remnant life estimation of power transformers based on chemical diagnostic parameters using

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I Faculty of Science and Engineering Department of Electrical and Computer Engineering Remnant Life Estimation of Power Transformers Based on Chemical Diagnostic Parameters Using Adaptive Neuro- Fuzzy Inference System Mohammadsaleh Forouhari This thesis is presented for the Degree of Master of Philosophy of Curtin University January 2017

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Page 1: Remnant Life Estimation of Power Transformers Based on Chemical Diagnostic Parameters Using

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Faculty of Science and Engineering

Department of Electrical and Computer Engineering

Remnant Life Estimation of Power Transformers Based on

Chemical Diagnostic Parameters Using Adaptive Neuro-

Fuzzy Inference System

Mohammadsaleh Forouhari

This thesis is presented for the Degree of

Master of Philosophy

of

Curtin University

January 2017

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Declaration

To the best of my knowledge and belief this thesis contains no material previously

published by any other person except where due acknowledgment has been made.

This thesis contains no material which has been accepted for the award of any other

degree or diploma in any university.

Signature:

Date: 26/01/2017

II

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Abstract

Power transformer plays a critical role in the reliability of the electrical networks.

Failure of power transformers may lead to catastrophic consequences. Thus,

continuous monitoring of power transformers is of great importance to utilities across

the world. As the age of numerous power transformers operating worldwide are close

to or have even surpassed their designed life expectation, utilities have recently been

accentuating on the transformer condition-based maintenance so as to elongate

transformers’ operational lifetime. In addition, establishing life estimation and asset

management decision models which is able to estimate the extent of criticality and age

of a power transformer is a great contribution to utilities to best formulate an asset

management strategy.

Among several contributing factors to the failure of a power transformer, pre-mature

ageing of the transformer insulation system is one of the major causes which mostly

stem from the accumulated impact of three processes of pyrolysis, hydrolysis as well

as oxidation. The extent of criticality and ageing of a power transformer can be

determined by using several parameters which are of diagnostic importance in the

condition monitoring field of power transformers. Thus far, several attempts in

developing life estimation and asset management decision models have been made.

However, the common feature of all these investigations is using inference systems

which are based on static rules. In order to eradicate this constraint, this research study

aims at developing an integrated life estimation and asset management decision model

based on adaptive neuro fuzzy inference system, ANFIS. Diagnostic indicators which

are utilized in the proposed model, such as interfacial tension of the oil, moisture

content of the paper insulation and 2-FAL content of the oil show a strong correlation

with ageing of power transformers insulation system. Implementation of this ANFIS

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methodology is expected to project patterns existing in the practical measurements

history of power transformers by adaptive and real-time updating of the inference

system’s rules and to provide utilities with a more reliable asset management and

condition monitoring tool.

Keywords – power transformer; adaptive neuro fuzzy inference system; life

estimation; asset management; dissolved gas analysis; moisture content; 2-FAL

content; IFT number; acidity.

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Acknowledgments

I would like to first thank my wife for her great support during my studying at Curtin

University.

Special thanks to my supervisor, Associate Professor Ahmed Abu-Siada, for being

always approachable, supportive and inspiring as well as my co-supervisor, professor

Syed M. Islam for his undeniable help. Also, sincere gratitude must be expressed

towards all the electrical and computer engineering department staff for providing

endless technical and administrative support to students and their efforts in building

an environment in which students can have the most out of their potential. At the end,

I am so grateful of Dr Zahra Jabiri, Kerry Williams and Emmanuel Santos at Western

Power Corporation in Western Australia for their guidance and support over the course

of this research study.

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Publications

Over the course of this research study, the outcome has been published as follows:

1. Saleh Forouhari, A. Abu-Siada, “Integrated Life Estimation and Asset

Management Decision Model for Power Transformers Using ANFIS”,

Submitted to IEEE Transaction on Dielectrics and Electrical Insulation

Society.

2. Saleh Forouhari, A. Abu-Siada, “Remnant Life Estimation of Power

Transformer Based on IFT and Acidity Number of Transformer Oil”,

International Conference on the Properties and Applications of Dielectric

Materials (ICPADM), Australia, 2015.

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Table of Contents

1 Introduction ...................................................................................................... 1

1.1 Background ............................................................................................... 1

1.2 Scope of Work ........................................................................................... 4

1.3 Research Methodology .............................................................................. 5

1.4 Thesis Outline ............................................................................................ 5

2 Power Transformer Diagnostic Indicators ......................................................... 6

2.1 Dissolved Gas Analysis (DGA).................................................................. 6

2.2 DGA Measurement Methods...................................................................... 7

2.3 DGA Interpretation Methods: ...................................................................10

2.3.1 Key Gas Method (KGM): ..................................................................10

2.3.2 Doernenburg Ratio Method (DRM): ..................................................10

2.3.3 Rogers Ratio Method (RRM) .............................................................11

2.3.4 Duval Triangle Method (DTM): .........................................................13

2.4 Transformer Cellulose Insulation: .............................................................16

2.4.1 Cellulose Insulation Degradation: ......................................................20

2.4.2 Insulation Life Plots ...........................................................................24

2.5 Furan Compounds .....................................................................................27

2.5.1 Formation of Furan Compounds ........................................................28

2.5.2 Furan Compounds Stability................................................................28

2.5.3 Correlation between Paper Insulation DP and Furan Content of the Oil

30

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2.5.4 Effective Factors on the Furan Production Rate .................................32

2.6 Moisture in Oil-Paper Insulation System of Power Transformers ..............35

2.7 Acid in Power Transformer Insulation System ..........................................40

2.8 Interfacial Tension Number of the Insulting Oil ........................................42

3 Fundamentals of Fuzzy and Adaptive Neuro Fuzzy Inference Systems ............46

3.1 The Architecture of ANFIS .......................................................................49

4 ANFIS Modelling ............................................................................................57

4.1 Life Estimation Model ..............................................................................57

4.2 Integrated Life Estimation and Asset Management Decision Model ..........70

4.2.1 Oil Criticality Sub-model ...................................................................70

4.2.2 Paper Criticality Sub-model ...............................................................71

4.2.3 Electrical Criticality Sub-model .........................................................72

4.2.4 Asset Management Decision Sub-model ............................................73

5 Conclusion and Future Work ...........................................................................82

5.1 Conclusion ................................................................................................82

5.2 Future Work .............................................................................................83

6 References .......................................................................................................85

7 Appendix .........................................................................................................97

7.1 Oil Criticality Sub-Model .........................................................................97

7.2 Heating Criticality Sub-model ...................................................................98

7.3 Paper Degradation Criticality ....................................................................99

7.4 Thermal Criticality Sub-model ................................................................ 100

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7.5 Paper Criticality Sub-model .................................................................... 101

7.6 Partial Discharge Criticality Sub-model .................................................. 102

7.7 Arcing Criticality Sub-model .................................................................. 103

7.8 Electrical Criticality Sub-model .............................................................. 104

7.9 Overall Criticality Sub-model ................................................................. 105

7.10 Asset Management Decision Sub-model ................................................. 106

7.11 Case Studies ........................................................................................... 107

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List of Figures

Figure 1.1. Power transformer structure ................................................................... 2

Figure 2.1. A basic setup of gas chromatograph [12] ................................................ 8

Figure 2.2. Duval triangle with fault zones and associated coordinates [12].............13

Figure 2.3. Complementary Duval triangle 4 [16] ...................................................14

Figure 2.4. Complementary Duval triangle 5 [12] ...................................................14

Figure 2.5. Different transformer parts formed from pressboard [24].......................17

Figure 2.6. Power transformer HV coil wrapped by paper [24] ................................17

Figure 2.7. Cellulose polymer [24] ..........................................................................18

Figure 2.8. Hydrolytic degradation reaction of cellulose [29] ..................................21

Figure 2.9. An instance of oxidative cellulose degradation [31] ...............................21

Figure 2.10. Cellulose degradation mechanisms [4].................................................23

Figure 2.11. The relation between mechanical properties of crepe kraft paper and

ageing [4]................................................................................................................24

Figure 2.12. Different Arrhenius life plots for different types of cellulose insulation

[4] ...........................................................................................................................26

Figure 2.13. Chemical structure of furan compounds [44] .......................................29

Figure 2.14. The relation between DP of the kraft paper samples and 2FAL content

of the oil obtained from an accelerated ageing test conducetd at different

temperatures [7] ......................................................................................................31

Figure 2.15. The relation between DP and 2-FAL content of the oil [4] ...................33

Figure 2.16. Moisture content of paper insulation as a function of temperature and

percentage of relative humidity [52] ........................................................................36

Figure 2.17. Piper charts for lower paper insulation moisture contents [4] ...............38

Figure 2.18. Moisture equilibrium curves [4] ..........................................................39

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Figure 2.19. Transformer insulating oil oxidation [30] ............................................40

Figure 2.20. Acid hydrolysis paper degradation [30] ...............................................43

Figure 2.21. Interfacial tensiometer [70]..................................................................44

Figure 2.22. Relation between acidity, IFT number of the oil and in-service years of a

transformer [71] ......................................................................................................44

Figure 3.1. Qualitative classification of transformer diagnostic indicators [72] ........46

Figure 3.2. Fuzzy inference system decision-making structure [76] .........................48

Figure 3.3. Type-3 fuzzy inference and corresponding equivalent ANFIS structure

[77] .........................................................................................................................50

Figure 3.4. Physical effect of the bell-shaped membership function parameters [77]

...............................................................................................................................51

Figure 3.5. A 2-input ANFIS network with nine rules and how it relates to fuzzy

subspaces [77] ........................................................................................................54

Figure 3.6. A generic example of how ANFIS training results in more precise

membership functions [77] ......................................................................................55

Figure 3.7. Flowchart of ANFIS learning [81] .........................................................56

Figure 4.1. Membership functions of 2-Furfural content..........................................58

Figure 4.2. Membership functions of cellulose insulation moisture content .............58

Figure 4.3. Membership functions of IFT number of the oil ....................................58

Figure 4.4. Fuzzy rules of the proposed FIS-based model ........................................60

Figure 4.5. Three-dimensional display of the proposed FIS-based mapping.............61

Figure 4.6. ANFIS training error .............................................................................62

Figure 4.7. ANFIS-based model network ................................................................63

Figure 4.8. Adjusted membership functions of 2-FAL content in oil........................65

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Figure 4.9. Adjusted membership functions of the paper insulation moisture content

...............................................................................................................................65

Figure 4.10. Adjusted membership functions of interfacial tension number of the oil

...............................................................................................................................65

Figure 4.11. Generated rules of the proposed ANFIS-based model ..........................66

Figure 4.12. The ANFIS-based model validation against testing data ......................67

Figure 4.13. Integrated life estimation and asset management decision model of

power transformer ...................................................................................................78

Figure 7.1. Adjusted membership functions of interfacial tension number ...............97

Figure 7.2. Adjusted membership functions of acidity .............................................97

Figure 7.3. Adjusted membership functions of paper insulation moisture content ....98

Figure 7.4. Adjusted membership functions of ethane concentration .......................98

Figure 7.5. Adjusted membership functions of ethylene concentration ....................98

Figure 7.6. Adjusted membership functions of carbon-monoxide concentration ......99

Figure 7.7. Adjusted membership functions of carbon-dioxide concentration ..........99

Figure 7.8. Adjusted membership functions of carbon-oxides ratio (CO2/CO) ...... 100

Figure 7.9. Adjusted membership functions of paper degradation criticality .......... 100

Figure 7.10. Adjusted membership functions of heating criticality ........................ 100

Figure 7.11. Adjusted membership functions of thermal criticality ........................ 101

Figure 7.12. Adjusted membership functions of 2-FAL content of the oil .............. 101

Figure 7.13. Adjusted membership functions of hydrogen concentration ............... 102

Figure 7.14. Adjusted membership functions of methane concentration ................ 102

Figure 7.15. Adjusted membership functions of hydrogen concentration ............... 103

Figure 7.16. Adjusted membership functions of acetylene concentration ............... 103

Figure 7.17. Adjusted membership functions of partial discharge criticality .......... 104

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Figure 7.18. Adjusted membership functions of arcing criticality .......................... 104

Figure 7.19. Adjusted membership functions of oil criticality................................ 105

Figure 7.20. Adjusted membership functions of paper criticality ........................... 105

Figure 7.21. Adjusted membership functions of electrical criticality...................... 106

Figure 7.22. Adjusted membership functions of overall criticality ......................... 106

Figure 7.23. Adjusted membership functions of life estimation ............................. 106

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List of Tables

Table 1.1. Typical sources of power transformers failure [1] .................................... 1

Table 2.1. Comparison between gas chromatography (GC), hydrogen on-line monitor

and photo-acoustic spectroscopy (PAS) techniques [12] ........................................... 9

Table 2.2. L1 Concentrations of Doernenburg ratio method [11] .............................11

Table 2.3. Associated faults with fault-gas concentrations ratios in Doernenburg

method [12] ............................................................................................................12

Table 2.4. Suggested diagnoses by Rogers ratio method [2, 3] ................................12

Table 2.5. Comparison between DGA interpretation methods [12] ..........................15

Table 2.6. Typical paper and pressboard specifications [24] ....................................19

Table 2.7. Significance of paper degree of polymerisation and 2-FAL content of the

oil in paper insulation ageing interpretation [51] .....................................................33

Table 2.8. Diagnostic significance of paper insulation moisture content and

interfacial tension of the oil [42, 72] ........................................................................45

Table 4.1. Membership functions parameters of the ANFIS-based model ................64

Table 4.2. Comparison between FIS- and ANFIS-based models life estimation .......68

Table 4.3. Management decisions as per the output of the proposed integrated model

...............................................................................................................................73

Table 4.4. Comparison between actual and estimated asset management decision

numbers ..................................................................................................................79

Table 7.1. Adapted parameters of oil criticality membership functions ....................97

Table 7.2. Adapted parameters of heating criticality membership functions.............98

Table 7.3. Adapted parameters for paper degradation criticality membership

functions .................................................................................................................99

Table 7.4. Adapted parameters of thermal criticality membership functions .......... 100

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Table 7.5. Adapted parameters of paper criticality membership functions ............. 101

Table 7.6. Adapted parameters of partial discharge membership functions ............ 102

Table 7.7. Adapted parameters of arcing criticality membership functions ............ 103

Table 7.8. Adapted parameters of electrical criticality membership functions ........ 104

Table 7.9. Adapted parameters of overall criticality membership functions ........... 105

Table 7.10. Adapted parameters of asset management decision membership functions

............................................................................................................................. 106

Table 7.11. Case Studies ....................................................................................... 107

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1 Introduction

1.1 Background

Power transformers are crucial assets and play a crucial role in the continuity and

reliability of electric power systems. Rising demand of energy as well as increase in

the number of operating transformers which either are close or have already exceeded

their expected technical life have resulted in a high failure rate of power transformers

in service [1]. A survey conducted by the IEEE organisation points out that during a

period of 16 years, a fleet of oil-immersed power transformers is expected to have a

significant failure rate of 10% [2]. As failure of in-service transformers has

catastrophic consequences on the electric power network in terms of economical and

operational aspects, regular condition monitoring of power transformers to detect

incipient faults is necessary. This fact has encouraged transformer operators, including

utilities across the world to employ more efficient condition-based asset management

and monitoring strategies [3]. Table 1.1 [1] summarises typical sources of power

transformers failure and Figure 1.1 shows a typical structure of a power transformer.

Table 1.1. Typical sources of power transformers failure [1]

Internal Causes External Causes

Insulation degradation Lightning strikes

Overheating Switching operations in power system

Oxygen and moisture Overloading of transformers

Solid contamination in transformer oil Faults occurrence in power system, e.g.

short circuit

Partial discharge activity

Design problems

Winding clamping loss and deformation

of windings

Resonance of windings

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Figure 1.1. Power transformer structure

A noticeable part of failures in power transformers originate from their insulation

system. Therefore, in order to define effective maintenance schemes, it is essential to

obtain a thorough understanding of transformer insulation system ageing process and

determine the insulation integrity extent. The cumulative effect of oxygen,

temperature, and moisture along with mechanical and electrical stresses which a

transformer undergoes over its operational course are contributing parameters to the

ageing of the insulation system [4]. Although insulation system normal ageing is an

expected event once a power transformer is put into service, accelerated ageing of the

insulation system is what should be avoided to elongate transformer operational

lifetime. Restricted financial resources call for the utilization of uncomplicated,

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economical and reliable life estimation and asset management decision models based

on minimum number of condition monitoring parameters. In line with this necessity,

some models have been suggested by IEEE [5] and IEC [6], which give an estimation

of transformer remnant life by considering merely the effect of operating temperature

of power transformers. Even though transformer operators are now more equipped to

sense power transformer temperature data due to recent technological innovations in

the field of condition monitoring of power transformers, there is still an uncertainty

regarding temperature distribution within a transformer [7]. Another criticism which

can be directed towards these efforts is that models which are established based on

only operating temperature of transformers do not account for the impact of the other

ageing factors, such as moisture and oxygen. An age estimation and condition

monitoring model for power transformers developed based on fuzzy logic inference

system was proposed in the literature [8]. Although this model takes into consideration

almost all diagnostic parameters of power transformers, there are some limitations on

regular application of this model. Firstly, this model includes some parameters which

are not measured at routine transformer testing intervals. Secondly, for measurement

of some parameters used in this model, such as sweep frequency response, a

transformer needs to be off-line. Additionally, so far, all suggested models concerning

life estimation and management decision of power transformers have been based on

fuzzy logic inference system or fixed artificial neural network, ANN, methodologies

in which corresponding rules cannot be automatically adapted based on future

measurements and feedbacks. In order to tackle these issues, a life estimation model

of power transformers is proposed, which is based on adaptive neuro fuzzy inference

system (ANFIS). One of the advantages this model brings into practice is utilizing

parameters which are frequently measured during transformer routine maintenance.

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Also, using the ANFIS technique enables this model to enhance its precision with

deploying repeated self-assessments based on the newly measured parameters and the

model’s output.

1.2 Scope of Work

This thesis is aimed at achieving following objectives:

Acquiring comprehensive knowledge of transformer’s insulation system

ageing factors and corresponding diagnostic indicators used in the integrated

age estimation and asset management decision model for power transformers.

Developing a model based on fuzzy logic for estimating the age of power

transformers. Although fuzzy logic inference system has already been applied

in other research works in the literature for life estimation and asset

management of power transformers, the purpose of using such a technique in

this thesis is only to compare its performance with the ANFIS model proposed

in this thesis and highlighting the advantages of the applications of neuro fuzzy

logic inference system in this field.

Introducing an integrated neuro fuzzy logic-based model for life estimation and

asset management decision of power transformers, which is the main

contribution of this research work in this area.

The outcome of this thesis is expected to help transformer operators monitoring the

condition of their power transformers fleet more regularly with less cost over the

operational course of power transformers. Also, it can have a remarkable contribution

to life cycle management of transformers.

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1.3 Research Methodology

To verify the above-mentioned objectives, this study covers a thorough investigation

on the contributing factors to the ageing of power transformers’ insulation system.

Therefore, it examines ageing mechanism of the insulation system and all the

diagnostic indicators showing a correlation with ageing of power transformers.

Adaptive neuro fuzzy logic inference system is implemented to develop an integrated

life estimation and asset management decision model of power transformers.

1.4 Thesis Outline

Following chapters are organised as below:

Chapter 2 covers the knowledge required for understanding power

transformers insulation system ageing mechanism along with diagnostic

parameters used in determining power transformers condition and management

decision.

Chapter 3 brings a short summary of fuzzy logic, only giving an idea to the

readers on the principles of fuzzy inference system. Then, it covers adaptive

neuro fuzzy inference method as used in this thesis.

Chapter 4 explains the details of integrated life estimation and asset

management decision model proposed in this thesis along with case studies,

and obtained results from the model.

Chapter 5 draws the main conclusions form this research and presents some

recommendations for future work on this subject.

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2 Power Transformer Diagnostic Indicators

Oil-immersed transformers are indispensable assets in the power generation,

transmission and distribution networks. The major function of a transformer is to

increase or decrease the level of voltage throughout the electric network. After electric

energy is generated in a power plant, by means of a step up generation power

transformer, the voltage level elevates in order to diminish the amount of loss of the

transmitted electric energy for long distances. On the other hand, when electric energy

reaches distribution network where it should be delivered to the end consumers, the

voltage needs to be reduced to different levels. At this stage, a step down transformer

is utilized for this purpose. Power transformers which in majority are present in the

generation and transmission networks are one of the most expensive assets of electric

utility companies, playing a crucial role in continuity of the electric energy delivery to

consumers. A great deal of money is annually spent on the operation, maintenance and

repairing of these transformers. Continuity and reliability of power transformers

operation are key factors affecting the profitability of the electric energy networks.

Due to limited financial resources and considering the immense cost of power

transformers replacement, avoiding power transformers failure is number one priority

for all the utility companies throughout the world. The following section presents the

main condition monitoring tests for power transformers.

2.1 Dissolved Gas Analysis (DGA)

Owing to oil and paper insulation decomposition in an oil-immersed power

transformer, fault-gases are produced inside transformer tank, which are dissolved in

the oil and decrease dielectric strength of the oil [9]. Dissolved gas analysis, DGA, is

used as a reliable method to detect incipient and/or active faults in transformers based

on the concentrations of the fault gases dissolved in the oil [10]. Basically,

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transformers experience thermal and electrical faults over the course of their

operational lifetime. The thermal energy originated from these stresses result in the

generation of five major gases, including hydrogen (H2), methane (CH4), ethane

(C2H6), ethylene (C2H4), and acetylene (C2H2), related to the oil decomposition, and

carbon-monoxide (CO) and carbon-dioxide (CO2), due to the cellulose

degradation[11]. The type and criticality extent of each fault, such as partial discharge,

thermal faults of different temperatures or high intensity electrical discharge, sustained

arcing, can be detected based on the fault-gas concentrations by deploying DGA

measurement and interpretation techniques, which assist in condition monitoring of

power transformers [12]. Dissolved gas analysis is now regarded as one of the regular

measurements performed by utilities on the insulating oil of in-service power

transformers as part of preventive maintenance schemes [3]. Data collated form the

analysis of dissolved gases in the oil over a period of time can be used for the purpose

of not only identifying existing faults, but also determining the progress of the faults

by considering fault-gas generating rates, which facilitates asset management decision

of power transformer [11].

2.2 DGA Measurement Methods

Different techniques are currently used in the analysis of gases dissolved in

transformer oil. Gas chromatography (GC) is one of these methods, which need to be

conducted in the laboratory environment as it requires sophisticated equipment. Whilst

gas chromatography is unanimously identified as the most reliable technique in

analyzing dissolved gases in the oil, it is deployed annually due to being time-

consuming and relatively higher costs incurred. If the analysis detects noticeable

concentration of the gases, it is however necessary to consider this analysis with a

higher frequency as per the recommendations of the IEEE standard C57.104-2008

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[11]. It is worth mentioning that GC method can also be utilized to quantify the content

of free gases existing in for instance, gas blanket of transformers. Figure 2.1 [12]

illustrates a basic setup of a gas chromatograph which is used in the laboratory to

measure the concentration of the gases dissolved in the oil.

Figure 2.1. A basic setup of gas chromatograph [12]

As another solution to monitor fault-gas concentrations dissolved in the oil, online

hydrogen monitoring device has first been designed and proposed by Syprotec [12].

The ideology behind using this device to monitor condition of power transformers is

that it is agreed that most of the faults occurring in the electrical apparatus which use

oil as insulating medium result in the generation of hydrogen [10]. Therefore,

deploying hydrogen online monitoring device may detect faults, especially hot spots,

partial discharges and arcing at an early stage. Furthermore, photo-acoustic

spectroscopy (PAS) is a relatively new technique in determining the concentration of

fault-gases in the oil [13].

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Table 2.1. Comparison between gas chromatography (GC), hydrogen on-line monitor and photo-

acoustic spectroscopy (PAS) techniques [12]

Method Advantage Disadvantage

GC

Can detect and analyse

each gas dissolved in

transformer oil

Has the highest accuracy

and repeatability

Results can be utilized to

identify the fault type

Can be conducted only in the

laboratory because of the

sophistication of the equipment

Time-consuming

Expensive

A trained person is required to

perform the test and interpret the

results

Hydrogen

on-line

monitor

Rugged, relatively

cheaper, and continual

on-line monitoring

Detects imminent faults

Only detects H2, CO, C2H2, and

C2H4

Provides the most accurate

concentration only within the

monitor temperature range of 20

to 40 degrees centigrade

Results are not usable to

determine the type of fault

PAS

Continuous on-line

monitoring

Can measure a broad

range of fault gases

content

Results can be used to

identify the fault type

Sensitive results to the wave

number range of the optical

filters and their absorption

characteristics

Concentration accuracy

influenced by the external

temperature and pressure, and by

vibration

Still undergoing development

In this method, pressure waves are produced after the conversion of infrared light

energy of different wavelengths which are absorbed by fault gases into kinetic energy.

These pressure waves are detected through a microphone and consequently the

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concertation of fault-gases can be identified based on the intensity of these waves [14].

Table 2.1 [12] compares the positives and negatives of the three mentioned techniques

in analysing concentration of fault gases dissolved in the oil samples extracted from in

service power transformers.

2.3 DGA Interpretation Methods:

So far, several methods have been put forward to interpret dissolved gas analysis

results of samples extracted from oil-immersed electrical apparatus. The common

feature of all of them is utilizing absolute or ratios of the main hydrocarbon gases

generated by degradation of the oil/paper as mentioned earlier. For instance, 2-gas

ratios are proposed in IEEE [11] and IEC [15], 3-gas ratios in Duval Triangles 1 to 7

[16] and recently proposed 5-gas ratios in Duval Pentagon [17] as a complementary

tool to the Duval Triangles. Some of these interpretations commonly used by asset

management expert teams so as to determine the condition of power transformers are

explained below.

2.3.1 Key Gas Method (KGM):

Once an electrical or thermal fault happens inside the transformer tank, chemical bonds

of the insulating oil break, resulting in the production of fault gases. Key gas method,

KGM, uses the concentrations of six fault gases of carbon-monoxide (CO), hydrogen

(H2), methane (CH4), Ethane (C2H6), Ethylene (C2H4), and Acetylene (C2H2) to

identify four different faults based on the percentage concentrations of the mentioned

gases, which are obtained from practical experience [18].

2.3.2 Doernenburg Ratio Method (DRM):

DRM is one of the DGA interpretation methods which deploys the ratios of fault-gas

concentrations in order to determine the type of faults [11]. In this method, faults are

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distinguished according to pre-defined limits for the gas concentrations ratios of

CH4/H2, C2H2/C2H4, C2H2/CH4 and C2H6/C2H2 as shown in Table 2.2 [11]. To use this

interpretation method, two criteria must be met. Firstly, the content of at least one of

the key fault gases of H2, C2H4, CH4, and C2H2 must be more than two times of the

corresponding L1 limit and secondly, the content of at least one of the gases used in

each ratio must exceed related L1 limit. Table 2.3 [12] contains associated faults with

the quantity of the four gas ratios utilized in this method.

Table 2.2. L1 Concentrations of Doernenburg ratio method [11]

Key Gas L1 Concentration (ppm)

Hydrogen (H2) 100

Methane (CH4) 120

Carbon Monoxide (CO) 350

Acetylene (C2H2) 35

Ethylene (C2H4) 50

Ethane (C2H6) 65

2.3.3 Rogers Ratio Method (RRM)

In contrast to Doernenburg ratio method, it is not needed to have remarkable

concentrations of fault-gases to apply Rogers ratio method, RRM so as to identify fault

types. Once fault-gas concentrations surpass the L1 limits suggested in Table 2.2, the

requirement has been addressed and this method is applicable. Although Rogers ratio

method first included four fault-gas concentrations of C2H6/CH4, C2H2/C2H4, CH4/H2,

and C2H4/C2H6, the ratio of C2H6/CH4 was then disregarded due to having less

diagnostic value [19]. Currently, 5 different fault types together with normal condition

may be identified using the proposed fault-gas ratios ranges in

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Table 2.4 [2, 3].

Table 2.3. Associated faults with fault-gas concentrations ratios in Doernenburg method [12]

Faults

CH4/H2 C2H2/C2H4 C2H2/CH4 C2H6/C2H2

Oil

Gas

Space

Oil

Gas

Space

Oil

Gas

Space

Oil

Gas

Space

Thermal

Fault

>1 >0.1 <0.75 <1 <0.3 <0.1 >0.4 >0.2

PD <0.1 <0.01 Not significant <0.3 <0.1 >0.4 >0.2

Arcing

>0.1

to <1

>0.01 to

<0.1

>0.75 >1 >0.3 >0.1 <0.4 <0.2

Table 2.4. Suggested diagnoses by Rogers ratio method [2, 3]

Case C2H2/C2H4 CH4/H2 C2H4/C2H6 Fault Diagnoses

0 <0.1

>0.1 to

<1

<1 Normal

1 <0.1 <0.1 <1

Partial discharge of low energy

density

2 0.1 to 3 0.1 to 1 >3 Arcing

3 <0.1

>0.1 to

<1

1 to 3

Thermal fault of low temperature (T

< 300 °C)

4 <0.1 >1 1 to 3

Thermal fault of medium

temperature (300 °C < T < 700 °C)

5 <0.1 >1 >3

Thermal fault of high temperature

(T > 700 °C)

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2.3.4 Duval Triangle Method (DTM):

This method was established using IEC 60599 ratio method and IEC TC10 databases

[16]. It is represented by a triangle using the concentrations of CH4, C2H2, C2H4 shown

on the sides of this triangle [11]. This method facilitates the identification of seven

different faults, including partial electrical discharge (PD), electrical discharges of low

energy (D1) as well as high energy (D2), thermal faults at varying temperatures (T1,

T2, T3), and a combination of thermal faults and electrical discharges (DT) as

displayed in seven different zones on the triangle in Figure 2.2 [12]. As a disadvantage

of this method, Duval triangle cannot recognize the conditions in which power

transformers have a normal operation, leading to inability of this method to identify

incipient faults. Furthermore, Duval has also put forward some other triangles using

the same principles and methodology, such as DTM 2 [16], which is developed for the

detection of faults in oil-filled load tap changers, DTM 3 [16] for electrical apparatus

utilizing non-mineral insulating oils and DTM 4 together with DTM 5 [16], which are

used in order to have a particular attention to cases when the occurrence of partial

discharge (PD), thermal fault of T1 and thermal fault of T2 are detected using the

original Duval triangle.

Figure 2.2. Duval triangle with fault zones and associated coordinates [12]

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In addition, Duval pentagon [17] has recently been introduced as a new

complementary technique for the interpretation of dissolved gas analysis in power

transformers. The triangles of DTM 4, and DTM 5 are displayed in Figure 2.3 [16] and

Figure 2.4 [12] respectively.

Figure 2.3. Complementary Duval triangle 4 [16]

Figure 2.4. Complementary Duval triangle 5 [12]

Table 2.5 [12] compares the key gas method (KGM) with all well-known ratio methods

for the interpretation of DGA results.

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Table 2.5. Comparison between DGA interpretation methods [12]

Type Method Fault Types Gases

Involved

KGM

Deploys individual gas

contents, convenient to apply,

very conservative

PD, arcing, overheated oil,

overheated cellulose

CO, CO2,

H2, CH4,

C2H2,

C2H4, and

C2H6

DRM

Utilizes four gas concentration

ratios (CH4/H2, C2H2/C2H4,

C2H2/CH4, and C2H6/C2H2) to

distinguish three different fault

types, deploys specified

concertation limits to identify

faults

Thermal decomposition,

PD, arcing

H2, CH4,

C2H2,

C2H4, and

C2H6

RRM

Utilizes three gas

concentration ratios

(C2H2/C2H4, CH4/H2, and

C2H4/C2H6) to distinguish five

different fault types, deploys

specified concentration limits

to identify faults

PD, arcing, low

temperature thermal fault,

thermal fault <700 ◦C,

thermal fault >700 ◦C

H2, CH4,

C2H2,

C2H4, and

C2H6

IRM

Analogous to RRM, however

excluding the C2H6/CH4 ratio,

identifies six fault types,

deploys specified

concentration limits to identify

faults

PD, low energy electrical

discharge, high energy

electrical discharge,

thermal faults <300 ◦C,

between 300 and 700 ◦C,

and greater than 700 ◦C

H2, CH4,

C2H2,

C2H4, and

C2H6

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DTM

Deploys triangles to identify

six faults, not able to detect the

normal condition of a power

transformer

PD, low energy discharge,

high energy discharge,

thermal faults <300 ◦C,

between 300 and 700 ◦C,

and greater than 700 ◦C

CH4, C2H2,

and C2H4

As stated above, several interpretation techniques of DGA results have so far been

established. However, some inconsistency in the application of these methods to

recognize fault types have been reported [20]. In order to address this issue, researchers

have suggested AI methods, such as fuzzy logic [20] and neural network [21, 22],

yielding a higher precision in transformer diagnoses.

2.4 Transformer Cellulose Insulation:

Due to the abundance of cellulose in nature, which can be obtained from soft wood, it

has been the first option to be used as solid insulation in power transformers. Cellulose

is consumed as an insulating medium not only in transformers, but also in condenser

bushings, HV power cables and power capacitors [23]. It is reported that the quantity

of cellulose consumption in electrical equipment in the year 1939 in the United States

was 18 million kilograms the majority of which was used in manufacturing power

transformers and HV power cables [24]. However, cellulose insulation shows a great

affinity for moisture, identified as the main disadvantage of the utilization of cellulose

in high voltage electric apparatus, especially power transformers. In power

transformers, it is strongly recommended to dry out cellulose insulation as it improves

dielectric properties of cellulose although drying-out process is time-consuming and

sophisticated [25]. Generally, cellulose insulation is considered in oil-filled power

transformers ranging from small ones, such as pole-mounted transformers to large ones

in substations with 40,000 to 100,0000 litres of oil. Cellulose insulation in power

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transformers comprise the HV and LV windings insulation together with support

structures, spacers etc. as illustrated in Figure 2.5 [24]. Figure 2.6 [24] also shows the

high voltage, HV, coil of a power transformer wrapped by paper tapes [24].

Figure 2.5. Different transformer parts formed from pressboard [24]

Figure 2.6. Power transformer HV coil wrapped by paper [24]

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The majority of paper and pressboard which are specifically manufactured for

electrical purposes are made up of processed wood pulp by a chemical process

identified as kraft process [24]. Kraft is a German word meaning strong. The main part

of paper and pressboard in power transformers is cellulose. Cellulose consists of

repeated glucose units connected to each other as displayed in Figure 2.7 [24] and can

be represented by the chemical symbol of [C5H10O5]n in which n is recognised as the

degree of polymerisation (DP) of the cellulose. New kraft paper and pressboard have

a DP ranging between 1100 and 1200.

Figure 2.7. Cellulose polymer [24]

A few decades after inventing power transformers in 1885 by Austrian engineers [26],

it was unanimously accepted that a combination of paper insulation with insulating oil

was vital to address all the issues with boundary areas in power transformers, such as

angels and corners, which were raised due to increasing voltage levels. The usage of

insulating oil in power transformers began in 1892 by GE company [24]. Impregnating

paper with resin which was used prior to this time to improve insulating characteristics

of the paper insulation ceased by the introduction of the insulating oil. By increasing

the operating temperature of power transformers due to the elevation in transformers

rating, the use of thermally upgraded paper insulation in transformers was considered.

It is evident that thermally upgraded paper increases insulation life and extends the life

of transformers by at least the factor of three [24]. In order to compare the function of

thermally upgraded papers with respect to ageing, long-term ageing studies were

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performed in the 1960s on different types of these papers each of which was upgraded

deploying different upgrading agents [24]. Morrison’s studies indicated considerable

difference in the lifetime of these papers among which the best ones endured 10 times

more than regular kraft papers [27]. Generally, it is believed that thermally upgraded

paper designed for up to 65◦C rise in insulating oil has at least 12 ◦C improvement in

thermal performance as compared with regular kraft papers [24]. As another

improvement, some synthetic materials are being used to produce paper and

pressboard insulation for power transformers. The advantage of using them is

improved thermal capability, 220 ◦C, while it is 105 ◦C for paper insulation made of

cellulose [24]. Moreover, synthetic paper insulation has remarkably lower

hygroscopicity, adsorbing considerably less moisture [24]. As a result, hybrid solid

insulation comprised of both cellulosic and synthetic paper insulation is now

commercially utilized in small power transformers to benefit from these advantages.

However, it is still not economically viable to use them in medium and large power

transformers due to the high cost of synthetic paper insulation. For each transformer,

there is a list of all the specifications of the material used for producing paper and

pressboard. Table 2.6 [24] contains typical specifications indicating the properties of

paper and pressboard insulation.

Table 2.6. Typical paper and pressboard specifications [24]

Physical and Mechanical Electrical Properties

Thickness Dielectric breakdown strength at 60 Hz

Apparent density Impulse strength

Tensile strength Hold strength at 60 Hz for pressboard

Edge tear strength for paper Hold strength of impulse for pressboard

Shrinkage for pressboard Dissipation factor at 25 ◦C

Stretch capacity when subject to tension

Resistance to air (porosity)

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2.4.1 Cellulose Insulation Degradation:

Generally, it is accepted that the condition of power transformer paper insulation

determines whether a power transformer is operable. Hence, preserving cellulose

insulation integrity and life is necessary. In order to fulfil this goal, it is essential to

have a comprehensive understanding of the ageing mechanisms of the cellulose

insulation.

Contributing factors to cellulose insulation ageing used in power transformers are

temperature, water, oxygen and acids formed in mineral oil. They are generally

classified into three processes of hydrolysis related to water, oxidation related to

oxygen and pyrolysis related to heating [28]. For instance, through hydrolysis which

is a reaction involving water and acids, cleavage of cellulosic polymer chain occurs,

generating free glucose molecules [7]. Further degradation of these glucose molecules

results in the formation of furans which will be elaborated later. It is worth mentioning

that the water molecules formed as a by-product of the hydrolysis reaction will

contribute to more degradation of the cellulose insulation. This is one the situations in

which contributing factors to the ageing of cellulose insulation act in a synergistic way.

Degradation rate of the cellulose insulation increases if no remedial actions are

performed to recover the condition of cellulose insulation. Figure 2.8 [29] depicts

hydrolytic degradation reaction of cellulose. Moreover, there are a number of oxidative

reactions which engage cellulose, breaking its polymeric chain and leading to the

production of water molecules [30]. Concurrently, this moisture causes more

hydrolytic cellulose decomposition. Figure 2.9 [31] demonstrates one of the oxidative

reactions contributing to the degradation of cellulose structure.

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Figure 2.8. Hydrolytic degradation reaction of cellulose [29]

Several studies have been conducted to examine the effect of oxygen, moisture and

temperature on the ageing rate of paper insulation [23, 24, 25] with different

conclusions. For example, Lundgaard et al [32] identified that cellulose in oil with

excessive oxygen content has 2 to 3 times faster degradation rate compared to vacuum

conditions.

Figure 2.9. An instance of oxidative cellulose degradation [31]

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The ageing of power transformers has been a continuing concern since the first day of

transformer operation due to the significant replacement cost. As mentioned earlier,

cellulose insulation consists of long chains of glucose monomers, which breaks when

cellulose is exposed to thermal and electrical stresses within a power transformer.

Degree of polymerisation (DP) which is a reliable indicator to the extent to which

paper insulation has been degraded is a reflective of the average number of the glucose

monomers in these chains [33]. For a new paper, DP is expected to be in the range of

1100 to 1600 although it reduces as the paper insulation depolymerises under the

influence of the ageing factors of temperature, oxygen and moisture. Figure 2.10 [4]

shows paper degradation mechanisms and the final products of each ageing process.

Carbon-monoxide (CO), carbon-dioxide (CO2) and moisture are the ultimate by-

products of cellulose insulation degradation. As a result, CO and CO2 concentrations

dissolved in the insulating oil together with their generating rates may be considered

as diagnostic indicators for paper insulation degradation in condition monitoring of

power transformers [3, 28]. As paper ages, its mechanical properties, such as tensile

and burst strength diminishes due to reduction in the length of cellulose polymeric

chains.

Figure 2.11 [4] depicts how mechanical properties of thermally crepe kraft paper, a

type of kraft paper with more elongation capacity [24], changes as the paper

decomposition occurs over time. Identical curves have been also established for non-

crepe kraft paper [34]. As DP values of the paper insulation reach between 250 and

300, mechanical strength of the paper considerably decreases, so any induced forces

originating from lightning or short-circuit currents could cause catastrophic failures to

the transformer. DP value of 200 is considered as the end of practical life of paper

insulation. Alongside paper insulation degradation due to thermal stresses, electrical

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faults, such as partial discharge and sustained arcing could also have detrimental

impact on the paper insulation and cause further paper decomposition [35].

Additionally, metallic sharp points in the vicinity of paper insulation and wet paper

contribute to the occurrence and development of partial discharge affecting cellulose

insulation [36]. Paper insulation remarkably degrades in the case of general

overheating happens inside a power transformer, mainly due to operating transformers

at close or even higher than their nominal power rating. The ratio of carbon-oxide

concentrations is one of the diagnostic tools in detection of paper insulation

overheating [37]. Typically, the ratio of carbon-oxides, CO2/CO, is in the range of 7

to 10 when paper decomposes normally [11]. Any acceleration in degradation of the

paper insulation could result in ratios less than 3 or more than 11 [37], identified as

excessive cellulose decomposition which is caused by oxidation or burning of paper

in the presence of significance oxygen. In addition, carbon-oxide content of more than

30% of the overall carbon-oxides concentration is a certain reflection of cellulose

overheating [4].

Figure 2.10. Cellulose degradation mechanisms [4]

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2.4.2 Insulation Life Plots

The assessment of cellulose insulation life commenced in 1930s by conducting

accelerated ageing tests in laboratories on regular kraft paper [4]. In 1960s when

thermally upgraded and creped cellulose insulation were introduced, they regained

their popularity. In the beginning, tensile strength retention property was chosen as the

criterion for determining cellulose insulation end of life.

However, it has recently changed to degree of polymerisation (DP) in the IEEE

standard C57.91 as a majority of transformers can live longer even though the tensile

strength retention of their paper insulation is less than 50 % [5]. DP of 200 is now

deemed as the end of paper insulation life in the IEEE standard C57.91 [5]. Initial

paper insulation life plots that were developed based on the tensile strength of 50 %

end-of-life criterion showed an exponential relationship between cellulose age and the

temperature it was exposed to [4].

Figure 2.11. The relation between mechanical properties of crepe kraft paper and ageing [4]

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In addition, a research [38] performed in 1948 in the Westinghouse Electric

Corporation in the USA indicated that thermal deterioration of cellulose comply with

Arrhenius relationship, resulting in (1) [38].

𝑡 = 𝐴𝑒𝑥𝑝−𝐸 𝑅𝑇⁄ (1)

In this equation, t represents the time spent until a cellulose property diminishes to a

certain level, T is the absolute temperature in degrees Kelvin (◦K) to which paper is

subjected, A is a constant, R is the gas constant and E is the activation energy. Because

of some discrepancies in the results obtained from the life equations established by

considering cellulose tensile strength as the critical property, DP has been introduced

by the IEEE standard C57.91 [5] for the investigation on paper life equations. As

mentioned earlier, once DP of 200 is considered as the end-of-life criterion, life

equations for thermally upgraded paper insulation, 65 ◦C rise units, is as displayed in

(2) [4].

𝐿𝑜𝑔10 𝐿𝑖𝑓𝑒 (𝐻𝑜𝑢𝑟𝑠) = (6514.42 𝑇⁄ ) − 11.754 (2)

Figure 2.12 [4] illustrates different Arrhenius life plots for cellulosic insulation. In this

figure, D-65 stands for distribution transformers having thermally upgraded paper

insulation, PD-65 for power and distribution transformers with thermally upgraded

paper, P-65 for power transformers with thermally upgraded cellulose insulation, D-

55 for distribution transformers with non-upgraded paper and P-55 refers to power

transformers which have non-upgraded cellulose insulation. For instance, for

thermally upgraded paper insulation in both power and distribution transformers, the

expected life at the reference hot-spot temperature of 110 ◦C is estimated to be 180,000

hours which is approximately 20 years. It is evident form the Arrhenius life plots which

temperature has significantly detrimental impact on the cellulose insulation life. For

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instance, Arrhenius relationships indicate that for every 6 to 7 ◦C increase in

temperature, cellulose life may halve when the hot spot temperature ranges between

80 ◦C and 100 ◦C. As a result, in order to elongate transformer lifetime, all the proper

precautions, such as proper cooling of transformers to stay within the temperature rise

limit should be taken into consideration so as to maintain the operating temperature of

power transformers at the lowest possible level. During the intervals when

transformers are overloaded, the life aging of cellulose is more than normal situations

and loss of life can be estimated deploying Arrhenius equations [5]. Using thermally

upgraded papers in warmer climates in which hot spot temperature is normally higher

than regions with cold weather could be a solution to prolong the life of cellulose

insulation.

Figure 2.12. Different Arrhenius life plots for different types of cellulose insulation [4]

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However, despite the fact that thermally upgrading agents used in the structure of

cellulose can rise thermal stability and tolerance of the paper insulation, the amount of

these agents plays a great role in their performance and must be properly balanced. As

extending the life of transformers is of significant importance to transformer operators,

efficient maintenance programs together with regular condition monitoring of the

suspected units should be formulated.

2.5 Furan Compounds

Furan compounds are one of the by-products of cellulose insulation degradation.

Therefore, furan testing has obtained a remarkable importance in assessing the

condition of paper insulation over the operational course of power transformers. Furan

compounds which are dissolved in the insulating oil of transformers are tested as part

of routine transformer oil sampling in order to monitor the condition of transformers.

It is reported that thermal decomposition of cellulose yields five furan compounds of

2-furaldehyde (2FAL), 5-hydroxymethyl-2-furaldehyde (5H2F), 2-acetyl furan

(2ACF), 5-methyl-2-furaldehyde (5M2F), and 2-furfurol (2FOL) [39]. After furan

compounds generate through thermal degradation process, they dissolve in oil and the

content of furans in the oil can be measured using high performance liquid

chromatography (HPLC) [40]. There are two main reasons why furan analysis has

gained a lot of popularity in transformers condition monitoring filed. Firstly, furan

compounds originate merely from paper insulation degradation [41], so they are direct

reflection of the extent of paper insulation degradation, while other diagnostic

indicators of paper degradation, such as carbon-oxide concentrations in oil not only

come from cellulose thermal decomposition, but also they may come from oil

oxidation process. Secondly, in contrast to measuring degree of polymerisation of the

paper insulation, furans testing is not an intrusive procedure, i.e., once oil sample form

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transformers is extracted from the sampling point located outside transformers, it can

be tested for furans deploying HPLC test method.

2.5.1 Formation of Furan Compounds

Kraft paper insulation is generally produced by the kraft process in which wood pulp

delignification is conducted. The major component of paper insulation is cellulose,

being a natural polymer of glucose units as displayed in Figure 2.7 earlier. It is

commonly accepted that paper insulation decomposition is dependent on the

conditions paper experiences. Basically, there are four factors affecting paper

insulation life including temperature, oxygen, moisture and acids. Exposure of paper

insulation to increased operating temperature of transformers, the presence of acids in

the oil and paper [30] and excess moisture in cellulose [42] lead to the paper insulation

depolymerisation, which generates free glucose molecules. These glucose molecules

degrade further under the impact of the ageing factors and form furan compounds

along with moisture and some gases [43]. The chemical structure of the five commonly

known furan compounds are displayed in Figure 2.13[7]. Among these five furan

compounds, 2FAL is deemed as the most dominant one and mainly used in the

interpretation of furan test results for determining the extent of paper insulation

degradation [44].

2.5.2 Furan Compounds Stability

It is of great importance to understand whether furan compounds are stable under the

operating conditions in a transformer so as to use furan results in the most efficient

way. There have been several studies to probe the stability of these compounds so far.

Some laboratory experiments conducted on the furan compounds in the oil for this

purpose without the presence of oxygen indicate that at temperatures lower than 100

◦C, all above-mentioned furan compounds do not show a noticeable decline [7].

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Figure 2.13. Chemical structure of furan compounds [44]

However, 2FOL remarkably degrades as the oil temperature exceeds 100 ◦C and up to

160 ◦C [45]. Therefore, it can be concluded that all the furan compounds in the

transformer oil are quite stable because as per the IEEE C57.91 standard for loading

of transformers [5], top oil temperature which is considered as the hottest oil should

always be maintained lower than 110 ◦C and it scarcely surpasses 100 ◦C. In contrast,

it is revealed that in the presence of excessive oxygen, such as in free breathing

transformers, furan compounds, especially 2FOL and 5H2F exhibit an unstable

behaviour with regards to oxidative stability in the temperature range of 70 ◦C to 110

◦C [7]. As a result, diagnostic importance of these two furan compounds is lower than

the other three ones of 2FAL, 5M2F, and 2ACF when interpreting furan analysis

results of an oil sample which has a high oxygen level, normally in the range between

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16500 ppm to 25000 ppm [31]. In general, the stability of 2ACF is quite the same as

5M2F compound and having lower stability than these two, the other three compounds

come in the order of 2FAL> 5H2F > 2FOL [45].

2.5.3 Correlation between Paper Insulation DP and Furan

Content of the Oil

As degree of polymerisation of cellulosic paper insulation is considered as the most

reliable indicator which shows the extent of paper insulation deterioration in a power

transformer, there has been much effort in establishing a correlation between DP and

furan content of the oil based on laboratory results [39] as well as statistical analysis

of field data [46]. Developing this correlation eliminates the need for intrusive

measures to extract paper samples from transformers and cellulose insulation

degradation level can be determined by only testing oil samples taken from

transformers.

Degree of polymerisation of cellulosic paper can be measured according to ASTM

D4243-99 (2009) [47] standard test method. IEC standard 60450 is a similar test for

this purpose as well [48]. Through these test methods, a solution of a small amount of

fluffed oil-removed cellulosic paper or board dissolved in cu-priethylenediamine is

used for determining the viscosity of the solution. The viscosity of the solution is

related to the molecular weight of the cellulose paper at a low concentration.

Deploying an experimentally developed equation, the DP of the cellulose can be

calculated [47]. Viscometric degree of polymerisation is indicative of the glucose units

on average in each cellulose chain. As paper insulation ageing diminishes the number

of glucose units, DP has been utilized as the reliable reflection of the paper insulation

deterioration. For a new paper insulation after drying out of the transformer through

manufacturing process, DP is expected to be between 1000 and 1200 [41]. Generally,

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as paper insulation DP reaches about 200, this stage is regarded as the end of paper

insulation practical life when paper cannot tolerate further mechanical stresses

happening during normal operation of a power transformer [49]. However, as some

transformers can still be operated even if paper insulation DP is lower than 200,

determining end of life criterion with respect to degree of polymerisation remains as

an engineering judgment. In order to establish the correlation between furan content

in the insulating oil and DP of the kraft paper, accelerated ageing on the paper samples

was conducted in several laboratories [41, 44] together with using data gathered from

field sample testing [39]. Investigating the test data from accelerated ageing studies, it

is proposed that there is an approximately linear relation between the logarithm of the

2-FAL content in the oil and the degree of polymerisation of standard kraft paper

samples. Figure 2.14 [7] displays one instance of the relation between DP of the kraft

paper samples and 2-FAL content in the oil obtained from an accelerated ageing test

which was conducted at different temperatures.

Figure 2.14. The relation between DP of the kraft paper samples and 2-FAL content of the oil

obtained from an accelerated ageing test conducetd at different temperatures [7]

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Several proposed correlations between cellulose insulation DP and 2-FAL content of

the oil are illustrated in Figure 2.15 [4] and their corresponding mathematical

equations are listed below [4]:

𝐷𝑃 = 1.51−log10 𝐹

0.0035 (Chendong) (3)

𝐷𝑃 =1.17−log10 𝐹

0.00288 (Scholnik et al.) (4)

𝐷𝑃 =800

(0.186×𝐹)+1 (Pahlavanpour) (5)

𝐷𝑃 =7100

8.88+𝐹 (Depablo) (6)

In these equations F denotes 2-FAL content of the oil in parts per million (ppm).

In spite of a great deal of effort to establish correlation between DP and 2-FAL content

of the oil, there is still some uncertainty in determination of paper insulation DP using

2-FAL content in the oil as there are some discrepancies and variations in the results

of the proposed equations [7]. Table 2.7 [51] shows the significance of paper degree

of polymerisation and furan content of the oil in the interpretation of paper insulation

ageing extent.

2.5.4 Effective Factors on the Furan Production Rate

Although there have been several studies on developing the correlation between furan

content of the oil and degree of polymerisation of the paper insulation as mentioned

above, there are some technical restrictions which confine the applicability of the

proposed outcomes to power transformers under actual operational conditions as well

as statistical investigations on furan data gathered from transformers in service [7].

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The first factor which has to be taken into consideration in interpreting furan test

results is the typical hot-spot temperature of each specific transformer together with

its loading profile.

Figure 2.15. The relation between DP and 2-FAL content of the oil [4]

Table 2.7. Significance of paper degree of polymerisation and 2-FAL content of the oil in paper

insulation ageing interpretation [51]

DP Value 2-FAL (ppm) Significance

1200-700 0-0.1 healthy insulation

700-450 0.1-1.0 moderate deterioration

450-250 1-10 extensive deterioration

<250 >10 end of life

An explanation to this is that the hot spot has the highest temperature across winding

insulation, which is regarded as the most important location for paper insulation

thermal ageing and consequently, furan production. The second parameter affecting

the production of furans in power transformers is differences in transformer design.

Most often, two transformers of different make and design with the same operational

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conditions show different behaviour with respect to their thermal features. For

example, different specifications in the design of transformers may lead to distinct

temperature gradients across windings. As a result, it is obvious that this may have

different contribution to the production of furans. Also, it is worth considering in the

comparative study of furan production in power transformers that the type of materials

used for insulating transformer windings has a great impact on the furan production

[7]. This accentuates design dependency problem in examining furan test data

collected from actual operating transformers. The temperature of the environment in

which a power transformer operates also plays an effective role in the furan production

in power transformers. It is expected for transformers functioning in hot climates that

furan production rate is higher than that for transformers in cold environments. Along

with the effect of operating and ambient temperatures on the furan generation rate, the

ageing level of paper insulation is also effective as proved by some laboratory

examinations [45]. These studies indicated that when the DP of paper insulation is

lower than 500, furan generation rate increases and at DP of 200, production rate starts

decreasing. There are some other parameters influencing furan production rate in

power transformers to be listed, namely, insulation type to be either standard kraft

paper or thermally upgraded paper, moisture concentration within paper insulation,

acids and other contaminants in insulating oil, oxygen content in vicinity of paper

insulation, furan partition between oil and paper, insulating oil maintenance

procedures, such as degassing, drying out and reclamation of the oil. In order to have

a justifiable assessment of furan test results, all these factors should be examined. In

addition, measuring furan content baseline in new transformers is of diagnostic

importance as this baseline is essential in the future assessment of furan testing results.

However, a reliable diagnosis of a power transformer should deem not only furan

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content of the oil and production rate of furan compounds, but also the trending of oil

quality test and DGA results [7].

2.6 Moisture in Oil-Paper Insulation System of Power

Transformers

The presence of moisture is an important factor when considering operational

reliability of power transformers. Moisture contributes to degrading transformers’

insulation system by compromising its electrical and mechanical properties. It is

believed that the life of regular kraft paper in regards to mechanical properties halves

when moisture content within insulation system doubles [52]. Furthermore, cellulose

insulation degradation rate is highly dependent on paper insulation moisture content

[53] and it is also believed that moisture is a contributing factor to partial discharge

occurrence within transformers as well as bubble formation in transformer oil [52].

Therefore, understanding behaviour of moisture in the oil-paper insulation system of

a power transformer is of a great importance.

Although insulating oil in power transformers show a low affinity for moisture,

moisture solubility in insulating oil normally rises with the increase in oil temperature

[54]. Generally, moisture can be found in insulating oil in three situations. It is either

dissolved in the oil or firmly connected to oil molecules which is more likely in

degraded oil. Also, it can be found in the form of free drops or in suspension when the

moisture content of the oil is higher than its saturation level. The content of moisture

in the oil is quantified in parts per million (ppm), which is the weight of moisture to

the weight of oil (µg/g) [55]. Relative humidity is another technical term used in the

context of moisture in transformer insulation system. Relative humidity of the oil can

be defined as the ratio of moisture content dissolved in the oil to the maximum

concentration of moisture which can be dissolved in oil before it reaches its saturation

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level [56, 58]. It is accepted that relative saturation of the oil is a better reflection of

the operational changes in power transformers than moisture content of the oil which

is measured in ppm [52]. Considering paper insulation in transformers, moisture can

be detected in several situations, such as absorbed water to paper insulation surface or

vapour. Paper insulation in a power transformer holds approximately all the moisture

in a transformer and insulating oil contains a relatively very minor portion of the

existing moisture. Moisture content of paper insulation is typically calculated in

%M/DW, which is the ratio of the weight of moisture to the weight of dry oil-free bulk

cellulose insulation in a transformer expressed in percentage. Furthermore, as it is

evident from Figure 2.16 [52], cellulose insulation has significant affinity for moisture.

For instance, in the room temperature range of 20 to 25 °C, paper insulation can

contain 4 to 8 % moisture when the relative humidity ranges from 30 to 70 %.

Figure 2.16. Moisture content of paper insulation as a function of temperature and percentage of

relative humidity [52]

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As transformer life is adversely affected by the presence of moisture in insulation

system of a power transformer, especially solid insulation, it is essential to conduct

drying out process of power transformer insulation system in a fastidious way over the

course of transformer manufacturing [27]. For example, as paper insulation typically

experiences a relative humidity of 30 to 70% through manufacturing process during

hot and cold seasons, in a temperature range of 20 to 25 °C, it is expected to absorb 4

to 8% moisture, %M/DW, and it must therefore be dried out to about 0.5%, which is

the acceptable level of moisture in a new transformer prior to commissioning [4]. In

addition, transformer units in operation with high level of moisture content needs to

be dried out [25]. Similar to drying out process performed in the factory, the acceptable

limit of moisture after field drying out is 0.5%. The drying out methods conducted on

power transformers have the same principals originating from Piper charts which is

illustrated in Figure 2.17 [4]. These functions express the relation between logarithm

of vapour pressure and temperature in degrees centigrade. For the lower moisture

contents of the paper insulation, this function can be approximately formulated by (7)

[52]. In this formula, PV represents the atmospheric vapour pressure, C is the paper

insulation moisture content in percentage and T is the temperature in degree Kelvin.

𝑃𝑉 = 9.2683 × 109 × 𝐶1.4959 × 𝑒(−7069 𝑇⁄ ) (7)

As discussed before, paper insulation degradation yields moisture as one of the by-

products of this deterioration process. As moisture accelerates paper insulation

degradation rate [23], it is necessary for transformer users to routinely assess moisture

presents in transformer insulation system. Moisture migrates between paper and oil

with changes in transformer operating temperature. For example, once operating

temperature of a transformer decreases due to load reduction, moisture migrates from

the insulating oil to paper insulation [52].

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Figure 2.17. Piper charts for lower paper insulation moisture contents [4]

In order to have an estimation of the paper insulation moisture content, equilibrium

curves established based on moisture absorption data of paper and oil [57] are used as

depicted in Figure 2.18 [4]. In this figure, equilibrium curves at different temperatures

correlate moisture content in the oil measured in ppm with paper insulation moisture

content. As a power transformer experiences different temperatures across its cellulose

insulation, moisture content of the paper insulation is not necessarily the same in all

the locations. In addition, moisture equilibrium curves can be used in order to estimate

the average moisture content of the bulk cellulose insulation. Hence, in order to have

a better evaluation of the water content in hot spots which are the most vulnerable

regions with respect to thermal degradation due to having highest temperatures, some

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modifications in theses curves are needed. Generally, it is expected for hot-spot regions

to have lower moisture content than the bulk cellulose insulation as higher temperature

causes them to be drier. For example, if water content of the bulk cellulose is estimated

to be 2% in an equilibrium situation between oil and paper once the oil temperature is

on average at 50 °C and its moisture content is 20 ppm, for a hot spot region in the

paper insulation with temperature of 70 °C, moisture content is approximately 1%,

%M/DW [4]. Nevertheless, there is more limitation on utilizing moisture equilibrium

curves at lower oil temperatures as equilibrium status between oil and paper is hardly

achievable due to slow transition of moisture between oil and paper. This also reveals

the issue that wet oil does not always mean high level of moisture in paper insulation.

The reason behind this is that when transformer oil temperature reduces, it takes a

relatively long time until moisture migrates back to the paper insulation [56, 60].

Figure 2.18. Moisture equilibrium curves [4]

In order to assess moisture content existing in the insulation system of power

transformers in a more reliable way, some alternative methods, such as dielectric

spectroscopy [59] for which it is not necessary to have the equilibrium status between

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paper and oil and recovery voltage method have been proposed [50, 61, 52]. In

addition, a recent study has proposed a method for measuring moisture content of the

paper insulation in non-equilibrium conditions [62].

2.7 Acid in Power Transformer Insulation System

To extend life of power transformers, it is vital to identify all the factors affecting

insulation system ageing. Acids are another by-product of transformer insulation

system degradation process, which accelerate ageing of power transformers whose life

is dominantly dependent on their paper insulation condition. It is shown that paper

insulation deterioration is caused by heat along with the aid of oxygen, moisture and

acids in the insulating oil of transformers [55].

Acids form as a result of reactions involving insulating oil as well as paper insulation

[30]. Mineral insulating oil is basically made up of three different hydrocarbon

molecules, including paraffins, naphthenes, and aromatics [64]. Over the course of oil

oxidation process, dissolved oxygen in the oil reacts with these molecules, generating

carboxylic acids as displayed in Figure 2.19 [30].

Figure 2.19. Transformer insulating oil oxidation [30]

Using chemical titration method, neutralisation number of transformer oil samples is

quantified, which is indicative of the amount of potassium hydroxide, in mg KOH/g

oil, needed to neutralize acidic content of the oil samples [65]. Nonetheless, it is proved

that neutralization number cannot differentiate between types of acids in oil and their

strengths [63]. This necessitates the need for more investigation to establish a more

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reliable correlation between oil acidity and paper insulation ageing rate. The extent to

which a specific type of acid is effective on the paper insulation degradation rate

through acid hydrolysis reactions depends on its solubility in insulating oil as more

soluble acids in insulating oil of power transformers have a less impact on cellulose

deterioration [30]. In addition, some researches on acids in transformer insulating oil

with respect to their molecular weight suggest that low-molecular-weight acids are

more hydrophilic, having a higher affinity for paper insulation and water, while high-

molecular-weight acids show a lower tendency to paper insulation, having a lower

impact on paper insulation degradation [30]. Over time, aggregation of acids formed

by the oxidation process results in the formation of some insoluble materials in oil,

called sludge [3]. The presence of sludge can contribute to the thermal degradation of

paper insulation when it deposits on paper or internal parts of transformer, such as

radiator pipes and reducing transformer cooling [67]. In order to hinder oxidation

process in the oil, oxidation inhibitor, such as 2,6-ditertiary-butyl para-cresol is added

to the oil. Oxidation inhibitor is consumed while reacting with oxygen dissolved in the

oil, slowing down acid formation and elongating transformer operational life. Once

oxidation inhibitor in the oil is consumed, oil oxidation accelerates, resulting in rapid

formation of acids until acidity reaches a saturation level [30].

As shown in Figure 2.20 [30], acids degrade paper insulation through acid hydrolysis

reactions [32]. The reactions indicate that transformer cellulose paper degradation rate

is dependent on the moisture content of the paper and H+ cations stemming from acids

dissociation [30]. In addition to acids originating from oil oxidation, acid hydrolysis

of paper insulation in power transformers also lead to the formation of several types

of acids, such as levulinic, formic and acetic acid. These acids remain in the paper

insulation and show a high willingness to dissociate, leading to an increase in cellulose

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degradation rate [66]. It is also suggested that acid content of the paper is of more

importance than acidic content of the oil as the majority of low-molecular acids which

mainly aid in paper insulation degradation exist in cellulose insulation [68]. Some

methods have been suggested on how to estimate paper acidic content of transformers

in service [69], which depend on several factors, including temperature and condition

of the paper insulation.

2.8 Interfacial Tension Number of the Insulting Oil

Interfacial tension, IFT number, of the insulating oil in power transformers indicates

the extent of soluble polar contaminants and oil degradation by-products present in the

oil solution. It can also be affected by dissolved moisture in the oil as water consists

of polar molecules [3]. Standard ASTM D971 – 12 [70] is the test method used by

laboratories to measure interfacial tension between oil and water. Through this method

which is conducted at the room temperature of 25 °C, oil sample extracted from an

operating transformer is added to distilled water. As oil gravity is less than water’s, it

tends to float at the top of the solution, so a noticeable border between oil and water is

formed. The IFT number is indicative of the amount of force required to pull up a small

planar ring for a distance of 1 cm through the border area between the oil and water

[71]. Figure 2.21 [70] displays equipment deployed for the interfacial tension

measurement. IFT number which is measured in dynes/cm or mN/m shows a strong

correlation with oil acidity and the number of years a transformer has been operating

as shown in Figure 2.22 [71]. Interfacial tension number of new oil is expected to be

around 50 mN/m, while significantly degraded oil has the interfacial number of about

14 mN/m or lower [72].

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Once transformer insulation system deteriorates, oil and paper degradation by-

products contaminant insulating oil, diminishing interfacial tension number over time.

Hence, acidity and IFT number of the oil are considered as diagnostic indicators to

identify when remedial actions are required to be performed on oil to avoid formation

of sludge. It is recommended to reclaim transformer oil when the IFT number is about

25 mN/m as the sludge formation starts at IFT number of 22 mN/m [71].

Figure 2.20. Acid hydrolysis paper degradation [30]

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Figure 2.21. Interfacial tensiometer [70]

Once transformer insulation system deteriorates, oil and paper degradation by-

products contaminant insulating oil, diminishing interfacial tension number over time.

Hence, acidity and IFT number of the oil are considered as diagnostic indicators to

identify when remedial actions are required to be performed on oil to avoid formation

of sludge. It is recommended to reclaim transformer oil when the IFT number is about

25 mN/m as the sludge formation starts at IFT number of 22 mN/m [71].

Figure 2.22. Relation between acidity, IFT number of the oil and in-service years of a transformer

[71]

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Table 2.8 [42, 72] displays diagnostic significance of moisture content of the paper

insulation and interfacial tension of the oil.

Table 2.8. Diagnostic significance of paper insulation moisture content and interfacial tension of the

oil [42, 72]

Paper Insulation

Moisture Content

(%M/DW)

Interfacial Tension

Number (mN/m) Significance

0.5% - 1.5% >27 healthy insulation

1.5%-2.5% 24-27 entering medium risk zone

2.5%-4% 18-23 entering in high risk zone

>4% <18 entering imminent failure zone

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3 Fundamentals of Fuzzy and Adaptive Neuro Fuzzy Inference

Systems

Ageing of a power transformer is a sophisticated process in which contributing agents

act simultaneously and synergistically. Owing to this sophistication, developing

analytical equations to precisely calculate ageing dynamics of a power transformer is

quite impossible. As a result, available guidelines for power transformer diagnostics

are classified in a qualitative way similar to the example shown in Figure 3.1 [72].

Figure 3.1. Qualitative classification of transformer diagnostic indicators [72]

An effective modelling tool in addressing such situations is fuzzy logic inference

system [73]. Fuzzy logic inference modelling is defined as a soft-computing technique,

which is capable of yielding a certain output from ill-defined input data. The variables

deployed in the fuzzy logic inference method are in the form of words, which are

mapped form input to output variables by fuzzy rules in the form of conditional if-then

statements. Using the effectiveness of fuzzy logic inference system in modelling

complex systems, many research works have been conducted for different power

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transformer condition monitoring purposes, including DGA interpretation techniques

consistency analysis, determining transformer criticality, asset management decision

of power transformers, etc. [2, 35, 74, 75].

Accessing enough data of input and output variables, fuzzy logic inference system can

be utilized for mapping input variables to output ones. As illustrated by the flowchart

in Figure 3.2 [76], fuzzy decision-making procedure is composed of five distinct

components as elaborated below:

Fuzzification: it is the process of assigning each input variable to its

corresponding membership function representing a fuzzy set, and subsequently

determining the membership degree of that input variable in the designated

membership function.

Membership functions: characterizing fuzzy sets and are used in both

fuzzification and defuzzification stages. They can be in different shapes, such

as bell or Gaussian functions, depending on the features of input and output

data.

Fuzzy Rules: fuzzy rules are developed through the relationship between input

and output data, having a conditional form of “IF-THEN” or “IF-AND / OR-

THEN”.

Fuzzy Inference Engine: at this step, the conversion of fuzzy inputs to fuzzy

outputs with the use of fuzzy rules takes place

Deffuzification: using deffuzification methods, such as centre of gravity or

bisector, fuzzy inference modelling output is quantified from the associated

output membership functions.

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Figure 3.2. Fuzzy inference system decision-making structure [76]

The basic structure of a model relying on the fuzzy inference system comprises a

procedure which includes mapping of input variables characteristics to their

corresponding membership functions, input membership functions to fuzzy rules,

fuzzy rules to output variables characteristics, output characteristics to their

corresponding membership functions, and output membership functions to an outcome

in the form of a value or a pertaining decision. In such modelling scenarios, fuzzy

inference system rules are developed by the user’s understanding to the characteristics

of the available data of the modelled system. In addition, mathematical parameters

defining each membership function included in the intended model are determined

randomly without taking into consideration the features of the system data. Therefore,

to increase model’s accuracy, it is essential to employ techniques which consider all

the changes and features of the input and output data of a system.

Adaptive neuro fuzzy inference system (ANFIS) is an artificial intelligence, AI,

technique in the framework of adaptive networks which can satisfy this necessity.

What is noted as the advantage of ANFIS-based models over models established based

on fuzzy inference system, FIS, is that with using ANFIS method, one can customize

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the membership functions parameters and model rules as per the patterns and attributes

of the system data. Basically, membership functions are determined by some

geometrical parameters defining the shape of each membership function and their

covering range. Applying ANFIS method to map input variables to output ones

facilitates the adjustment of membership functions parameters to the variations in the

input data in an optimal way. Therefore, in establishing estimating model for power

transformer remnant life and asset management decision based on insulating oil

diagnostic parameters, ANFIS modelling has the advantageous of considering the

changes in transformers data, loading profile, environmental and operational factors

and design of transformers.

3.1 The Architecture of ANFIS

Different equivalent ANFIS structures have so far been proposed with respect to

adaptive networks application to different types of fuzzy logic inference and reasoning

systems [77]. This section elaborates on the architecture of adaptive neuro fuzzy

inference system, which is embedded into the Takagi and Sugeno type [78] fuzzy

inference system as used in the model developed in this thesis.

In order to provide a simple explanation of how the adaptive neuro fuzzy inference

system functions, it is assumed that fuzzy inference system under study has two inputs,

x and y and one output, z. provided that this FIS is based on two fuzzy if-then rules of

the Takagi and Sugeno type, these rules are expressed as follows:

Rule 1: if 𝑥 is 𝐴1 and 𝑦 is 𝐵1, then 𝑓1 = 𝑝1𝑥 + 𝑞1𝑦 + 𝑟1

Rule 2: if 𝑥 is 𝐴2 and 𝑦 is 𝐵2, then 𝑓2 = 𝑝2𝑥 + 𝑞2𝑦 + 𝑟2

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Type 3 fuzzy inference system and its associated ANFIS structure is depicted in Figure

3.3 [77]. In this ANFIS structure, the nodes in each layer represents functions of the

same family as explained below:

1. In layer 1, each node is expressed by (8) [77] in which 𝑥 shows the input of

node 𝑖 and 𝐴𝑖 serves as the related linguistic variable to this node function.

Therefore, it can be concluded that 𝑂𝑖1 represents the associate membership

function with 𝐴𝑖, which determines the membership degree of the input 𝑥.

𝑂𝑖1 = 𝜇𝐴𝑖

(𝑥) (8)

In the model presented in this research work, bell-shaped membership

functions are utilized which are mathematically presented by (9) [79] and

depicted in Figure 3.4. Evidently, characteristics of this type of membership

functions are dependent on the parameters 𝑎𝑖, 𝑏𝑖 and 𝑐𝑖 named as premise

parameters. Once any change in the quantity of these parameters occurs, the

shape of membership functions varies, representing distinct features.

Figure 3.3. Type-3 fuzzy inference and corresponding equivalent ANFIS structure [77]

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𝜇𝐴𝑖(𝑥) =

1

1+|𝑥−𝑐𝑖

𝑎𝑖|2𝑏𝑖

(9)

Figure 3.4. Physical effect of the bell-shaped membership function parameters [77]

2. In layer 2, function of each node is to multiply input signals by a weighting

factor wi and to send the outcome to the next layer. For example, 𝑤𝑖 of each

node can be calculated as below [77]:

𝑤𝑖 = 𝜇𝐴𝑖(𝑥) × 𝜇𝐵𝑖

(𝑦) 𝑖 = 1, 2. (10)

Principally, the outcome of every node in this layer determines the weight of rules

and any other generalized AND operator in the content of fuzzy logic can also be

utilized as the function of nodes in this step.

3. In the third layer, the output of each node, �̅�𝑖, is the proportion of the weight

of associated rule with the node to the summation of all the rules’ weights as

defined by (11) [77]. The outputs of this layer is also identified as normalized

weights.

�̅�𝑖 =𝑤𝑖

𝑤1+ 𝑤2 𝑖 = 1, 2. (11)

4. In layer 4, each node’s function is defined as (12) [77] in which �̅�𝑖 is the

normalized weight of the corresponding rule with the node, which is the output

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of the previous layer and 𝑝𝑖 , 𝑞𝑖 , and 𝑟𝑖 are this layer’s parameters recognized as

consequent parameters.

𝑂𝑖4 = �̅�𝑖𝑓𝑖 = �̅�𝑖(𝑝𝑖𝑥 + 𝑞𝑖𝑦 + 𝑟𝑖) (12)

5. Layer 5 as the final layer includes only one node whose function is the

summation of all the inputs coming from layer 4 as below [77].

𝑂15 = 𝑜𝑣𝑒𝑟𝑎𝑙𝑙 𝑜𝑢𝑡𝑝𝑢𝑡 = ∑ �̅�𝑖𝑓𝑖 =

∑ 𝑤𝑖𝑓𝑖𝑖

∑ 𝑤𝑖𝑖𝑖 (13)

As depicted in Figure 3.3, the proposed adaptive network is a multilayer feedforward

structure whose node functions have a particular performance on their inputs and

associated parameters. Basically, in the adaptive networks, nodes are distinguished as

circle or square nodes. Circle nodes present those nodes without any parameters, which

are identified as fixed nodes, whereas square nodes indicate nodes with parameters,

which are known as adaptive nodes. To obtain an acceptable mapping from input data

to output data, the parameters of these adaptive nodes need to be optimized based on

available training data. There are several optimisation algorithms, such as back

propagation learning algorithm [80], hybrid learning algorithm [77], etc. For the

purpose of developing ANFIS model proposed in this thesis, backpropagation

algorithm is deployed. It is important to mention that the backbone of all these

optimisation procedures is the gradient descent method [77] which is described below.

Provided that an adaptive network includes 𝐿 layers and the 𝑘th layer of this structure

has 𝑘 nodes, the 𝑖th node of the 𝑘th layer can be denoted as (𝑘, 𝑖) and its pertaining

function as 𝑂𝑖𝑘 . If we present a training data set of 𝑃 entries, the error function of the

𝑝th entry of this data set, 1 < 𝑝 < 𝑃, can be defined as the summation of squared

errors by (14) [77] in which 𝑇𝑚,𝑝 is the 𝑚th element of 𝑝th expected output vector and

𝑂𝑚,𝑝𝐿 is the 𝑚th element of 𝑝th actual output vector.

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𝐸𝑝 = ∑ (𝑇𝑚,𝑝 − 𝑂𝑚,𝑝𝐿 )2𝐿

𝑚=1 (14)

Therefore, the overall error function can be defined as in (15) [77].

𝐸 = ∑ 𝐸𝑝𝑃𝑝=1 (15)

In order to establish an optimum procedure for the parameters of an adaptive network

using gradient descent method, it is required to quantify the rate of error, 𝜕𝐸𝑝

𝜕𝑂, for 𝑝th

training data and every node output denoted as 𝑂. The rate of error for the output of a

node in the 𝑖th position of the 𝐿th layer can be calculated as in (16) [77].

𝜕𝐸𝑝

𝜕𝑂𝑖,𝑝𝐿 = −2 × (𝑇𝑖,𝑝 − 𝑂𝑖,𝑝

𝐿 ) (16)

Using the chain rule, for instance, for an internal node in the 𝑖th position of the 𝑘th

layer, the rate of error is defined as below [77]:

𝜕𝐸𝑝

𝜕𝑂𝑖,𝑝𝑘 = ∑

𝜕𝐸𝑝

𝜕𝑂𝑚,𝑝𝑘+1 ×

𝜕𝑂𝑚,𝑝𝑘+1

𝜕𝑂𝑖,𝑝𝑘 1 ≤ 𝑘 ≤ 𝐿 − 1𝑘+1

𝑚=1 (17)

As a result, if 𝛼 is a parameter pertaining to a node in the adaptive network, the rate of

error depending on 𝛼 can be defined as below [77]:

𝜕𝐸𝑝

𝜕𝛼= ∑

𝜕𝐸𝑝

𝜕𝑂∗𝑂∗ ∈ 𝑆 ×𝜕𝑂∗

𝜕𝛼 (18)

In the above equation, S refers to the set of nodes whose outcomes are dependent on

𝛼. Therefore, the overall error rate regarding 𝛼 is defined as (19) [77].

𝜕𝐸

𝜕𝛼= ∑

𝜕𝐸𝑝

𝜕𝛼𝑃𝑝=1 (19)

According to the above overall error rate equation, the generic formula for updating

node parameters can then be expressed as in (20) [77] in which 𝜌 is recognised as the

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rate of learning and can be defined as in (21) [77]. In this equation, k determines the

size of each gradient transition step when parameters are being updated, on which the

learning algorithm convergence speed is dependent.

∆𝛼 = −𝜌𝜕𝐸

𝜕𝛼 (20)

𝜌 =𝑘

√∑ (𝜕𝐸

𝜕𝛼)2

𝛼

(21)

Figure 3.5. A 2-input ANFIS network with nine rules and how it relates to fuzzy subspaces [77]

Adaptive networks can be trained in two ways. The first is off-line learning functions

in which each parameter of the network is updated after the entire training data has

been given to the network. In other words, just following every epoch, the update of

network parameters takes place. The second is on-line or pattern learning through

which parameters of the network are updated exactly following the presentation of

Premise Parameters Consequent Parameters

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55

each input-output data pair. Figure 3.5 displays how a 2-input ANFIS network with

nine rules corresponds with fuzzy subspaces. As three membership functions pertain

to each input in this structure, fuzzy input space consists of nine fuzzy subspaces and

each of the nine fuzzy rules which are in the form of if-then statements determines

how their associated subspace changes. Figure 3.6 [77] shows a generic instance of

how ANFIS learning procedure leads to adjusted membership functions of the input

variables x and y. Parts a and b depict membership functions prior to the

implementation of the learning algorithm and parts c and d illustrate membership

functions once desired minimum error between actual data and model output has been

achieved.

Figure 3.6. A generic example of how ANFIS training results in more precise membership functions

[77]

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56

Figure 3.7 [81] shows a generic flowchart of ANFIS learning procedure.

start

generating initial parameters

of neuro fuzzy model

presenting input training

data set

calculating the output of neuro

fuzzy model

calculating the quantity of

error

(difference between desired

output and model output)

is error less

than the

expected value?

saving adjusted

values of

parameters of

neuro fuzzy

system

correcting

the value of

neuro fuzzy

model

parameters

end

YesNo

Figure 3.7. Flowchart of ANFIS learning [81]

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57

4 ANFIS Modelling

4.1 Life Estimation Model

Degradation of the insulation system of a transformer is a sophisticated process. This

complexity originates from synergistic and retrospective participation of factors

affecting the ageing process of a transformer. Hence, as mentioned earlier, finding a

mathematical equation for transformer ageing process is quite impossible. As a

solution, this work implements ANFIS modelling to establish life estimation model

for power transformers based on diagnostic indicators which are regularly measured

at routine maintenance intervals of a transformer. Applying ANFIS modelling

technique accounts for all the variations in the operational and environmental

parameters playing a significant role over the course of transformer ageing and results

in a higher precision in the model output.

This chapter describes the proposed model and highlighting the advantage of using

ANFIS method in modelling complex systems over fuzzy inference system, FIS,

which has already been used in other research works. Therefore, FIS-based life

estimation model of power transformers is firstly presented. Secondly, the ANFIS-

based model as the main contribution of this thesis is elaborated. Results of these two

models are compared in order to give a better understanding of how the ANFIS method

improves the accuracy of modelling. Finally, an integrated asset management decision

model developed based on the ANFIS learning technique is put forward.

The FIS-based model is established by utilizing fuzzy logic toolbox graphical user

interface in MATLAB software to map the input variables of 2-FAL content, in mg/kg

oil, oil interfacial tension number, in mN/m, and the water content within paper

insulation, in %M/DW, to the percentage of transformer remnant life as the output

variable. These diagnostic indicators show a strong correlation with ageing of power

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transformers. Membership functions of these variables chosen are displayed in Figure

4.1, Figure 4.2 and Figure 4.3. These membership functions were defined using

qualitative information in Table 2.7, Table 2.8, and Figure 3.1 and according to the

user’s perception of available data.

Figure 4.1. Membership functions of 2-Furfural content

Figure 4.2. Membership functions of cellulose insulation moisture content

Figure 4.3. Membership functions of IFT number of the oil

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One of the negative points being effective on the accuracy of this FIS-based model is

that the parameters determining the physical characteristics of these bell-shaped

membership functions are selected randomly. As a result, these membership functions

will not reflect all the characteristics and patterns existing between the input and output

data. This deficiency can be mitigated to a satisfactory extent by deploying adjusted

membership functions through optimised ANFIS technique.

Required number of fuzzy rules for this model is 125 as each input variable involves

five membership functions. Each of these rules represents a probability in the relation

between input variables and output one, being in the form of “If-And-Then”

statements. The graphical illustration of these rules that shape the relation between

interfacial tension number, 2-FAL content of the oil, and water content in the paper

insulation with the remanent age of a power transformer is shown in Figure 4.4. As an

example, for 2-FAL content of 4.3 mg/kg oil or ppm, moisture content within paper

insulation of 3.5%, %M/DW and oil interfacial tension number of 22 mN/m, the

proposed model yields a percentage of transformer remnant life of 32.2%, based on an

average operational life of 40 years. Another disadvantage of using fuzzy logic

inference system is that fuzzy rules are defined according to the user’s understanding

and experience to the investigated problem, which makes it inconsistent; moreover,

these rules are static and cannot be dynamically adapted. In contrary with FIS, ANFIS

modelling facilitates dynamic change of rules based on the changes in the system data

[82]. The mathematical representation of the centre of gravity method is as in (22) [8]

where Z0 is the defuzzified output, µc (z) are the output membership functions

associated with the input data and fuzzy rules and z is the fuzzy system output variable.

Figure 4.5 displays one of the three-dimensional plots of the suggested FIS model,

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60

showing how 2-FAL content of the oil and cellulose moisture content correlate with

the percentage of transformer remnant life.

Figure 4.4. Fuzzy rules of the proposed FIS-based model

𝑍0 =∫ 𝑧.𝜇𝑐(𝑧)𝑑𝑧

∫ 𝜇𝑐(𝑧)𝑑𝑧 (22)

Due to the above-mentioned disadvantages which fuzzy logic inference system has in

modelling complex systems and in order to improve the accuracy of the model

representing the behavior of the system under study, this research study deploys

adaptive neuro fuzzy inference system method to develop an integrated life estimation

and asset management decision model as elaborated below. ANFIS learning method

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61

enables membership functions and rules to be tailored to the features and any changes

in the input and corresponding output data.

Figure 4.5. Three-dimensional display of the proposed FIS-based mapping

ANFIS modelling contributes to better projecting all the features of transformers,

sourced by distinctions in the loading profile, environmental factors affecting the

operation of a transformer, and design of transformers into the membership functions

of the input and output variables and defined rules in the model.

The underlying principles of the adaptive neuro fuzzy inference system are identical

to the fundamentals of artificial neural networks, ANN. Due to successful

implementation of the ANN methods for addressing complex problems and in self-

learning algorithms, these principles have gained a significant popularity in

establishing algorithms for recognising patterns, predicting trends, etc. [77]. In order

to develop ANFIS-based life estimation model of power transformers, diagnostic

indicators of interfacial tension number, 2-furafural content of the oil and water

content of the cellulose insulation, which are reliable indictors of the ageing of power

transformers as described in chapter 2 are used as the input variables. The studied

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transformers are from a wide range of age, design, rating and operational condition. In

order to apply ANFIS method, ‘anfis’ function accessible in the fuzzy logic toolbox of

MATLAB software is used. The collated data is separated into two batches of data for

training and testing purposes. Training batch includes 60 and testing one contains 40

sets of data. Through training process of the adaptive neuro fuzzy inference system,

back propagation algorithm [80] is utilized so as to optimise membership functions

parameters and the rules of the proposed model. Backpropagation optimising

procedure employs input and output data history in order to adjust the parameters of

the membership functions. It computes and adapts random weights as the learning

procedure goes forward until the difference between the actual and desired output,

model error, meets the specified criterion [83]. The error of model training during the

application of ANFIS method to the collected data is illustrated in Figure 4.6.

Figure 4.6. ANFIS training error

This error expressed in years, which is the difference between actual age of the studied

transformers, determined as per their commissioning date, and their estimated age by

the model diminishes as training is in progress until it reaches the value of 1 year at

the epoch of 2000. The typical structure of the adaptive neural fuzzy networks for the

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63

proposed model is depicted in Figure 4.7. In this architecture input variables, namely

2-FAL content of the oil, paper insulation moisture content and oil interfacial tension

number together with the estimated age of power transformers as the single output are

displayed. It also shows how multiple layers and nodes of the proposed ANFIS

network collaborate with each other. As shown in this structure, input variables are

mapped through representative nodes of the input membership functions, and then

through the representative nodes of rules and output membership functions into the

output variable.

Figure 4.7. ANFIS-based model network

Following finalization of the training procedure, the proposed model optimised

through ANFIS learning algorithm and the adjusted membership functions are the

outcome of this learning procedure. The proposed life estimation model in this work

uses four generalized bell-shaped curves as the membership functions of each input

variable. The equation of this type of function is as in (23). Considering the equation,

physical characteristics of this function which define the shape and interval they cover

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64

are dependent on the parameters of a, b and c. Over the course of ANFIS learning,

these parameters are changed until the error of the model reaches a satisfactory level.

𝑓(𝑥; 𝑎, 𝑏, 𝑐) = 1

1+│𝑥−𝑐

𝑎│2𝑏

(23)

The parameters of the adapted membership functions are shown in Table 4.1. Figure

4.8, Figure 4.9 and Figure 4.10 also display the membership functions of the input

variables of the suggested model.

Table 4.1. Membership functions parameters of the ANFIS-based model

Optimisation of these parameters occurs on the basis of a gradient vector which is

basically a mathematical function indicative of the accuracy of the model which maps

the presented input data to output data for a specific set of parameters as explained

earlier. Once the gradient vector is achieved, optimization methods can be performed

on this function so as to minimize the output error of the ANFIS-based model. It is

worth mentioning that the ANFIS graphical user interface of MATLAB software also

provides the possibility of using an integration of the back propagation algorithm and

the least squares estimation as an alternative optimization method for the adjustment

of the parameters of the membership functions. Generally speaking, one of the ways

Membership

Function

Paper Insulation

Moisture Content

(a,b,c)

2-FAL Content

(a,b,c)

Interfacial

Tension Number

(a,b,c)

Good (0.47,2.12,0.30) (0.86, 1.74, -0.23) (4.76, 2.08, 43.05)

Marginal (0.61,2.15,1.39) (0.55, 2.15, 0.98) (6.21, 1.31, 32.25)

Poor (1.34 2.21 3.13) (0.55, 2.69, 2.86) (5.68, 2.46, 23.28)

Critical (0.99, 2.02, 4.96) (0.52, 3.20, 4.96) (6.38, 1.89,15.44)

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65

to improve the performance and reduce the estimation error of this proposed ANFIS-

based model is to utilize more accurate optimising algorithms which can determine

membership functions parameters and model rules in a more precise way.

Figure 4.8. Adjusted membership functions of 2-FAL content in oil

Figure 4.9. Adjusted membership functions of the paper insulation moisture content

Figure 4.10. Adjusted membership functions of interfacial tension number of the oil

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66

In the above figures, the range of input variables membership functions is selected

through the ANFIS training as per the given input data. However, the calculated

parameters of each membership function defines the interval they cover. In contrast

with FIS-based models which are static, ANFIS training facilitates continuous

enhancement of the ANFIS-based models because the parameters of membership

functions are updated every time a new set of data is presented to them. Figure 4.11

depicts corresponding rules with the suggested model, which are automatically

generated through ANFIS learning algorithm.

Figure 4.11. Generated rules of the proposed ANFIS-based model

In order to assess the accuracy of the proposed model, testing data consists of 40 sets

of the input and output data, which are extracted from different transformers

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67

information are used. Figure 4.12 documents the testing data shown in blue circles

which are the actual age of transformers investigated for the purpose of testing, and

the output of the trained ANFIS-based model which represent the age of these

transformers by estimated the developed model.

Figure 4.12. The ANFIS-based model validation against testing data

Evidently, validation process yields a satisfactory result, confirming the effectiveness

of ANFIS training algorithm in modelling complex and non-linear systems. In order

to compare the performance of the proposed ANFIS-based model with FIS-based

model in estimating the remnant life of power transformers, another group of 20 sets

which are collected from several in-service transformers of different ratings, designs,

operating conditions and lifespans are utilized as the presented data into the established

models.

Table 4.2 shows the values of the input variables, actual age of the transformers in

years, determined based on their commissioning date, estimated age of transformers

in years by fuzzy inference system, and estimated age of transformers in years by

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68

adaptive neuro fuzzy inference system as well as the error of estimation of each model

calculated as below.

% 𝐸𝑟𝑟𝑜𝑟 = |𝐴𝑐𝑡𝑢𝑎𝑙 𝐴𝑔𝑒−𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝐴𝑔𝑒

𝐴𝑐𝑡𝑢𝑎𝑙 𝐴𝑔𝑒| × 100 (24)

Table 4.2. Comparison between FIS- and ANFIS-based models life estimation

Categ

ory

2-F

AL

Con

tent

(mg/k

g O

il)

Pap

er

Moistu

re

Con

tent

(%M

/DW

)

IFT

Nu

mb

er

(mN

/m)

Actu

al A

ge

FIS

-

Estim

ated

Age

AN

FIS

Erro

r (%)

AN

FIS

-

Estim

ated

Age

FIS

Erro

r

(%)

En

d-l

ife

5.3 4.6 15 39 36.6 6.2 38 2.6

5.6 4.6 17 36 36.9 2.5 37 2.8

5.4 4.2 17 35 36.8 5.1 35.5 1.4

4.9 4 18 34 32.7 3.8 33.7 0.9

5 3.3 19 32 34.8 8.8 31.3 2.2

4.3 3.5 17 31 27.9 10 30.8 0.65

Nea

r-en

d-l

ife

4 3.2 18 29 27.9 3.8 27.7 4.5

3.6 3.1 19 27 27.5 1.85 26.9 0.4

4.1 3.3 18 27 27.9 3.3 27.7 2.6

2.3 2.9 20 24 20.1 16.3 24.9 3.8

3 2.7 22 22 24 9.1 23.8 8.2

Mid

dle

-age

1.2 2.4 25 19 15.5 18.4 17.9 5.8

0.9 2.1 22 17 15.1 11.2 16.4 3.5

1.7 2.3 25 17 19.1 12.4 16.9 0.6

1.6 2 26 15 17.6 17.3 13.4 10.7

1.3 1.9 26 12 15.1 25.8 12.1 0.8

Hea

lth

y

1 1.8 28 10 13.2 32 10.3 3

0.4 0.8 34 8 9.2 15 8.2 2.5

0.05 0.9 40 7 6.1 12.9 7.45 6.4

0.03 0.5 43 3 3.7 23.3 3.02 6.7

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Comparison of the outcome of both models shows a noticeable improvement in

ANFIS-based model compared to fuzzy inference system mapping. The trained model

by ANFIS is able to estimate the age of selected transformers with a higher degree of

precision. Generally, ANFIS modelling functions very well and best optimizes the

parameters of the membership functions if the presented data for training

comprehensively includes all the features of the system, which is aimed to be

modelled. In the table provided above, examined transformers are classified into four

categories based on their actual age, which is calculated based on their commissioning

date and by assuming an average operational life of 40 years [1]. Accordingly,

transformers with the actual age between 30 and 40 years are categorized as “End-

life”, transformes between 20 and 30 years of age as “Near-end-life”, between 10 and

20 years of age as “Middle-age” transformers and those with the age between 0 and 10

years as “New” transformers. As an instance, one of these studied power transformers

having an actual age of 34 years, 2-FAL content of 4.9 mg/kg, cellulose insulation

water content of 4%, %M/DW, and interfacial tension number of 18 mN/m is

estimated to have 32.7 years of age by the FIS-based model with estimation error of

3.8 %. For the same set of input parameters, ANFIS-based model estimation is 33.7

years with estimation error of 0.9 %. The reason behind this higher precision is that

parameters of the membership functions and the model rules are adapted by

implementation of ANFIS method, while the user in the FIS-oriented model selects

these parameters haphazardly and according to their perception.

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4.2 Integrated Life Estimation and Asset Management Decision

Model

Due to successful application of ANFIS for estimating power transformers age, the

methodology of ANFIS training is expanded to establish an integrated life estimation

and asset management decision model. The model deploys the same parameters of 2-

FAL content, interfacial tension number of the oil and moisture content of the cellulose

insulation as well as some other parameters such as dissolved gas concentrations in the

oil, which are vital elements in determining transformers condition and are included

in the routine maintenance program of transformers. For this purpose, these parameters

are collated by investigating several in-service power transformers, which are

represented in case studies in Table 7.11. Figure 4.13 shows the proposed integrated

life estimation and asset management decision model of power transformers. This

model incorporates several sub-models which are trained by the same ANFIS learning

method elaborated earlier in this work. The proposed model integrates the outputs of

the oil, paper and electrical criticality sub-models with the estimated age of the

transformer to provide an asset management decision code. This code is

corresponding to appropriate action should be taken to maintain the reliability and

operability of the transformer. The significance of each diagnostic parameter used in

this model and the reason why they should be taken into consideration in asset

management decision of power transformers is covered in chapter two of this thesis

and will be briefly explained below.

4.2.1 Oil Criticality Sub-model

This sub-model is developed to indicate the extent of danger which the quality of the

insulating oil poses to the general health of a power transformer. The sub-model

includes parameters of interfacial tension number, acidity of the oil, and moisture

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71

content of the paper insulation. Interfacial tension number and acidity of the oil have

a strong correlation with the number of years a transformer has been in service and

they are reliable indicators for the quality of the insulating oil in a power transformer.

They should be considered in the asset management of power transformers as acids

formed during oxidation process settle on the paper insulation of a power transformer

and damage it over time. Also, the presence of sludge which can be determined

according to the interfacial tension number contributes to the reduction of transformer

cooling. Consequently, higher temperature inside a power transformer leads to a faster

degradation of the cellulose. Moisture content of the paper insulation can be estimated

from the relative saturation of the insulating oil by using equilibrium curves. Moisture

content of the paper has the most destructive effect on its integrity by accelerating

degradation rate of the cellulose insulation. By considering these parameters in the

sub-model, both individual and synergistic contribution of them to the insulation

degradation rate are accounted using the pattern existing in the presented data. It

should be noted that by deploying moisture content of the paper insulation, the role of

temperature is also considered to some extent as the estimation of the bulk cellulose

moisture content using equilibrium curves is dependent on the insulating oil

temperature, so this parameter can act as a reflection of the transformer operating

temperature as well.

4.2.2 Paper Criticality Sub-model

This sub-model employs two input variables of 2-FAL content of the oil, and the

output of thermal criticality sub-model to estimate the general condition of the

cellulose insulation. As the other input variable of the paper criticality sub-model,

thermal criticality sub-model output determines the criticality of paper insulation

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72

ageing rate. It is a decision made based on the outputs of two other sub-models of

heating and paper degradation criticalities.

Paper degradation criticality sub-model uses carbon-monoxide, CO, carbon-dioxide,

CO2, as well as the ratio of these two carbon-oxides, CO2/CO, as the input variables.

Carbon-oxides are the by-products of the reactions involved in the cellulose

deterioration under electrical and thermal stresses in a power transformer. This sub-

model also deploys the ratio of the carbon-oxides as it is recommended to be a more

reliable indicator of the excessiveness of cellulose degradation. However, it should be

noted that this ratio is applicable for this purpose once it is more than 11 or less than 3

[11]. Heating sub-model uses concentrations of Ethane and Methane gases, which are

identified as the heating gases in the context of dissolved gas analysis, DGA. The

reason for assigning this sub-model is to reflect whether heating inside a power

transformer has been effective on the rate of paper insulation degradation. Therefore,

the concentrations of heating gases are included in conjunction with carbon-oxide

concentrations to determine the thermal criticality of a power transformer.

4.2.3 Electrical Criticality Sub-model

Electrical criticality of a power transformer is determined by using the outputs of

partial discharge and arcing criticality sub-models. Partial electrical discharge and

sustained arcing are two common electrical faults in power transformers. In order to

monitor whether a power transformer is suffering from these faults, dissolved gas

analysis is regularly measured and based on the proposed interpretation techniques,

the existence of these faults are determined. Electrical faults in power transformers

should be avoided as they can have detrimental effects on power transformer insulation

system integrity.

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73

Partial discharge criticality sub-model uses concentrations of hydrogen, H2, and

methane, CH4, as these two gases are mostly generated when a partial electrical

discharge activity exists inside a power transformer. In addition, arcing criticality sub-

model uses concentrations of hydrogen, H2, and acetylene, C2H2, as the two major

gases produced in case of a sustained arcing in a power transformer.

4.2.4 Asset Management Decision Sub-model

As the final step in the proposed integrated model for deciding on how to manage a

power transformer life cycle, asset management decision sub-model combines the

output of the life estimation sub-model with the output of the overall criticality sub-

model. The outcome is a number based on which a decision can be made when

managing the life of a power transformer. Table 4.3 lists several management decisions

based on %D, which is the output of the asset management decision model. In the table

provided below, %D ranges from 0% (indicative of transformers with normal

condition) to 100% (indicative of transformers at the risk of imminent failure).

Different ranges in this table were selected as per the practical utility data, showing

the condition of transformers under investigation.

Table 4.3. Management decisions as per the output of the proposed integrated model

Asset Management Decision Output

of ANFIS-based Model

Management Decision

0 % < %D < 25 %

Normal operation

Normal monitoring regime

25 % < %D < 50 %

Normal operation

Planning diagnostics

Specific monitoring

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74

50 % < %D < 65%

Operation capacity reduction

(below 80% of nominal

capacity)

Strict overall monitoring scheme

More frequent sampling intervals

Planning specific diagnostics

Planning required remedial

actions

65% < %D < 75%

Operation capacity reduction

(below 60% of nominal

capacity)

Strict overall monitoring scheme

More frequent sampling intervals

Planning specific diagnostics

Planning required remedial

actions

75% < %D < 85%

Operation capacity reduction

(below 50% of nominal

capacity)

Strict overall monitoring scheme

More frequent sampling intervals

Planning specific diagnostics

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75

Planning required remedial

actions

Deciding on relocation if

justified

85% < %D < 95%

Operation capacity reduction

(below 50% of nominal

capacity)

Strict online monitoring scheme

More frequent sampling intervals

Planning specific diagnostics

Planning required remedial

actions

Internal off-line detailed

inspection

Deciding on relocation or

retirement

95% < %D < 100%

Taking out of service

Specific diagnostics with internal

off-line detailed inspection

Deciding on retirement or

scrapping

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76

Deciding on relocation,

retirement or scrap

In order to evaluate the accuracy of the proposed integrated model, the data gathered

from the investigated in-service transformers as shown in

Table 4.4 are employed and a comparison is made between the management decision

numbers obtained from the model and the asset management action decided by expert

asset management utility team. The error of estimation shown in this table is calculated

as below.

%𝐸𝑟𝑟𝑜𝑟 = |%𝐷(𝐸𝑠𝑡𝑖𝑚𝑎𝑒𝑡𝑑)−%𝐷(𝐴𝑐𝑡𝑢𝑎𝑙)

%𝐷(𝐴𝑐𝑡𝑢𝑎𝑙)| (25)

For example, the fifth case study in the table is estimated by the model to have oil

criticality of 96%, paper criticality of 87%, and electrical criticality of 60%. These

criticalities yield overall criticality of 96% and subsequently, with considering the life

estimation of 97%, the estimated asset management decision number of 98.4% with

an error of 0.4% in comparison with the actual asset management decision number

determined by an expert utility asset management team is estimated by the model. To

explain more, very high oil criticality of this transformer stems from high level of acids

in the oil and water content of paper insulation. Acids together with excessive moisture

within paper result in accelerated ageing of the cellulose insulation and the subsequent

pre-mature ageing of the transformer. Although DGA results for this transformer give

no indication of thermal fault within paper insulation, 2-FAL content in the oil is very

high, which means paper has degraded extensively and is close to its end of life.

Electrical criticality of 60% for this transformer originates from the detected partial

discharge activity according to the concentrations of hydrogen, H2, and methane, CH4.

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77

As a result, the overall criticality of this transformer is estimated to be 96% which

categorizes this transformer in the critical group. In addition, the estimated life of this

transformer, based on the typical lifetime of 40 years for a power transformer, is 97%

which means this transformer is at the end of its operational lifetime. Eventually, as

per the estimated asset management decision number of 98.4% and Table 4.3, this

transformer needs to be taken out of service for a thorough internal inspection. Based

on the outcome, a decision can be made whether to retire or maintain this transformer.

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78

Figure 4.13. Integrated life estimation and asset management decision model of power transformer

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79

Table 4.4. Comparison between actual and estimated asset management decision numbers

Cate

gory

IFT

Acid

ity

%M

/DW

%O

il C

rit

icali

ty

CO

CO

2

CO

2/C

O

%P

ap

er D

egrad

ati

on

Cri

ticali

ty

C2H

6

C2H

4

%H

eati

ng C

riti

cali

ty

%T

herm

al

Cri

ticali

ty

2-F

AL

%P

ap

er C

rit

icali

ty

H2

CH

4

C2H

2

%P

D C

rit

icali

ty

%A

rci

ng C

rit

icali

ty

%E

lectr

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Page 96: Remnant Life Estimation of Power Transformers Based on Chemical Diagnostic Parameters Using

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82

5 Conclusion and Future Work

5.1 Conclusion

Degradation process of power transformer insulation system is a sophisticated

procedure on the grounds that factors involved in this process affect the insulation

system ageing rate in a retroactive and synergistic way, resulting in the complexity of

establishing analytical equations which can comprehensively represent this dynamic

ageing mechanism. As a solution, this work deploys adaptive neuro fuzzy inference

system, ANFIS, to propose an integrated life estimation and asset management decision

model for power transformers. One of the main advantages this model brings into

practice is that it uses minimum diagnostic parameters of power transformers which are

measured and monitored routinely during regular maintenance intervals of power

transformers. In addition, deploying ANFIS learning algorithm for establishing this

model which estimates overall criticality, age and asset management decision number

for a transformer provides the possibility of having a reliable model for managing a

power transformer over its operational life time. Utilizing this model can facilitate

continuous condition monitoring of power transformers with the possibility of real time

enhancement of its performance through adaptive changing of rules and parameters of

the model in line with practical measurements and results obtained from the model.

This enables modification of the model in order to better reflect patterns existing in the

measured values of the diagnostic indicators and distinctions in the fleet of transformers

which are raised due to differences in their design, environmental conditions, etc. From

the economic point of view, utilization of this model can be a great contribution to

reducing financial costs when performing condition monitoring of power transformers

as this model is aimed at reducing the number of diagnostic parameters and employs

only those parameters, which are of significant monitoring and asset management

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83

importance. Based on the results observed throughout this research work, the new

developed ANFIS modelling is able to model ageing mechanism of power transformers

with a higher accuracy in comparison with fuzzy logic-based models which have been

suggested in the literatures. On the basis of the same methodology used for estimating

the age of power transformers, it also provides satisfactory results in deciding on asset

management of power transformers.

To compare, ANFIS-based model shows a higher accuracy than FIS-based model in

estimating power transformer’s life. ANFIS-based model has a higher reliability

because membership functions and rules adapt to the exiting pattern in the presented

data and gives a better correlation between input and output data. On the contrary, as

FIS-based model relies on the perception of the user in defining membership functions

and rules, they may not represent the behaviour of system precisely. In terms of

computational requirements, both models can be developed using MATLAB software.

However, for establishing an ANFIS-based model, it is necessary that presented

training data reflects all the characteristics of the fleet of transformers under

investigation.

5.2 Future Work

Since ANFIS modelling uses optimising algorithms to map input data to output data,

the performance of the proposed model may be improved with the usage of more

powerful optimising algorithms which can adapt the model’s rules and parameters in a

more accurate way, resulting in more precise estimations. On the other side, the process

of collating case studies is of great importance and any variations in the values of the

parameters should be thoroughly investigated. For instance, if a transformer undergoes

insulating oil filtration and/or reclamation process which are common remedial actions

performed on power transformers in order to extend their lifetime and prevent their pre-

Page 99: Remnant Life Estimation of Power Transformers Based on Chemical Diagnostic Parameters Using

84

mature ageing occurring as a result of the accumulation of acids and water in the power

transformers, concentrations of dissolved gases in the oil, furan content and other

chemical indicators change which affects the trending of the measurements.

Moreover, considering the ANFIS training principals, by increasing the data presented

to the model for the purpose of training, one can improve the accuracy and performance

of the current model. What is also worth mentioning is that by providing data which

covers a broad range of in-service transformers of different type, make, and rating, the

generalization capacity of the model can be improved. Due to recent technological

advances providing utilities with reliable methods to supervise the condition of their

transformers online, such as recently introduced novel technique of the measurement

of interfacial tension number [83], obvious advantage which utilizing this technique

gives, is the possibility of designing an online feedback platform which can

automatically collect, process, self-train and make a timely decision.

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85

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96

Every reasonable effort has been made to acknowledge the owners of copyright

material. I would be pleased to hear from any copyright owner who has been omitted

or incorrectly acknowledged.

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97

7 Appendix

This part contains complementary information with respect to the proposed integrated

life estimation and asset management decision model in this work, namely generalized

bell-shaped membership functions of the employed sub-models, their adapted

parameters through ANFIS learning algorithm and all the case studies used for the

purpose of ANFIS learning of the integrated model.

7.1 Oil Criticality Sub-Model

Table 7.1. Adapted parameters of oil criticality membership functions

Figure 7.1. Adjusted membership functions of interfacial tension number

Figure 7.2. Adjusted membership functions of acidity

Membership

Function

Paper Insulation

Moisture Content

(a, b, c)

Acidity Number

(a, b, c)

Interfacial

Tension Number

(a, b, c)

Good (0.76, 2, 0.2) (0.037, 2, 0.0065) (4.83, 2, 43)

Marginal (0.76, 2, 1.73) (0.039, 2, 0.086) (4.83, 2, 33.33)

Poor (0.76, 2, 3.26) (0.036, 2, 0.17) (4.83, 2, 23.67)

Critical (0.76, 2, 4.8) (0.056, 2, 0.24) (4.83, 2, 14)

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98

Figure 7.3. Adjusted membership functions of paper insulation moisture content

7.2 Heating Criticality Sub-model

Table 7.2. Adapted parameters of heating criticality membership functions

Figure 7.4. Adjusted membership functions of ethane concentration

Figure 7.5. Adjusted membership functions of ethylene concentration

Membership Function Ethane

(a, b, c)

Ethylene

(a, b, c)

Good (805.5, 2, 1) (1998, 2, 1)

Marginal (805.5, 2, 1612) (1998, 2, 3997)

Poor (805.5, 2, 3223) (1998, 2, 7994)

Critical (805.5, 2, 4834) (1998, 2, 11990)

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99

7.3 Paper Degradation Criticality

Table 7.3. Adapted parameters for paper degradation criticality membership functions

Membership Function Carbon-monoxide

(a, b, c)

Carbon-dioxide

(a, b, c)

Good (324.8, 2, 21) (2088, 2, 312)

Marginal (324.8, 2, 670.7) (2088, 2, 4488)

Poor (324.8, 2, 1320) (2088, 2, 8664)

Critical (324.8, 2, 1970) (2088, 2, 12840)

Membership Function CO2/CO Ratio

(a, b, c)

A (6.03, 2, 1.7)

B (6.03, 2, 13.77)

C (6.03, 2, 25.74)

D (6.03, 2, 37.9)

Figure 7.6. Adjusted membership functions of carbon-monoxide concentration

Figure 7.7. Adjusted membership functions of carbon-dioxide concentration

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100

Figure 7.8. Adjusted membership functions of carbon-oxides ratio (CO2/CO)

7.4 Thermal Criticality Sub-model

Table 7.4. Adapted parameters of thermal criticality membership functions

Membership Function

Paper Degradation

Criticality

(a, b, c)

Heating Criticality

(a, b, c)

Good (16.5, 2, 1) (16.5, 2, 1)

Marginal (16.5, 2, 33.74) (16.5, 2, 34)

Poor (16.5, 2, 67) (16.5, 2, 67)

Critical (16.5, 2, 100) (16.5, 2, 100)

Figure 7.9. Adjusted membership functions of paper degradation criticality

Figure 7.10. Adjusted membership functions of heating criticality

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101

7.5 Paper Criticality Sub-model

Table 7.5. Adapted parameters of paper criticality membership functions

Figure 7.11. Adjusted membership functions of thermal criticality

Figure 7.12. Adjusted membership functions of 2-FAL content of the oil

Membership Function

Thermal Criticality

(a, b, c)

2-FAL

(a, b, c)

Good (16.52, 2.04, 1.02) (0.86, 2.002, -0.044)

Marginal (16.46, 1.83, 33.97) (0.56, 1.99, 1.54)

Poor (16.54, 2.11, 66.96) (1.005, 2.08, 3.33)

Critical (16.51, 1.95, 100) (1.033, 2.042, 5.649)

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102

7.6 Partial Discharge Criticality Sub-model

Table 7.6. Adapted parameters of partial discharge membership functions

Membership Function

Hydrogen

(a, b, c)

Methane

(a, b, c)

Good (269.8, 2, 1) (1463, 2, 1)

Marginal (269.8, 2, 540.7) (1463, 2, 2927)

Poor (269.8, 2, 1080) (1463, 2, 5876)

Critical (269.8, 2, 1620) (1463, 2, 8778)

Figure 7.13. Adjusted membership functions of hydrogen concentration

Figure 7.14. Adjusted membership functions of methane concentration

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103

7.7 Arcing Criticality Sub-model

Table 7.7. Adapted parameters of arcing criticality membership functions

Membership Function

Hydrogen

(a, b, c)

Acetylene

Good (269.8, 1.998, 1) (186.7, 2, 1)

Marginal (269.8, 2, 540.7) (186.7, 2, 374.3)

Poor (269.8, 2, 1080) (186.7, 2, 747.7)

Critical (269.8, 2, 1620) (186.7, 2, 1121)

Figure 7.15. Adjusted membership functions of hydrogen concentration

Figure 7.16. Adjusted membership functions of acetylene concentration

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104

7.8 Electrical Criticality Sub-model

Table 7.8. Adapted parameters of electrical criticality membership functions

Membership Function

Partial Discharge

Criticality

(a, b, c)

Arcing Criticality

(a, b, c)

Good (12.2, 1.817, 0.9928) (16.34, 1.18, 1.923)

Marginal (12.26, 1.842, 25.26) (16.41, 2.001, 34.67)

Poor (12.24, 1.771, 49.62) (16.38, 1.671, 67.31)

Critical (12.19, 1.932, 73.99) (16.33, 2.008, 100)

Figure 7.17. Adjusted membership functions of partial discharge criticality

Figure 7.18. Adjusted membership functions of arcing criticality

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105

7.9 Overall Criticality Sub-model

Table 7.9. Adapted parameters of overall criticality membership functions

Membership

Function

Oil Criticality

(a, b, c)

Paper Criticality

(a, b, c)

Electrical

Criticality

(a, b, c)

Good (16.3, 1.9, 2) (16.5, 1.9, 0.9) (15.8, 2, 4.9)

Marginal (16.3, 1.8, 34.6) (16.5, 2, 34) (15.8, 2, 36.6)

Poor (16.3, 2, 67.3) (16.4, 1.9, 66.9) (15.8, 1.9, 68.3)

Critical (16.3, 1.9, 100) (16.5, 2, 99.9) (15.8, 1.9, 100)

Figure 7.19. Adjusted membership functions of oil criticality

Figure 7.20. Adjusted membership functions of paper criticality

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106

Figure 7.21. Adjusted membership functions of electrical criticality

7.10 Asset Management Decision Sub-model

Table 7.10. Adapted parameters of asset management decision membership functions

Membership Function Overall Criticality

(a, b, c)

Life Estimation

(a, b, c)

Good (14.69, 1.88, 12.01) (16.35, 2.05, 2.02)

Marginal (14.66, 2.31, 41.37) (16.19, 1.49, 34.55)

Poor (14.59, 1.7, 70.67) (16.62, 2.48, 67.01)

Critical (14.69, 2.02, 99.97) (16.36, 2.20, 99.97)

Figure 7.22. Adjusted membership functions of overall criticality

Figure 7.23. Adjusted membership functions of life estimation

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107

7.11 Case Studies

Table below contains the values of all the investigated transformers used in the ANFIS

learning algorithm for the integrated asset management decision model.

Table 7.11. Case Studies

Cate

gory

IFT

Acid

ity

%M

/DW

%O

il C

rit

icali

ty

CO

CO

2

CO

2/C

O

%P

ap

er D

egrad

ati

on

Cri

ticali

ty

C2H

6

C2H

4

%H

eati

ng C

riti

cali

ty

%T

herm

al

Cri

ticali

ty

2-F

AL

%P

ap

er C

rit

icali

ty

H2

CH

4

C2H

2

%P

D C

rit

icali

ty

%A

rci

ng C

rit

icali

ty

%E

lectr

ical

Cri

ticali

ty

%O

verall

Cri

ticali

ty

%L

ife E

stim

ati

on

%D

(A

ctu

al)

Healt

hy

30

0.0

1

0.3

3

21

42

1

20

.0

1

6

4

1

1

0.0

6

1

12

2

1

12

2

12

12

3

12

34

0.0

1

0.7

8

54

86

7

16

.1

8

12

8

8

8

0.8

9

36

21

1

7

12

12

13

14

13

40

0.0

1

0.9

11

54

52

6

9.7

7

26

16

7

7

0.0

8

7

42

25

1

7

13

13

14

11

14

43

0.0

1

0.5

5

14

0

14

20

10

.1

15

14

6

15

15

0.0

3

16

56

34

1

15

14

15

16

4

16

30

0.0

2

1.6

17

76

652

8.6

10

22

16

10

10

0.8

5

11

54

33

1

15

14

15

17

20

17

30

0.0

1

1.3

15

64

983

15.4

10

26

16

10

10

0.7

10

76

42

1

18

17

18

18

18

18

40

0.0

2

0.9

12

96

1210

12.6

12

23

14

12

12

0.0

5

13

84

42

1

19

18

19

19

10

19

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108

28

0.0

2

1.6

17

230

1340

5.8

19

16

10

19

19

0.7

21

24

52

1

4

9

9

21

21

21

34

0.0

2

0.8

9

114

2210

19.4

20

23

12

20

20

0.4

22

35

22

1

7

12

12

22

7

22

43

0.0

1

0.6

6

140

2210

15.8

21

12

8

21

21

0.5

23

15

21

1

5

3

5

23

6

23

40

0.0

1

1

13

212

1256

5.9

19

27

17

19

19

0.1

20

87

42

1

19

19

20

23

12

24

Ma

rgin

al

27

0.0

5

1.8

30

86

1395

16

.2

12

31

18

12

12

1.2

28

20

12

1

7

6

7

30

26

30

28

0.0

3

1.6

18

50

54

6

10

.9

7

39

42

7

7

0.8

8

65

37

3

17

31

31

31

19

31

28

0.0

4

1.8

25

21

2

11

20

5.3

19

21

16

19

19

1

30

32

22

1

6

12

12

32

25

32

26

0.0

6

2

32

15

4

67

5

4.4

11

15

7

11

11

1.6

27

52

25

1

19

14

19

32

31

33

29

0.0

2

2.1

27

12

4

12

83

10

.3

14

25

16

14

14

1.9

32

76

22

1

23

17

23

34

36

34

26

0.0

6

2.1

35

86

563

6.5

9

10

4

9

9

1.6

26

26

14

1

7

10

10

35

34

35

26

0.0

5

2.4

37

64

860

13.4

10

3

1

10

10

1

25

16

5

1

10

4

10

37

44

37

25

0.0

7

2.1

38

12

6

23

40

18

.6

20

23

14

20

20

1.4

34

71

24

1

20

17

20

38

33

38

Page 124: Remnant Life Estimation of Power Transformers Based on Chemical Diagnostic Parameters Using

109

29

0.0

2

0.6

7

135

1640

12.1

16

23

12

16

16

0.1

17

642

215

1

39

22

39

39

5

39

26

0.0

6

2.3

40

94

1643

17.5

14

8

12

14

14

1.8

31

20

8

1

9

6

9

40

43

40

24

0.0

7

2.3

41

121

973

8.0

12

26

12

12

12

2

29

34

14

1

8

12

12

41

45

41

25

0.0

8

2.3

45

235

1450

6.2

23

10

2

23

23

1.7

35

35

15

1

8

12

12

45

42

45

26

0.0

7

1.9

33

47

5

3280

6.9

49

4

1

49

49

1.3

49

16

22

1

5

4

5

49

27

49

Po

or

26

0.0

6

2.2

36

45

2

31

20

6.9

49

31

18

49

49

1.8

49

62

31

1

19

15

19

51

39

51

42

0.0

1

1

13

10

2

15

62

15

.3

14

41

28

14

14

0.8

15

87

8

45

3

1

53

23

53

53

13

53

27

0.0

3

1.7

23

43

2

31

14

7.2

60

15

7

1

60

60

0.7

5

58

19

30

3

1

2

6

6

58

23

58

33

0.0

2

1.7

22

59

7

54

21

9.1

63

11

2

14

6

63

63

0.7

59

82

57

1

14

18

18

59

22

59

42

0.0

2

1.2

14

112

860

7.7

11

46

28

11

11

0.3

12

640

260

15

37

61

61

61

15

61

31

0.0

2

1.2

14

989

4979

5.0

67

121

435

67

67

0.5

61

190

410

1

26

21

26

62

16

62

22

0.1

2

2.1

51

12

5

98

0

7.8

12

10

8

12

12

0.9

14

15

20

34

0

1

63

24

63

63

37

63

Page 125: Remnant Life Estimation of Power Transformers Based on Chemical Diagnostic Parameters Using

110

38

0.0

4

1.3

16

825

2650

3.2

66

102

163

66

66

0.4

60

820

276

9

58

49

58

64

17

64

27

0.0

4

2.2

29

67

2120

31.6

19

26

12

19

19

1.3

33

760

180

12

62

56

68

68

38

68

25

0.0

8

1.8

37

345

3221

9.3

57

84

66

57

57

1.2

73

146

124

3

28

33

37

73

26

73

25

0.0

8

2.1

39

321

2894

9.0

56

87

63

56

56

1.6

74

112

78

2

29

26

33

74

34

74

25

0.0

7

2.4

47

1350

10

600

7.9

54

41

21

54

54

1.2

73

98

0

12

5

1

69

23

69

74

46

74

25

0.0

8

2.2

43

17

3

93

2

5.4

31

55

11

0

31

31

1.9

38

38

4

38

8

33

28

74

74

74

40

74

Crit

ical

24

0.0

8

2.1

39

12

00

78

52

6.5

53

23

11

53

53

1.2

73

11

20

45

2

4

56

37

56

75

32

75

26

0.0

6

2.1

35

37

4

26

20

7.0

58

96

92

8

58

58

1.8

74

56

28

6

7

3

44

44

75

35

75

32

0.0

3

0.8

10

72

0

67

50

9.4

51

62

26

51

51

0.7

57

86

0

80

22

71

70

78

78

9

78

40

0.0

3

0.8

10

521

1198

2.3

78

41

34

78

78

0.6

79

354

182

5

31

39

43

79

8

79

29

0.0

4

1.6

20

300

5130

17.1

83

8

100

83

83

0.8

79

1

8

6

1

41

41

79

19

79

34

0.0

2

0.8

9

47

0

10

25

2.2

92

28

5

16

4

92

92

0.6

80

84

29

1

20

18

20

80

8

80

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111

41

0.0

1

0.2

2

562

1622

2.9

97

275

738

97

97

0.5

80

220

698

1

25

21

25

81

2

81

25

0.0

7

1.9

33

322

6421

19.9

77

43

29

77

77

1.6

81

83

67

1

14

18

18

82

29

82

24

0.0

8

2.4

49

416

1119

2.7

91

121

101

91

91

2.1

83

323

212

8

30

46

49

84

47

84

25

0.0

8

2.2

43

1140

9360

8.2

69

816

5450

69

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