reliability centered maintenance (rcm): an overview · 2020. 10. 28. · rcm efforts to date –...

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Reliability Centered Maintenance (RCM): An Overview 10/29/2020

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Page 1: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

Reliability Centered Maintenance (RCM): An Overview10/29/2020

Page 2: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

My Role in the Organization

Own and Utilize the WAM CMMS to manage maintenance to assets

Own and Utilize the WAM CMMS to

manage inventory and procure parts

Improve current processes +

identify future needs RCM Principles

Page 3: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

What is Reliability Centered Maintenance (RCM)?

“I’m not sure when and how my equipment will fail next”

“I know when to take down my equipment and what preventative tasks

to perform to prevent failure”

From CHAOS to CONTROL

Page 4: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

RCM supports the Pillars

Energy Efficiency

Lower parts and labor

costs

Employee Safety

More Productive

Time

Uninterrupted Service

Environment Community Employees Effectiveness Infrastructure

Page 5: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

Process and Tech go Hand in Hand

Process Drives Tech Supports Process

Highly Reactive CMMS Configured to React to Breakdowns

Highly ProactiveCMMS Configured to support Planning and

Improvement

Page 6: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

RCM Efforts to Date – Building the Foundation

Inconsistent datamanagement

Staff manage a single workflow

No standard training References and videos

Roles are unclear Staff can focus on their expertise

Before Now

Inadequate measures and information sharing

Weekly alignment and data sharing

Page 7: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

The Results

82%

90%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

MAY JUNE JULY AUGUST SEPTEMBER

Com

plia

nce

to P

riorit

y W

ork

Relationship between Task Planning and Priority Parts Procurement

Average Compliance toCompleting TaskPlanning (All Depts)

Average Compliance toProcuring Priority Parts(All Depts)

TARGET

Page 8: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

RFP Process

Advertisement• Postings +

direct contacts

Response • Four firms responded

Review • Multifunctional review and Scoring

Decision• Unanimous

decision for ReliabilityX

Page 9: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

We Selected ReliabilityX The Consultants at ReliabilityX will provide fresh perspective

and deep expertise to:

Link RCM and our strategic goals

Train and coach

Leverage best practices gathered from multiple industries

Challenge our progress

Hold us accountable

Page 10: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

Request

• Requested Action: Approve resolution 2020-10-29-R7 awarding a professional services contract for consulting services to implement reliability-centered maintenance practices at the District for a cost not-to-exceed $150,000.

Page 11: Reliability Centered Maintenance (RCM): An Overview · 2020. 10. 28. · RCM Efforts to Date – Building the Foundation. Inconsistentdata. management. Staff manage a single workflow

Questions?