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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL

�June 2007

RELIANCEtm - TC IG

CURTAIN WALL

INSTALLATION

AND

GLAZING

MANUAL

JUNE 2007

2 June 2007


General Information.......................................................................................................................Page 3-5 ProductUse................................................................................................................................. Page3 ProtectionandStorage................................................................................................................ Page3 CheckMaterial............................................................................................................................. Page4 FieldConditions........................................................................................................................... Page4 CleaningMaterials....................................................................................................................... Page4 ExpansionJoints......................................................................................................................... Page4 SuggestionsforImprovingSystemThermalPerformance.......................................................... Page5

Installation Types............................................................................................................................... Page 6

Section 1: Frame Fabrication...................................................................................................Pages 7-9 1.1MeasuringOpening............................................................................................................. Page7 1.2CuttingMaterial................................................................................................................... Page7 1.3VerticalMullionFabrication................................................................................................. Page8 1.4InstallingEndCaps.............................................................................................................. Page8 1.5HorizontalMullionFabrication............................................................................................. Page9

Section 2: Frame Installation............................................................................................ Pages 10-12 2.1VerticalMullionInstallation....................................................................................... Pages10-13 2.2HorizontalMullionInstallation.................................................................................... Pages11-15 2.3HorizontalTrimInstallation.................................................................................................Page14 2.4ToolingSealantatHorizontal..............................................................................................Page14 2.5ZonePlugInstallation................................................................................................. Pages15-16 2.6ApplyingPerimeterSeal.....................................................................................................Page18

Section 3: Glazing.................................................................................................................. Pages 19-26 3.1GasketInstallation..............................................................................................................Page18 3.2SettingBlockPlacement.....................................................................................................Page18 3.3SettingGlass......................................................................................................................Page18 3.5SideBlockInstallation........................................................................................................Page19 3.6RepeatofSteps3.1to3.5..................................................................................................Page19 3.7HorizontalFaceCoverInstallation.......................................................................................Page20

Section 4: Supplemental Instructions............................................................................... Pages 27-33 TransitionGlazing.......................................................................................................................Page27 VerticalSplicing.................................................................................................................. Pages28-29 EntranceFrames................................................................................................................. Pages30-31 ReglazingProcedures......................................................................................................... Pages32-34

Section 5: Parts List.............................................................................................................. Pages 35-37

TABLE OF CONTENTS


�June 2007

PRODUCt USE

the Reliance-TC IGtm curtain wall system is intended for installation by glazing professionals with appropriate experience. Subcontractors without experience should employ a qualified person to provide field instruction and project management.

Vistawall does not control the application or selection of its product configurations, sealant or glazing material and assumes no responsibility thereof. It is the responsibility of the owner, architect and installer to make these selections in strict compliance with applicable laws and building codes.

Consult sealant manufacturer for review and recommendation of sealant application. Follow sealant manufacturer’s recommendations and literature for proper installation.

the air and water performance of the Reliance-tC IGtm curtain wall system is directly related to the completeness and integrity of the installation process. To insure top performance for this system, particular attention should be given the following procedures:

1. Surfaces to be sealed should be cleaned with isopropyl alcohol or solvent and dried as recommended by sealant manufacturer to remove all dirt and cutting oils. Sealant at shear blocks should be a minimum 3/16” diameter nominal placed completely around the top, face and bottom of the shear block without gaps in the sealant. Exposed surfaces should be cleaned after installing the horizontal. Inspect joint for complete sealant contact, especially where the horizontal meets the face of the vertical member. Repair joint as required.

2. The exterior glazing gasket should be installed so as to avoid stretching, buckles or tears. Corners must be cut square at verticals and mitered at horizontals, sealed and butted together. To avoid damage to gasket and corner joints during glazing, glass should be level and straight during installation.

3. Vertical movement of mullion at intermediate floors requires special expansion joints and glazing materials. See page 29-30 for details that permit 1/4” movement. For designs and applications that may require greater movement or special considerations please contact your local Vistawall facility.

Variations on the details shown are inevitable and are not the responsibility of Vistawall when drawn by others. Vistawall strongly encourages its customers to utilize Vistawall supplied calculations and shop drawings.

For Structural Silicone Glazing applications, the stress on the silicone should not exceed 20 PSI. Consult sealant manufacturer for specific applications to ensure proper loading on silicone joint. Alternate spacer gaskets are available to accommodate larger sealant contact widths. Consult your nearest Vistawall facility for assistance.

Consult glass manufacturer for correct setting block location and length for glass sizes in excess of 40 sq. ft.

GENERAL INFORMATION

� June 2007


PROTECTION AND STORAGE

Handleallmaterialcarefully.Donotdropfromthetruck.Stackwithadequateseparationsothematerialwillnotrubtogether.Storematerialofftheground,protectingagainsttheelementsandotherconstructionhazardsbyusingawellventilatedcovering.Removematerialfrompackageifwetorlocatedinadamparea.ForfurtherguidelinesconsultAAMApublication“CareandHandlingofArchitecturalAluminumFromShoptoSite.”

CHECK MATERIAL

Checkglassdimensionsforoverallsizeaswellasthickness.Vistawallgasketsandglazingpocketsaredesignedtoaccommodateglassthicknessof+/-1/32”nominal.Vistawallcannotbeheldresponsibleforgasketsthatarenotwatertightordifficulttoinstallduetoextremeglasstolerances.

Checkallmaterialuponarrivalatjobsiteforqualityandtodetermineanyshippingdamage.

Usingthecontractdocuments,completelycheckthesurroundingconditionsthatwillreceiveyourmaterials.Notifythegeneralcontractorbyletterofanydiscrepanciesbeforeproceedingwiththework.Failuretodosoconstitutesacceptanceofworkbyothertrades.

Checkshopdrawings,installationinstructions,architecturaldrawingsandshippingliststobecomefamiliarwiththeproject.Theshopdrawingstakeprecedenceandincludespecificdetailsfortheproject.Theinstallationinstructionsareofageneralnatureandcoverthemostcommonconditions.Duetovaryingjobconditionsallsealantusedmustbeapprovedbythesealantmanufacturertoinsureitwillperformpertheconditionsshownontheinstructionsandshopdrawings.Thesealantmustbecompatiblewithallsurfacesinwhichadhesionisrequired,includingothersealantsurfaces.Useprimerswheredirectedbysealantmanufacturer.Properlystoresealantattherecommendedtemperaturesandchecksealantforremainderofshelflifebeforeusing.

FIELD CONDITIONS

Allmaterialtobeinstalledmustbeplumb,levelandtrue.Aluminumtobeplacedindirectcontactwithmasonryorincompatiblematerialshouldbeisolatedwithaheavycoatofzincchromate,bituminouspaintornon-metallicmaterial.

Aftersealantissetandarepresentativeamountofthewallhasbeenglazed(250squarefeetormore),runawaterhosetestinaccordancewithAAMA501.2specificationstocheckinstallation.Onlargeprojectsthehosetestshouldberepeatedduringtheglazingoperation.

CLEANING MATERIALS

Cement,plasterterrazzo,alkalineandacidbasedmaterialsusedtocleanmasonryareveryharmfultofinishes.Anyresidueshouldberemovedwithwaterandmildsoapimmediatelyorpermanentstainingwilloccur.Aspottestisrecommendedbeforeanycleaningagentisused.RefertotheArchitecturalFinishGuideintheDetailCatalog.

EXPANSION JOINTS

Expansionjointsandperimeterjointsshownintheseinstructionsandintheshopdrawingsareshownatnominalsize.Actualdimensionsmayvaryduetoperimeterconditionsand/ordifferencesinmetaltemperaturebetweenthetimeoffabricationandthetimeofinstallation.Forexample,a12footunrestrainedlengthofaluminumcanexpandorcontract3/32”overatemperaturechangeof50ºF.Anymovementpotentialshouldbeaccountedforatthetimeoftheinstallation.

GENERAL INFORMATION


�June 2007

Blindsordrapespreventwarmairfromadequatelyflowingoverthewindowsurface.

Warmairventilatorstoofarfromthewindowwillnotadequatelywashthewindowwithairtopreventcondensation.

Inextremeconditionsthefanoftheheatingsystemshouldnotcycleonandoff,butshouldruncontinuously.Someheatingsystemshaveawaterinjectionfeaturethatcanraisehumiditylevels.Thehigherthehumiditylevelsthemorelikelycondensationorfrostwillform.Raisingthetemperatureandreducinghumiditywillusuallysolvetheproblem.

Onrareoccasionsanextremelycoldstormmaycausefrosttoappearontheglassframing.Aspaceheaterandelectricfanblowingalongtheplaneofthewindowwallcanreduceoreliminatethistemporarycondition.

GENERAL INFORMATION

A.

E.

D.

C.

B.

SUGGESTIONS FOR IMPROVING SYSTEM THERMAL PERFORMANCE

Tomaintainorimproveyourwallinstallationthefollowingitemsshouldbeconsidered.

� June 2007


Thefollowingwallsectionsrepresentcommontypesofinstallationsforthisproduct.Refertoapprovedshopdrawingsforspecificsregardingsplicingandanchoringofframe.

INSTALLATION TYPES

MULLION END ANCHOR

MULLION END ANCHOR

MULLION END ANCHOR

MULLION END ANCHOR

MULLION END ANCHOR

SINGLE SPANRefer to steps 2.1.1 through 2.1.3

TWIN SPANRefer to steps 2.1.4 through 2.1.8

MULTI-SPANRefer to steps 2.1.9 through 2.1.16

MULLION MID-POINT ANCHOR

MULLION SPLICE

MULLION MID-POINT ANCHOR(EXPANSION)

MULLION MID-POINT ANCHOR(DEADLOAD)

MULLION END ANCHOR


7June 2007

Unlessotherwisenoted,thedetailsshownintheseinstructionsreflectthe71/4”systemfor1”glazing.Instructionsforotherbackmemberdepthsaresimilar.

1.1MeasureROUGHOPENINGtodetermineFRAMEWIDTHandFRAMEHEIGHTdimensions.Allow1/2”minimumclearanceforshimmingandcaulkingaroundperimeterofframe.

1.2Cutmaterialtosize.SEE FIGURE 1forguide.NOTE:Layoutverticalmullionssothattwoshallow pocketswillnotbeadjacenttoeachother.SEE MULLION LAYOUT below.

FRAME FABRICATION

OtherMembers(asrequired)HorizontalglazingadaptorsVerticalglazingadaptorsGlassStopsSillFIller DoorjambsubframeDoorheadersubframe

D.L.O.-1/32”D.L.O.+1”D.L.O.-1/16”D.L.O.-1/16”DOOROPENING+3/4”DOOROPENING-1/32”

FIGURE 1Material Fabrication Guide

VERTICAL =FRAME HEIGHT

Incorrect

Mullion Layout

HORIZONTAL =

Correct

VE

RT

ICA

L

D.L.O. - 1/16"

VE

RT

ICA

L

Jamb JambIntermediate

Jamb JambIntermediate

FRAMEHEIGHT(ROUGHOPENING-top&bottomjoints)Daylightopening(D.L.O.)-1/16”D.L.O.-1/16”D.L.O.-1/16”D.L.O.-1/4”

D.L.O.+1”+allowance*D.L.O.+allowance*

FrameMembersVerticalsIntermediatehorizontalsHeadandsill HorizontalfacecoversHorizontalpressureplate

AccessoriesVerticalgasketsHorizontalgaskets*Glazinggasketsshouldbecut1/4”longerperfootofaluminumextrusion.Setasideandlayflatuntilreadytoglaze.

� June 2007


FabricateverticalmullionsforhorizontalmembersusingtheDJ-102drilljigorlayoutshowninFIGURE 2.Drillholesforheadshearblocksusingholes“A”&“B”(6”system)or“A”&“C”(71/4”system).Forhorizontalshearblocks,useholes“D”and“E”(6”system)or“D”&“F”(71/4”system).Aligntopofjigwithtopofverticalforheadmembersandtopofhorizontalfortheintermediatehorizontals.Forsillmembers,alignbottomofjigwithbottomofvertical,usingholes“G”&“H”(6”system)or“G”&“J”(7¼”system).SEE FIGURE 2.

Installandsealendcapstotopandbottomofalljambandintermediateverticalmullionswith(4)FS-320#10x1/2”U-drivescrews.SEE FIGURE 2.ModifyendcapatjambsasshowninFIGURE 3.

Drill(2)7/32”holesoneachendofhorizontalforattachmenttoshearblock.SEE FIGURE 4, page 9. Drill5/16”weepholesat1/4pointsasshowninFIGURE 5, page 9.

Drill5/16”diameterweepholesatcenterlineofDLOinfacecapinintermediatehorizontalsonly.SEEFIGURE 6, page 9.

FRAME FABRICATION

FIGURE 2Vertical Fabrication FIGURE 3

End Cap Modification for Jamb

TOP OFHORIZONTAL

DRILL #11 (.191Ø) HOLES(2) PER HORIZONTAL

11/16"

1"

11/16"

3 1/4" (7 1/4")2" (6")

3/4"

DJ-102

FS-320 U-DRIVE(4) PER MULL CAP

G

D

A

H

TOP B

EJ

C

F

REMOVE ONE SIDE OFEND CAP BY CUTTINGFLUSH WITH FACE SECTION OF CAP

1.4

1.5

1.6

1.3


�June 2007

3/4"

FRAME FABRICATION

#11 (.191 Ø) HOLELOCATE ON ID MARKSTYPICAL AT HEAD, SILL AND HORIZONTAL

LOCATE ON ID MARK

LOCATE ON ID MARKLOCATE 1ST HOLE1 1/2" FROM ENDS

LOCATE HOLES AT1/4 POINTS OF D.L.O.(2) PER D.L.O.

9" O.C. TYP

5/16" DIA WEEP

WW-1089 PRESSURE PLATEFOR EXTERIOR GLAZING

DRILL 5/16" 0WEEP HOLES @QUARTER POINTS

7/32" 5/16"

FIGURE 4HorizontalFabricationForShearBlocks

FIGURE 5HorizontalWeepHoleFabrication

FIGURE 6HorizontalWeepHoleFabrication

CENTERLINE OF DLO

5/16"Ø WEEP HOLE

5/16"

FRAME FABRICATION

�0 June 2007


FIGURE 7Shear Block Orientation

HEAD

INTERMEDIATEHORIZONTAL

SILL

2.1Verticalmullioninstallation:

SINGLESPANINSTALLATION:2.1.1Attachshearblockstoallverticalmembers.SEE FIGURE 7forproperorientationandinstallationonmullion.

2.1.2Installverticalsplumbandlevel.Placeshimsbetweenverticalmullionandanchoratsilltoevenlydistributedeadloadfromwall.Priortoinstallation,install(2)FS-55(#10x1/2”PPH)fastenersateachendofmulliontoholdjamb“F”anchorcenteredinvertical.Installteeanchoratheadtoallowforthermalmovementoftheverticalmullions.SEE FIGURE 8, page 11. Anchortypeandsizesvaryperjobrequirements.Detailsshownintheseinstructionsaretobeusedasaguideonly.Refertoapprovedshopdrawingsforactualconditions.

Anchortypeandsizesvaryperjobrequirements.Detailsshownintheseinstructionsaretobeusedasaguideonly.Refertoapprovedshopdrawingsforactualconditions.

FRAME INSTALLATION

FIGURE 7Shear Block Orientation

WW-185-01(6”)

WW-187-01(7-1/4”)

WW-186-01(6”)

WW-188-01(7-1/4”)

WW-185-01(6”)

WW-187-01(7-1/4”)


��June 2007

TWINSPANINSTALLATION:

2.1.4Attachshearblockstoallverticalmembers.SEE FIGURE 7, page 10forproperorientationonmullion.

2.1.5Whenusing“T”anchors,slide“T”anchorsintotopandbottomofverticalmullions.The“T”anchorsaredesignedtocleartheshearblockfasteners.Priortoinstallation,whenusingjamb“F”anchor,install(2)FS-55(#10x1/2”PPH)fastenersateachendofmulliontocenter“F”anchorinvertical.SEE FIGURE 8.

2.1.6Installverticalsplumbandlevel,ensuringproperspacingoutfromfloorslaborbeam.Placeshimsbetweenverticalmullionandanchoratsilltoevenlydistributedeadloadfromwall.Anchortopandbottomofmullionstothestructure.NOTE: All vertical mullions can be installed first, followed by horizontal members. 2.1.7Anchorthemulliontofloorslaborbeam.Donotovertightenbolt(s).Forexpansionanchors,backoffnut1/4turnandstakebolt.

2.1.8CheckD.L.O.everyfivebaystoensurecorrectspacingtopreventdimensionalbuildup.

2.1.3CheckD.L.O.anddiagonaldimensionseveryfivebaystoensurecorrectspacingandframesquarenesstopreventdimensionalbuildup.

FIGURE 8Single Span Anchorage

FRAME INSTALLATION

(2) FS-55 (#10 x 1/2" PPH)

11/16"

11/16"

Figure 8Single Span Anchorage

FRAME INSTALLATION

�2 June 2007


Install“T”anchorsatthesillconditionpriortosettingmullions.Priortoinstalling“F”anchor,install(2)FS-55(#10x1/2”pph)fastenersateachendofmulliontoholdjamb“F”anchorcenteredinvertical.Each“T”anchormustbeanchoredwithaminimumoftwoanchorbolts.Seeapprovedshopdrawingsforboltsizeandlocation.

Attachshearblockstoallverticalmembers.SEE FIGURE 7, page 10forproperorientationonmullion.

Installlowerverticalsplumbandlevel,ensuringproperspacingoutfromfloorslaborbeam.Placeshimsbetweenverticalmullionandanchoratsilltoevenlydistributedeadloadfromwall.

Anchorthemulliontofloorslaborbeam.Donotovertightenbolt(s).

Repeatsteps2.1.11and2.1.12untilalllowerverticalsareinplace.CheckD.L.O.everyfivebaystoensurecorrectspacingtopreventdimensionalbuildup.

Slide“T”anchorsintotopofupper-mostmullions.The“T”anchorsaredesignedtocleartheshearblockfasteners.

Installthenextverticalabove,temporarilyattachingmullionsusingfastenersonbothsidesofsplicejointorbyshimmingbetweenverticalstomaintainpropersplicejoints(refertoapprovedshopdrawings).See page 29 & 30 for vertical splicing.Attachtop“T”anchortobuildingcondition.

Anchorthemulliontofloorslaborbeam.Donotovertightenbolt(s).Forexpansionanchors,backoffnut1/4turnandstakebolt.Whenthewallisset,removefastenersfromjointatsplicesorremoveshims.

FRAME INSTALLATION

2.1.9

2.1.16

2.1.15

2.1.14

2.1.13

2.1.12

2.1.11

2.1.10

2.1.17

MULTI-SPANINSTALLATION:


��June 2007

Sealaroundshearblockspriortoinstallingeachhorizontalmullion.SEE FIGURE 9 & 10.InstallhorizontalmullionsasshowninFIGURE 12, page 15.Analternatehorizontalisavailabletoallowexteriorglazingofsystem.SEE FIGURE 13, page 15. Wheninstallingalternatehorizontal,attachpressureplateusingFS-322(#12x1”HWHDrillFlex)@9”o.c.andtorqueto60in/lbs.Securehorizontalstoshearblockwithtwo(2)FS-43(#12x3/4”PPH)ateachendofhorizontalandtoheadandsillusing(2)FS-55(#10x3/4”pph).

Continue with step 2.2 for remaining installation after all verticals have been erected.

FRAME INSTALLATIONFRAME INSTALLATION

APPLY SEALANT ALONGSIDE OF MULLION FACE

AND UP 2 1/2" ALONGINSIDE OF MULL

PRIOR TO INSTALLINGHORIZONTAL.

SILL SEALANTDETAIL

FRAME INSTALLATION

APPLY SEALANTALONG FACE OF SHEAR

BLOCK PRIOR TOINSTALLING

HORIZONTAL HORIZONTALSEALANT DETAIL(SIMILAR AT HEAD)

Figure 9ShearBlockSeal

@Horizontal

Figure 10ShearBlockSeal@Sill

(Similar@Head)

2.2

�� June 2007


SILL

HORIZONTAL

HEAD

Wipeexcesssealantfromexposedareas.Toolsealantintothejointbetweenthehorizontalandverticalattheglazingpocket.Atthesill,applyabeadofsealantbehindtheglasspocket.SEE FIGURE 12, page 15.Avoidabuildupofsealantonthegasketsurfacesorinthegasketreglets.Reference figure 14, page 16foradditionalsealantinstructions.TIP: Use a short piece of glazing gasket to clean out excess sealant in glazing reglets.

Figure 11

FRAME INSTALLATION

2.3

2.4

Installcoverplatesforopenbacksillhorizontals.


��June 2007

FRAME INSTALLATION

WW-516

FS-43(#12 X 3/4" PPH)

FS-6(#10 X 3/4" PPH)

WW-525

WW-1089

GP-108

STEP1

STEP2

STEP3

Figure 12HorizontalInstallation

Figure 13AlternateHorizontalforExteriorGlazing

�� June 2007


ZonePluginstallation:See FIGURE 14, Step 1, Step 2, (page 17) & Step 3, (page 18)

Step1:Sealgasketraces;runsealant1/2”downfromtopofstemofhorizontaltoolingsealantintothegasketraceandglazingadaptortracks.

Step2:Applygenerousbeadofsealanttofrontandbacklegsofzoneplugs.

Step3:Applyadditionalsealantaroundglazingpocketofmullionandhorizontal.Runsealantup1”ontowallofmullionandtopofhorizontal,toolingsealantintoedgesofthermalstrips.

SEAL FRONT AND BACK GASKET RACES, AND ADAPTOR RACE. TOOL SEALANT INTO RACESTO INSURE PROPER SEAL. SEALANT SHOULD BEAPPLIED FROM JUST ABOVE HORIZONTAL LEG DOWN1/2" INTO AREA FOR ZONE PLUG.

TOOL SEALANT INTO JOINT BETWEENMULLION AND HORIZONTAL FROMEXTERIOR AND INTERIOR OF GLAZING POCKET

FRAME INSTALLATION

StEP 1

Figure 14ZonePlugInstallation

(Continuedonpage17)

2.5


�7June 2007

WW-335 ZONE PLUGFOR DEEP POCKET

WW-334 ZONE PLUGFOR SHALLOW POCKET

APPLY SEALANT TO FRONT AND BACK OF ZONE PLUG PRIOR TO INSTALLING INTO MULLION.

ROTATE ZONE PLUG INTO POSITION, HOOKING OVER HORIZONTAL EDGE AND THEN PRESSING INTO MULLION.

FRAME INSTALLATION

StEP 2

Figure 14 - continuedZonePlugInstallation

�� June 2007


FRAME INSTALLATION

StEP 3

Figure 14 - continuedZonePlugInstallation

APPLY ADDITIONAL SEALANT TO ZONE PLUG AT MULLION AND HORIZONTAL. MARRY SEALANT WITH SEALANT APPLIED INTO MULLION RACES AND TOOL INTO ALL

EDGES BETWEEN MULLION AND HORIZONTAL.

TOOL SEALANT INTO EDGES OF THERMAL STRIPS AT MULLION AND ACROSS BASE OF ZONE PLUG.

1" MIN.


��June 2007

2.6Whenallframingmembersareinstalled,applytheperimeterseal.SEE FIGURE 15. Theinteriorperimetersealisnotrequiredforsystemperformance,butcanbeinstalledforcosmeticpurposes.

FRAME INSTALLATION

Figure 15PerimeterSeal

PRIMARY SEAL PRIMARY

SEAL

PRIMARY SEAL

COSMETIC SEAL

COSMETICSEAL

COSMETICSEAL

PERIMETER SEAL AT HEAD & SILLSHOULD EXTEND FORWARD BENEATHFACE OF VERTICAL MULLION.

20 June 2007


CapturedverticalsandjambsAllhorizontalsSSGverticalsCornerverticals

Note: Steps 3.1 through 3.7 refer to standard glazing of 1” infill. For openings requiring transition glazing with adaptors, refer to “TRANSITION GLAZING”, page 28.

GLAZING

D.L.O.1/2"

GLASS SIZE

2 1/2"1/2"

D.L.O.

1/2"

GLASS SIZE

2 1/2"

1/2"

D.L.O.1/2"

GLASS SIZE

2 3/16"

D.L.O.

1/2"

GLASS SIZE

3 3/4"

Figure 16GlassSizeCalculationatCorners

D.L.O.+1”D.L.O.+1”MullionCenterlinetoCenterlineminus½”SEE FIGURE 16below

GLASSSIZECALCULATION:


2�June 2007

Miter to match vertical

gasket Seal joint between gaskets. Note:Sealant should be appliedimmediately before installing glass.Sealant should not be allowed tocure before glass installation.

Note: To avoid silicone curing before glass is set in place and contamination from job-site debris, glazing prep must be performed as each opening is glazed. Do not pre-seal the gaskets in the entire frame; install and seal gaskets as you are ready to set glass in each opening.

Installexteriorgaskets,bothhorizontalandvertical,installingverticalgasketsfirst.Iftheverticalmullionisspliced,rungasketthroughthesplicejoint,settinggasketinfreshsiliconeatsplicejoint,trimmingthegasketdartasnecessarytoformanairtightseal.Glazinggasketsatverticalsrunthrough;horizontalgasketsbuttintoverticalgaskets.Crowdthegasketsintocorners,cuttingthehorizontalgasketsatanangletomatchbevelonverticalgaskets.Pullingthehorizontalgasketback,sealjointbetweenthecornersofthegasketsjustpriortosettingtheglass.Releasethegasketbacktoitsoriginalposition,makingsuresealantfillstheentirejoint.

Positionsettingblocksatcorrectlocation(twoperlite).Refertoapprovedshopdrawingsordeadloadcharts.Lubricatingthetopofthesettingblockwillhelpinsurepropersettingofglass.Ifrequired,installGP-101sideblockinshallowpocketofverticalbeforeglassisinstalled.HoldGP-101inplacewithsilicone.SEE FIGURE 18, page 22.Note: Consult glass manufacturer for correct setting block location & length for glass sizes in excess of 40 sq. ft. REFER TO STEP 3.10, PAGE 24 IF GLAZING SSG VERTICALS.

Setglassinopeningfromtheinterior.Systemshouldbeglazedfrombottomtotop.Placeoneedgeoftheglassintothedeeppocketofthevertical.Swingtheglassintotheadjacentverticalpocketandlowerontosettingblocks,ensuringthattheglassbiteisequalonallsides.

CAUTION: Be certain that glass is placed firmly against exterior gasket to ensure a proper seal and to avoid binding of the glass on the setting block.

GLAZING

Figure 17SealatGasketCorners

3.1

3.2

3.3

22 June 2007


Figure 18Glazing Retainers

EXPANDED GP-115 "W" BLOCK

(SEE VIEW AT LEFT)

"W" BLOCK

TEMPORARYWEDGE GASKET

GP-101 SIDE BLOCK ATSHALLOW POCKET

(INSTALL BEFORE GLASS IS SET)

Temporarilyholdglassinplaceateachcornerwith4”longinteriorwedgegaskets.Locateatthecornersforpropersealingofthegasketjoint.Temporarypiecesofwedgemayalsoberequiredatthecenterofeachhorizontalifglassedgesaregreaterthan4’inlength.

Ifrequired,installGP-115“W”blocksatcenterlineofeachlitealongverticaledges(DeepPocket).Forframingthatmaybesubjectedtoseismicevents,consultglassmanufacturerforpreferredlocation.

Repeatsteps3.1through3.5untilallglassisset,workingrowbyrowuptheelevation.

For elevations requiring vertical mullion splices, refer to the VERTICAL SPLICING SECTION, page 29 & 30, before continuing the installation.

GLAZING

Figure 18GlazingRetainers

3.4

3.6

3.5


2�June 2007

3.7Installhorizontalfacecovers,leavinganequalgapateachend.Makesuretheweepholeisonthebottom.Installcoversusingawoodblocktoprotectthecoverandadeadblowsoftfacehammer.

GP-103 GASKETSSEE NOTES BELOW FOR INSTALLATION

GP-113 WEDGESEE NOTES BELOW FOR INSTALLATION

GLAZING

FIGURE 19GlazedAssembly

GLAZINGNOTES:1)INTERIORGASKETS:GP-113WEDGEGASKETEXTERIORGASKETS:GP-103PUSH-INGASKET2)REMOVEGASKETSFROMREELSANDALLOWTORELAXOVERNIGHTBEFOREINSTALLING.3)CUTGASKETS1/4”LONGERPERFOOTOFALUMINUMEXTRUSIONTOALLOWFORRELAXATION.

2� June 2007


GP-102

SPW-PP-3

GLAZING @ SSG MULLIONS

3/8"

GlazingusingtheSSGmullionstypicallywillbeaccomplishedbysettingglassfromtheinterior ofthebuilding.Ifspecialconditionsexistwhichmandatesettingglassfromexterior,seepage26.

Priortoinstallingglass,horizontalbridgesmustbeinstalledandsealed (See FIGURES 21 thru 23, page 25). Note: The bridges shown are for interior glazing only.

Horizontalfacecapsshouldbeinstalledbeforeglass.Thefacecapsshouldbesplicedeverythreebaysandhaveaminimum1/4”jointbetweeneachcap.Thisjointshouldbesealedbyinstallingbackerrodbetweencapsandthenapplyingsealant.

Positionsettingblocksatcorrectlocation(twoperlite).Refertoapprovedshopdrawingsordeadloadcharts.Lubricatingthetopofsettingblockwillhelpinsurepropersettingofglass.Note: Consult glass manufacturer for correct setting block location and length for glass sizes in excess of 40 sq. ft.

Installhorizontalexteriorgasket,runninggasketacrosshorizontalsandbridges.Applysealantalongtopedgeofgasketateachbridge,atupperandlowergasket,justpriortoinstallingglass.See DETAIL “A” above.Ifagasketmustbespliced,endsmustbesealedandbuttedtogether.Cutgaskets1/4”longerperfootofaluminumextrusiontoallowforrelaxation.”

Setglassinopeningfromtheinterior.PlaceoneedgeofglassinfrontoftheSSGmullionandswingtheglassintotheadjacentverticalpocket.Lowerontosettingblocks.Itmaybenecessarytoleaveglassoffsetinopeningsuntiltheendoftheruniscomplete,thenslideeachliteovertocenterintoopenings.Theglassshouldbepositionedtoleavea1/2”jointbetweeneachliteofglass.

Onceglassiscenteredintoopening,installtemporaryclips(SPW-PP-3)at24”o.c.orminumum3perlite.InstallGP-102spaceralongeachsideofverticalmullionpushingspacerbehindglasstocreateasealantjointofminimum3/8”depth.Spacershouldbecutverticalopeningplus1”andplacedinopeningtoextend1/2”aboveandbelowedgeofhorizontals.Thisjointshouldthencleanedusingisopropylalcoholandsealedusinganapprovedstructuralsilicone.See FIGURE 20.

Theexteriorjointbetweentheglassshouldbesealedbyinstallingbackerrodandsealantintothejoint.


FIGURE 20Glazing Retainer

PULL GASKET BACK FROM BRIDGEAND SEAL SPACE AS SHOWNBEFORE SETTING GLASS

SSG BRIDGE(HORIZ SHOWN,HEAD/SILL SIM.)

DETAIL “A”

3.8

3.14

3.13

3.12

3.11

3.10

3.9

3.15


2�June 2007

FS-114#8 X 3/8" FHSMS

Seal offset in head prior to installing bridge.

It is critical to seal between edges of horizontal face and

bridge. Tool Sealant at interior and exterior surfaces.

Apply sealant to head and along edge of horizontal as shown. Seal across face of mullion making sure to inject sealant into glazing reglets and clip pocket. Apply additional sealant along edges of mullion cap and sill, and generous bead of sealant along front edge of mull cap.


bridge. Tool sealant at interior and exterior survaces.

Seal bridge to mullion and horizontal

CAP SEALFASTENERS

FS-114#8 X 3/8" FHSMS

Apply sealant to top of horizontal and along edge as shown. Seal across face of mullion making sure to inject sealant into glazing reglets and clip pocket.


bridge. Tool sealant at interior and exterior

surfaces.

Apply sealant to top of sill and along edges as shown. Seal across face of mullion making sure to inject sealant into glazing reglets and clip pocket. Apply additional sealant along edges of mullion cap and sill, and generous bead of sealant along frontedge of mull cap.FS-114

#8 X 3/8" FHSMS


FIGURE 21

FIGURE 22

FIGURE 23

PULL GASKET BACK FROM BRIDGEAND SEAL SPACE AS SHOWNBEFORE SETTING GLASS

SSG BRIDGE(HORIZ SHOWN,HEAD/SILL SIM.)

2� June 2007


Itmaybenecessaryonliteslocatedadjacenttobuildingfloorsandmid-anchorstoglazefromexterior.Ahorizontalwithremovablepressureplatemustbeusedattopoflitetoallowforexteriorglazing.SeeFIGURE13,page15.IfexteriorglazingSSGsystem,WW-300bridgeswillbeinstalledateachhorizontal.See FIGURES 37 & 38, page 34.

Positionsettingblocksatcorrectlocation(twoperlite).Refertoapprovedshopdrawingsordeadloadcharts.Lubricatingthetopofsettingblockwillhelpinsurepropersettingofglass.Note: Consult glass manufacturer for correct setting block location and length for glass sizes in excess of 40 sq. ft.

Glazingcapturedsystem:Installexteriorgasketsrunningtheverticalgasketthroughandbuttinghorizontalgasketsbetween.Jointbetweenverticalandhorizontalgasketsmustbesealed.HorizontalgasketsshouldbemiteredperFIGURE 17, page 20.Crowdgasketusingformulaof1/4”perfootofaluminumextrusion.Note:Gasketswillbeinstalledatverticalsandsillofopeningwhenusingpressureplatehorizontalatheadpriortoinstallingglass.

GlazingSSGsystem:Installhorizontalgasketscontinuousacrossopeningatlowerhorizontal.Crowdgasketusingformulaof1/4”perfootofaluminumextrusion.

Setglassinopeningfromtheexterior.PlaceoneedgeofglassindeepverticalpocketorinfrontoftheSSGmullionandswingtheglassintotheadjacentverticalpocket.Lowerontosettingblocks.Whenglazingcapturedsystem,slideglassuntilcenteredinopeningwhichshouldprovide1/2”glassbiteonalledges.ItmaybenecessarytoleaveglassoffsetinopeningsontheSSGsystemuntiltheendoftheruniscomplete,thenslideeachliteovertocenterintoopenings.TheglassforSSGsystemshouldbepositionedtoleavea1/2”jointbetweeneachliteofglass.

Installpressureplateonhorizontalattopofopening.Gasketsshouldbeinstalledintopressureplatespriortoinstallation.TheGP-108thermalisolatormustbeinstalledontohorizontalpriortoattachingpressureplate.AttachpressureplateusingFS-322(#12-14x1”HWHDrillFlex)@9”o.c.torqueto60in/lbs.

Sealendsofpressureplatetosidesofverticalmullions.Sealendsofhorizontalgasketstoverticalgaskets.See FIGURE 24, page 27.

Afterinstallationofglassiscomplete,installGP-113interiorwedgearound.AtSSGverticalsinstallGP-102spaceralongeachsideofverticalmullionpushingspacerbehindglasstocreateasealantjointofminimum3/8”depth.See FIGURE 20, page 24.SpacershouldbecutD.L.O.plus1”andplacedinopeningtoextend1/2”aboveandbelowedgeofhorizontal.Thisjointshouldthencleanedusingisopropylalcoholandsealedusingastructuralsilicone.WhenusingpressureplatesforSSGsystem,extendamaximumof3bays,leavinga1/2”jointlocatedatmullioncenterline.Insertbackerrodbetweenpressureplatesandseal.See FIGURE 25, page 27.

OnSSGsystem,sealtheexteriorjointbetweentheglassbyinstallingbackerrodandsealantbetweenthelites.Marrythissealintothegasketsoneachend.

Horizontalfacecapsshouldbecenteredinopening.ThefacecapsonSSGsystemshouldbesplicedeverythreebaysandhaveaminimum1/4”jointbetweeneachcap.Thisjointshouldbesealedbyinstallingbackerrodandsealantbetweencaps.See FIGURE 26, page 27.

EXTERIOR GLAZING

3.16

3.23

3.22

3.21

3.20

3.19

3.18

3.17

3.25

3.24


27June 2007

EXTERIOR GLAZING

FIGURE 24

FIGURE 25

FIGURE 26

INSTALL INTERIOR WEDGEAFTER PRESSURE PLATES AREATTACHED.

SEAL BETWEEN PRESSUREPLATES, GASKETS AND MULLION.

FS-322 (@12-14 X 1" HH DRILL-FLEX)@ 9" O.C.

1/2"

SPLICE PRESSURE PLATESAT CENTERLINE OF SSG MULLION,

MAXIMUM 3 LITES WIDE.

1/2"

MARRY SEALS AT GASKET, PRESSUREPLATE AND GLASS.

GP-102 SPACERINSTALL AFTER GLASS

IS IN PLACE.

INSTALL INTERIOR WEDGEAFTER PRESSURE PLATESARE ATTACHED.

2� June 2007


Installverticaladaptorsfirst,leavinganequaloverlapintoeachpocket.SEE FIGURE 27.RefertoVERTICAL SPLICING, page 29ifverticalmullionissplicedwithinaspandrellite.Transitionadaptorsmustbeinstalledaftermullionspliceissealed.

Installhorizontaladaptorsmaintaininganequalgapateachend.Oncealladaptorshavebeeninstalledintheopening,sealallcornerjoints.Runabeadofsealantinthegrooveformedbetweentheadaptorandmullions.Thissealmustbecontinuousaroundtheopeningandmustmarrywiththesealatthecornerjoints.SEE FIGURE 28.

WW-145

VerticalHorizontal

1

2

12

TRANSITION GLAZING

WW-145

SEAL ADAPTORS AT JOINT(MARRY AT GROOVE)

SEAL GROOVE(MARRY AT CORNERS)

TRANSITION GLAZING

Figure 27InstallingGlazingAdaptors

Figure 28SealingGlazingAdaptors

A.1

A.2


2�June 2007

Figure 29Sealing Splice Joint

VERTICAL SPLICING

INSERT BACKER RODINTO TONGUE OF

UPPER AND LOWERMULLIONS

ATTACH SPLICEWITH FS-8(#14 X 1" HHSTS)(2) PER SIDE

STEP 1

3/4"

3"

APPLY BOND BREAKERTAPE ALONG FACE

OF SPLICE

APPLY BOND BREAKER TAPEALONG FACE OF SPLICE

SEAL JOINTBETWEEN MULLSAT FACE & SPLICE

1 1/2"

INSTALL SPLICE SLEEVE TO EACH SIDE OF MULLION

4" WW-203 FACE SPLICE

ATTACH FACE SPLICE W/ (1) FS-2

(#8 X 1/2" PFH)

RefertoMULTI-SPAN INSTALLATION, page 12forsplicesleeveinstallation.

Followsealantmanufacturer’sguidelinesforproperjointwidthbasedonanticipatedmovement.Aminimum1/2”jointisrecommended.Note: Standard splice sleeves are engineered to accommodate thermal expansion only. They do not allow for movement in floor levels. Refertoapprovedshopdrawingsforspecialcircumstances,orcontactyournearestVistawallfacility.

VERTICAL SPLICING

Figure 29SealingGlazingAdaptors

StEP 1

Applybondbreakertapetothefaceofbackmembersplicesleeve,returningbackonthesides1”minimum.Applybondbreakertapearoundentireperimeteroffacesplicesleeve.Insertbackerrodintothehollowsectionatthestruts.Sealallaroundsplicejointfromthefacetothe1”returnonthebackmember.Toolsealanttofollowthecontouroftheglazingregletstoinsureagoodsealwhengasketsareinstalled.SEE FIGURE 29.

Discontinueglazingadaptorsatsplicejoints.Installbackerrodintocavityandsealbetweenadaptors.Marrythissealwiththemainsealatthemullion.RefertostepB.1aboveforsealingnotesattheglazingreglets.

B.1

B.2

�0 June 2007


VERTICAL SPLICING

June 200730

1/2"

SEAL JOINT BETWEEN MULLIONS.SEAL TO RUN ACROSS FACE, TONGUE & MINIMUM 1" DOWN SIDES OF MULLION.

ATTACH SPLICE WITH FS-8 (#14 X 1" HHSTS) (2) PER SIDE (FASTENERS REQUIRED

FOR DEADLOAD SPLICE ONLY. REMOVE FOR EXPANSION CONNECTION)

1"MIN.

1/2" JOINTBASED ON 1/4"EXPANSION.

Figure 29 - continuedSealingSpliceJoint

StEP 2


��June 2007

All door framing components are shipped fabricated from the factory. The main curtain wall framing can be erected prior to installing the door subframe.

C.1 Curtainwallverticalsanddoorsubframerunthroughtofinishfloor.Bedadjacentcurtainwallverticalsinsealant andanchortofloorperapprovedshopdrawings.

C.2SUBFRAMEINSTALLATION:

ENTRANCE FRAMES

SEAL JOINT ATCORNER OFSUBFRAME

A

A

2-13/16"

FS-325#12-14 X 1-1/2"Drillflex

PUT BACKER ROD AT TOP OFJAMB SUBFRAME AND SEAL VOID

1/4"

2-13/16"

2-1/2"

CH-93 CHANNEL

FS-55 @ 12" O.C.& CAP SEAL FASTENER

CL SUBFRAMEANCHOR

1/4"SUBFRAMEANCHOR

CL

ENTRANCE FRAMES

Section A-A

WW-341FILLER

D-186SUBFRAME

Figure 30AttachingSubframe

AttachTH-44thresholdcliptobottomofeachjambsubframewithtwo(2)FS-256#8x11/2”PhillipsRoundHeadScrews.

InstallWW-341pocketfillerintopocketofverticalfacingthedooropening.Installhorizontalglassstop,theninstallCH-93channelandattachchannelwithFS-55(#10x1/2”pph)at12”O.C.throughfaceofhorizontal.Capsealallfasteners,theninstallthehorizontalfacecap.

BedsubframeinsealantandanchortocurtainwallframingmemberswithFS-325#12-14x11/2”Drillflexat18”O.C.Sealjointbetweenjambandheadersubframe.Sealalsothetopsofthejambsubframe.SEE FIGURE 30.

C.2.1

C.2.2

C.2.3

�2 June 2007


C.2.4Bedthresholdinsealant,attachingtoTH-44clipswithFS-42,#12x1/2”PhillipsFlatHeadscrews.Marrythresholdsealwithsubframeandmainsystemseal.SEE FIGURE 31.

C.2.5Drill#11,.191diameterholesinD-186subframeforFS-15rivets.InstalldoorstopsontosubframewithSC-1clipsat18”O.C.Locateclipsaroundthesubframeanchorscrews.SEE FIGURE 32.Verticalstopsrunthrough.

C.2.6InstalldoorperDOORANDFRAMEINSTALLATIONANDGLAZINGMANUAL.

DS-1 DOOR STOP(STAGGER AROUNDSUBFRAME ANCHOR)

PERIMETER SEAL AT SILL;(TURN BACK TOWARDVERTICAL AT END OF SILL)

D-186SUBFRAME

FS-325 #12-14 X 1 1/2"DRILLFLEX AT SUBFRAME

SEAL AROUND BASE OF D-186 &VERTICAL; MARRY THIS SEAL WITH

THRESHOLD & PERIMETER SEALTHRESHOLDIN BED OFSEALANT

Figure 32DoorStopAttachment

Figure 31SealingVerticalsatEntranceDoors

ENTRANCE FRAMES

&RIVET

SC-1LC

D-186SUBFRAME

2-17/32"

DRILL #11 (.191 DIA)IN SUBFRAME @ 18" O.C.

FOR FS-15 RIVET


��June 2007

WHENREGLAZINGFROMTHEINTERIOR.Removeinteriorwedge,removeoldglassandcleanglazingpocketofanydebrisorglassandreglazeperglazinginstructiononpages20thru22.

WHENREGLAZINGFROMTHEEXTERIOR.Carefullyremovehorizontalfacecoverssurroundingtheliteofglasstobedeglazed.SEE FIGURE 33.

REGLAZING PROCEDURES

PRY BAR

NON-METALLIC SHIM

UPPER HORIZONTAL

LITE TO BEREMOVED


CUT AT "V"GROOVE

UPPER HORIZONTAL


GASKETWEDGE

SEALSCREW HEAD

GP-100GASKET FOR REGLAZE ONLY

Figure 33CapRemoval

Figure 34Deglazing

Figure 35Reglazing

Figure 36Reglazing

GASKETPSA-BACKED

CONTINUOUS BEADOF SEALANT

TCR-130REGLAZE LEG

ATTACH W/ FS-55 @ 12" O.C. GP-100

D.1

D.2.3

D.2.2

D.2.1

D.2

D.2.4

RemovelowersectionofupperhorizontalasshowninFIGURE 34.

RemoveliteofglassandexistinginteriorgasketsfromtheopeningCleandebrisandsealantfromtheframingmembers.

InstallGP-100gasketsintoframing.Setnewliteofglass,centeredinopening.

InstallTCR-130reglazeleg.SetincontinuousbeadofsealantandattachwithFS-55fastener@12”O.C.,capsealallfasteners.See FIGURES 35 & 36.

�� June 2007


WHEN REGLAZING FROM THE INTERIOR.Removeinteriorwedge,removeoldglassandcleanglazing pocketofanydebrisorglassandreglazeperglazinginstructiononpage24.

WHEN REGLAZING FROM THE EXTERIOR. Carefullyremovehorizontalfacecoversandpressureplates surroundingtheliteofglasstobedeglazed.

REGLAZING PROCEDURES FOR EXTERIOR GLAZED SSG SYSTEM

FORCE SEALANT INTO GASKET AND TEMPORARYCLIP RACES.

APPLY BEAD OF SEALANT ACROSS FACE OF BRIDGE JUST PRIOR TO INSTALLING SPACER GASKET AND PRESSURE PLATE.

REGLAZING PROCEDURES FOR EXTERIOR GLAZED SSG SYSTEM

TOOL SEALANT ALONG TOP ANDSIDES OF ZONE BRIDGE TO

FORM A WATER TIGHT SEAL.

WW-300 ZONE BRIDGE

SEAL ALONG TONGUE OF HORIZONTALAND ACROSS FACE OF MULLION BEFOREINSTALLING ZONE BRIDGE.

Figure 37

Figure 38

E.1

E.2

Removepressureplatefromtopofdamagedliteandremovehorizontalbridgefromverticalintersection.Cleanexcesssealantfromhorizontalandfaceofmullion.

RemoveliteofglassandexistinginteriorgasketsfromtheopeningCleandebrisandsealantfromtheframingmembersandhorizontalpressureplates.

InstallGP-101gasketsintoframing.Setnewliteofglass,centeredinopening.

InstallWW-300horizontalbridgeatverticalintersectionwhereoriginalbridgewasremoved.SealbridgeasshowninFigures 37 & 38.

InstallGP-108gasketacrossfaceofhorizontalandbridge.

ReattachpressureplateusingFS-322fasteners.Torquefastenerto90in/lbs.Sealendsofpressureplatestoverticalfaceorjointsasshownonpage26.Reinstallfacecapallowingequalgapateachend.

E.2.1

E.2.6

E.2.5

E.2.4

E.2.3

E.2.2


��June 2007

PARTS LIST

7 1/4" SYSTEM6" SYSTEM CORNER EXTRUSIONS

WW-420 WW-520

35June 2007

WW-126

WW-430

WW-404

WW-414

WW-416

WW-418

WW-425

WW-148

WW-149

WW-127

WW-530

WW-504

WW-514

WW-516

WW-518

WW-525

WW-150

WW-151

WW-243

WW-233

WW-234

WW-170

WW-171

WW-153

WW-154

WW-227

WW-228

O.S. 90 Interior Cover7 1/4" System

O.S. 135 CornerFace Cap

O.S. 90 CornerFace Cap

O.S. 135 CornerPressure Plate

O.S. 90 CornerPressure Plate

O.S. 135 Corner Mullion7 1/4" System

O.S. 135 Corner Mullion6" System

O.S. 90 Corner Mullion6" & 7 1/4" Systems

Glass Stop1/4" Infill

Glass Stop1" Infill

Optional Horizontalfor Exterior Glazing

Sill

Intermediate Horizontal

Head

SSG Vertical

Heavy Vertical & Jamb

Glass Stop1/4" Infill

Glass Stop1" Infill

Optional Horizontalfor Exterior Glazing

Sill


Head

SSG Vertical

Heavy Vertical & Jamb

Sill FillerSill Filler

Typical Vertical & JambTypical Vertical & Jamb

O.S. 90 Interior Cover6" System

�� June 2007


PARTS LIST

June 200736

All System Depths and InfillsCOMMON EXTRUSIONS

WW-1089

WW-110

GP-104

GP-103

DJ-102

STANDARD ACCESSORIESAll System Depths and Infills

GP-115

DS-1

CW-66

D-186 WW-102-08

WW-102-09

WW-103-06

WW-103-05

WW-145

GP-113

CW-90

WW-341

WW-334

WW-335

HP-1004


WW-108

WW-131

F-16

CH-93

DS-104

FG-1184

FG-1128

WW-102-10

WW-102-11

WW-103-08

WW-103-07

CW-542

CW-1496

ED

BA

G H

F

C

J

TOP

SC-1

SPW-PP-3

GP-102

HP-17 (mod.)

GP-101

GP-121-01

GP-108

Thermal Isolatorat Optional Exterior Glazed

PVC Setting Chairat Sill

EPDM Setting Blockat 1" Infill

EPDM Setting Blockat 1/4" Infill

Spacer Gasket

Temporary GlazingRetainer for

SSG Verticals

Spring Clipfor Door Stops

Splice SleeveUse with WW-530


Jamb "F" AnchorUse with WW-530 & WW-504


"T" AnchorUse with WW-430


& WW-504

Transomfor OHCC

Transom Filler

Door Header Channel

Door Header Subframe

SSG Glazing Adaptor1/4" Infill

Head/Sill Face Cover

PVC Zone PlugVertical Deep Pocket

PVC Zone PlugVertical Shallow Pocket

Optional Weep Baffle

PVC Pocket Fillerfor WW-520, WW-530,

WW-420 & WW-430Verticals


Standard Wedge Gasket

Transition Glazing Adaptor1" to 1/4" Infill

Jamb "F" AnchorUse with WW-520




Door Subframe


Door StopUse with SC-1 Clip

EPDM "W" Side BlockVertical Deep Pocket

EPDM Dense Gasket(Exterior)

Drill JigVertical Mullions


Pressure Plate@ Exterior Glazed

PARTS LIST


Face Cover

Horizontal

SSG Verticals

Standard

EPDM Sponge GasketOptional

(Exterior)

(Interior)

WW-213-01

WW-214-01

WW-215-01




Face Splice SleeveFor WW-520, WW-530,

WW-420 & WW-430WW-203-01

Horizontal

& WW-404


�7June 2007

PARTS LIST

June 200736

All System Depths and InfillsCOMMON EXTRUSIONS

WW-1089

WW-110

GP-104

GP-103

DJ-102


GP-115

DS-1

CW-66

D-186 WW-102-08

WW-102-09

WW-103-06

WW-103-05

WW-145

GP-113

CW-90

WW-341

WW-334

WW-335

HP-1004


WW-108

WW-131

F-16

CH-93

DS-104

FG-1184

FG-1128

WW-102-10

WW-102-11

WW-103-08

WW-103-07

CW-542

CW-1496

ED

BA

G H

F

C

J

TOP

SC-1

SPW-PP-3

GP-102

HP-17 (mod.)

GP-101

GP-121-01

GP-108

Thermal Isolatorat Optional Exterior Glazed

PVC Setting Chairat Sill

EPDM Setting Blockat 1" Infill

EPDM Setting Blockat 1/4" Infill

Spacer Gasket

Temporary GlazingRetainer for

SSG Verticals

Spring Clipfor Door Stops







& WW-504

Transomfor OHCC

Transom Filler

Door Header Channel

Door Header Subframe

SSG Glazing Adaptor1/4" Infill

Head/Sill Face Cover

PVC Zone PlugVertical Deep Pocket

PVC Zone PlugVertical Shallow Pocket

Optional Weep Baffle

PVC Pocket Fillerfor WW-520, WW-530,

WW-420 & WW-430Verticals


Standard Wedge Gasket

Transition Glazing Adaptor1" to 1/4" Infill





Door Subframe



EPDM "W" Side BlockVertical Deep Pocket

EPDM Dense Gasket(Exterior)

Drill JigVertical Mullions


Pressure Plate@ Exterior Glazed

PARTS LIST


Face Cover

Horizontal

SSG Verticals

Standard

EPDM Sponge GasketOptional

(Exterior)

(Interior)

WW-213-01

WW-214-01

WW-215-01




Face Splice SleeveFor WW-520, WW-530,

WW-420 & WW-430WW-203-01

Horizontal

& WW-404

WW-343

FS-318

FS-320

FS-325

FS-43

FS-15

FS-8

FS-9

FS-6

37June 2007

WW-185-01

TCR-300

WW-351

WW-186-01

WW-187-01

WW-188-01

WW-177-03

WW-177-04

WW-176-03

WW-176-04

WW-179-03

WW-179-04

WW-178-03

WW-178-04

WW-177-01

WW-177-02

WW-176-01

WW-176-02


WW-179-01

WW-179-02

WW-178-01

WW-178-02

O.S. 90Head & Sill Shear Block

7 1/4" System(Left & Right)

O.S. 90Horizontal Shear Block



6" System(Left & Right)









Horizontal Shear Block(7 1/4" System)

Head & Sill Shear Block(7 1/4" System)



Horizontal Shear Block(6" System)

PVC Bridgeat Head & Sill

PVC Bridgeat Horizontals

Head & Sill Shear Block(6" System)

#10 x 3/4" Phillips Pan HeadFastens Head & Sill

#14 x 1 1/2" Hex HeadShear Block to Vertical

#14 x 1" Phillips Hex Head Fastens Splice Sleeves

#12 x 3/4" Phillips Pan HeadFastens Horizontal to

Shear Block

316" x 716 " Drive Rivet

Fastens SC-1 Clip

#12-14 x 1 1/2" Hex Washer Head Drillflex @ Press. Plate to WW-425, WW-525 Horizontal

#10 x 1/2" U-DriveFastens Mull Caps

#12 x 1 3/4" Phillips Flat HeadFastens WW-131

Aluminum Mullion CapWW-420, WW-520,

(SSG Verticals)

(SSG Verticals)

WW-430 & WW-530

WW-300

SSG Mullion Bridge

to Shear Block

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