remediation process sahara corrosion cleaning system
TRANSCRIPT
Remediation ProcessRemediation Process
Sahara Corrosion Cleaning SystemSahara Corrosion Cleaning System
What are the current corrosion issues?What are the current corrosion issues?Disinfectant Residue on 316L Stainless Steel, Electropolish Stainless Steel, & Windows that impact facility appearance for audits.
Rust on tanks and load cells, also an issue for facility audits.
Current Solution to Remediate Current Solution to Remediate Corrosion/Rust …AcidCorrosion/Rust …Acid
ProsPros• Cleans stainless steel before
an audit.
ConsCons• Residue & Stains come back in
weeks!!!• Mixing the chemicals • Employees having to deal with
acid, and risk of injury• PPE to be worn for protection. • EH&S would rather have a safe
way of remediating stains & rust
• Requalification of equipment the acid was used on.
Foamtec’s Solution…Foamtec’s Solution…Sahara Corrosion Cleaning System
& MiraWIPES®Features
• Diamond ScrubPADS that only use WaterWater to remove stains on 316L & 304 Stainless Steel.
• Quickly removes the stains, buffs the stainless steel to a RA of 10.
• Microfiber wiper, Microfiber wiper, MiraWIPE® will keep the stainless steel clean with IPA for months!!!
Benefits• No acid, no required PPE, no
mixing chemicals, no risk of injury.
• Stainless steel will be allowed to self-passivate and stay clean.
• Audit ready any day!
Stainless Steel Sahara Corrosion Cleaning System for Large Surfaces: Stainless Steel Sahara Corrosion Cleaning System for Large Surfaces: (What We Used on the Tank & Autoclave)(What We Used on the Tank & Autoclave)
2 Handles, 10 Diamond ScrubDISKS® (5 grits), 1 Silicone-Carbide ScrubDISK®, 1 PillowWIPE®, 4 ScrubPADS (1 of each 4 grits), 1 Silicon-Carbide ScrubPAD, ScrubWRIGHT® Pen with 2
ScrubBELTS ®, 25 MiraWIPE® Wipers, 2 UltraSOLV® Sponges, and Flash Drive with Instructional Videos
Automated Equipment
Automated Equipment Accessories
Automated Equipment Accessories
Foamtec’s Results:Foamtec’s Results:
Using our Sahara Corrosion Cleaning System with Water & IPA
UltraSOLV® Sponge 280 Grit Diamond ScrubPAD
1350 Grit Diamond ScrubPAD 1500 Silicon Carbide ScrubPAD ScrubWRIGHT® Pen 280 Grit
MiraWIPE® 9x9 Microfiber Wiper10 min to clean
Load CellLoad Cell
BeforeBefore AfterAfter
Cross Bar on Load Cell Cross Bar on Load Cell
BeforeBefore AfterAfter
UltraSOLV® Sponge280 Grit Diamond ScrubPAD
1350 Grit Diamond ScrubPAD1500 Silicon Carbide ScrubPAD, MiraWIPE®
9x9 Microfiber Wiper5-6 min to clean
Mixing Tank 316L StainlessMixing Tank 316L Stainless
BeforeBefore AfterAfter
UltraSOLV® Sponge 280 Grit Diamond ScrubPAD1350 Grit Diamond ScrubPAD
1500 Silicon Carbide ScrubPADMiraWIPE® 9x9 Microfiber Wiper 20-30 min to clean cylinder of tank
Tank LidTank Lid
BeforeBefore AfterAfter
UltraSOLV® Sponge360 Grit Diamond ScrubPAD
1350 Grit Diamond ScrubPAD1500 Silicon Carbide ScrubPAD
MiraWIPE® 9x9 Microfiber Wiper
NOTE: The 360 Grit removed the rust, but would need the 280 Grit to remove ingrained stains.
Load CellLoad Cell
BeforeBefore AfterAfter
UltraSOLV® Sponge280 Grit Diamond ScrubPAD
1350 Grit Diamond ScrubPAD1500 Silicon Carbide ScrubPAD
ScrubWRIGHT® Pen 280 Grit ScrubBELT® MiraWIPE® 9x9 Microfiber Wiper
10 min to clean
Control PanelControl Panel
BeforeBefore AfterAfter
UltraSOLV® Sponge280 Grit Diamond ScrubPAD
1350 Grit Diamond ScrubPAD1500 Silicon Carbide ScrubPAD
MiraWIPE® 9x9 Microfiber Wiper
AutoclaveAutoclave
BeforeBefore AfterAfter
UltraSOLV® Sponge360 Grit Diamond ScrubPAD
1350 Grit Diamond ScrubPAD1500 Silicon Carbide ScrubPAD
MiraWIPE® 9x9 Microfiber Wiper
Autoclave DoorAutoclave Door
BeforeBefore AfterAfter
UltraSOLV® Sponge360 Grit Diamond ScrubPAD
1350 Grit Diamond ScrubPAD1500 Silicon Carbide ScrubPAD
MiraWIPE® 9x9 Microfiber Wiper
Autoclave PanelAutoclave Panel
BeforeBefore AfterAfter
UltraSOLV® Sponge280 Grit Diamond ScrubPAD
1350 Grit Diamond ScrubPAD1500 Silicon Carbide ScrubPAD
MiraWIPE® 9x9 Microfiber Wipe
NOTE: The 280 Grit was needed to remove the ingrained streaking residue.
AutoclaveAutoclave
BeforeBefore AfterAfter
UltraSOLV® Sponge360 Grit Diamond ScrubPAD
1350 Grit Diamond ScrubPAD1500 Silicon Carbide ScrubPAD
MiraWIPE® 9x9 Microfiber Wiper
Electropolish PanelElectropolish PanelUsing Polyester Mesh Wipe &
70% AlcoholUsing Microfiber Mesh Wipe &
70% Alcohol
NOTE: Using a mesh wrapped polyester wiper – the contamination was not removed and the stain remained. Using Microfiber Mesh combo – Microfiber remediated the entire stain. RECOMMENDATION: PharmaMOP® with Mesh/Microfiber Mop head or UltraMOP® III with hybrid Microfiber/Poly Blend.
Recommendations for Removal of Recommendations for Removal of Contaminates on Electropolish SteelContaminates on Electropolish Steel
All versions of the UltraMOP® III are Lot certified and designed to fit GEERPRES® and Contec wall washing mop frames.
All versions of the UltraMOP® III are compatible with Gamma, EtO and autoclave sterilization.
All mops are Lot traceable back to raw materials. Packaging: 4/Bag, 8 Bags/Case
Part Numbers Description Lamination Length
FS700 UltraMOP® III Polyester 7" / 17.8cm
FS700ST UltraMOP® III, Sterile Polyester 7" / 17.8cm
FS701 UltraMOP® III Polyester 12" / 30.5cm
FS701ST UltraMOP® III, Sterile Polyester 12" / 30.5cm
FS702 UltraMOP® III Polyester 14" / 35.5cm
FS702ST UltraMOP® III, Sterile Polyester 14" / 35.5cm
FS703 UltraMOP® III Microfiber 7" / 17.8cm
FS703ST UltraMOP® III, Sterile Microfiber 7" / 17.8cm
FS704 UltraMOP® III Microfiber 12" / 30.5cm
FS704ST UltraMOP® III, Sterile Microfiber 12" / 30.5cm
FS705 UltraMOP® III Microfiber 14" / 35.5cm
FS705ST UltraMOP® III, Sterile Microfiber 14" / 35.5cm
UltraMOP® III Clean Room MopRefills
MiraWIPE®MiraWIPE®• How do I keep the stainless steel from re-rusting and How do I keep the stainless steel from re-rusting and
corroding again in weeks?corroding again in weeks?
• SOLUTION: Foamtec MiraWIPE® Microfiber WiperSOLUTION: Foamtec MiraWIPE® Microfiber Wiper
Poly vs. Microfiber Characteristics
Star-shaped microfiber traps and removes particles; where standard Polyester round fibers push particles around
A tighter bundle means better pick up, greater absorbency, and superior abrasion resistance
The microfiber 1-2um star-shape characteristic is able to reach into the micro scratches on all surfaces.
Giving the microfiber the ability to remove the sub .2um particles gathered within micro scratches.
Contaminants, soil and even Bleach residue can be lifted by the microfiber wipe.
How the Microfiber MiraWIPE® works
Microfiber
Results from Using MiraWIPE®Results from Using MiraWIPE®BeforeBefore
9 Months later after using Sahara Corrosion Cleaning System and MiraWIPES® once a
week with IPA.
AfterAfterCorrosion due to Bleach residues before
remediation.