remaining course material 1.overview of process safety 2.compliance with standards 3.process hazard...
TRANSCRIPT
Remaining Course Material
1. Overview of Process Safety
2. Compliance with standards
3. Process Hazard Analysis
4. Standard Operating Procedures
5. Safe work Procedures
6. Mechanical Integrity
7. Management of Change
8. Auditing Process Safety systems
9. Emergency response procedures
4. Standard Operating Procedures
Process Safety Management for
Biofuels
This material was produced under grant SH-19479-09-60-F-36 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government.
29 CFR 1910.119 (f)
Operating Procedures
• Written (or electronic) instructions• List the steps• Describe the order of the steps• Describe process, hazards,
protective equipment, and controls
What are Operating Procedures?
Describe the tasks necessary to safely start up,
operate, and shut down the process.
Include emergency shutdown and special situations.
Why Operating Procedures are Important
Assures that the intended procedures and methods are used by each operator,
Helps to insure that an individual operator will consistently execute a particular task in the intended manner.
Example operating procedure
Written Procedures
Written Procedures
Employee Training on Operating Procedures
Start-up Procedures
BP Texas City Explosion;Texas City, Texas;March 23, 2005
Ineffective
http://www.csb.gov/CSB REPORT NO. 2005-04-I-TX
March, 2007
Outdated startup procedure
Inadequate Shutdown Procedures
Bayer CropScience, 2008
New Equipment – Inadequate Operating
Procedures
Runaway Reaction
http://www.csb.gov/newsroom/detail.aspx?nid=268
Developing Operating Procedures
A. Identify what operating procedures are needed.
B. Address all operating modes in your operating procedures.
C. Establish an operating procedure control system.
Developing Operating Procedures
D. Validate your operating procedures and verify that actual practice conforms to intended practice.
E. Supplement your operating procedures with checklists.
Operating Procedures
A. Identify what operating procedures are needed.
Operating Procedures
B. Establish an operating procedure control system.
Operating Procedures
C. Address safe operating limits and consequences of deviation from the safe operating limits.
Operating Procedure = PracticePractice = Operating Procedure
D. Validate your operating procedures and verify that actual practice conforms to intended practice.
Operating Procedures
E. Supplement your operating procedures with checklists.
Remaining Course Material
1. Overview of Process Safety
2. Compliance with standards
3. Process Hazard Analysis
4. Standard Operating Procedures
5. Safe work Procedures
6. Mechanical Integrity
7. Management of Change
8. Auditing Process Safety systems
9. Emergency response procedures