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TRANSCRIPT
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630 series programmingABB Oy Distribution Automation
630 series programmingCourse P264
ABB Group November 18, 2011 | Slide 1
630 series configuration training C t tCourse content
Breaks:Coffee 10:20
10:30 The purpose of this course
Learn most common configuration tasks
- 10:30Lunch 11:45
- 13:00Coffee 14:20
Specify and identify the needed hardware
Lean to use PCM600 tools for IED configuration
- 14:30
g
Learn 630 series programming
Protection functionProtection function
Control with interlocking
Desing a MIMIC picture Desing a MIMIC picture
Learn other usefull tools in PCM600
ABB Group November 18, 2011 | Slide 2
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630 series introduction630 series introduction
ABB Group November 18, 2011 | Slide 3
630 seriesP d t iProduct overview
Feeder Protection and Control REF630 REF630 is an all-in-one feeder
t IED f t ti t lmanagement IED for protection, control,measurement and supervision of incoming and outgoing feeders
Transformer Protection and Control RET630 RET630 is an all-in-one transformer
management IED for protection, control, measurement and supervision of two-pwinding power transformers and generator-transformer blocks
Motor Protection and Control REM630 REM630 is an all-in-one motor
management IED for protection, control, measurement and supervision of medium and and large power asynchronous motorsasynchronous motors
ABB Group November 18, 2011 | Slide 4
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630 series H d iHardware overview
Power supply module
Optional I/O modulesMax 2 modules for the 4U half 19 housinghousing
Analogue input module
CPM module
ABB Group November 18, 2011 | Slide 5
630 seriesC i ti d l
Detached LHMI interface
Communication module Ethernet RJ-45 CAT 5 Communication interfaces
LAN 1:
100BASE-TX with an RJ-45 connector or
100BASE-FX (LC-connector)100BASE-FX (LC-connector)
Serial:
100BASE-FX (ST-connector) or ( )
plastic (snap in)
Time synchronization IRIG-B
14 binary inputs
2 groups of 4 inputs, common ground
2 groups of 3 inputs, common ground
Adjustable threshold voltage
ABB Group November 18, 2011 | Slide 6
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630 series Bi I/O d lBinary I/O module
9 output contacts
3 power output contacts for t i i / t ltripping/control
6 signal output contacts
5 i l t t t t 5 signal outputs contacts,normally open
1 signal output contact,1 signal output contact,changeover
9 binary inputs
8 inputs, grouped in 2 (common ground)
1 i di id l i t 1 individual input
Adjustable threshold voltage
ABB Group November 18, 2011 | Slide 7
630 series P l d lPower supply module Power Supply
Variant #1 High (pins 1,3) 100 VAC .. 240 VAC 50/60 Hz
110 VDC .. 250 VDC
Variant #2 Medium (pins 1 2) Variant #2 Medium (pins 1,2) 48 VDC .. 125 VDC
Variant #3 Low (pins 2,3)(p , ) Next release
IRF output for self-supervision signallingp p g g
9 Output contacts 3 trip outputs with Trip Circuit Supervisionp p p p
3 power outputs for trip/control
3 signal output contacts
Battery voltage supervision (SPVNZBAT)
ABB Group November 18, 2011 | Slide 8
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630 Series A l i t d l f REF630Analog input modules of REF630
Three options for REF630
Variant #1: AA IL1, IL2, IL3 and I0, user selectable 1 A
5 AX101
or 5 A
UL1, UL2, UL3, Uo and UL
Variant #2: AB Variant #2: AB IL1, IL2 and IL3 , user selectable 1 A
or 5 A
I l t bl 0 1 A 0 5 A I0, user selectable 0.1 A or 0.5 A
UL1, UL2, UL3, Uo and UL
Variant #3: ACX102 Variant #3: AC IL1, IL2, IL3 and I0, user selectable 1 A
or 5 A
I l t bl 0 1 A 0 5 A I0, user selectable 0.1 A or 0.5 A
UL1, UL2, UL3 and Uo
ABB Group November 18, 2011 | Slide 9
630 Series A l i t tAnalog input connector
Removable connectors for easy handling and service
Used for CT/VT connections Used for CT/VT connections
5 analog channels / connector
Integrated short circuit contact for gCT inputs
Different combinations of CTs/VTs supportedCTs/VTs supported Coded to prevent wrong
connections
ABB Group November 18, 2011 | Slide 10
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ABB Group November 18, 2011 | Slide 11
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Contents of chapter 3
3 Programming Basics 3.1 Tools overview
3.2 Local HMI
3.3 Control Programming
3.4 Protection Programming
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630 series Programming630 series Programming
ABB Group November 18, 2011 | Slide 1
630 series Programming
ABB Group November 18, 2011 | Slide 2
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630 series ProgrammingT l iTools overview
Application Configuration Tool (ACT) To create / modify relay application
630 Series relays can be ordered with pre-configuration installed
Graphical Display Editor (GDE)p p y ( ) Tool is used to create LHMI
Up to four pages
ABB Group November 18, 2011 | Slide 3
630 seriesOth T l il blOther Tools available
Handled in Operation course scope Hardware Configutation Tool
Parameter setting Tool (PST)
Signal Matrix Tool
Manage signals Manage signals
GOOSE connections
Signal Monitoring Tool
Disturbance Handling Tool
Event Viewer Tool
ABB Group November 18, 2011 | Slide 4
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Local HMI programmingLocal HMI programming
ABB Group November 18, 2011 | Slide 5
630 seriesL l HMI iLocal HMI - overview
Three dedicated LEDs: Ready, Start, Trip
Graphical LCDDisplay (320 * 240 pixels)
Multicolor LEDs
p )
Open and Close
ENTER buttonAlarm list button
5 programmable function keys
CLEAR button
Front
Open and Closebuttons
ESC button
MENU buttonCLEAR button
communicationport
ESC buttonNavigationbuttons
AuthorizationAuthorization,LOCAL/REMOTE, HELP
ABB Group November 18, 2011 | Slide 6
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630 seriesSi l Li DiSingle Line Diagram
Outlook programmed by GDE Status of primary apparatus
Show selected measurement values
Control of the objects ACTInputs and output connections Inputs and output connections
Programmable interlocking schemes for bay and station level interlocking
Note: ACT programming must be done prior GDE Tool
ABB Group November 18, 2011 | Slide 7
630 seriesHMI Al LED P iHMI Alarm LED Programming
Multicolour LED indications Label texts and behaviour on LCD
d b PSTmanaged by PST
Programming capabilities Totally 45 LED function blocks
15 physical LED on HMI
three groups (pages) GRP1 3 three groups (pages) GRP1..3
Multicolour Three separate inputsThree separate inputs
Red
Yellow
G Green
The source of LED activation Programmed in ACT or SMT
ABB Group November 18, 2011 | Slide 8
Programmed in ACT or SMT
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630 seriesL l HMI F ti b tt P iLocal HMI Function buttons Programming
5 programmable function keys
Two operation modes Menu shortcut
Programmed in LHMI or PST
Control mode Control mode
Need to be programmed in ACT
Funtion block has separate input for LED indication
Programmable label texts on LCDg
ABB Group November 18, 2011 | Slide 10
630 series M t
Defined by ACT programmingMeasurements menu
y p g g Current measurements
Phase currents
Residual current (RESCMMXU)
Positive and negative sequence currents
(CSMSQI)(CSMSQI)
Voltage measurements Phase-to-phase/phase voltages Phase-to-phase/phase voltages
Residual voltage (RESVMMXU)
Positive and negative sequence voltages
(VSMSQI)
Power measurement (PWRMMXU) P, Q, S, power factor
Energy measurement (EPDMMTR)
F t Frequency measurement
ABB Group November 18, 2011 | Slide 11
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630 seriesS i i d it iSupervision and monitoring
Supported by hardware, but action programmed in ACT
Fuse failure supervision (SEQRFUF)
Current circuit supervision (CCRDIF)
Trip circuit supervision (TCSSCBR)p p ( )
Station battery supervision (SPVNZBAT)
Circuit breaker condition monitoring (SSCBR) Circuit breaker condition monitoring (SSCBR)
IED self supervision (INTERRSIG)
ABB Group November 18, 2011 | Slide 12
Control ProgrammingControl Programming
ABB Group November 18, 2011 | Slide 13
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REF630C t l f tiControl functions
ABB Group November 18, 2011 | Slide 14
REF630C t l f ti l DC i t l kiControl functions example DC interlocking
Interlocking status info
Power outputs DC control signal
DC Status feedback
ABB Group November 18, 2011 | Slide 15
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REF630C t l f tiControl functions
QCCBAY Handles the selection of the operator place
per bayper bay
GNRLCSWI Switch controller function
Initializes and supervises all functions to select and operate apparature
SCILO SCILO Handles interlocking
ABB Group November 18, 2011 | Slide 16
REF630C t l f tiControl functions
DAXCBR (IO CB) Provides position status
Perform control operations and passes commands to CB
Provides operation counter
DAXSWI (IO DC) Provides position status
Perform control operations
ABB Group November 18, 2011 | Slide 17
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Protection ProgrammingProtection Programming
ABB Group November 18, 2011 | Slide 18
REF630F ti Bl k SMAIFunction Blocks, SMAI
SMAI (Signal Matrix to Analog Input)( g g ) Pre-processing inputs signals; RMS, phase
angle, frequency, harmonics, etc. Used
other FBs like protection, measurement, etc.
Defines sampling rate for DFT calculation
Defaults are 20 and 80 samples/cycle Defaults are 20 and 80 samples/cycle
Analog channel variables are outputs of SMAI_20 function block Some protection functions needs faster
sampling rate to fulfil its requirements
20 and 80 samples per cycle are20 and 80 samples per cycle areavailable
Makes the link between Analog input and measurement signals in ACT and SMTmeasurement signals in ACT and SMT
ABB Group November 18, 2011 | Slide 19
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REF630P t ti f tiProtection functions
Protection functions must be instantiated into configuration by ACT before those can be accessed from PST or LHMIaccessed from PST or LHMI
Connections to physical hardware are defined in ACT by using variables
Analog channel variables are outputs of pre-processing function block Some protection functions needs fasterSome protection functions needs faster
sampling rate to fulfil its requirements
20 and 80 samples per cycle are availableavailable
Pre-processing blocks are connected to hardware analog measurent inputs
ABB Group November 18, 2011 | Slide 20
REF630P t ti f ti Thermal capacityProtection functions Thermal capacity
[1] normal load current
[2] inrush current[2] inrush current
[3] minimum fault current area
[4] settings of relay
4
currentcurrent
ABB Group November 18, 2011 | Slide 21
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REF630P t ti f tiProtection functions
Protection functions O/C IEC 61850 IEC 60617 ANSI
Three-phase non-directional overcurrent, low-set stage
PHLPTOC 3I> 51P-1overcurrent, low set stage
Three-phase non-directional overcurrent, high-set stage, 2 instances
PHHPTOC 3I>> 51P-2
Three-phase non-directional overcurrent, instantaneous stage
PHIPTOC 3I>>> 50P/51P
Three-phase directional overcurrent, low-set stage, 2 instances
DPHLPDOC 3I> 67-1g ,
Three-phase directional overcurrent, high-set stage
DPHHPDOC 3I>> 67-2
ABB Group November 18, 2011 | Slide 22
ABB Group November 18, 2011 | Slide 23
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Contents of chapter 4
4 Description of the excercises 4.1 Preprosessing
4.2 Control
4.3 HMI
4.4 Protection
4.5 Measurements and Disturbance recorder
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PCM600 ProgrammingPCM600 Programming
ABB Group November 18, 2011 | Slide 1
630 series ProgrammingP j t d i tiProject description
Here we make a simple single line diagram configuration with ACT
C t l Control One Busbar
One controlable Circuit BreakerO e co t o ab e C cu t ea e
One controlable DisConnector
One non controllable (status only) Earthing SwitchSwitch
Protection OC protectionOC protection
I>, I>>, Io>, Io>>, Io>>>
Measurement
3I, 3U, Io and Uo
ABB Group November 18, 2011 | Slide 2
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ProgrammingProgrammingControl
ABB Group November 18, 2011 | Slide 3
Control Function BlocksB ildi th MIMICBuilding the MIMIC
Requires first the functionality in ACT, before the GDE programming
Objects to add in this training session
O Ci it b k CB One Circuit breaker CB
One Disconnector DC
One Earthing switch ES
ABB Group November 18, 2011 | Slide 4
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Apparatus control function blocks
Circuit Breaker controlCombined with or gate to
protection TRIP signals
Feedback as
A Group signal
Feedback to SCILOFeedback to SCILOInterlocking rules
ABB Group November 18, 2011 | Slide 5
Apparatus control function blocks
Disconnector
Similar setup of two other FBs, DC1 and ES
DAXCBR is replaced by DAXSWI
ABB Group November 18, 2011 | Slide 6
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ACT MeasurementsACT Measurements
ABB Group November 18, 2011 | Slide 7
630 series ProgrammingC t M tCurrent Measurements
Uses the current group signal I3P from 20samp SMAI
CMMXU
Three phase currents
DFT or RMS
Accuracy 0.5% or 0.002x In (in range 0.01..4.00 x In)
RESCMMXU
Residual current Io
Range output has value 04
Exceeding set limit setting
ABB Group November 18, 2011 | Slide 8
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630 series ProgrammingC t M tCurrent Measurements
PST values
Reporting modes
Cyclic / Dead band / Integral deadband
Range output
ABB Group November 18, 2011 | Slide 9
630 series ProgrammingV lt M tVoltage Measurements
Uses the voltage group signal U3P from 20samp SMAI
VPPMMXU
Three phase-to-phase voltages
VPHMMXU
Three phase- to -ground voltages
RESVMMXU
Residual voltage Uog
RMS and Fundamental
ABB Group November 18, 2011 | Slide 10
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630 seriesP j t d i ti di t b diProject description, disturbance recording
Max 40 analog and 64 binary signals
Max 100 recordings. The total recording capacity is depending of number of analog and binary channels and recording timeand recording time.
Sampling rate 1 kHz (50 Hz network)
User defined names for inputs are also d i LHMI t li tused in LHMI event list.
Start and Trip LEDs are controllled by the disturbance recorder.
Disturbance recorder is a must in the configuration.
ABB Group November 18, 2011 | Slide 11
630 seriesU d fi d di t b diUser defined name, disturbance recording
ABB Group November 18, 2011 | Slide 12
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630 seriesP j t d i ti di t b di (DRRDRE)Project description, disturbance recording(DRRDRE)
1. Pre-trigger time, 0.05 s 3.0 s
2 2. Fault time lenght can not be set. It is as long as trigger condition is active
3. Post-trigger time, 0.1 s 10.0 s
Recording time limit is 0.5 s 8.0 s
Max lenght for one recording is 11.0 s (3.0 s + 8.0 s)
ABB Group November 18, 2011 | Slide 13
630 seriesP j t d i ti di t b diProject description, disturbance recording
Signal connections and user defined Signal connections and user definednames for inputs and events can be done by using Application Configuration Tool (ACT).
Parameter Setting Tool (PST) can beParameter Setting Tool (PST) can beused for settings (lenght, auto-indication, Start/Trip LEDs, trigger settings)
ABB Group November 18, 2011 | Slide 14
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630 series ProgrammingP j t i ACT t tProject in ACT, structure summary
MainApplications First for preprosessing
Analog measurement channels
Fixed signals
Control
FBs controlling CB, DC
Interlockings
Proctection
Protection FBs
Measurements
Measurement FBs
Disturbance recorder
ABB Group November 18, 2011 | Slide 15
Local HMI programming by GDELocal HMI programming by GDE
ABB Group November 18, 2011 | Slide 16
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630 seriesSi l Li DiSingle Line Diagram
Outlook programmed by GDE Status of primary apparatus
Show selected measurement values
Control of the objects ACTInputs and output connections Inputs and output connections
Programmable interlocking schemes for bay and station level interlocking
Note: ACT programming must be done prior GDE Tool
ABB Group November 18, 2011 | Slide 17
630 seriesSi l Li DiSingle Line Diagram
Supporting ANSI and IEC symbols
Up to 4 Display pages Single line diagram
Measurements
Selection order can be defined Non selectable is an Indication onlyo se ectab e s a d cat o o y
ABB Group November 18, 2011 | Slide 18
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ProgrammingProgrammingBasics overview
ABB Group November 18, 2011 | Slide 19
630 series ProgrammingF ti Bl k iFunction Block overview
1 Connection(s)2 f f
10 Hardware, analog input channel 2 User defined function block name 3 Function block, selected (red) 4 Mandatory signal (indicated by a red triangle if not
connected)5 Function block name
11 User defined signal name
12 Hardware, binary input channel
13 Execution order 5 Function block name 6 Function block, locked (red) 7 ANSI symbol 8 Inverted output
9 H d bi t t h l
14 Cycle time
15 Instance number
16 Inverted input
17 Signal description note
ABB Group November 18, 2011 | Slide 20
9 Hardware, binary output channel 17 Signal description note
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630 series ProgrammingC l (T k) ti iCycle (Task) times overview
3 ms For transformer differential protection and analog signal monitoring. Binary I/O and circuit breaker control supporting the fast protection functions. The task starts on data change given by the analog signal scanningThe task starts on data change given by the analog signal scanning
5 ms For instantaneous protection functions. Binary I/O and circuit breaker control supporting the fast protection functions. The task starts on data change given by the analog signal scanning
10 ms For time delayed protection functions, monitoring functions and fast control
applications like disconnector control. The task is started by the end trigger of the 5 ms task
100 ms and 200 ms For all other tasks mainly control and supervision functions The task is started periodically by the clock and the end trigger of the 20ms task The task is started periodically by the clock and the end trigger of the 20ms task
ABB Group November 18, 2011 | Slide 21
630 series ProgrammingC l (T k) ti iCycle (Task) times overview
The combination ExecutionOrder, Instance Number ispredefined by ABBp y
ABB Group November 18, 2011 | Slide 22
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Few words before exersicesFew words before exersices
ABB Group November 18, 2011 | Slide 23
630 seriesSi l Li DiSingle Line Diagram
To practice and learn the basics of 630 series programming we,
Know how to setup network connections Know how to setup network connections
Know the basics of PCM600
Create a offline project according predefined order code
Assume that relay was delivered without preconfiguration
ABB Group November 18, 2011 | Slide 24
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630 seriesSi l Li DiSingle Line Diagram
Simulator SIM600 (or DDS04) is used To simulate line currents and voltages
Cause unbalance
Create sequency currents
Simulate controlable objects Simulate controlable objects
Indicate IED binary input/output status
Activate additional BI of IED
ABB Group November 18, 2011 | Slide 25
630 seriesM i i kMaximize your work area
Add pages to Main Application (example Protection) to extend area for Function Bl kBlocks
ABB Group November 18, 2011 | Slide 26
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630 seriesTh R i f l tThe Rear view of relay connectors
Card slot
Bi BO1 9
PSM
UIRFBinary outputs BO1..9
BIO4UauxIRF
BIO3
AIM
Current Voltage
Binary inputs BI1..14
COM
ABB Group November 18, 2011 | Slide 27
a y puts
630 seriesA l i t tAnalog input connectors
Order code: SBFNABACBBCZAZNAXB Order code: SBFNABACBBCZAZNAXB
Channel
1-IL1
2-IL22 IL2
3-IL3
4-In
5-
6-
7-U1
8-U2
9-U3
10 U10-Un
ABB Group November 18, 2011 | Slide 28
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630 seriesC i ti d ith Bi I tCommunication card, with Binary Inputs
X304 1 C f i t 1 4
HW Channel name in ACT
Object connected in the sim DDS04 X304-1 Common - for inputs 1-4
X304-2 Binary input 1 + COM_101; BI1 CB Close X304-3 Binary input 2 + COM_101; BI2 CB Open
X304 4 Bi i t 3 COM 101 BI3 DC1 Cl
name in ACT in the sim DDS04
X304-4 Binary input 3 + COM_101; BI3 DC1 Close X304-5 Binary input 4 + COM_101, BI4 DC1 Open X304-6 Common - for inputs 5-8
X304 7 Bi i t 5 COM 101 BI5 ES Cl X304-7 Binary input 5 + COM_101; BI5 ES Close X304-8 Binary input 6 + COM_101; BI6 ES Open X304-9 Binary input 7 + COM_101; BI7
O X304-10 Binary input 8 + COM_101; BI8 X304-11 Common - for inputs 9-11 X304-12 Binary input 9 + COM_101; BI9 X304-13 Binary input 10 + COM_101; BI10 Truck Open /Button 1 X304-14 Binary input 11 + COM_101; BI11 X304-15 Common - for inputs 12-14 X304-16 Binary input 12 + COM_101; BI12 Low pressure /Btn 3 X304-17 Binary input 13 + COM_101; BI13 Spring charged /Btn 4 X304-18 Binary input 14 + COM_101; BI14
ABB Group November 18, 2011 | Slide 29
630 seriesP l d ith Bi O t tPowersupply card, with Binary Outputs
P t t 1 (TCS)
HW Channel name in ACT
Object connected in the sim DDS04 Power output 1, (TCS)
X327-1 - PSM_102; BO1_PO_TCS Circuit Breaker Open X327-2 +
Power output 2, (TCS)
name in ACT in the sim DDS04
X327-3 - PSM_102; BO2_PO_TCS X327-4 +
Power output 3, (TCS)
X327 5 PSM 102; BO3 PO TCS X327-5 PSM_102; BO3_PO_TCS X327-6 +
X327-7 Power output 4, PSM_102; BO4_PO Disconnector 1 Open X327-8
X327-9 Power output 5, PSM_102; BO5_PO Disconnector 1 Close X327-10
X327-11 Power output 6, PSM_102; BO6_PO Circuit Breaker Close X327-12X327 12
X327-13 Signal ouput 1, PSM_102; BO7_SO X327-14
X327-15 Signal ouput 2, PSM_102; BO8_SO X327-16
X327-17 Signal ouput 3, PSM_102; BO9_SO X327-18
ABB Group November 18, 2011 | Slide 30
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630 seriesC i ti d ith Bi I tCommunication card, with Binary Inputs
X304 1 C f i t 1 4
HW Channel name in ACT
Object connected in the sim SIM600 X304-1 Common - for inputs 1-4
X304-2 Binary input 1 + COM_101; BI1 CB Close X304-3 Binary input 2 + COM_101; BI2 CB Open
X304 4 Bi i t 3 COM 101 BI3 DC1 Cl
name in ACT in the sim SIM600
X304-4 Binary input 3 + COM_101; BI3 DC1 Close X304-5 Binary input 4 + COM_101, BI4 DC1 Open X304-6 Common - for inputs 5-8
X304 7 Bi i t 5 COM 101 BI5 ES Cl X304-7 Binary input 5 + COM_101; BI5 ES Close X304-8 Binary input 6 + COM_101; BI6 ES Open X304-9 Binary input 7 + COM_101; BI7 User button 1
O X304-10 Binary input 8 + COM_101; BI8 User Button 2 X304-11 Common - for inputs 9-11 X304-12 Binary input 9 + COM_101; BI9 X304-13 Binary input 10 + COM_101; BI10 X304-14 Binary input 11 + COM_101; BI11 X304-15 Common - for inputs 12-14 X304-16 Binary input 12 + COM_101; BI12 X304-17 Binary input 13 + COM_101; BI13 X304-18 Binary input 14 + COM_101; BI14
ABB Group November 18, 2011 | Slide 31
630 seriesP l d ith Bi O t tPowersupply card, with Binary Outputs
P t t 1 (TCS)
HW Channel name in ACT
Object connected in the SIM600 Power output 1, (TCS)
X327-1 - PSM_102; BO1_PO_TCS Circuit Breaker Open X327-2 +
Power output 2, (TCS)
name in ACT in the SIM600
X327-3 - PSM_102; BO2_PO_TCS Circuit Breaker Close X327-4 +
Power output 3, (TCS)
X327 5 PSM 102; BO3 PO TCS X327-5 PSM_102; BO3_PO_TCS X327-6 +
X327-7 Power output 4, PSM_102; BO4_PO Disconnector 1 Open X327-8
X327-9 Power output 5, PSM_102; BO5_PO Disconnector 1 Close X327-10
X327-11 Power output 6, PSM_102; BO6_PO X327-12X327 12
X327-13 Signal ouput 1, PSM_102; BO7_SO X327-14
X327-15 Signal ouput 2, PSM_102; BO8_SO X327-16
X327-17 Signal ouput 3, PSM_102; BO9_SO X327-18
ABB Group November 18, 2011 | Slide 32
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ABB Group November 18, 2011 | Slide 33
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Contents of chapter 5
5 Exercises
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P264 Relion 630 series EXERCISE
ABB Oy 1
Exercise 1 , programming basicsIn this exercise, we will make a simple application to understand the concept of 630 Series programming with ACT. PCM600 v2.4, REF630 v1.1.0
Start PCM600 and create Plant Structure for IED REF630
Select offline method, and use the address 192.168.50.20x (If rear connection) Where the x is your number of training place (1..8) Front connection: 192.168.0.254 Select IED order code with following options: SBFNABACBBCZAZNAXB
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P264 Relion 630 series EXERCISE
ABB Oy 2
Start Application Configuration Tool (ACT) for just created REF630: - Select REF630 and right click or from tool menu
You can close Plant Structure window and open Object Types instead:
The toolbar can also be be used to open/close needed windows to maximize work area
The configuration is build up with four Main Applications, application can have additional pages if needed
Rename MainApp to Signals:- Click on tab and change in properties
Now, paste Basic IED function blocks (Signal Matrix for Analog Input) - two instances of SMAI_20 to deliver current and voltage measurements
with sampling rate of 20 times per cycle. (fn 50Hz => 1kHz) - two instances of SMAI_80- FB FXDSIGN to define constants like signal high / low
There are four ways to do this:
Menu Insert right click
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P264 Relion 630 series EXERCISE
ABB Oy 3
Or keyboard shortcut
Then select needed FB
Drag and Drop method
=>
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P264 Relion 630 series EXERCISE
ABB Oy 4
Next dialog is asking instance details
No need to change anything now, because this is the first instance to execute. Name: Change if you want to give a user defined name. Cylce Time: or Exec Order, Instance Number: are fixed for this FB
When can you change?Compared to logic FBs (like AND gate) ,there are more options to select from
If the FBs cycle time information is not shown, change tools setting:
Tools/Options/ACT Preferences/Function Blocks
The function Blocks grey color indicates, that nothing is connected.
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P264 Relion 630 series EXERCISE
ABB Oy 5
Connect IL1,IL2,IL3 and In to FB input GRP1ILx by
Right clicking on FBs connection point GRP1L1
Select now Hardware Channel and Define a User name IL1 for the first channel. All HW channel designation for simulator can be found last page of the training material.
Now the color is changed to green, which is the correct color
Now you can try alignment: Place input channel variables in line Format/Alignment/.
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P264 Relion 630 series EXERCISE
ABB Oy 6
Connect the output AI3P to a new variable:
This group variable includes all phase currents and earth fault current values.Change the Var_1 name to I3P_20s same way as MainApp was changed to Signals earlier. I3P is a combined signal, also called group signal, containing the data from inputs GRP1..GRP1NConnect AI1 output to variable-IL1 and other phase currents in the same way.Connect AI4 to Io variable, as the measure value
Add second SMAI_20_2 FB and connect voltages in similar way
Channel reservations used for simulator, can be seen last page.
SMAI_80 is also needed because we use a FB that requires faster sampling rate. Here thats for the OC high set stage PHHPTOCAdd SMAI_80_1 for current inputs. Note that only group information is provided as output. Give different name for that output I3P_80s
Static TRUE and FALSE information are provide by adding fixed signal variables , Add FXDSIGN function block and use outputs OFF and ON respectly.Note: The FB color will change to green, when the variables are used first time
Learn to add comments also, use Insert Text- tool:
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P264 Relion 630 series EXERCISE
ABB Oy 7
The Signals main application is ready, when it looks like below:
Different PCM600 tools use the saved data: Save (no need to close ACT) and open Signal Matrix Tool, and select Analog Inputs- tab.Here the same information is shown, and could be also added/ changed.
- Analog Input or Signal name
Five current inputs on channels 14, CH5 is sensitive EF , not used here CH6 not existing if this hardware variant. Four voltage channels 710
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P264 Relion 630 series EXERCISE
ABB Oy 8
Exercise 2, Control
The second Main application: Control
Insert new MainApplication,
and insert an additional Page on it for disconnector
Rename MainApp to Control like Signals was done earlier
Add Bay control FB QCCBAY., and connect inputs to variable FALSE The outputs can be used to indicate the present state if needed.
Circuit Breaker: Configure SCILO, GNRLCSWI and DAXCBR for control the circuit breaker.DAXCBR:
- Connect EXE_OP and EXE_CL command outputs to output relays.- POSOPEN and POSCLOSE inputs (red triangle means mandatory)
to HW BI indicating CBs state.
SCILO:- interlocking input OPEN_EN : Always allowed -> connect TRUE - CLOSE_EN high when Earthen switch in open position
GRNLCSWI: - BLOCK and SYNC_INPRO -> FALSE - SYNC_OK -> TRUE
Add these interconnections between those FBs to change status and commands
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Disconnector:Similar one application blocks for DC and ES, where DAXCBR is replaced with DAXSWI.
Interlocking rule : DC1 can be controlled (OPENED/CLOSED) if CB is open.
Wire interlocking for: SCILO FB OPEN_EN and CLOSE_EN inputs
Important:
There are two options for GRNLCSWI task time, select now the same task time as for following DAXSWI, where 100 is the only option.
Add similar interconnections as for the CB.
Add the similar TRUE and FALSE connections, as for CB. Assign to right output relays control commands and Binary inputs as state indications.
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Remember to click save awhile and continue for earthen switch control.
Earth switch:
Make similar logic for earth switch, but now you can try copy / paste method.The FBs and task times are the same for DC and ES, only HW BIs must be changed. You must select some dummy output relays (suggested BIO_3; BLOCK&BO1_PO) for ES also because there was two connected (BO4 & BO5) for DC, delete dummy ones and Reallocate to correct Binary inputs.
(Note: If You already copied the CB to paste a DC structure, you might have wrong task time for GNRLCSWI 10ms for CB, 100ms for DC & ES)
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Scilo: Interlocking rule, ES can close if CB is open. ES can be open any condition.
Exercise 3, HMI
Now its time to make the HMI. Save the work and open GDE tool:
Drag and drop the CB, DC1 and ES symbols, from Switchgear library Give the names and check Tab Order: CB as primary object to select. ES non selectable == Indication only , then rotate right
Remember to Link symbols to configuration :
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Tip ! You can find used GNRLCSWI: x for each actuators by opening APC tool, navigate to control pages, then select from Plant Structure (under project explorer) REF630/APC/Control/control any GNRLCSWI and highlighting moves to selection corresponding APC sheet.
Add symbols and junctions from connections library
Select the Link tool:
And connect the points, Choose thicker line for bus bar Link Line Width (4)
Save the work and open Parameter Setting Tool (PST)
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Some settings are needed to change for operations with simulator
Threshold voltage setting for binary inputs according the simulator:
48V ->SIM600, or 24V -> DDS04
Close all tools and Write to IED
Test interlocking logic and verify the correct operations. (REF630 in local mode).
Try the Work Online button to debug and see object states in ACT.
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Exercise 4, Protection
The third Main application: Protection
Add two OC stages, and note the higher sampling rate for PHHPTOC.
and EF protections EF(H / I /L)PTOC.Note: that inst.EF requires also the higher sampling rate. Set User definite name accordingly like Io> ,..
The operate (TRIP) signals are then used to open the CB, like EXE_OPoutput from control application.
Combine Operate signals with an or gate.
When the OR gate is inserted it looks like:
Right click and select Manage Signals
Deselect (=hide) extra pins
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Now combine DAXCBR EXE_OP output with tripping logic: Output relay shall be controlled only from one (Protection) application, use variable from Control application.
Tip! If you used CB_open_cmd hardware output already at Control, change the design so that at Control you have corresponding signal.
TRPPTRC FB
Note execution order and task times for whole chain.
Save changes and define settings for protection functions, before downloading to the IED.
- 3I> 0,8 x p.u., 30s - 3I>> 2,9 x p.u., 0,5s (1) and (2) - Io> 0,4 x p.u., 2,0s - Io>> 0,9 x p.u., 1,0s - Io>>> 1,1 x p.u., 0,8s
(Per Unit = p.u. For Example. If IED Configuration/Basic IED functions/Analog Inputs/BASEPH 1: 400 A. In case of 3I>: 0.8 * 400 A = 320 A.
Close tools and Write to IED
While testing the IED, shall Trip and CB is opened, but you might noticed that Start or Trip LEDs are not turned on,
Yes they must be programmed too, when programming the fault recorder!
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Exercise 5, Measurements
Make the fourth Main application: Meas_And_Rec Measurement FBs can be found under Monitoring group.
Add new page for disturbance recorder,Add function block AxRADR for analog and BxRBDR for binary signals Set the names (=labels) for the inputs, by right clicking on the pin.
A Tip, zoom in.
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Connect now variables for, Analog signals: and Digital ones you are interested in
Before Write to IED command, do also settings:
For signals:
Here are binary input settings:
Set signals 3I> START and Io>START Set LED 1/5 value Start.
Trigger operation: use input to initialize recording Trigger Level: Trig on 1 Show indication: display event on LHMI Set LED: TRIP l
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Turn A1RADR Operation Ch x also On.
Settings for DRRDRE
Finally to get indication that disturbance recording made.
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LED can be programmed to main application Leds. LED indications are programmed by GRPx_LEDx, where page and LED number is defined. Select input according wanted color Red, Yellow or Green.
LED functionality must be turned on: \IED Configuration \Local HMI functions \LEDs \LEDGEN Operation: On
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Use PST also to define LED labels and behavior:
S as steady F for flashing
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Save and write IED. Test settings: Inject current to activate 3I> but not trip 3I>>. (0,8 < I simulator < 1.2). You should see start signal illuminating. Wait 30 seconds, you should see Trip signal to activate.
Note ! if you lower the current below activation limit, what happens signals ?? (Are they removed due to over current is active)
Note ! How would situation change if SequenceType is FollowS?
Since 3I> or PHLPTOC is not wired to Master Trip, should CB still remain closed.
Check from REF630 front panel Main menu/events how start and trip signals are indicated.
Increase current to confirm that tripping works and CB is controlled open state.
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Finnish this exercise by adding phase current values into single line diagram:
Start GDE- tool and insert from Measurands library objects to show selected values on HMI. Update Object Properties to show right information:
Accuracy, Input Signal (= Link to configuration), Name..
Close all tools, or ensure that all changes has been saved into PCM db, before Write to IED
Test protection functionality and download disturbance recording for evaluation.
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Contents of chapter 6
6 License update, Exercise
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Exercise 6 In this exercise we take in use a configuration that does not fit directly to the training IED because the order code is different.
x Create a project structure and import PCM600 configuration from x C:\COURSE\REF630 configurations\REF630_lic_upd_v_1_1_AIM.pcmi x Right click on IED level, select properties and correct the IP address in
PCM600o 192.168.50.2xx, (check from the relay if not known).
Lets compare the hardware used in PCM600 project to IED HW setup.
x Select Set Technical Key,o Select Technical Key in IED
x Start Hardware Configuration tool:
x Click on the Compare Configuration button
darwinResaltado
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Configuration is miss-matching, so we need to update.Differencies are marked in red,
Close now this tool.
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x Start License Update Toolx Run online wizard and you get finally License change Details
These are the signals you must reallocate to new hardware:
x Start the ACT tool x Validate the configuration.
Now Output window will show a list of errors(red) and warnings(yellow).
x Double click on the error and the cursor is located on the issue to fix.
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x Allocate binary input to correct channel, according to the connection drawing on last page or use the following information when reallocating in ACT:
* All CT and VT channels
x When there are no more errors, you can select write to IED.
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Using templates
This modified configuration can be saved as a base for other feeders, by creating our own REF630 template
Give a name and description, and next similar feeder, can be added by:
And there is your new feeder, just update IP address and technical key.
Other usefull stuff; Manuals under documentation. Manuals are coming with the connectivity package. Technical manual includes the description of all the function blocks.