report to industry - solutions in food technology...
TRANSCRIPT
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R E P O R T T O I N D U S T R Y
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We continue to focus on our ability to meet the
needs of those in which we provide valuable
services. Since 1995, CIFT has provided innovations
and solutions in the food processing, agribusiness
and agriculture sectors. Like all industries, ours
faced some challenges, but we were fortunate to
achieve many successes thanks to our outstanding
members, partners, board, staff and countless
other stakeholders.
to the CIFT annual report, which outlines our
achievements over the last year.
WELCOME
David Beck President and CEO CIFT
R E P O R T T O I N D U S T R Y
A N O H I O M E P A F F I L I A T E
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Here is a Brief Recap of Some of Our Highlights from a Very Strong Year:u In partnership with JobsOhio, Ohio Agribusiness Association, Ohio Development Services Agency,
and Ohio Manufacturing Extension Partnership, high-level food-related business representatives
met at Nationwide Hotel and Conference Center in central Ohio for the Ohio Food Industry Summit.
This premier event gave companies the opportunity to discover new techniques, learn of innovative
trends, identify valuable resources, and featured numerous industry specialists from Datamonitor
Consumer, Packaged Facts and MarketResearch.com, Avure, Ganeden Biotech, Henny Penny, Dayton
Systems Group, Hylant, Stericycle, and AmWINS Group.
u CIFT and the Toledo regional office of Senator Rob Portman jointly sponsored a roundtable for
northwest Ohio food processors to discuss issues which face their respective companies. The
Senator listened to concerns and issues in areas including regulatory matters, workforce issues,
exports, and energy and environmental costs.
u CIFT continued an annual food product development contest, but this time held the contest across
the entire state, and was assisted by the Ohio Farm Bureau Federation (OFBF). Two winners were
announced: Cheryl Holsapfel of Garrettsville, Ohio, for her Hot Mama’s Pepper Jam, and Victoria
Miller of Convoy, Ohio, for her Raspberry Habanero Jam. These winners then take the step toward
actual product development at our Northwest Ohio Cooperative Kitchen (NOCK). The NOCK is a
nonprofit commercial facility that educates and advises new and growing businesses, and provides
access to a commercially-licensed kitchen.
u During the monthly Northwest Ohio Ag-Business Breakfast Forums, CIFT was honored to host
experts from Advanced Biological Marketing, Toledo-Lucas County Port Authority, Ohio Grape
Industries Committee, Glory Foods, Ohio/Indiana Unmanned Aircraft Systems Center, Farm and
Dairy Newspaper, Bissell Maple Farm, Ballreich’s Potato Chips, Hertzfeld Poultry Farms, along with
State Senator Randy Gardner. The Northwest Ohio Ag-Business Breakfast Forum is an educational
networking opportunity to provide information on current issues, trends and programs available
to the agricultural community and those who support its advancement.
Throughout this report we share information of our progress. Please contact us if you have any
questions or comments.
Sincerely,
David Beck President and CEO
CIFT
to the CIFT annual report, which outlines our
achievements over the last year.
WELCOME
I N T R O D U C T I O N | 3
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RELEVANCE Programs and delivery mechanisms
will be selected and developed on the basis of their
relevance to the industry.
VALUE Areas of focus and specific models for
delivering service will be selected so as to maximize value
to the industry.
AGILITY In recognition of the fact that changes
occur rapidly in our target industries, CIFT will always strive
to maintain the ability to recognize and adapt to change.
MEASURABILITY Will undertake only those
initiatives for which a clear cut method for measuring
results and impacts can be developed.
EFFICIENCY Constantly strive to create programs,
delivery models, outreach efforts, and projects that make the
most efficient use of the financial resources that are provided
by its customers, clients, and other benefactors.
CIFT follows five operating
values when we develop
and deliver innovations.
4
VALUES
CIFT manages numerous programs and initiatives from
food safety to alternative growing systems; energy and
environmental best practices and minimal processing
techniques. This report highlights a few of the efforts
and achievements of the past year that have impacted
segments of the industry and enhanced the productivity
and profitability of operations, regardless of size.
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O V E R V I E W | 5
EXECUTIVE SUMMARY/OVERVIEWCIFT is a facilitator and provider of technical innovations and solutions for the food processing,
agribusiness and agricultural sectors of the economy in our region, our state, and beyond.
Our goal is simple: we want to enhance the economic performance of the food processing
and agricultural sectors, and create new jobs within the industry. Through demonstrations of
technologies, to the evaluation of novel business approaches, companies are able to improve
their competitive position through CIFT’s expertise.
Since 1995, CIFT’s staff has worked with hundreds of food processors, industry equipment
manufacturers and suppliers, university researchers, and governmental agencies to improve
the competitive position within agribusiness. As a result, many new technologies have
emerged, industry best practices have been established, and novel business approaches
have been discovered. Through an industry-driven methodology, businesses have benefited
throughout Ohio and beyond.
$3.5
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0.5
0JUL ‘10 - JUN ‘11 JUL ‘11 - JUN ‘12 JUL ‘12 - JUN ‘13 JUL ‘13- JUN ‘14 JUL ‘14 - JUN ‘15
CIFT FINANCIAL REPORT
PAST 5 YEARS
MIL
LION
S
n Income n Expensesn Change in Net assests
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One of CIFT’s key program
components is the Technology
Program, where member
companies and organizations are
paired to perform feasibility or
demonstration projects that explore
the applicability of emerging
technologies for their operations.
1SECTION TECHNOLOGY PROGRAM
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T E C H N O L O G Y P R O G R A M | 7
TECHNOLOGY PROGRAMCIFT ASSISTS L AK EVIEW FARMS WITH NEW FACILIT Y
was that Lakeview was able to make an investment
of $12 million in plant and equipment and create 120
new production jobs at the Delphos facility.
“The expertise that CIFT was able to deploy was
critical to the completion of the movement of
operations from Bristol (Wisconsin) to Delphos,”
stated Phil Baldauf, vice president of manufacturing,
Lakeview Farms. “They were able to provide designs
and installation guidance that enabled us to produce
product at maximum efficiency.”
Largely serving the refrigerated departments of
supermarkets, along with food service, convenience
stores and warehouse clubs, their family of brands
includes Lakeview Farms, Real Desserts, Winky,
Luisa’s, Margarita’s, Angelica’s, and Senor Rico.
They employed CIFT to provide engineering and
layout support for equipment relocated from
Wisconsin into the new Delphos facility, supporting
a significant investment in Ohio and creating more
than 100 new Ohio food processing jobs.
The assistance provided by CIFT enabled Lakeview
to complete the movement and installation of their
gelatin snack operation into the new plant
in a timely and efficient manner.
CIFT completed projects to
layout the blending
operations,
chilling systems,
as well as the
packaging lines for
various assortments of
gelatin and parfait dessert products.
This was done within an extremely challenging
schedule established to minimize downtime due to
moving large production equipment. The net result
Lakeview Farms, a regional producer of desserts, dips,
and sauces, closed a plant in Wisconsin and needed
assistance in moving operations into a new facility
in Delphos, Ohio, while maintaining production to
satisfy orders.
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“We have committed to this technology, not only because food safety is our highest priority, but because we firmly believe that foods with fewer preservatives and clean labels is the right thing to provide to the consumers of today,” said Mark D. Sandridge, chief executive officer, Sandridge. “Consumers want to be able to read labels that contain simple ingredients. With HPP, we are able to deliver culinary products that the consumer can feel good about with recognized and trusted ingredients, while still maintaining the highest degree of food safety, taste and nutrition.”
CIFT is assisting Sandridge in identifying other food processors that could utilize the HPP facility for their products, thereby contributing to the economic performance of the system, and further enhancing Ohio as a center for advanced food processing technologies.
As a result of the HPP project and other initiatives, Sandridge has been able to increase their annual sales by more than 10 percent, and employment has increased by 110 full-time employees in the past five years.
As work continues to further refine the HPP system with CIFT’s assistance, both sales and employment continue to increase.
HIGH PRESSURE PROCESSING MAKES FOR BRIGHT FUTURE AT SANDRIDGE FOOD CORPORATIONSandridge Food Corporation is a major regional producer of deli-style potato and macaroni salads, premium “protein” salads such as chicken and seafood salads, and soups.
Then in September 2013, the facility investment paid off when they installed their second HPP system – a $5 million investment. HPP technology is capable of destroying pathogenic bacteria non-thermally, through the use of isostatically applied pressure, thus enhancing safety and extending shelf life while maintaining freshness of products.
“The installation of this technology was the most complex I have encountered in more than 30 years with Sandridge,” stated James Meadows, vice president, process improvement, Sandridge. “We had to build a completely new room to house what is in fact, a semitanker-sized piece of machinery. The unit weighed more than 30 tons, and we needed to coordinate with local traffic authorities, rent a 350 ton crane for the install, and build the room with a removable wall for future expansion. I’m really glad we did that, since it made it much less difficult when we installed the second unit in 2013.”
The use of these systems has allowed Sandridge to extend the area to which they can market their products, and had enabled them to grow their business significantly by adding large West Coast customers, which would not have been possible with their previous processing technologies.
These additions have established Sandridge as a technology leader in this arena.
Located in Medina, Ohio, the company was founded in 1965 by Vincent Sandridge and has grown to more than 400 employees, with annual sales exceeding $50 million. Under the leadership of Mr. Sandridge’s oldest son, Mark, sales have doubled since 2002.
CIFT has a long history of working with Sandridge, and has helped them develop custom washing and processing equipment that contributes to their commitment to food safety and purity. In 2010, Sandridge invested nearly $20 million into only the second production scale High Pressure Processing (HPP) system in the nation; this investment included the facility in which the system would be housed.
In anticipation of future need for more HPP equipment, Sandridge built a facility big enough to house three of these enormous systems.
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Members were able to request topics of interest from CIFT
and receive a report that was tailored specifically to their
needs. Some examples of reports include recently published
information about supplements, gluten, clean labels, food
trends, private label foods, coffee flavors, cheese and whey,
snack foods, yogurt, and even a report about pet foods.
MARKET RESEARCH REPORTS PROVE VALUABLE TO OHIO COMPANIES
Through a strategic investment, CIFT has access to a
continuously updated collection of market research
information. With this service, CIFT provides its members
with information about new product trends, the latest in
packaging innovations, emerging processing technologies,
and competitive analysis of new and existing markets,
as information relates to their particular market. Such
information is critical for companies to maintain a
competitive edge in both new and established markets.
CIFT promoted the value of this service, which provides one
market research report annually to each member company,
as a compliment to inclusion within the consortium.
Additional reports are available for a nominal fee. Technology
literature reviews are also available.
A number of companies responded to the outreach with
strong interest, and as a result, CIFT provided five market
research reports in one month alone, with additional
reports continually in process.
T E C H N O L O G Y P R O G R A M | 9
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CIFT TECHINC AL ASSISTANCE PROJEC TS
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JTM Food Group and The Ohio State University
worked in effort to reduce the organic load in the
wastewater discharged from JTM’s facility. The work
focused in two main areas. The “upstream” evaluation
implemented membrane filtration in an effort to
reclaim water from the beef cooking operation
which was identified as a main source of wastewater
generation. The “downstream” work used membrane
filtration to reduce the organic load of the water
discharged to the municipal waste recovery facility.
Results from both areas of evaluation have proven
feasible in reducing the volume discharged from
JTM’s facility as well as reduce the total load in the
discharge stream.
A Sandridge Food Corporation and Tetra Tech
project evaluated wastewater pretreatment
techniques in food processing establishments.
Testing included onsite, bench-top dissolved air
floatation and wastewater samples. Based on the
treatability testing results, the wastewater can
be treated using a physical/chemical treatment.
A coagulation/flocculation system followed by
dissolved air flotation for solids removal is proposed
to treat the wastewater at Sandridge. Installation
of a new treatment system would result in lower
surcharges and safeguard the facility against permit
exceedance, both capital and operating costs for
the proposed system are high.
Avure Technologies and The Ohio State University have developed a project to evaluate
the effect of water activity on high pressure processing of food products. The purpose of
this project is to systematically investigate the microbial death kinetics of selected model
bacteria suspended in a meat puree. Results of this study will help introduce high pressure
pasteurization for intermediate moisture content category of food products.
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T E C H N O L O G Y P R O G R A M | 11
A project was initiated with Brewster Cheese Co. and
The Ohio State University to determine the
microbiological populations (microbiota) of milk,
starter cultures and downgraded Swiss cheese samples
obtained from Brewster Dairy to better understand the
potential causes of cheese defects to develop targeted
controls. The project also aims to isolate or validate the
presence of targeted microbes with potential to be the
causative agents by conventional methods. Increasing
knowledge regarding Swiss cheese microbes can
reduce the economic loss that is seen due to defects
such as brown spots, blow holes, and splits-and-cracks.
This project was initiated because the contributors of
microbes to cheese quality remain unknown due to
limitation in detection technology.
Dedicated to providing food service equipment for
more than 50 years, Henny Penny and Leader
Engineering-Fabrication are working to improve
food service with the development of a next
generation fryer. The objective of this project is to
design a frying chamber which would be compatible
with a fully automated fryer for use in restaurants
or food service establishments to fry primarily
French fries and hash browns. Successful design
and implementation of the automated batch fryer
could boost the output of a restaurant kitchen in an
existing store footprint.
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The Ohio Manufacturing Extension Partnership (MEP)
announced an exciting program to help benefit one of
Ohio’s largest manufacturing sectors – the design, engi-
neering and construction of food processing equipment.
Two of the MEP’s regional affiliates, CIFT in Toledo, Ohio,
and MAGNET in Cleveland, collaborated and jointly offered
their services to food and food equipment companies that
are seeking to improve productivity, increase profitability,
and expand business performance.
FOOD PROCESSING INDUSTRY G ETS HE LP WITH NEW PROG R AM
Together, the two programs can provide design and engineering assistance to a variety of food processing systems. The assistance includes all steps in the development process, including:
u Concept development
u Concept evaluation
u Prototyping
u Detailed engineering and design services
u Machine construction
“This is another great example of affiliates working
together to help manufacturers across Ohio,” James Ruble,
director, Ohio MEP, said. “This shows that we are truly one.”
With more than 20 years of experience servicing the food
and food equipment sectors, CIFT has the background,
knowledge, and network of experts that understand
the regulatory, safety, and sanitation requirements of the
food industry. Our experts have worked with equipment
manufacturers large and small in the development and
improvement of processing, packaging, material handling,
sterilizing, and many other types of equipment. They have
helped many in the state to modify equipment to:
u Increase throughput u Lower costs u Improve yields
u Improve product quality and safety
Similarly, the engineering and product development
group at MAGNET have extensive experience in the
design, automation, prototyping, development, testing,
and startup of manufacturing equipment in many
industries. By bringing these groups together, the Ohio
MEP will be able to offer comprehensive design and
development services to Ohio companies that service or
are in the food processing industry. It will enable them,
at competitive costs, to access world class design services
that are combined with decades of experience and
background in the food industry.
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Complimenting the Technology Program,
the Income Enhancement Initiatives conduct
feasibility studies, coordinate demonstrations
of production practices, and evaluate
alternative energy applications.
2SECTION INCOME
ENHANCEMENTINITIATIVES
S E C T I O N T W O | 13
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BRINGING FOUR-SEASON GROWING TO THE NEXT GENERATION
Growing fruits and vegetables in Ohio is common across the state, but what about during the
harsh winter months? Yes, it is possible, and potentially very profitable through some unique
techniques mastered by second-generation American organic farmer Clara Coleman.
Coleman presented season-extension techniques such as using mobile greenhouses,
low-tunnels, cold-frames and quickhoops, at an event sponsored by CIFT, Toledo Botanical
Garden, and supported by the Ohio Department of Agriculture Specialty Crop Block Grant.
Urban growers, specialty crop producers, community gardeners, farmers and food enthusiasts,
and so many more who attended learned how to produce more food year-round, discovered
methods that require little (or no) energy use, and how to gain a huge advantage for customers’
desire for locally raised quality fruits and vegetables. Updates on local activities were also shared.
Coleman is the four-season farm specialist
and video blog host for Rimol Greenhouses in
New Hampshire. She is on the Advisory Board
of Food Tank, and she consults with many
sustainable agriculture organizations including
Maine Farmland Trust, Johnny’s Selected Seeds,
and The Center for Discovery in New York. She
is the daughter of renowned farming pioneer
Eliot Coleman.
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I N C O M E E N H A N C E M E N T I N I T I A T I V E S | 15
CIFT has worked with all elements of
the food and agriculture sectors in
Ohio. It has relationships with livestock
producers, food processors, retail
establishments, potential investors, and
other input suppliers to the industry.
The goal of a project with the Ohio
Soybean Council (OSC) was to leverage
CIFT’s relationships to promote the
concept of a small scale, specialty
slaughter facility among stakeholders
thereby forming the appropriate
structure for a slaughter facility which
would help to stabilize and restore the
animal agriculture markets for Ohio
soybean meal.
CIFT developed materials that
described how groups in other parts
of the country are utilizing cooperative
Hops production is increasing in Ohio. New and young
growers, as well as established farmers, are looking to hops
as they see the trend toward locally-produced craft brews.
The number of craft breweries and brew pubs in the state
is up significantly in the past 10 years, and that does not
PROMOTION OF OHIO LIVESTOCK PRODUCTION & PROCESSING
ownership structures for similar types
of enterprises. It also combined, on
a pro-forma basis, information on
the potential financial impact and
performance of this type of business.
The final report provided OSC with
information to develop and administer
a plan to promote the establishment
of livestock slaughter facilities in
Ohio, thereby supporting the growth
of animal agriculture in the state.
Through contact with its network of
stakeholders in the agriculture, food,
economic development, and financial
communities, CIFT was able to develop
materials that described and quantified
the size, level of investment required,
potential marketing and financial plan,
and other financial and operational
aspects of a cooperatively owned fresh
meat production facility that capitalizes
on consumer demand for local products
with a known geographical origin.
HOPS PROJECTinclude the increased number of home brewers and clubs
that purchase from home brew supply stores.
Hops are perennials, and can have a life span of 20 to 25 years.
By the third year of growth, hops can bring the full potential of
yield and quality. As part of a research project in conjunction
with The Ohio State University, CIFT created several rows of
hops at the Agricultural Incubator Foundation (Bowling Green,
Ohio) to determine the viability for growth in northwest
Ohio. Hops production, processing, and marketing will all be
assessed throughout the duration of the project.
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LOC AL FOOD BUYE R SHOW IS NO SMALL POTATOES
After attending their first ever Local Food Buyer Show,
hosted by CIFT, Rue Farms owners Matt and Jeanne
Rue left with several new and promising prospects
for business. The Local Food Buyer Show showcases
food products from across the region to food buyers
and distributors.
Located in Springfield, Ohio, Rue Farms specializes in
a very unique snack food, called Rue Farms Rustic
Potato Chips. The chips are made from Russet
potatoes grown
exclusively in Ohio.
The Rue’s made a
commitment to quality
because of their
appreciation for high-
quality, farm fresh
products.
They became
interested in the chip industry because Matt has
been gluten intolerant since the 1980’s. As a result,
snack foods have always been an issue with the
wheat bi-products in the seasoning. He used to make
popcorn for a snack, until one of their daughters
bought them a counter top fryer for Christmas – and
his snack preference turned to potato chips. They
were involved in an online farmers market selling
baked goods and candies, and they decided to bring
their new chip creation to market – and the rest, as
they say, is history.
Their chips are sliced a bit thicker than an average
potato chip. What makes them even more distinct
is they are gently kettle cooked using non-GMO
oils and seasoned with a special blend of gluten-
free herbs and spices...with no fillers, additives or
preservatives.
Jeanne Rue noted that because of exhibiting at the
Local Food Buyer Show, their business opportunities
are “never-ending and snowballing at a fast rate.”
Since attending, Rue Farms has made connections
and been introduced to even more potential retailers
to carry their chips.
“We were thrilled
with the results
from the Local
Food Buyer
Show,” Jeanne
stated. “There
were tons of
buyers, all of
which helped
us grow our business from that day alone. We look
forward to future offerings by CIFT.”
Due to participation in this event, their chips were
quickly offered at Walt Churchill’s Market (Maumee/
Perrysburg), Season’s Eatings (Napoleon), and All
Things Food (Bryan) – and now, several stores have
been added since.
Rue Farms Rustic Potato Chips are available in four
flavors: sea salt, salt and pepper, dill herb, and pink
Himalayan salt. As their presence in stores continually
expands, their chips are always available online via
ruefarms.com.
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Providing information on new technology, best
practices, advanced methods of processing and
innovation production applications, is a core
component of Consulting Services. CIFT has strived
to provide information and resources to various
industries, leading to enhanced business operations.
3SECTION
CONSULTING SERVICES
S E C T I O N T H R E E | 17
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Congresswoman
Marcy Kaptur’s office
asked CIFT to facilitate
a meeting with
northwest Ohio-based
food processors to help
enhance the delivery
of prepared food items
within the region,
either as a meal or processed product. She invited Mo
Dari, owner, Oasis Restaurant, to participate as well.
Oasis Restaurant delivers meals within a wide territory,
and Dari offered his insight on how his service could
accommodate other businesses. Discussion included
the assistance needed by companies, types of venues
that a delivery service could accommodate, and ways
the regional food system could be enhanced. The
meeting provided valuable insight for all parties
involved, and resulted in the establishment of
partnerships among companies.
ROUNDTABLE FOR NORTHWEST OHIO FOOD PROCESSORS
CONG RESSWOMAN K AP TUR C ALLS ME ETING WITH FOOD PROCESSORS
SENATOR GARDNER VISITS CIFT STAKEHOLDERS
CIFT and the Toledo regional office
of Senator Rob Portman jointly
sponsored an invitation-only
roundtable for food processors to
discuss issues with which they are
currently confronted. The event,
held at Hirzel Canning Company,
included industry leaders to explain
deeper the problems they face that
affect the viability and health of
the industry, with particular
emphasis on the small and
medium sized companies
that are family owned. The
unique issues that face these
companies, which are the
backbone of the industry,
frequently receive less
attention than they deserve. The
Senator listened to concerns and
issues in areas including regulatory
matters, workforce issues, exports,
and energy and environmental costs.
State Senator Randy
Gardner provided
a status report on
legislative efforts to
support agriculture in
the fight to improve
Lake Erie and other
water sources in
Ohio at a Northwest
Ohio Ag-Business
Breakfast Forum. He also provided updates on new
proposals, most notably a prospective state bond issue
to fund efforts to reduce municipal waste disposal, fix
septic systems and end open-lake dumping of dredged
materials in Lake Erie.
Sen. Gardner has served Wood County and northwest
Ohio in the Ohio House and Senate since 1985. Today,
he serves on the Senate Finance Committee and the
Senate Agriculture and Natural Resources Committee,
where he worked with agriculture and natural resources
advocates to sponsor and pass the Clean Lake Erie Act.
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While great strides have been made especially in recent years
to reduce food waste (including the use of food waste within
animal feeds, fertilizers, and biofuels), manufacturers still
concede much more can be done to reduce waste across the
entire food supply chain. CIFT hosted a webinar to discuss
current waste management trends in the food industry.
The latest innovations in waste management was discussed,
including anaerobic digestion systems, post-harvest waste
options, best practices within food management systems
that have experienced significant waste reduction, and the
challenges in disposing waste due to biological stability,
pathogenic nature, high water content, and enzymatic activity.
Experts from Quasar Energy Group, JWC Environmental, and
the Ohio Environmental Protection Agency served as presenters.
A resource catalog is available for the northwest
region of the Ohio MEP to help strengthen the
industry by providing potential partners for
solutions that accelerate effective and powerful
innovations, training, and resources that drives
economic growth and creates jobs.
Visit ciftinnovation.org to access a copy.
C O N S U L T I N G S E R V I C E S | 19
WASTE MANAG EME NT TRE NDS IN THE FOOD INDUSTRY
OHIO MEP RESOURCE CATALOG
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FOOD INDUSTRY INTE RNSHIP PROG R AM
Six northwest Ohio food processing companies benefited from
a program created by CIFT and Northwest Ohio Chapter of the
Institute of Food Technologists (IFT). The program supported
internship engagements for students considering a career in
Ohio’s largest industry, food processing and agriculture.
2 0
Like many other industries, food processing is challenged
by its ability to locate and retain highly qualified and skilled
professional workers. This program, by exposing students to
careers in operations, engineering, quality, and research in food
processing plants, will make them aware of the challenges,
benefits, and rewards of the industry, and will demonstrate its
advantages as the place for a career.
A committee comprised of industry leaders from Northwest Ohio
Chapter IFT assessed each application and selected the awardees.
“We are excited that we, through IFT and CIFT, are able to show
young professionals what rewarding and fulfilling careers there
are in the food industry in Ohio,” said Patrick Hurley, director,
technical services, Spangler Candy Company.
Students from career centers, two year or four year institutions,
could qualify for support.
CIFT established the program, and invited northwest Ohio
companies to submit an application. Eight internships at
the following companies were selected by leaders of the
Northwest Ohio Chapter IFT for financial support:
u Campbell Soup Company (Napoleon, Ohio)
u Cooper Farms (St. Henry, Ohio)
u Hirzel Canning Company and Farms (Toledo, Ohio)
u The Mennel Milling Company (Fostoria, Ohio)
u Pepperidge Farm (Willard, Ohio)
u Pro-Pet (St. Marys, Ohio)
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C O N S U L T I N G S E R V I C E S | 2 1
ME DIA AT TE NTION
Throughout the year, CIFT is fortunate to receive
notoriety across various media platforms: print
media, radio, television, social media, etc. Such
stories generally include very positive information
on events, projects and staff. The Toledo Blade,
Akron-Beacon Journal, Columbus Dispatch,
Cleveland Plain Dealer, Lima News, Cincinnati
Enquirer, Farm and Dairy, Ohio’s Country Journal,
Our Ohio magazine and countless other media
outlets across Ohio and beyond are just a few to
spread the word. CIFT’s appreciates support from
media, and in turn we are thrilled to share such news
across our social media platforms.
CIFT has an experienced, certified Hazard Analysis Critical Control
Point (HACCP) staff member to train your food manufacturing
company. Dr. Shari Plimpton, vice president and director of food
industry programs, has been assisting companies with HACCP
training for more than 30 years, but recently certification was
established to help distinguish experienced HACCP educators from
those who are not.
Dr. Plimpton achieved her accreditation from Texas A&M University.
This allows her to issue meaningful certifications to those who attend
such a course. Understanding and applying HACCP principles can be
very challenging, which means CIFT’s in-house HACCP training can
truly benefit a company. Courses that are offered are a cost effective
means of providing food safety training due to the customizations of
the courses that can fit the needs and requirements of a company.
PLIMP TON GAINS HACCP CE RTIFIC ATION
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2 2
Ohio is a state with a history of manufacturing that continues
today. From automotive to advance materials, the scene in
Ohio manufacturing is more diverse than past years. The Ohio
Manufacturing Extension Partnership (Ohio MEP) works
to maintain the industry by providing their service
and assistance to companies committed to the
growth of Ohio manufactures.
The Ohio MEP in northwest Ohio is a regional
initiative that provides assistance and training to help
manufacturers grow, improve their manufacturing and
business strategies and processes, adopt advanced technologies,
increase productivity, reduce costs and improve competitiveness.
OHIO ME P HE LPS MANUFAC TURE RS FIND SOLUTIONS
The West Central Ohio Manufacturing Consortium (WCOMC) is a group of manufacturers dedicated to improving the manufacturing workforce in the West Central Ohio region. The group has worked closely with many local educational institutions to develop a Manufacturing Pathways Certification Program that prepares workers for the high-tech positions required in today’s modern manufacturing workplace. The program prepares participants to be highly productive workers, utilizing their skills to produce quality products for the consortium members’ customers.
WCOMC holds quarterly steering committee and semiannual full board meetings where members address manufacturers’ workforce training needs.
Membership to the WCOMC has benefits, including access to various training programs and equipment at Rhodes State College. Members also qualify for discounts to various training programs from Rhodes State.
Contact 419.995.8353 or visit wcomfg.com to learn more.
The Advanced Manufacturing Consortium (AMC) at Northwest
State Community College advances Ohio manufacturing by
connecting small to mid-size manufacturers in northwest
Ohio to public-private resources in the state of Ohio, and the
Manufacturing Extension Partnership (MEP) network. The
mission of the AMC is to assist manufacturers in creating and
retaining jobs, increasing profits, and saving time and money by
providing innovative solutions and forming connections to key
stakeholders and resources in the manufacturing ecosystem.
To connect AMC at Northwest State Community College,
visit ConnectWithAMC.com or call 419.267.1332.
Local Manufacturing Consortiums for Expanded Networking and Benchmarking Opportunities Include:
Ohio MEP’s objectives to balance market penetration and the creation of economic impact by:
u Providing strategies for top line growth
u Providing energy and environmental management services to address needs of manufacturers with high energy costs and impact industry sustainability goals
u Delivering Lean manufacturing solutions designed to save time and money while increasing customer satisfaction
u Deliver workforce training support to supply the labor to carry the industry into the future
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CIFT, in collaboration with the Agricultural Incubator
Foundation (AIF), manages the Northwest
Ohio Cooperative Kitchen, also known as the
NOCK. This facility encourages and assists with
the development of startup food businesses.
Entrepreneurs are provided technical, business and
professional expertise necessary to take a concept
and make it a reality.
4SECTION
SMALL BUSINESS PROGRAM
S E C T I O N F O U R | 2 3
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24
CIFT and the Ohio Farm Bureau Federation (OFBF)
sponsored the Ohio Signature Food Contest which
showcases many new products ready to take that
next step – actual product development.
CIFT vice president and director of agricultural programs,
Rebecca Singer, and Pat Petzel, vice president, communi-
cations; Ohio Farm Bureau, announced the two winners
selected in recognition of their product concepts:
u Hot Mama’s Pepper Jam by Cheryl Holsapfel (Garrettsville,
Ohio) – A delicious, hot pepper jam made with Ohio-grown
jalapenos and green peppers. With a blend of sweet and
heat, it can be used as a marinade, salad dressing, and even
added to a dish for a little added spice.
u Raspberry Habanero Jam by Victoria Miller (Convoy, Ohio) –
This savory jam is an amazing blend of fresh raspberries, pure
cane sugar, and blended habaneros. Cooked slow, and on
low heat to ensure the perfect consistency, it pairs well with
cheddar cheese, cream cheese and crackers.
OHIO SIG NATURE FOOD CONTEST
Media exposure across the state was strong for the
contest. Rebecca Singer, vice president, director of
agricultural programs, CIFT, far left, was interviewed on
Town Hall Ohio -- a weekly radio public affairs discussion
forum which features high-profile guests covering a wide
range of topics and issues of importance to Ohioans.
Town Hall Ohio is produced by Ohio Farm Bureau
Federation; it airs on several radio stations across Ohio.
Following a review of written applications and
presentations by food entrepreneurs and chefs to a
panel of judges, the highest scoring concepts were
selected based on the viability of the product,
commercialization potential, business strategy, and
overall appeal to the marketplace.
As a result of the award, technical assistance from
CIFT will be provided to the startup businesses
ranging from business planning, product/process
development, shelf stability testing, labeling
review, regulatory assistance, and batch product
preparations for sampling. Later, production will
take place at the NOCK in Bowling Green, Ohio.
The NOCK is a commercially-licensed kitchen that
educate and provide technical assistance to new
and growing food businesses.
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S M A L L B U S I N E S S P R O G R A M | 2 5
Prior to embarking on his food product
journey, Tim Campbell, owner, The
Mustard Man, constantly heard from
family members and friends, “You should
do something with this!” His old family
recipe was enjoyed at countless holidays
and other celebrations. Today, his family-
owned company based in Canton, Ohio,
boasts three delicious flavors.
Originally Campbell reached out to The
Ohio State University for help who sent
him to CIFT where he eventually started
When Dennis Dickey decided to bring his Nevada-born salsa
to northwest Ohio, he knew his cross-country move would be
competing for territory that has a slightly different desire for
fresh flavors. But he also knew he was bringing a very special
and unique recipe. After years of strong demand and increased
popularity, he was continually encouraged to sell his salsa by
patrons of his restaurant in Las Vegas. He reached out to CIFT
to establish a business plan, develop startup costs and plan
an overall direction for the company.
SUCCESS IS SPRE ADING FOR THE MUSTARD MAN
FRESH SALSA AIMS FOR THE NATIONAL STAG E
“Without their help, we would not have succeeded in our
effort,” Dickey said.
Due to a connection to another CIFT member, Jones-Hamilton
Co., Willy’s Salsa was able to extend their product’s shelf life
which is largely the reason for his increased sales potential. Shelf
life extension is a huge asset when handling fresh products.
After years of consistent growth of the company, Dickey moved
his operation to a larger facility on the grounds at Toledo
Express Airport in Swanton, Ohio. The move comes at a critical
time for his production as he’s currently in more than 800
grocery stores in 14 states, and hopes to expand his operation
nationwide. At this new facility, Dickey has more than 6,000
square feet of refrigerated space, along with new, custom-made
machinery which has made production faster, better, and in
the long run save on production cost. For more information
visit willyssalsa.com.
“The knowledge and professionalism of CIFT in helping me grow my business has been priceless. My whole business success is directly related to CIFT. It has been invaluable.”
Tim Campbell Owner The Mustard Man
processing his unique mustard flavors
at the NOCK in Bowling Green. After his
tireless efforts he added three employees
who assist in processing mustard every
two weeks. The Mustard Man has a
distributor that stocks products across
20 stores in Ohio and Illinois, and
Campbell’s passion for mustard later
turned into a full-time effort.
The NOCK, which serves as a nonprofit
commercial facility that educates and
advises new and growing businesses,
provided The Mustard Man with access
to its kitchen for processing as well as
offering technical assistance and help
with inspections and seminars. Focus
groups provided by CIFT also assisted
Campbell in setting prices for his product.
Finally, additional help came from The
Andersons, an agribusiness company
with four large Ohio stores who helps
provide opportunities to companies
that produce products at the NOCK.
The Mustard Man has saved more
than $50,000 in investments, and has
recorded a profit with CIFT’s assistance.
The relationship has provided immense
cost savings in labor, materials, energy,
and overhead. For more information
visit themustardman.net.
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2 6
NOCK CLIENTS
Born out of northwest Ohio’s rich tradition in fruit/
vegetable production and food processing, the NOCK
is a nonprofit commercial kitchen facility designed to
assist entrepreneurial efforts and expand food-related
businesses. The kitchen facility assists new and growing
businesses by providing access to a commercially-
licensed kitchen and networking opportunities. Since
2001, the NOCK has helped hundreds of businesses.
Today, more than 35 businesses utilize the services
at the NOCK.
CIFT coordinated holiday gift boxes featuring a delicious variety of food products from local businesses. Many unique, signature items were available, and all products were nonperishable and made at the NOCK. This pilot effort was designed to further promote locally-made food items.
G IFT BOXES OFFE RE D
A state-of-the-art dehydrator was added at the
NOCK to help growers extend their produce season.
Dehydration provides several advantages, including for
B-grade produce. Growers have been able to learn new
methods for this technique, including packaging, and
marketing past the typical “fresh” seasons. Green beans,
apples, strawberries and other fruits and vegetables
have already been dehydrated by growers. This is a
project supported by the Ohio Department
of Agriculture’s Specialty Crop Block Grant.
DEHYDRATION METHODS UNDERWAY AT THE NOCK
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Because innovations and solutions are a
key part of CIFT’s mission, several events
are held throughout the year to engage
and educate our stakeholders in new
technologies, industry best practices and
novel business approaches.
5SECTION
INDUSTRY EVENTS
S E C T I O N F I V E | 2 7
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The food industry ships more than $24 billion worth
of products every year. Ohio consistently ranks among
the highest output in the nation in dairy, fruits and
vegetables, bakery, snacks, soft drinks, coffees, sauces,
syrups and countless other food products. Yes, Ohio is
one of the nation’s leaders in food/beverage processing
and agribusiness.
In partnership with JobsOhio, Ohio Agribusiness
Association, Ohio Development Services Agency, and
Ohio Manufacturing Extension Partnership, CIFT hosted
representatives from food-related businesses for the Ohio
Food Industry Summit – a full day where companies can
discover new techniques, learn of innovative trends, and
identify valuable resources that will strengthen one of
Ohio’s already strong and vital industries.
2 8
FOOD INDUSTRY CONVE NES FOR PREMIE RE SUMMIT
The event featured numerous industry specialists:
u Tom Vierhile, innovation insights director,
Datamonitor Consumer
uDavid Sprinkle, research director,
Packaged Facts and MarketResearch.com Publishing
uC. Patrick Dunne, Ph.D., principal, Dunne Solutions
uPatrick Ditchfield, vice president, Avure
uDavid Keller, Ph.D., vice president of scientific operations,
Ganeden Biotech
uBill Casey, director of product development, Henny Penny
Several other presenters took part, including food
manufacturers, academic partners, service providers,
technicians, economic development leaders, industry-
related organizations, political representatives, and
agricultural producers.
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I N D U S T R Y E V E N T S | 2 9
CIFT hosted a series of webinars and workshops related to a key
facet of the food industry: supply chains.
Multiple supply chain focused webinars were offered through-
out the year, which then culminated to a comprehensive Supply
Chain Management Workshop.
Experts and industry service providers from Wendy’s, Hogan
Lovells, AdvancePierre Foods, The Ohio State University, NSF,
EMNS, AIB International, Benesch and Richter International
addressed specific areas as related to a comprehensive supply
chain program for food processors.
The series was designed for representatives focused on quality,
supplier relationships, and those who are managing food safety
protocols. A multi-tier food supply chain system was explored
to help businesses understand changing needs in the food
industry, market demands, and bring transparency to a
company so they can maintain their competitive edge.
SUPPLY CHAIN MANAG EME NT WORK SHOPS
Areas discussed included:
uSupplier scouting including management tools, supplier agreement forms, audits required, and more.
uProduct monitoring and new technologies for quality control.
uFood Safety Modernization Act impacts on supply chain including HARPC vs HACCP, food defense/security, and international suppliers.
uInformation on achieving and maintaining certifications, including sustainably sourced and gluten free.
uNon-conformance, recall procedures and solutions.
uSoftware systems and data management procedures.
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CIFT offered a very well attended workshop on the hot topic
of Listeria. Recently there have been numerous recalls due
to post-lethal contamination of food products with Listeria
monocytogenes. Efforts to prevent contamination must be
conducted at all levels of production. This is a difficult task
given the fact that L. monocytogenes is so widespread in the
environment.
In the workshop, presenters from Kroger, Savour Food Safety
International, METTLER TOLEDO, Chemstar, The Ohio State
University, and Richter International, provided practical
guidelines for preventing contamination of products with
L. monocytogenes, including controls directed toward
preventing contamination of product surfaces and preventing
the establishment and growth of the organism in niches in
the food processing/preparation environment.
OHIO LISTE R IA WORK SHOP
3 0
Also addressed was an overview of Listeria, outbreaks and
root causes, guidelines to follow to implement contamination
control, and the development of pre-requisite programs that
support HACCP.
Alice Mosinak started the Toledo Seagate Foodbank of
Northwest Ohio to help seniors in her community. Her
daughters, Deb Vas and Mindy Rapp, have upheld her legacy
with their dedication, and have taken the mission to a whole
new level. Now more than 134,000 individuals are provided
with food assistance each month.
In an effort to positively impact those in which they serve even
more, the foodbank began to collaborate with CIFT on several
initiatives, including vertical gardening, raised beds, gleaning
project, and instituting other new means of growing food in
urban sites.
CIFT & THE TOLE DO SE AGATE FOODBANK
This long standing relationship led to other positive outcomes, including CIFT staff serving as volunteers at the foodbank. On
that day, several hundred bags of apples were prepared for distribution to those in need. CIFT is already making plans to assist
the Toledo Seagate Foodbank at other times in the year.
The relationship between CIFT and Toledo Seagate Foodbank has provided a wonderful example for other urban locations to
address local needs, and has served as a model for agencies and community programs within the region and around the state
in some fashion. CIFT is an Ohio MEP affiliate – who delivers valuable services to manufacturers within northwest Ohio and to
the food and agricultural industry statewide.
The foodbank is always in need of assistance. For more information, visit theseagatefoodbank.org.
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AdvancePierre Foods Cincinnati, Ohio
American Dairy Association Mideast Columbus, Ohio
Amish Wedding Foods Millersburg, Ohio
Avure Technologies Middletown, Ohio
Bon Appétit Management Co. Cleveland, Ohio
The Chef’s Garden Huron, Ohio
Cooper Farms St. Henry, Ohio
EP Technologies Akron, Ohio
Graminex Deshler, Ohio
Great Lakes Cheese Co., Inc. Hiram, Ohio
Grote Company Columbus, Ohio
Henny Penny Eaton, Ohio
Hirzel Canning Company and Farms Toledo, Ohio
Holmes Cheese Co. Millersburg, Ohio
Hylant Toledo, Ohio
The JDI Group, Inc. Maumee, Ohio
The J.M. Smucker Company Orrville, Ohio
Jones-Hamilton Co. Walbridge, Ohio
JTM Food Group Harrison, Ohio
The Kroger Company Columbus, Ohio
Lakeview Farms Delphos, Ohio
Leader Engineering–Fabrication, Inc. Napoleon, Ohio
Ohio Corn Marketing Program/ Ohio Small Grains Marketing Program Delaware, Ohio
The Ohio State University
Columbus, Ohio
Owens-Illinois
Perrysburg, Ohio
Richter International, Inc.
Columbus, Ohio
Rockwell Automation
Mayfield Heights, Ohio
Rudolph Foods Company
Lima, Ohio
Sandridge Food Corporation
Medina, Ohio
Snack Food Association
Arlington, Virginia
Synergy Flavors
Hamilton, Ohio
Tetra Tech, Inc.
Ann Arbor, Michigan
The Wornick Company
Cincinnati, Ohio
Wyandot Inc.
Marion, Ohio
CIFT MEMBE RSHIP (AS OF LATE 2015)
GOVE RNING BOARD MEMBE RS
Charlie Carr Retired The Andersons, Inc.
Michael E. Dockins Attorney Fraser Clemens Martin & Miller LLC
Julian A. Gravino Retired EISC, Inc.
Bob Grote CEO Grote Company
Dale Hart Director of Process Improvement Cooper Farms
Jerry M. Hayes Executive Director Defiance County Economic Development
Carl Knueven Director Corporate Research & Development Jones-Hamilton Co.
Don Mennel Chairman of the Board The Mennel Milling Company
Mark D. Sandridge CEO Sandridge Food Corporation
CIFT Board of Trustees Chairman
William J. Hirzel Manager
Hirzel Canning Company, Inc.
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©2016 CIFT
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Toledo, Ohio 43615
419.535.6000 ciftinnovation.org
A N O H I O M E P A F F I L I A T E