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Refrigerant Trends in Certification 2016 ASERCOM Annual Convention 2017 Brussels, 13th January 2017

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Refrigerant Trends in Certification 2016

ASERCOM Annual Convention 2017

Brussels, 13th January 2017

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 2

Agenda

Why Certification?

How it works

Report from Certification in 2016

Refrigerant Trends in Certification

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 3

Why Certification?

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 4

Why ASERCOM Certification?

Reliable Performance Data

Cooling Capacity

Coefficient of Performance

Proper Dimensioning of

Refrigeration and Air

Conditioning Systems

Predictable Energy

Consumption and

Energy Cost

Support Legislation

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 5

How it Works

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 6

Certification Process

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 7

Certification Software Tools

Developed by ASERCOM to assist certification

Recalculates compressor and condensing unit performance

Check plausibility

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 8

Report from Certification in 2016

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 9

Compressor Certification Committee – Members

Bitzer Kühlmaschinenbau GmbH J. Pfaffl

Danfoss Commercial Compressors C. Dumas (Convenor)

Emerson Climate Technologies H. Arnemann

Frascold S.p.A M. Perri

GEA Bock GmbH M. Polzer

Officine Mario Dorin S.p.A. L. Fanetti

Tecumseh Europe S.A. G. Renevier

TÜV SÜD (notified body) P. Schnepf

In alphabetical order of Company Name

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 10

Condensing Unit Certification Committee – Members

Bitzer J. Pfaffl

Danfoss S. Suindykov / A. Gernemann

Dorin L. Fanetti

Emerson Climate Technologies R. Cap

Epta: Costan / Misa M. De Bona / R. Antonini

Frascold M. Perri(Convenor) / M. Bertolussi

GEA Bock O. Friess

SCM Frigo A. Battisti / M. Bernabei

Tecumseh F. Finet

Teko A. Wirsching

Zanotti / Technoblock L. Bulgarelli

TÜV süd P. Schnepf

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 11

Certification Figures in 2016 – Compressors and Condensing Units

122 sets of data submitted in 6 Batches

108 compressors and condensing units certified

In average 23% of submitted products are tested

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Data submission 84 69 99 111 84 87 28 22 47 39 63 83 159 122

Certified data 61 52 85 96 71 82 27 9 24 26 86 80 157 108

Percent Tested 45% 11% 36% 19% 16% 14% 21%

0

20

40

60

80

100

120

140

160

180

Data submission

Certified data

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 12

~ 800 certified products

2015: 581

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Certified Products 90 140 200 280 390 450 490 510 515 505 510 510 530 681 787

0

100

200

300

400

500

600

700

800

900

Certified Products

Certification Figures in 2016 – Compressors and Condensing Units (II)

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 13

Certification Figures in 2016 – By Members

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 14

Compressor and Condensing Unit Conformity Tests 2016

16 Condensing Units have been tested out 72 submitted units

10 Compressors have been tested out of 50 submitted compressors

4 External Labs Qualified and in use (ISO 17025 accreditation)

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 15

TÜV Laboratories Audits

2 Audits done by TÜV in 2016 (5th round since 2005) :

BITZER Sep 2016

Emerson Sep 2016

The test stands comply with the EN standard and ASERCOM

rules

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 16

Market Surveillance – Check of published data

2009 2010 2011 2012 2013 2014 2015 2016

checked 45 90 176 187 119 198 159 115

certified 40% 56% 79% 85% 85% 88% 80% 88%

Each Company in the Certification Program checks the Published

data of another Company in the Program

Performance data like Cooling Capacity and Power Consumption

Certified application limit

Product is still available

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 17

Certification in 2017

Certification:

3 Batches scheduled for Compressors in 2017:

Batch 44, January in Brussels

Batch 45, April at Tecumseh

Batch 46, October

2 Batches scheduled for Condensing Units:

Batch 6, May in Munich

Batch 7, July in Munich

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 18

Refrigerant Trends in Certification

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 19

Refrigerant Trends in Compressor Certification – History

63%

34%

3%

2002

R404A

R407C

R2259%

12%

22% 7%

2008

R404A

R407C

R134a

R410A

49%

12%

39%

2012

R404A

R134a

R744

9% 12%

21%

16% 6%

11% 3%

9%

2015 R134a

R744

R407F

R407A

R449A

R448A

R290

R452A

R1234yf

8%

29%

29%

24%

8%

2%

2016

R134a

R744

R407F

R449A

R448A

R452A

R513A

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 20

Refrigerant Trends in Condensing Unit Certification – History

84%

16%

2014

R134a

R407F

98%

2%

2015

R134a

R407F

61% 11%

18%

10%

2016

R134a

R407F

R448A/R449A

R1234yf

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 21

Refrigerant Trends in Certification – Efficiency

10000

12000

14000

16000

18000

R404A R407A R407F R449A R448A

Cooling Capacity, Certified Compressor with different refrigerants, MT

Qo

1

1,5

2

2,5

R404A R407A R407F R449A R448A

COP, Certified Compressor with different refrigerants, MT

COP

One compressor model certified with 5 refrigerants

20°C Suction Gas Temperature, 0K Subcooling

Slight drop in Cooling Capacity (MT, Dew Point) for R404A

substitutes

Slight increase in COP (Dew Point)

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 22

Refrigerant Trends in Certification –Application Envelopes

R404A

R449A

R452A

Application envelope in LT

application in certification gets

smaller with new refrigerants

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 23

Conclusions

Certification to have reliable Product Performance Data

Proper Dimensioning

Predictable Energy Consumption

Support Legislation

Certification in 2016

108 products certified

Total number of ~800 certified products

Refrigerant Trends

Last R404A products certified in 2014

Lots of alternative refrigerants present in the certification over the last 2 years

Most alternatives lead to a reduction in application limits and cooling capacity

ASERCOM, Refrigerant Trends in Certification 2016 , Julian Pfaffl 24

Thank you for your attention