200xBB=800[v=1.8m/s](AA=10'5"xBB=2'7"[v=5'11"/s])

AA=4,200xBB=1,000[v=2.0m/s](AA=13'9"xBB=3'3"[v=6'7"/s])


AA=5,300xBB=1,000[v=2m/s](AA=17'5"xBB=3'3"[v=6'7"/s])



Standard Options AA=6.300xBB=800[v=1.8m/s](AA=20’8”xBB=2’7”[v=5’11”/s])reversible

AA=7,800xBB=1,000[v=1.8m/s](AA=25'7"xBB=3'3"[v=5'11"/s])reversible


AA=9,150xBB=1,000[v=2m/s](AA=30'xBB=3'3"[v=6'7"/s])reversible

AA=7,800xBB=1,000(v=1.9m/s)(AA=25'7"xBB=3'3"[v=6'3"/s])reversible


Special Options Hopperplateson3or4sides,mountingframe,operatingplatform,combextension,dampingdownfacility(dustsuppression),remotecontrols,specialcoatings,Profibusinterface

Hopperplateson3or4sides,mountingframe,operatingplatform,combextension,dampingdownfacility(dustsuppression),remotecontrols,specialcoatings,Profibusinterface





DW SEriES - tEcHnicaL Data

model DW 2060 E DW 2560 E DW 3060 E DW 4060 E DW 3080 E2 DW 306 CErOn

DW 2060E

2,910 9' 7"

3,40

0 1

1' 2

"

2,52

0 8

' 3"

6,150 20' 2"

3,00

0 9

' 10"

2,000 6' 6"

DW 2560E

3,060 10'

3,15

0 1

0' 4

"

4,85

0 1

5' 1

1"

7,260 23' 10"

2,500 8' 2"

2,55

0 8

' 4"

3,55

0 1

0' 1

1"

DW 306 CErOn

DW 306CERON

3.640 11' 11"

5.05

0 1

6' 8

"

8.06026' 5"

2.7609'

4.30

014

' 1"

3.75

012

' 3"

as of august 2011 – Subject to change .s in technical specification . Specifications given are approximate . illustrations and notation may show optional extras which are not included in standard equipment .

DW 3080 E2

DW 3080E

3,200 10’ 5”

5,52

0 1

8’ 1

”

7,500 24’ 7”

2,700 8’ 10”

2,48

0 8

’ 2”

4,22

0 1

3’ 1

0”

illustrations show machine mounting frames and discharge conveyors .

all dimensions shown in mm (ft/in) .

aa = conveyor length, BB = conveyor width

10 11

pre-shreddedpre-shredded

12 13

KEY bEnEFitS• Continuous grinding by means of load

sensing material in-feed

• resistance against foreign objects due to free swinging flails and compensating counter baffle and sieve

• individually replaceable grinding tips (flails)

• rapid exchange system for the meshed grinder sieve

• minimisation of dust and vibration in the drive compartment due to separation of the drive and grinding units

• Combination options with other Doppstadt plant


E• Continuous grinding by means of load


esistance against foreign objects due to free swinging flails and compensating counter baffle and sieve

ndividually replaceable grinding tips

apid exchange system for the meshed grinder sieve

inimisation of dust and vibration in the drive compartment due to separation of the drive and grinding units



1 DriVE COmpartmEnt

2 CHain DriVEn SCrapEr COnVEYOr

3 FEED rOllEr

4 Flail Drum

5 COuntEr baFFlE platE

6 maintEnanCE aCCESS


8 SiEVE (OpEn)

Explanations and visuals based on aK 435 E*optional extra

KEY bE• Continuous grinding by means of load


• resistance against foreign objects due to free swinging flails and compensating counter baffle and sieve

• individually replaceable grinding tips (flails)

• rapid exchange system for the meshed grinder sieve

• minimisation of dust and vibration in the drive compartment due to separation of the drive and grinding units



2 CHain DriVEn SCrapEr COnVEYOr

3 FEED rOllEr

4 Flail Drum



8 SiEVE (OpEn)

Explanations and visuals based on aK 435 E*optional extra

AK/NZ SeriesGrinders

VErSatilE & rObuSt

the aK and nZ Series grinders reduce materials by

means of flails fitted to a large flail drum . the free

swinging flails, fitted with replaceable grinding tips,

grind material by forcing it against and along a counter

baffle plate at the top of the comminution chamber .

Depending on requirements, the throughput capacity

and material size can be regulated using various

sized mesh outer sieves . Doppstadt grinders are

distinguishable by their free swinging flail holders with

separately replaceable grinding tips and the heavy

gyrating mass of the flail drum revolving at 1000rpm .

• Easy maintenance due to large access panels

on all sides and inbuilt lubrication system .

• Separate drives for the chain driven scraper

conveyor and material feed roller to optimise material

throughput .

• Shredding tools used in this series are identical to

those used in the Doppstadt mobile series, therefore

keeping the need for spare parts to a minimum .

COmpOStinG, WaStE WOOD prOCESSinG

Optional:

(Fe) separation,

windsifting and


1 2 3

6 8

3

4

2

6

1


processing


AK/NZ

Ser

ies3

2

Shredding

DW Series1

Screening

SM/SST Series

G

rindi

ng

typical stages for compost production

Final product:Compost

Grinding

DU 320 Turning

AK/N

Z S

eries

4

3

2

Shredding

DW Series

Screening

1

SM

/SS

T Series

5

+4 5

7

8

7

14 15

AK 235 E

the flail drum itself weighs approximately 1 .3 tonnes and is equipped

with 16 freely swinging flails and 28 ripping teeth . the drum spins at

approx . 1,300 rpm . the exchangeable meshed sieves are available

between 30 and 320 mm .

Total weight – basic machine 10,500kg(23,148lb)

Drive Type ACmotor Power 160kW

Flail Rotor Width 1,430mm(4’8”) Diameter 900mm(2’11”) Flails/Teeth 16/28

Dimensions – basic machine L/W/H 6,400/2,050/1,700mmExcluding:Hopper,MountingFrame, (21”/6’8”/5’7”)DischargeConveyor

AK 435 E

On this machine the flail drum weighs approximately 2 .5 tonnes and

is equipped with 36 freely swinging flails . the drum spins at approx .

1,000 rpm . the exchangeable meshed sieves are available between

30 and 400 mm .



Flail Rotor Width 1,750mm(5’9”) Diameter 1,100mm(3’7”) Flails 36

Dimensions – basic machine L/W/H 6,900/2,500/1,800mmExcluding:Hopper,MountingFrame, (22’7”/8’2”/5’11”)DischargeConveyor

NZ 180 E

the Doppstadt nZ 180 E has been designed specifically for integration

as part of a processing plant . its flail drum is identical to that of the

aK 435 E . Load sensing in the in-feed provides for high throughput

performance .



Flail Rotor Width 1,750mm(5’9”) Diameter 1,100mm(3’7”) Flails 36

Dimensions – basic machine L/W/H 4,750/2,700/1,950mmExcluding:Hopper,MountingFrame, (15’7”/8’10”/6’4”) DischargeConveyor

aK/nZ SERiES

AK 235 E AK 435 E




16 17

aK/nZ SERiES - tEcHnicaL Data

aK 235 E

AK 235 E

2,900 9' 6"

3.25

0 1

0' 7

"

6,71022'

2,050 6' 8"

2.90

0 9

' 6"1.

330

4' 4

"

aK 435 E

AK 435 E

2,940 9' 8"

3,49

5 1

1' 6

"

7,220 23' 8"

2,500 8' 2"

2,85

0 9

' 4"1,

800

5' 1

1"

NZ 180

600 2'

3,43

0 1

1' 3

"

4,750 15' 7"

2,770 9' 1"

1,80

0 5

' 11"

nZ 180 E

Drive

Power/Type 160kWACmotor 250kWACmotor315kWACmotor

250kWACmotor315kWACmotor

Flail Drum

Width 1,430(4'8")

1,750(5'9")

1,750(5'9")

Diameter (incl. flails) 900(2'11")

1,100(3'7")

1,100(3'7")

Weight (incl. flails) 1,300kg(2,866lb)

2,500kg(5,512lb)

2,500kg(5,512lb)

RPM 1,300rpm 1,000rpm 1,000rpm

No. of Flails 16 36 36

No. of Teeth 28 – –

Dimensions & Weight

Basic machine (Length/Width/Height)

Excluding:Hopper,MountingFrame,DischargeConveyor

6,400/2,050/1,700(21’/6’8”/5’7”)

6,900/2,500/1,800(22’7”/8’2”/5’11”)

4,750/2,700/1,950(15’7”/9’1”/6’4”)

In-Feed dimensions (Length/Width) 2,900/1,500(9'6"/4'11")

2,940/1,780(9'8"/5'10")

600/1,780(2’/5’10”)

Weight 10,500kg(23,148lb)

13,300kg(29,321lb)

14,200kg(31,305lb)

Discharge Conveyor AA=5,000xBB=1,200(AA=16’5”xBB=3’11”)

AA=6,000xBB=1,600(AA=19'8"xBB=5'3")

AA=3,600xBB=1,600(AA=11'10"xBB=5'3")

Optional Items Softstarter,specialcoatings,noiseanddustprotectingcovers,mountingframe,dampingdownfacility,remotecontrols

Softstarter,specialcoatings,noiseanddustprotectingcovers,mountingframe,dampingdownfacility,remotecontrols

Softstarter,specialcoatings,noiseanddustprotectingcovers,mountingframe,dampingdownfacility,remotecontrols

model aK 235 E aK 435 E nZ 180 E



18

KEY bEnEFitS• robust steel construction ensures

durability and smooth operation

• Hydraulic pusher system with load sensing control for maximum throughput

• large maintenance access panels guarantee good accessibility to shredding chamber

• rapid change of exchangeable knives on rotor and counter-blade by way of simple fixing arrangements to reduce downtime

• Easy sieve exchange - mesh size to customer requirements

• High energy efficiency due to large rotor mass

• Shear pin coupling on rotor drive protects the machine against damage from imported foreign objects

• rapid restart mode after incidents maximises up-time

1 DriVE COmpartmEnt

2 SiEVE

3 EXCHanGEablE blaDES

4 SHEar pin COuplinG

1


6 HYDrauliC puSHEr SYStEm

7 COntrOl unit

5

3

4

2

DF 307 ROTARO

4

DF 307 RotaroFine Shredder

pOWErFul & VErSatilE

Doppstadt’s DF 307 ROtaRO is an especially efficient,

single shaft secondary shredder for processing derived

fuel products as well as other fine materials . its robust

steel body, yet simple assembly, guarantees long

lifespan and high running smoothness . High rotor mass

also increases energy efficiency in operation, since

torque peaks do not have to be compensated for by

electric drives alone . the shaft is driven by two three-

phase ac motors, power coupled to the rotor by drive

belts .

cutting blades are easily exchanged and can be repeat-

edly reused, which guarantees the shortest downtime

during the knife exchange and therefore, high usability

of the machine . coarseness of the end product can

be selected using interchangeable sieves with different

mesh size .

Drive Type ACMotor Power 2x160kW

Rotor Length 3,000mm(9‘10“) Diameter:excl.knives 600mm(1‘11“) incl.knives 750mm(2‘5“) RPM 300rpm Weight 4,400kg(9,700lb)

Dimensions – basic machine L/W/H 3,920/2,510/3,895mm (12‘10“/8‘2“/12‘9“)

In-Feed dimensions L/W 3,000/1,300mm (9‘10“/4‘3“)

Total Weight 24,000kg(52,910lb)

Discharge Conveyor AA=4,200xBB=800mm (AA=13‘9“xBB=2‘7“)

2 3

6

5

71

DF 307 rOtarO

DF 307ROTARO

3.920 12' 10"

2.510 8' 2"

3.000 9' 10"

3.89

5 1

2' 9

"

1.956 6' 5"

19

pre-shredded

pre-shredded

pre-shredded

20 21

KEY bEnEFitS• Optional load sensing control to material

feed for optimum throughput

• Exchangeable trommel-screens facilitate flexibility in applications

• Customised options for various processes available

• brush or scraper based trommel cleaning

• Combinability with other Doppstadt plant

1 DRIVE UNIT

2 DRUM TRANSMISSION

3 CLEANING BRUSH

4 SCREENING DRUM

5 SCRAPER

Explanations and visuals based on SSt 725

FINE & COARSE GRAIN SEPARATION


7 CONTROL PANEL


processing


AK/N

Z S

erie

s

Grin

ding3

2

Shredding

DW Series1

SM/SST Series

Screening

typical stagesfor compostproduction

SM

/SS

T Series S

creening

Final product:Compost

Grinding

AK/N

Z S

eries

3

4

2

Shredding

DW Series

1

Turning

DU 320

typical stages forrefuse derived fuel

processing

Final product:for thermal utilization

Grinding

3

2

Shredding

DW Series1

DW

Series (finger basket*)

Scre

enin

g

SM

/SS

T S

erie

s typical stages forvolume reduction

and domestic wasteprocessing

Final product:shredded and separated fractions

SM/SST Series

Screening

2

Shredding DW Series

1

SM/SST SeriesTrommel- Screeners

OPTIMUM PROCESSING

the trommel-screener is able to sieve the most difficult

materials . continuous high throughput is maintained

using load sensing on the material in-feed . these

screening machines are designed as modules and are

able to carry out special functions . Drums can be easily

exchanged to customise and perform various specific

operations . Optional items available include: brush or

scraper based cleaning .

Sm/SSt machines are installed on mounting frames (or

walls) to suit particular project requirements . Doppstadt

trommel-screeners can be used in discharge to bunker

applications or fitted with a conveyor for further line

processes . Sm machines are based on simpler

operation and construction than the SSt range

which have a more solid structural framework .

the hinged side panels open fully to assist easy

access for maintenance and cleaning .

COMPOSTING - WOOD, DOMESTIC & INDUSTRIAL WASTE AND RDF PROCESSING

Optional:

(Fe) separation,

windsifting and


1 2 2 3

5 6 7

3

2

7

6

1

5

4

5

4

pre-shredded

pre-shredded

22 23

SM 518 A

the trommel of the Sm 518 a is approximately 5 m in length with a diameter of 1 .8 m . a diverse range of screening functions can be carried out using an assortment of drum-screens with varying perforations .

Weight - basic machine 5,700kg(12,566lb)

Drive Type gearedACmotor Power 11kW

Trommel Length 4,700mm(15’5”) Diameter 1,800mm(5’11”)

Dimensions - L/W/H 6,200/2,300/2,950mmbasic machine (20’4”/7’7”/9’8”)

Sm/SSt SERiES

SST 1025 E

SSt 1025 E machines utilise a solid steel frame . Large protective side doors provide excellent access for cleaning and maintenance work . the drum-screen is approximately 10 m in length and has a diameter of 2 .5 metres . Various sized screen perforation (punched to customers’ require-ments) is available to perform a diverse range of screening functions .


Drive Type gearedACmotor Power 4x11kW


Dimensions - basic machine L/W/H 12,600/3,000/3,260mm (41‘4“/9‘10“/10‘8“)

SST 725 E




Trommel Length 7,000mm(23’”) Diameter 2,500mm(8’2”)


SST 518 E






SM 1025 A

the Sm 1025 a is approximately 10 m in length with a diameter of 2 .5 m . a diverse range of screening functions can be carried out using an assortment of drum-screens with varying perforations .




Dimensions - L/W/H 12,300/3,000/3,500mmbasic machine (40‘4“/9‘10“/11‘6“)

SM 318 A

the Sm 318 a drum is approximately 3 m in length with a diameter of 1 .8 m . a diverse range of screening functions can be carried out using an assortment of drum-screens with varying perforations .




Dimensions - L/W/H 4,700/2,300/2,950mmbasic machine (15’5”/7’6”/9’8”)

SM 518 F

the Sm 518 F is a screening machine integrated with a compactly built-on separate feed hopper at one end . the screening specification of this machine is that of the Sm 518 a .


Drive Type gearedACmotor Power 11kW/3kW


Bunker Volume 4,5m3(48sqft)


SM 620 A

the Sm 620 a is approximately 5 .5 m in length with a diameter of 2 m . a diverse range of screen-ing functions can be carried out using an assort-ment of drum-screens with varying perforations .





SM 725 A

the Sm 725 a is approximately 7 m in length with a diameter of 2 .5 m . a diverse range of screening functions can be carried out using an assortment of drum-screens with varying perforations .





Drum-screens used by the Sm 518 a and Sm 518 F are identical to those used by Doppstadt’s mobile machine versions and therefore interchangeable . a wide range of different types of drum-screens are available .

Drum-screens used by the Sm 620 a are identical to those used by Doppstadt’s mobile machine versions and therefore interchangeable . a wide range of dif-ferent types of drum-screens are available .

Drum-screens used by the SSt 518 E are identical to those used by Doppstadt’s mobile machine versions and therefore interchangeable . a wide range of different types of drum-screens are available .

SST 725

SST 1025

SST 518

Sm/SSt SERiES - tEcHnicaL Data

Drive

Power/Type 11kWgearedACmotor 11kWgearedACmotor 11kWgearedACmotor3kWDischargeHopper

15kWgearedACmotor 2x15kWgearedACmotor 4x11kWgearedACmotor 11kWgearedACmotor 2x15kWgearedACmotor 4x11kWgearedACmotor

Transmission sprocket/chain sprocket/chain sprocket/chain sprocket/chain frictionwheels frictionwheels sprocket/chain frictionwheels frictionwheels

Trommel

Diameter 1,800(5’11”)

1,800(5’11”)

1,800(5’11”)

2.000(6’7”)

2,500(8'2")

2,500(8'2")

1,800(5'11")

2,500(8'2")

2,500(8'2")

Length 3,200(10'5")

4,700(15’5”)

4,700(15’5”)

5.430(17’10”)

7,000(23')

10,000(32'10")

4,700(15'5")

7,000(23')

10,000(32'10")

Screening surface approx.15,5m²(166sqft)

approx.22.5m²(242sqft)



approx.43,5m²(468sqft)





Perforation custom custom custom custom custom custom custom custom custom

Standard RPM 12rpm 12rpm 12rpm 12rpm 10rpm 10rpm 15rpm 10rpm 10rpm

Variable RPM(Set at CPanel -optional)

7–23rpm 7–23rpm 7–23rpm 7–23rpm 4–15rpm 4–15rpm 7–23rpm 4–15rpm 4–15rpm

Dimensions

Basic machine (L/W/H) 4,700/2,300/2,950(15’5”/7’7”/9’8”)

6,200/2,300/2,950(20’4”/7’7”/9’8”)

8,980/2,400/2,950(29’5”/7’10”/9’8”)

6.780/2.400/2.950(29’5”/7’10”/9’8”)

9,350/3,000/3,260(30’8”/9’10”/108”)

12,300/3,000/3,500(40'4"/9'10"/11'6")

6,900/2,400/3,100(22'8"/7'11"/10'2")

9,350/3,000/3,260(30'8"/9'10"/108")

12,300/3,000/3,260(40'4"/9'10"/10'8")

Weight (incl. Drum but excl. discharge conveyor)

approx.3,800kg(8,377lb)




approx.12.600kg(27,778lb)





Fine grain collection conveyor (optional)

AA=2,000xBB=1,350(AA=6’7”xBB=4’5”)

AA=3,500xBB=1,350(AA=11’5”xBB=4’5”)

AA=3,500xBB=1,350(AA=11’5”xBB=4’5”)

AA=5,000xBB=1.200(AA=16’4”xBB=3’11”)

AA=6,000xBB=2,000(AA=19’8”xBB=6’6”)

AA=8,750xBB=2,000(AA=28’8”xBB=6’6”)

AA=4,000xBB=1,000(AA=13’1”xBB=3’3”)

AA=6,000xBB=1,500(AA=19'8"xBB=4'11")

AA=8.750xBB=1.500(AA=28’8”xBB=4’11”)

Optional extras Mountingframe,Gangways,DischargeConveyor,SackRipper,Drum-Screen,SpecialCoatings,ControlPanelwithfrequencyconverter,localcontrolpanel

Mountingframe,Gangways,DischargeConveyor,SackRipper,Drum-Screen,SpecialCoatings,ControlPanelwithfrequencyconverter,localcontrolpanel








Model SM 318 A SM 518 A SM 518 F SM 620 A SM 725 A SM 1025 A SST 518 SST 725 SST 1025

SM 518 F

SM 518 F

8.97529' 5"

2.1807' 1"

3.00

09'

10"

2.3887' 10" 3.480

11' 5"

1.97

56'

5"

SM 1025 A

SM 1025A

5,50

0 1

8' 1

"

12,300 40' 4"

3,000 9' 10"

3,50

0 1

1' 6

"

3,56

0 1

1' 8

"

SST 518

5,20

0 1

7' 1

"

6,900 22' 8"

2,400 7' 10"

3,10

0 1

0' 2

"

3,48

0 1

1' 5

"

SST 725

5,66

0 1

8' 7

"

9,350 30' 8"

3,000 9' 10"

3,26

0 1

0' 8

"

4,17

0 1

3' 8

"

SST 1025

5,66

0 1

8' 7

"

12,300 40' 4"

3,000 9' 10"

3,26

0 1

0' 8

"

4,17

0 1

3' 8

"


SM 518 A

SM 518 A

5,06

0 1

6' 7

"

6,580 21' 7"

2,300 7' 7"

2,95

0 6

' 8"

3,32

0 1

0' 1

1"

SM 620 A

SM 620 A

4,95

0 1

6' 3

"

6,780 22' 3"

2,350 7' 9"

2,95

0 9

' 8"

3,32

0 1

0' 1

1"

SM 725 A

SM 725 A

4.95

016

' 2"

9.35030' 8"

3.0009' 10"

3.40

011

' 1"

4.04

8 1

3' 3

"



SM 318 A

SM 318 A

2.3007' 6"

4.70015' 3"

6.06

019

' 10"

2.23

47'

3"


24 25

26 27

KEY bEnEFitS• large, accessible mixer chamber

• three helical mixing rotors with exchangeable blades

• Various blade forms for assorted applications

• Easy and ample maintenance access


1 MIXING CHAMBER

2 MAINTENANCE ACCESS

3 DRIVE

*optional

DM 215

this machine is driven using a 3 phase motor and is fitted with an

engine guard, which automatically disengages and stops the motor,

to prevent damage, in the event of operational disturbance .


Drive Motor-Type 3Phase Power 160kW Chaindriven

Mixer chamber Volume 15m3

Length/width 4,000mm(13‘1“)/2,300mm(7‘6“) Helicalrotors 3 2xtop:diameter 830mm(2‘8“) 1xbottom:diameter 1,080mm(3‘6“) Length 3,900mm(12‘9“)

Dimensions – L/W/H 7,735/2,500/2,800mmbasic machine (25‘4“/8‘2“/9‘2“)

DM 215

typical stages for

mixing

Final Product:for recycling

DM 215

Mixing

2

1

Loading main product / Loading 2

nd product

typical stagesfor compostproduction

SM

Series

Screening

Final product: Compost

DU 320 Turning

Loading p

roduct 1 and 2

Mixing

DM

215

3

4

2

1

typical stages for processing

organic waste for fermentation

Final Product 1 (solid fraction): for thermal utilization, compostingFinal Product 2 (fluid fraction): for biogas production

DM 2

15

M

ixin

g

DSP 20-5

Pressing

3

2

Shredding

DW Series1

DM 215Mixer

VERSATILE & FLEXIBLE

the Dm 215 E is equipped with three helical rotors within

a 15 m3 chamber for the homogeneous mixing together

of different organic biomaterials, substrates and sludge .

this machine can be set to function on a single load

or constant feed and discharge basis e .g . for batch

processes . a mixing chamber lid* can be closed during

operation . additives e .g . lime, can also be loaded into the

mixer using a helical screw controlled dosing hopper* .

MIXING, COMPOSTING & PREPROCESSINGOF BIOWASTE FOR ANAEROBIC DIGESTION

Optional:

(Fe) separation,

windsifting and


1 2 3

DM 215

this machine is driven using a 3 phase motor and is fitted with an

engine guard, which automatically disengages and stops the motor,

to prevent damage, in the event of operational disturbance

Total weight – basic machine

Drive

Mixer chamber

DM 215

typical stages for processing

organic waste for fermentation

gs

1

3

2

2

28 29

KEY bEnEFitS• max. throughput and optimum fluid extraction

during pressing due to variable mesh size of sieves

• Simple sieve exchange and variety of mesh sizes with customised perforation upon request

• Easy replacement of wearing parts on screw press

• trouble free ejection of solid material content due to rotation of the press cone

• load sensing hydraulic control of the press cone

• High durability

• up to 70 % fluid extraction from organic waste

• Driven by means of hydromotor with minimal maintenance requirements

• pressure dependant speed regulation for hydraulic drive (optimal torque)

DSP 20-5

Total weight 3,700kg(8.157lb)

Drive Motortype hydromotorwithplanetarygearing Power 30kW

Helical Press Diameter 500mm(1‘7“) Length 2,500mm(8‘2“) RPM 5–20rpm

Hydraulic equipment Drive electrohydraulic Power 55kW L/B/H 2,400/900/1,850mm (7‘10“/2‘11“/6‘)

Discharge hopper Drive hydromotorwithspurgear Volume approx.5m3

L/B/H 3,250/1,650/2,250mm (10‘7“/5‘4“/7‘4“)

Optional extra feedhopper,mountingframe

1 SIEVE

2 PRESS CONE - HYDROMOTOR

3 MATERIAL FEED

4 SCREW PRESS

5 SOLIDS DISCHARGE

6 LIQUID DISCHARGE

7 WEAR PLATE

typical stagesfor processing bio wastes for fermentation

Final Product 1 (solid): for thermal utilization, compostingFinal Product 2 (fluid): for biogas

If required (e.g. If required (e.g. when input material when input material contains a contains a considerable considerable amount of plastics)amount of plastics)

Screrer ening

DM 215Mixing

SMS

eries4

3

2

Shredding

DW Series

DS

P20-5

Prerer ssing

1

DSP 20-5Screw Press

FLEXIBLE APPLICATION

the DSp 20-5 screw press separates biodegradable

waste by extracting fluid content and turning it into

liquid and solid bi-materials, using a hydro-motor with

planetary gearing . a pressing cone forces the wet

material, at a predetermined pressure, through sieves

which are available in different mesh sizes . Extracted

liquids are suitable as process in-feed for anaerobic

digesters and the separated dry material can be

composted or used as thermal fuel .

a 500 mm diameter screw press, rotating at between

5 and 20 rpm (variable), ensures high throughput .

the DSp 20-5 makes it possible e .g . mixed bio-waste

to be separated from its liquid content using differently

perforated mesh screens .

typical applications: food and supermarket waste,

biomass, paper mill scrap and residues etc .

COMPOSTING AND ANAEROBIC DIGESTION MATERIALS

1 2 7

1

2

3

5

6

4

7

30 31

KEY bEnEFitS• Feed and discharge rollers operate at the same

speed ensuring smooth and safe carriage of even heavy materials

• Hopper flanges are reinforced and protected from impact damage by loaders and mechanical shovels

• Steel-armoured conveyor belt

• robust structural steelwork ensures stability and long lifetime of equipment

• Conveyor speed - step-less variable adjustment of electrohydraulic drive

• Good accessibility - large maintenance access panels

AT 600

Drive type Electric-speedcontrolbyVFI

Drive power 2kW

Total weight 5,550kg(8,157lb)

Overall dimensions Length 7,830mm(25‘8“) Width 2,250mm(7‘4“) Height 2,700mm(8‘10“)

Hopper Height 2,000mm(6‘6“) Length 6,300mm(20‘8“) Capacity 10.0m3

Conveyor Beltlength 6,500mm(21‘3“) Beltwidth 1,000mm(3‘3“) Beltspeed 0.02–0.075ms-1

1 HOPPER CONVEYOR

2 CONTROL UNIT

3 MAINTENANCE ACCESS3 MAINTENANCE ACCESS

AT 300

Drive type Electric-speedcontrolbyVFI

Drive power 2kW

Total weight 3,200kg(8,157lb)

Overall dimensions Length 4,750mm(15‘7“) Width 2,250mm(7‘4“) Height 1,800mm(5‘10“)

Hopper Height 1,800mm(5‘10“) Length 3,500mm(11‘5“) Capacity 5m3

Conveyor Beltlength 3,380mm(11‘1“) Beltwidth 1,000mm(3‘3“) Beltspeed 0.02–0.075ms-1

AT SERiESFeed Hoppers

FLEXIBLE DEPLOYMENT

the Doppstadt at Series Feed Hoppers are suitable for

processing e .g . Biomass and RDF (Refuse Derived Fuel)

materials, as well as for the handling of mixed, domestic

and industrial waste, particularly in-line and in conjunc-

tion with other Doppstadt plant .

these machines serve mainly as an in-feeder, buffer and

controlled forwarder of materials in process .

their robust steelwork ensures stability and long life .

the flanged hopper sides are reinforced and protected

from impact damage by wheel loaders e .g . motorised

shovels and diggers etc .

1

3

2

3 2

illustrations, Specifications, Dimensions and Weights are for guidance only . Subject to change .

32 33

Biomass Processing Plant

Input Waste-wood-ClassA1 Densityca.0.2to0.3mg/m3

Moisturecontent(40%)

Output Biomass:12to80mm forthermalutilisation

Throughput 30to35tonnes/h

Machine- DW3060E 315kWconfiguration SM1025A 44kW Conveyors&Magnets 40kW

Waste-wood Processing Plant

Input Waste-wood

Output Material:0to50mm forchipboardindustry


Machine- DW2560E 210kWconfiguration NZ180 315kW Conveyors&Magnets 30kW

Industrial Waste Processing Plant

Input Industrialwaste

Output Recyclablematerial Finegrain:0to45mm Coarsegrain:45to300mm


Machine- DW3080E 315kWconfiguration SST725E 22kW SortinghouseDSH9060 25kW Conveyors&Magnets 40kW

tYpicaL appLicatiOnS

input Output

input Output

input Output

Fine grain coarse grain

34 35

WHat WE OFFEr CliEntS• Expert support for system layout,

planning and optimised operation

• a world-wide network of suppliers ensuring fast service

• Fast visual planning results using the “Doppplan” design software

• 40 years of achievement in mechanical engineering solutions

• unrivalled competence in process control backed by our experience and comprehensive references in environ-mental engineering

Doppstadt System technology Support

SYStEm EnGinEErinG WitH ‘KnOW HOW’

multi-functional machines form the foundation of our

modern approach towards the handling of recyclable

materials . an extensive range of equipment provides

ecological and cost effective solutions for the process-

ing and recycling of many different valuable resources .

Doppstadt Systems provides support and direction for

the essential procedural steps required in the modern

treatment of waste products .

l Slow-speed shredders

l High-speed grinders

l Fine shredder

l Screening machines (drum and star screens)

l Sifters

l mixer

l Screw press (for separating solids and fluids)

l conveyor systems

l Feed hoppers

Our equipment is flexible and suitable for many different,

individual or complex series of integrated applications .

customised products and accessories complete the full

range of what Doppstadt Systems has to offer .

clients benefit from our extensive years of experience in

environmental engineering .

Doppstadt provides ’in-line’ and ‘stand-alone’ solutions

for:

l composting

l Biomass production

l mechanical biological waste treatment

l timber & waste wood processing

l Waste sorting

l Refuse derived fuel (RDF) preparation

l Handling of biomass for fermentation

WE Will SHOW YOu EVErYtHinG tHErE iS tO SEE pluS tHinGS tHat DO nOt YEt EXiSt… anD in 3D!!

computer animated visualisation helps design engi-

neers to communicate with clients when planning new

systems . Our 3D “Doppplan” tool leaves no room for

misinterpretation . We make plans clearly visible and,

with added realistic photo illustration, we bring your

planning aspirations to life . the 3D ‘collision check’

tool shows where/if equipment or structures foul each

other e .g . in a production hall with built in objects like air

conditioners, support columns, or beams with restrictive

clearance heights . any permutation of machines

can be referenced from the program’s equipment

library and then be combined and viewed in a true

scale 3D picture .

a 3D viewer is also available and the visualisations can be

forwarded to and checked by our clients on their own pc .

changes and revisions are displayed quickly and

without problems .

in addition to standard system layouts, we also design

special custom made applications (including 3D) using

modern professional caD software .

3736

DOppStaDt SErViCES

at a GlanCE• ‘Know How’ in processing materials

• System layout planning

• 3D visualisation during the planning process

• Optimisation of equipment

• World-wide distribution network

• Service on site

Doppstadt System technology Support

ECOlOGiCal & COSt EFFECtiVE rEFEEDinG OF matErialS baCK intO tHE rECYClE CHain

Biomass production

We support our clients in their need to manufacture

cO2 neutral fuels . Whether these are made from waste

wood or directly from timber biomass, Doppstadt

provides established and proven machines for shredding,

grinding and the screening out of contaminable

properties .

Composting

Green waste, organic household and kitchen

wastes are generally composted . Doppstadt system

technology enables the grinding down of raw material in

an economical and therefore, cost effective manner by

screening removal of contaminants .

Mechanical biological waste treatment

Doppstadt recycling technology offers viable

solutions for any required steps in the mechanical

pre-processing and classification of various input

materials including; slow-speed shredding, drum and

star screening machines, wind sifters and sorting

cabinets . We offer a range of suitable plant for all

sorts of waste e .g . household rubbish, bulky refuse

or industrial/construction waste .

Pre-processing of waste for anaerobic digestion

appropriate waste preparation for fermentation is

essential for a high yield rate of gas and therefore the

economical operation of any fermentation plant . We

offer a range of suitable shedders for the preparation

of dry fermentation materials . Doppstadt also offers

system technology to gain suitable suspension from

your waste material as input for wet fermentation .

Bespoke applications

Do you have a need for special processes or

applications where components like shredders,

screening machines or other Doppstadt equipment

might be integrated? We have successfully

implemented many such special installations and

can both advise and demonstrate them to you .

please ask one of our specialists who will be happy to

advise you .

anD iF YOu alrEaDY HaVE EquipmEnt?profit from our expertise and extensive services:

• General overhaul of Doppstadt plant

• Refitting of Doppstadt components into existing equipment

• Expansion of systems and reconfiguration of machines

38

6 7

AK 635 AK 635

MOBILE RECYCLING PRODUCT RANGE OVERVIEW

DW 3060 DW 3060 K DW 3060 SA

DW 3080 K AK 235 AK 435

AK 435 K AK 535

AK 635 SA SM 414

SM 414 K SM 518 SM 620

SM 620 K SM 720 SM 1200 Trifl ex

DH 608 DH 910

DZ 750

DM 215

BioPress DBP 205 DU 320DU 265

DH 910 K DH 910 SA

optional: DW 3060 K BioPower

optional: DW 3060 SA BioPower

optional: DW 3060 BioPower

SM 1200 SA Trifl ex

DW 2060 DW 2060 K BioPower DW 2560

6 7

AK 635 AK 635


DW 3060 DW 3060 K DW 3060 SA

DW 3080 K AK 235 AK 435

AK 435 K AK 535

AK 635 SA SM 414

SM 414 K SM 518 SM 620


DH 608 DH 910

DZ 750

DM 215


DH 910 K DH 910 SA




SM 1200 SA Trifl ex


6 7

AK 635 AK 635


DW 3060 DW 3060 K DW 3060 SA

DW 3080 K AK 235 AK 435

AK 435 K AK 535

AK 635 SA SM 414

SM 414 K SM 518 SM 620


DH 608 DH 910

DZ 750

DM 215


DH 910 K DH 910 SA




SM 1200 SA Trifl ex


6 7

AK 635 AK 635


DW 3060 DW 3060 K DW 3060 SA

DW 3080 K AK 235 AK 435

AK 435 K AK 535

AK 635 SA SM 414

SM 414 K SM 518 SM 620


DH 608 DH 910

DZ 750

DM 215


DH 910 K DH 910 SA




SM 1200 SA Trifl ex


6 7

AK 635 AK 635


DW 3060 DW 3060 K DW 3060 SA

DW 3080 K AK 235 AK 435

AK 435 K AK 535

AK 635 SA SM 414

SM 414 K SM 518 SM 620


DH 608 DH 910

DZ 750

DM 215


DH 910 K DH 910 SA




SM 1200 SA Trifl ex


6 7

AK 635 AK 635


DW 3060 DW 3060 K DW 3060 SA

DW 3080 K AK 235 AK 435

AK 435 K AK 535

AK 635 SA SM 414

SM 414 K SM 518 SM 620


DH 608 DH 910

DZ 750

DM 215


DH 910 K DH 910 SA




SM 1200 SA Trifl ex


mObilE rECYClinG EquipmEnt – OVERViEW

FuRtHER inFORmatiOn aBOut mOBiLE REcYcLinG EquipmEnt iS aVaiLaBLE at:

WWW .DOppStaDt .cOm

Doppstadt Calbe GmbH

Barbyer chaussee 3D-39240 calbe/SaaleGermanyphone: +49 (0)39291 55-0Fax: +49 (0)39291 55-350E-mail: info@doppstadt .com

THE DOPPSTADT RANGE OF MOBILE MACHINES

WE CARE

Doppstadt Systemtechnik GmbH

Steinbrink 4D-42555 VelbertGermanyphone: +49 (0) 20 52 88 9 - 0Fax: +49 (0) 20 52 88 9 - 157E-mail: [email protected]: www.doppstadt.com

recycling technology static equipment...the doppstadt dw 3060 e is used for the processing of...

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