relining - de.rosler.com

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Relining Mass Finishing | Shot Blasting | AM Solutions | www.rosler.com Rosler keeps your mass finishing bowls, tubs, and barrels up and running - guaranteed! Rosler’s lining division, located at our Battle Creek, Michigan manufacturing campus, is one of the largest suppliers of wear-resistant, polyurethane lin- ing in the industry. For over 40 years, we have been relining and refurbishing vibratory finishing equipment. We use highly wear-resistant, mercury-free polyurethane linings that can be applied using hot-pour, cold-pour, or spray techniques. Our highly trained relining experts will ensure your machines are in like-new condition and ready to work hard for you, regardless of manufacturer or model. Rosler Relining Service Rosler’s Lining Division provides polyurethane liners in varying durometers. We begin by removing and disposing of the existing liner. Rosler’s unique thermo- strip method uses a special, environmentally friendly, thermal system to com- pletely remove old linings. We then stress-relieve the processing unit and shot blast the entire machine to the raw steel. After a thorough inspection, we complete any necessary repairs including crack repairs, vibratory drive motors, flaps, fixture point, springs and electrical con- nections. Our technicians prepare the unit and line it to your exact specifica- tions. An adddtional tempering step ensures the new lining is evenly and fully cured to ensure the liners meets its expecatations for performance and long- term durability. We then install any new or rebuilt accessories and finally, the unit is primed and painted with enamel prior to being returned in like-new condition. Rosler also provides a range of special services to suit each customer’s needs such as add- ing new automation accessories and fabricating new gates, drains or screens. The Relining Process Setting the mold trimming and clean-up Blasting of stripped bowl

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Page 1: Relining - de.rosler.com

Relining

Mass Finishing | Shot Blasting | AM Solutions | www.rosler.com

Rosler keeps your mass finishing bowls, tubs, and barrels up

and running - guaranteed! Rosler’s lining division, located at

our Battle Creek, Michigan manufacturing campus, is one

of the largest suppliers of wear-resistant, polyurethane lin-

ing in the industry. For over 40 years, we have been relining

and refurbishing vibratory finishing equipment. We use highly

wear-resistant, mercury-free polyurethane linings that can be

applied using hot-pour, cold-pour, or spray techniques. Our

highly trained relining experts will ensure your machines are in

like-new condition and ready to work hard for you, regardless

of manufacturer or model.

Rosler Relining Service

Rosler’s Lining Division provides polyurethane liners in varying durometers. We

begin by removing and disposing of the existing liner. Rosler’s unique thermo-

strip method uses a special, environmentally friendly, thermal system to com-

pletely remove old linings. We then stress-relieve the processing unit and shot

blast the entire machine to the raw steel.

After a thorough inspection, we complete any necessary repairs including crack

repairs, vibratory drive motors, flaps, fixture point, springs and electrical con-

nections. Our technicians prepare the unit and line it to your exact specifica-

tions. An adddtional tempering step ensures the new lining is evenly and fully

cured to ensure the liners meets its expecatations for performance and long-

term durability.

We then install any new or rebuilt accessories and finally, the unit is primed and

painted with enamel prior to being returned in like-new condition. Rosler also

provides a range of special services to suit each customer’s needs such as add-

ing new automation accessories and fabricating new gates, drains or screens.

The Relining Process

Setting the mold trimming and clean-upBlasting of stripped bowl

Page 2: Relining - de.rosler.com

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Rosler Metal Finishing USA is the leader in mass finishing, shot blasting, automated processes and media - made in the USA. Visit www.rosler.us or call 269-441-3000 for more information.

At Rosler, we apply the most stringent quality control prac-

tices to our relining processes. In addition to state-of-the-

art dispensing machines which ensure consistent com-

ponent ratios, each production step is documented and

Quality Control

Spray Polyurethane Lining

No need to invest in expensive molds. Customized, wear--resis-

tant linings can be applied not only to machines manufactured

by other companies, but also to special shapes and sizes like

tumbling barrels, vibratory hoppers and screening machines,

Hot-Pour Polyurethane Lining

Rosler’s hot-pour polyurethane lining is our most popular

relining material. Our experts use lead-free and mercury-free,

abrasive-resistant polyurethane with a hot-pour technique re-

sulting in considerably longer service life than traditional lin-

Polyurethane Castings

Rosler’s polyurethane casting process can create small, custom

cast urethane parts such as car wash rollers or blower hous-

ings, as well as replacement urethane parts for all makes and

ers. Our two hot-pour dispensing machines can process 80-95

durometer materials. Rosler also offers cost-effective, cold-

pour polyurethane lining services.

wear plates and whenever using a mold is not practical. Rosler’s

spray lining technique reduces the cost of lining and provides

the fastest turnaround time while providing the same premium

quality durability.

models of shot blasting and mass finishing machines. We can

also perform custom polyurethane masking for existing shot

blasting or mass finishing operations.

double checked by multiple relining experts, confirming

accuracy prior to moving on to the next step. Post-pro-

duction inspections are performed by independent

technicians to ensure they meet our strict specifications.

EPA Approved Burn-Out Oven

Central to Rosler’s experience and success is the EPA-approved

burn out oven. Custom designed for this purpose, the state-of-

the-art oven meets all state and federal environmental guide-

lines. It is an integral part of our multi-step relining process,

performing to the highest standards while minimizing impacts

on our shared environment.

After disassembling, the tubs, bowls and other units enter the

oven. The polyurethane and paint are thermally stripped in a

controlled 24 hour cycle before moving to the next process

step.