repair manual - zwerge.de · repair manual. tools 3 greentom chassis overview 5 disassemble wheel 6...

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Page 1: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

repair manual

Page 2: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Tools 3

Greentom chassisoverview 5

disassemble wheel 6

reassemble wheel 7

disassemble swivel 8

reassemble swivel 9

disassemble brake 10

reassemble brake 12

cleaning brake 14

disassemble folding mechanism 16

reassemble folding mechanism 18

Greentom

chassis

22

Greentom repair manual | contents

Page 3: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

A socket size 11, 12 sided

B lengthening socket

C screw max. M5, min. 8 cm.

D hammer

E flathead screwdriver

F lineman pliers

G flat nose pliers

H Phillips screwdriver

Greentom

chassis

3

Greentom repair manual | toolsback to content

B C

A

D E F G H

Page 4: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentomchassis

Page 5: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Wheel Cap Wheel Fastener Swivel L+R (left + right) Swivel Lock

Hinge Button L (left) Hinge Button R (right) Cogwheel L (left) Cogwheel R (right)

Hinge Spring Hinge Pin Hinge Pin Plug Brake Strip

Brake Pedal Brake Click Brake Spring Brake Plug

Greentom

chassis

5

Greentom chassis | overviewback to content

Page 6: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

6

resultremove Wheel from Swivelremove Wheel Fastener

starting position remove Wheel Cap

Greentom chassis | disassemble wheelback to content

1 2 3 4

5 6 7 8

Page 7: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

7

resultreplace Wheel Cap

slide Wheel Fastener back in positionslide Wheel onto Swivelstarting position

Greentom chassis | reassemble wheelback to content

1 2 3 4

5 6 7

Page 8: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

8

resultpull Swivel out

remove Swivel Lock with screwdriverstarting position

Greentom chassis | disassemble swivelback to content

1 2 3 4

5 6 7 8

Page 9: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

9

result

put Swivel Lock backpush Swivel instarting position

Greentom chassis | reassemble swivelback to content

1 2 3 4

5 6

Page 10: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

10

repeat steps 3 and 4 three times pull Brake Strip out, do not remove completely

turn Brake Plug to the leftstarting position

Greentom chassis | disassemble brakeback to content

DISASSEMBLE WHEELS(PAGE 6)

1 2

8

3x

4

5

3

6 7

Page 11: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

11

resultremove Brake Strip completely

remove Brake Pedal, some force is necessary

Greentom chassis | disassemble brakeback to content

16151413

1211109

16151413

1211109

Page 12: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

12

turn chassis put Brake Spring back in chassis put Brake Click on top of spring

reassemble Brake Pedalstarting position - turn chassis up side down

Greentom chassis | reassemble brakeback to content

1 2

8765

43

Page 13: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

13

tap Brake Plugs in chassisturn Brake Plugs back upslide Brake Strip back in place

turn chassis up side downtest brake pedal, moving back and forthslide brake pedal back in place

Greentom chassis | reassemble brake

repeat step 13 and 14 three times back to content

REASSEMBLE WHEELS(PAGE 9)

1312

109 11

3x

14 15

16

Page 14: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

14

slide end of Brake Strip upwardspull Brake Strip out, do not remove completelyrepeat steps 3 and 4 three times

turn Brake Plugs to the leftstarting position

Greentom chass

is

Greentom chassis | cleaning brakeback to content

DISASSEMBLE RIGHT WHEEL(PAGE 6)

1 2

8

3x

5

43

6 7

Page 15: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

15

repeat step 13 and 14 three timestap Brake Plugs in chassisturn Brake Plugs back up

slide Brake Strip backclean Brake Stripclean chassis

Greentom chassis | cleaning brakeback to content

REASSEMBLE WHEEL(PAGE 7)

1613

1211109

14 15

3x

Page 16: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

16

eject Hinge Button - using bolt and hammerstarting position - remove safety bar

Greentom chassis | disassemble folding mechanism

use cloth to protect chassis result back to content

In case the Hinge Button is damaged,

follow steps 3A-B-C

1 2 3 !

43C3B3A

Page 17: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

17

Greentom chassis | disassemble folding mechanism

remove Hinge Spring and Cogwheelmove chassis parts away from eachother

firm tap(s) with hammerplace socketspanner (wrench) on Hinge Pinremove Hinge Pin (green)

back to content

109 109

8765

Page 18: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

18

place Hinge Pin Plugplace Hinge Pin: used socketspanner (wrench) and hammer, firm tap(s)!

push chassis parts on top of eachotherplace Hinge Spring and CogwheelATTENTION! use the correct Cogwheel L=left, R=right (as seen when standing behind chassis)

Greentom chassis | reassemble folding mechanismback to content

1 2 3 4

5 6 7 8

Page 19: repair manual - zwerge.de · repair manual. Tools 3 Greentom chassis overview 5 disassemble wheel 6 reassemble wheel 7 disassemble swivel 8 reassemble swivel 9 disassemble brake 10

Greentom

chassis

19

place the Hinge Button

Greentom chassis | reassemble folding mechanismback to content

109