Rendering Process Equipment

Rendering Process Equipment

Rendering converts waste animal

by-products into stable, value added

materials as diverse as animal feed

and biodiesel.

KWS builds high quality, engineered

solutions to address the abrasive and

corrosive environments found in the

Rendering Industry.

KWS is an ISO 9001 certified

manufacturer. Every component

and assembly is manufactured in

the USA by highly skilled craftsmen.

All KWS welders are certified in

accordance with American Welding

Society (AWS) and American Society

of Mechanical Engineers (ASME)

codes.

KWS provides Knowledge,

Workmanship, and Solutions for

even the most difficult Rendering

applications.

DesignEngineeringManufacturing

KWSManufacturingCompany,Ltd.

Raw Material Bin & Feeder RawMaterialBin&FeederprovidesstorageandmeteringofrawmaterialstoRawMaterialGrinders.

Typicaldesignandconstruction–

n Key-holestyletroughsforlargepiecessuchasheadsorevenwholecarcasses.

n Heavy-dutyconstructionandhigh-torquedriveunitsforhandlingupsetconditions.

Typicaldesignandconstruction–

n Heavy-dutyscrewdesignwithclose-coupledandclockedscrewsonwearliners.

n High-torquedriveunitsforhandlingupsetconditions.

Discharge Conveyor DischargeConveyorconveyssolids(Crax)fromDrainerConveyorandSettlingTankConveyortoScrewPresses.

Metering Bin & Feeder MeteringBin&FeederprovidesstorageandmeteringofgroundrawmaterialtoContinuousCookers.

Typicaldesignandconstruction–

n Mass-flowscrewdesignwithvariable-speeddrivestoprovideconsistentandaccuratemetering.

n Heavy-dutyconstructionwithspecialflaredorU-troughdesign.

Raw MaterialBin & Feeder

MeteringBin & Feeder

Discharge Conveyor

Press Fat Conveyor No.1

Press Fat Conveyor No.2

Press Fat Pump

CentrifugeFeed Pump

Centrifuge

Finished FatTo Storage

Press No.1 Press No.2

Screw Press Feeders

Continuous Cooker

Air Cooled Condenser

Non-CondensableFan To

Odor ControlSystem

CondensateTo Water

Treatment

BoilerSteam

Se�lingTank

Conveyor

Drainer Conveyor

Raw Material

Vapor or Steam

Solids

Liquid Fat

Magnet

Raw MaterialGrinder

Pressed Cake ToMeal Processing

Rendering Process EquipmentThe Rendering Process requires both physical and chemical transformation using a variety of conveying and processing equipment. All of the rendering processes involve the application of heat, the extraction of moisture and the separation of fat.

Drainer Conveyor DrainerConveyorseparatesliquidsfromcookedproductandconveyssolidstoDischargeConveyor.Theliquidsdrainthroughandareprocessedfurther.

Typicaldesignandconstruction–

n Specialhoppertanktoseparateliquidfatfromsolidfines.

n Lowspeedscrewforefficientextractionofsolidfinesfromtank.

Typicaldesignandconstruction–

n Specialperforatedtroughbottomsforefficientseparationofsolidsandliquids.

n Close-tolerancescrewwithshortpitchtoscalpsolidsfromperforatedtroughbottoms.

Settling Tank Conveyor

Typicaldesignandconstruction–

n Mass-flowscrewdesignwithvariable-speeddrivestoprovideconsistentandaccuratemetering.

n Heavy-dutyconstructionwithspecialtubularorU-troughdesign.

Typicaldesignandconstruction–

n Specialperforatedtroughbottomareaforseparatingresidualliquidsfromsolids.

n Heavy-dutyscrewdesignwithclose-coupledandclockedscrewsonwearliners.

Press Fat Conveyors PressFatConveyorsconveysolidsfromScrewPressestomealprocessing.Solidsarenowcalledpressedcake.

Screw Press Feeders ScrewPressFeedermeterssolids(Crax)fromDischargeConveyortoScrewPresses.

SettlingTankConveyorfurtherseparatesliquidsfromsolidfinesandconveyssolidfinestoDischargeConveyor.

KNOWLEDGE ● WO

RKM

ANSHIP ● SO

LUTIO

NS

●

Conveying...

Rendering Troughs• 9,12,14and16-InchDiameter• FormedFlange• 3/16-InchThick• 1/4-InchThickAR-235Liners

Stock InventoryKWSkeepsalargeinventoryofstockcomponentsfortheRenderingIndustry

Design|Engineering|ManufacturingProjectManagement|SiteService&Support

Rendering Screws• 9,12,14and16-InchDiameter• 3/8-InchThickSectionalFlights• ContinuouslyWeldedonBothSides• Schedule80Pipe• 3-BoltDrillingonBothEnds

3041ConveyorDriveBurleson,TX76028

Toll-free:(800)543-6558LocalPhone:(817)295-2240

Fax:(817)447-8528Inquiries:sales@kwsmfg.com

www.kwsmfg.com

ISO 9001Certified

MADE IN THE USA