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  • RELIABILITY CENTERED MAINTENANCE:

    Designing for Sustainability

    RELIABILITY CENTERED MAINTENANCE:

    Designing for Sustainability

    Ms. Yvonne Romero USMC Systems Command

    PM RCM SME Maintenance Planning

    SME Design Interface

    Ms. Yvonne Romero USMC Systems Command

    PM RCM SME Maintenance Planning

    SME Design Interface

  • PURPOSEPURPOSE

    • Application of Reliability Centered Maintenance (RCM) on Joint Assault Bridge (JAB) to design in sustainability

    • Application of Reliability Centered Maintenance (RCM) on Joint Assault Bridge (JAB) to design in sustainability

  • JOINT ASSAULT BRIDGEJOINT ASSAULT BRIDGE

  • JOINT ASSAULT BRIDGEJOINT ASSAULT BRIDGE

  • RCM Impacts JAB DesignRCM Impacts JAB Design

    • System design • Logistics Support architecture • Marine Corps approach to RCM process

    • System design • Logistics Support architecture • Marine Corps approach to RCM process

  • WORK BREAKDOWN STRUCTURE

    WORK BREAKDOWN STRUCTURE

  • • Failure Effect: – A low pressure

    condition in hydraulics causes cavitation leading to total system failure – Safety Consequences • Redesign

    • Failure Effect: – A low pressure

    condition in hydraulics causes cavitation leading to total system failure – Safety Consequences • Redesign

    HIGH PRESSURE HYDRAULICS

    HIGH PRESSURE HYDRAULICS

  • • Resulting design change – Added a redundant

    auxiliary pump – Increased inherent

    reliability of the system

    • Resulting design change – Added a redundant

    auxiliary pump – Increased inherent

    reliability of the system

    HIGH PRESSURE HYDRAULICS REDESIGN

    HIGH PRESSURE HYDRAULICS REDESIGN

  • WORK BREAKDOWN STRUCTURE

    WORK BREAKDOWN STRUCTURE

  • ELECTRICAL SYSTEM REDESIGN

    ELECTRICAL SYSTEM REDESIGN

    • Functional Effects • Diversionary valve

    cable failure: – System suddenly became

    inoperative and bridging operations ceases. –Major troubleshooting

    required to identify problem. – Safety consequences – Redesign is compulsory

    • Functional Effects • Diversionary valve

    cable failure: – System suddenly became

    inoperative and bridging operations ceases. –Major troubleshooting

    required to identify problem. – Safety consequences – Redesign is compulsory

  • • Resulting design change – Added Cable LED on HIP

    Control Panel

    • Human Factors and Logistics Support Architecture – 75% reduction in time to

    diagnose. – Aided development of Tech

    Publications, Training, Support Equipment and ESOH.

    • Resulting design change – Added Cable LED on HIP

    Control Panel

    • Human Factors and Logistics Support Architecture – 75% reduction in time to

    diagnose. – Aided development of Tech

    Publications, Training, Support Equipment and ESOH.

    ELECTRICAL SYSTEM REDESIGN

    ELECTRICAL SYSTEM REDESIGN

  • Warfighter RequirementsWarfighter RequirementsWarfighter Requirements

    WarfighterWarfighter

    MaintainerMaintainer

    PMPM

    EngineerEngineer

    LCLLCL

    OEMOEM

    facilitatorfacilitator

    facilitatorfacilitator

    Building Sustainability with RCM

    Building Sustainability with RCM

    Best Value SolutionBest Value SolutionBest Value Solution

  • CapabilityCapability RequirementsRequirements

    Function Centered Analysis

    Function Centered Analysis Human

    Systems Integration

    Human Systems

    Integration

    Process Policy

    Procedure

    Process Policy

    Procedure

    RCM OutputsRCM Outputs

    COTSCOTS

    Maint/ Support Strategy

    Maint/ Support Strategy

    Prognostics Diagnostics Prognostics Diagnostics

    Design in Reliability Design in Reliability

    Operating Procedures Operating Procedures

  • RCM Champion/PractitionerRCM Champion/Practitioner

    RCM Training PathRCM Training Path Introductory 3

    Day Basic Course 10 Day Facilitator

    Course Mentoring with

    RCM Practitioner

    Participate in RCM Analyses

    Facilitate RCM Analyses

    15 day Practitioner Course

    RCM ChampionRCM Champion

  • QUESTIONS?QUESTIONS?

    RELIABILITY �CENTERED MAINTENANCE:�Designing for Sustainability PURPOSE JOINT ASSAULT BRIDGE RCM Impacts JAB Design

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