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INDUSTRY OVERVIEW
The information in this section has been extracted from various government
publications and industry sources. Neither we, the Selling Shareholders, the
BRLMs nor any other person connected with the Issue have verified this
information. Industry sources and publications generally state that the information
contained therein has been obtained from sources generally believed to be reliable,
but that their accuracy, completeness and underlying assumptions are not
guaranteed and their reliability cannot be assured and, accordingly, investment
decisions should not be based on such information.
CRISIL has used due care and caution in preparing this report. Information has
been obtained by CRISIL from sources which it considers reliable. However,
CRISIL does not guarantee the accuracy, adequacy or completeness of any
information and is not responsible for any errors or omissions or for the results
obtained from the use of such information. No part of this report may be
published/reproduced in any form without CRISIL's prior written approval.
CRISIL is not liable for investment decisions which may be based on the views
expressed in this report. CRISIL Research operates independently of, and does not
have access to information obtained by CRISIL's Rating Division, which may, in
its regular operations, obtain information of a confidential nature that is not
available to CRISIL Research.
THE INDIAN ECONOMY
The Indian economy has demonstrated a sustained growth rate of more than 6.0%
per annum since 1997, which has made it one of the world’s fastest growing
economies. According to the CIA World Factbook, India’s economy grew by
9.0%, 7.4% and 6.5% in 2007, 2008 and 2009, respectively. India’s population is
approximately 1.16 billion, second only to China. India had an estimated GDP of
approximately US$ 3.57 trillion in 2009, which makes it the fourth largest national
economy in the world after the United States of America, China and Japan, in
purchasing power parity terms (Source: CIA World Factbook). The GDP growth
rates for certain developed and developing economies are set out below:
The Government of India’s Eleventh Five Year Plan, which covers the period from
2007 to 2012, aims to achieve a sustainable growth rate of 9.0% with an emphasis
on a broad-based and inclusive approach that would improve the quality of life of
the residents of India and reduce disparities across regions and communities.
THE AUTOMOTIVE INDUSTRY
Global Automotive Industry
The global economic downturn led to a severe slump in the automotive industry
worldwide in the second half of 2008 and the first half of 2009. The industry
witnessed unprecedented and simultaneous slowdown across segments and
geographies. During the last quarter of 2008, most of the world’s markets,
regardless of region, experienced a 40.0% to 60.0% decline in volume, as
compared to the same period in the previous year. The overall decline in volume
resulted in significant overcapacity among many manufacturers, causing OEMs to
implement a series of
cost-cutting measures such as plant closures, renewed pricing pressure on
automotive components and raw materials suppliers, and maintenance of lower
inventory levels to lower operating expenses. However, the global automotive
markets showed signs of revival during the second half of 2009. (Source:
Association of German Auto Industry/Verband der Automobilindustrie.
Global automotive production showed a decline of 12.8%, from 70.78 Million
vehicles in 2008 to 61.73 Million vehicles in 2009. (Source: Association of
German Auto Industry/Verband der Automobilindustrie. Almost all countries
(with the exception of Italy and China) that were considered by the Association of
German Auto Industry, showed a decline of approximately 10.0% to 30.0% in
passenger vehicle production.
In 2008 and 2009 (2009 figures are estimates or partially interim), Europe
produced 18.36 and 15.11 Million passenger vehicles, respectively. The United
States produced 8.45 and 5.58 Million passenger vehicles, respectively. China, on
the other hand, showed a 47.6% jump in production, from 5.68 Million passenger
vehicles in 2008 to 8.38 Million passenger vehicles in 2009.
(Source: Association of German Auto Industry/Verband der Automobilindustrie)
Similarly, almost all countries considered, with the exception of China, showed a
drop of approximately 30.0% to 50.0% in commercial vehicle production. In 2008
and 2009 (2009 figures are estimates, or partially interim), Europe produced 3.43
and 1.82 Million commercial vehicles and the United States produced 224,648 and
132,283 commercial vehicles, respectively. (Source: Association of German Auto
Industry. In this segment, China demonstrated an increase of 49.4%, from 3.62
Million commercial vehicles in 2008 to 5.41 Million commercial vehicles in 2009
which was against the global trend. (Source: Association of German Auto
Industry/Verband der Automobilindustrie.
INDIAN AUTOMOTIVE COMPONENT INDUSTRY
The automotive components industry in India has been growing steadily, with
turnover increasing at a rate of 298.8% between the fiscal years 2004 and 2009.
Export sales have also gradually become more important over the past six years.
As a percentage of turnover, exports increased to 19.9% in the fiscal year 2009
from 18.9% in the fiscal year 2004. (Source: Auto Component Industry in India,
Automotive Component Manufacturers Association of India)
The chart below sets forth the turnover and export figures for the automotive
components industry in India for the periods stated:
Automotive Components Industry by Segments
Aluminium Die-Casting and Machining
Aluminium die-casting is the process of producing engineered
metal parts by forcing molten aluminium into reusable steel
moulds. These moulds, which are also referred to as dies, can be
used to produce complex shapes with a high degree of accuracy
and repeatability.
Die-casting methods vary as a result of the various methods employed in injecting
the molten aluminium into the mould. The oldest form of die-casting is gravity die-
casting. In gravity die-casting, molten aluminium is inserted under normal
atmospheric pressure. This method is utilised less frequently than low pressure and
high pressure diecasting. Typically, for most products, high pressure die-casting is
more desirable. Under this process, the aluminium is injected at high speed and
high pressure, so the entire cavity may be filled before any portion of the casting
solidifies, resulting in fewer discontinuities in the casting. (Source: North
American Die Casting Association; website: http://diecasting.org/faq) However,
high pressure die-casting moulds and machines are very expensive and are only
economical when utilised on a large scale to produce a large number of products.
(Source: European Aluminium Association; website: http://www.eaa.net/en/about-
aluminium/production-process/castings/) Low pressure die-casting is an alternative
to high pressure die-casting. In this process, the die is placed over the furnace and
the cavity is filled by forcing the molten metal upwards, through the use of
pressurised gas. Once the cavity is filled, the pressure is released and the metal
flows back towards the furnace. The various filled dies are removed and the
castings are extracted. Low pressure die-casting is particularly suited for use in the
production of automotive wheels or other components that are symmetrical across
an axis of rotation.
BRAKES
The brakes segment is relatively less concentrated as compared to other segments
of the automotive components industry, with a large number of producers.
Producers may produce a number of products of varying complexity, from smaller
products for the replacement market to fully functional brakes systems. CRISIL
estimates the size of the brakes industry to be Rs. 9,400.00 Million during the
fiscal year 2010, and expects a CAGR of 12.0% until the fiscal year 2015, when
CRISIL expects that the total market size to be Rs. 16,100.00 Million. For the
fiscal year 2010, OEMs contributed 69.0% of the overall demand of the brakes
segment, the replacement market accounted for 20.0% and exports accounted for
the balance of 11.0%. (Source: CRISIL Research) Other characteristics of the
market include barriers to entry in respect of the relatively large distribution
networks that are required of producers that wish to enter the replacement market.
Relationships with OEMs are the other viable alternative to the replacement
market, however OEMs typically wish to deal with only a small number of
suppliers, to reduce their own costs. Although raw materials are relatively
expensive for the brakes industry, such costs are lessened by the lower wage costs
of India and the fact that most costs are passed on to consumers. (Source:CRISIL
Research)
SUSPENSIONS
Shock absorbers play an important role in the suspensions segment of the
automotive components industry due to their pervasiveness as a suspension
solution. Globally, shock absorber manufacturing is dominated by Japanese
companies, although most shock absorbers are generally sold on a regional basis.
Increasingly, international shock absorber manufacturers are developing
manufacturing capabilities in developing countries such as India and China.Shock
absorber manufacturing in India mostly takes place in the unorganised sector.
(Source: Cygnus business Consulting & Research, Industry Monitor – Automotive
Components, September 2008)
TRANSMISSIONS
Clutches are a major component of any transmission system. Globally, Europe is
the largest producer of clutches, followed by the United States and Asia, excluding
Japan. Asia is the fastest growing regional market. In India, the easing of the excise
duty regime to help promote the steel industry has also had a knock-on effect in
benefiting clutch manufacturers and the automobile industry as a whole. (Source:
Cygnus Business Consulting & Research, Industry Monitor – Automotive
Components, June 2010)
OUR BUSINESS
Overview
we are a leading automotive component manufacturing company in India. We
manufacture and supply a diverse range of components for two-wheelers, three-
wheelers, passenger vehicles, light commercial vehicles (“LCVs”) and heavy
commercial vehicles (“HCVs”).
Our products include:
• aluminium die-casting products, such as high-pressure, low-pressure and gravity
die-castings and twowheeler aluminium alloy wheels;
• suspension products, such as shock absorbers for two-wheelers and three-
wheelers, front forks for motorcycles and hydraulic and gas-charged dampers,
struts and gas springs for passenger vehicles, LCVs and HCVs;
• transmission products, such as clutches, friction plates and continuous variable
transmissions; and
• brake products, such as hydraulic disc brakes for two-wheelers, rotary brake discs
for two-wheelers and hydraulic drum brakes and tandem master cylinders for
three-wheelers.
We have 16 manufacturing plants in India, all of which are located in the major
automotive manufacturing belts of the country, comprising seven in Aurangabad,
Maharashtra, five in Pune, Maharashtra, two in Pantnagar, Uttarakhand, and one
each in Manesar, Haryana and Chennai, Tamil Nadu. We also have two
manufacturing plants in Massenbachhausen, Germany, which are owned by our
subsidiary Amann Druckguss GmbH (“Amann Druckguss”), and one in Torino,
Italy, which is owned by our indirect subsidiary Endurance Fondalmec SpA,
(“Endurance Fondalmec”). The following table sets forth the production capacities
and volumes for the fiscal year 2010 at our various manufacturing
locations:hydraulic drum brakes and tandem master cylinders for three-wheelers.
We are promoted by Mr. Anurang Jain, who commenced aluminium die-casting
operations in 1985 through Anurang Engineering Company Private Limited, which
subsequently merged with and into our Company. Since then, several brake,
suspension and transmission businesses promoted by Mr. Anurang Jain in India
were consolidated with our Company. Our Company also owns an 85.0% equity
interest in High Technology Transmission Systems (India) Private Limited
(“HTTS India”), our subsidiary, and the balance equity interest is held by Adler
SpA (“Adler”). HTTS India manufactures and sells clutches, friction plates and
CVTs for two-wheelers and three-wheelers. We also have a joint venture in India
with Magneti Marelli SpA (“Magneti Marelli”), Endurance Magneti Marelli Shock
Absorbers (India) Private Limited (“EMM JV”), a company in which we own a
50.0% equity interest. EMM JV manufactures struts, shock absorbers and gas
springs for passenger vehicles and LCVs.
Our customers include global OEMs such as various subsidiaries of Fiat Group
Automobiles SpA and associated brands including Lancia and Alfa Romeo,
Daimler AG, Audi AG, Porsche AG, Magyar Suzuki ZRT and two leading French
automobile manufacturers, as well as leading Indian OEMs such as Bajaj Auto
Limited, the two leading HCV manufacturers in India, a leading Indian MUV and
SUV manufacturer, India Yamaha Motor Private Limited, Royal Enfield Motors
Limited, a Korean automobile manufacturer that currently operates in India, Maruti
Suzuki India Limited and Honda Motorcycle & Scooter India Private Limited. We
have a long-standing relationship with Bajaj Auto Limited, which is our largest
customer. We have been supplying components to Bajaj Auto Limited since our
inception.
We have won several industry awards including the ‘Component Manufacturer of
the Year - 2008’ at the NDTV Profit, Car India and Bike India Awards in 2008 and
‘Auto Component Manufacturer of Year’ at the Auto Monitor Awards in 2008. We
have also received several awards and recognitions for quality, cost, delivery and
vendor performance from our customers such as Bajaj Auto Limited, Fiat India
Automobiles Private Limited, Honda Motorcycle & Scooter India Private Limited
and a leading Indian HCV manufacturer.
HISTORY
Our casting and machining division is the oldest business line at our Company.
Anurang Engineering Company Private Limited, which merged with and into our
Company in August 2006, established a high-pressure die-casting facility in
Aurangabad in 1985. In 1996, we opened our second high-pressure die-casting
plant in Takve, Pune. We have since opened several more plants at various
locations in India, specialising in high and low-pressure diecasting, as well as the
production of alloy wheels. We opened our alloy wheel die-casting plant in
Chakan, Pune in
2006.
Key Products
The five major product lines of our aluminium alloy casting and machining
division are:
• high-pressure die-casting products;
• low-pressure die-casting products;
• gravity die-casting products;
• alloy wheels; and
• machined products.
High-pressure die-casting products
We commenced high-pressure die-casting in 1985 in Aurangabad. We manufacture
a number of high-pressure diecasting products for a variety of vehicles. Our major
high-pressure die-casting products include crank cases for Bajaj motorcycles and
Honda scooters and front and rear transmission housings for a leading Indian HCV
manufacturer’s passenger vehicles.
Alloy wheels
We commenced the production of alloy wheels in 2006 at our manufacturing
facility in Chakan. We produce aluminium alloy wheels for Yamaha motorcycles
such as the Fazer, FZ16, FZS, Libero, Alba, YBR and Gladiator, and for Bajaj
motorcycles such as the Pulsar, Platina and Discover.
Two-wheeler hydraulic disc brake assemblies
We manufacture two-wheeler hydraulic disc brake assemblies, including front and
rear discs, for front or rear-only applications for motorcycles ranging from 125 cc
motorcycles, such as the Bajaj Discover, to 500 cc motorcycles, such as the Royal
Enfield Electra. Our major hydraulic disc brake products include brake discs,
master cylinders and callipers.
Three-wheeler drum brake assemblies
We produce drum brakes for use in three-wheelers such as the Bajaj RE, RE Max
and RE Diesel. Our major drum brake products include brake panel assemblies,
disc brake calliper assemblies and wheel cylinder assemblies.
Suspensions
The major products of our suspension division include:
• two-wheeler and three-wheeler shock absorbers
• passenger vehicle, LCV and HCV struts and gas springs, which
are manufactured by EMM JV.
Transmissions
Key Products
The major products of our transmissions division include:
• clutch assemblies;
• continuous variable transmissions (“CVTs”); and
• friction plates.
Raw Materials
The principal raw materials we use in our production are
aluminium alloys, steel sheets, steel tubes and customized
mechanical components, produced according to our
specifications, such as springs, pistons, canisters, under-brackets
and gears. For the fiscal year 2010, our total raw materials costs
accounted for 55.1% of our total income.
Aluminium
In our domestic operations, we primarily purchase most of our
aluminium at prices that are directly negotiated with our
customers on a regular basis. Thus, we believe that our purchases
of aluminium alloy are relatively unexposed to the risk of market
price fluctuations as such price fluctuations are often directly
passed through to our customers at the negotiated price. The
prices that we agree with our raw materials suppliers are fixed on
a quarterly basis, which is the same timeframe for which we enter
into price agreements with our customers. Our alloy suppliers for
our domestic operators are typically based in India and Southeast
Asia. For our German and Italian operations, we purchase our
aluminium at spot market prices.
Utilities
Electricity
To power our operations, we need a substantial amount of
electricity. For the fiscal year 2010, our total electricity costs
comprised 4.9% of our total income. Our operations in India,
Germany and Italy purchase utilities from their respective local
utility companies. In India, we have also set up three wind power
plants aggregating 7.1 MW in Rajasthan and Maharashtra.
Transportation
Our domestic operations use a number of different modes of
transportation including road, air and rail to supply our customers
with adequate amounts of finished goods and within their
required deadlines. The mode of transportation for a particular
shipment is dependent on the urgency, size and value of the
order. Typically, we ship finished goods to our OEM clients by
road. In a few cases, our customers may directly pick up the
goods at our own facilities, and
these arrangements are handled by our customers.
RESEARCH AND DEVELOPMENT
We believe that continued research and development activities
are critical to maintaining our leadership position in the industry
and will provide us with a competitive advantage as we seek
additional business with new and existing customers. We own four
dedicated research and development centres, three in
Aurangabad (one each for twowheeler and three-wheeler
suspensions, transmissions and brake systems) and one in Pune
(for casting). We also own an additional research and
development centre in Pune through EMM JV, for research in
passenger vehicle suspension systems. All of these centres are
approved by DSIR. Consequently, all of our product divisions are
supported by DSIR-approved R&D centres that allow the divisions
to design, develop and produce new products. As of July 31, 2010,
we employed 95 research and development engineers, designers,
technicians and support staff.
Our research and development activities and initiatives include:
• materials engineering and metallurgical research, including
defect and failure analysis of die-casting components;
• process and tool engineering;
• product design and reverse engineering, such as the design of a
new disc brake system for a newlylaunched 150 cc motorcycle;
• product simulation using sophisticated computer aided design
and computer-based simulations such as nonlinear simulation of
alloy wheel designs;
• a comprehensive prototyping program including mock-ups and
real-world testing; and
• quality assurance and testing, such as radial fatigue and
cornering fatigue tests in respect of our alloy wheel designs.
Technical Collaborations
We have entered into joint ventures and technical collaborations
with a number of partners across vehicle segments that are
typically valid for three to seven years.
Joint Venture with Magneti Marelli
Our Company entered into a joint venture agreement with
Magneti Marelli on June 11, 2008, pursuant to which a joint
venture company, Endurance Magneti Marelli Shock Absorbers
(India) Private Limited (“EMM JV”), was formed for the design,
manufacture, assembly and marketing of struts and shock
absorbers for use in passenger vehicles, LCVs and HCVs.
Agreement with WP Suspension Austria GmbH
Our Company entered into an agreement with WP Suspension
Austria GmbH on July 6, 2008. Under the terms of the agreement,
WP Suspension has agreed to provide technical assistance with
regard to developing, manufacturing and distributing high
performance suspension components for use in motorcycles. The
agreement requires that our Company will not sell similar
products made under the agreement outside of the designated
manufacturing and sales
territory of India. Further, sales by our Company are to be made
only to Bajaj Auto Limited or an Austrian motorcycle company, on
an OEM basis, and exclusively within India. The agreement
provides that should Bajaj Auto Limited or the Austrian
motorcycle company require these products outside of India, our
Company and WP Suspension will meet with the objective of
acceding to such request.
License and Technical Assistance Agreement with Akebono Brake
Industry Company Limited
Our Company entered into an agreement with Akebono Brake
Industry Company Limited on March 30, 2007. Under the terms of
the agreement, Akebono has agreed to provide technical
assistance and licensing arrangements to our Company to
develop and produce drum brake shoes and linings for use in two-
wheelers and three-wheelers in India, through the use of non-
asbestos adhesive and grinding technology. Akebono has also
agreed to provide training for our engineers at our Company sites
or at Akebono’s site. The terms of the agreement prevent the sale
of licensed products made under the agreement outside of India
unless a royalty has been paid on such products, and the license
itself is non-exclusive and non-transferable. Exports are permitted
in the form of original equipment installed on vehicles made in
India, replacements for such original equipment or as
replacement parts in 15 Asian countries, Turkey and Italy.
Technical Assistance Agreement with Teksid
Our Company entered into an agreement with Teksid Aluminium
Srl on July 4, 2008. Under the terms of the agreement, Teksid will
provide technical assistance and licensing arrangement to allow
our Company to develop and produce aluminium cylinder heads
for use in passenger vehicles. The terms of the agreement
prevent the manufacture of licensed products outside India. The
license is non-transferable. We are yet to initiate any transfer of
technology under this agreement.
Competition
The automotive component industry is extremely competitive. We
face both domestic and international competition. Typically, large
suppliers work with only a limited number of OEMs. Consequently,
we do not have a single competitor across all our product ranges.
The leading competitive players within the various product ranges
in which we operate include:
Aluminium Die-casting: Sunbeam, Rico Auto (Gurgaon, Haryana,
India), Sundaram Clayton (Chennai, Tamil Nadu, India), Jay Hind
Industries (Pune, Maharashtra, India)
Aluminium Alloy Wheels (Two-Wheelers): Enkei (Pune,
Maharashtra, India) as well as international competitors from
China
Brakes (Two-Wheelers and Three-Wheelers): Brembo (Pune,
Maharashtra, India), Bosch Chassis Systems (Jalgaon,
Maharashtra, India and Pune, Maharashtra, India)
Struts/Shock Absorbers/Gas Springs (Passenger Vehicles, LCVs
and HCVs):Gabriel, Tennaco, Munjal Showa (Gurgaon, Haryana,
India)
Clutch Assemblies (Two-Wheelers and Three-wheelers): FCC Rico
(Gurgaon, Haryana, India), Makino (Delhi, India)
CVTs (Two-Wheelers): FCC Rico (Gurgaon, Haryana, India)
Awards
The following lists some of the awards that we have received in
recognition of our achievements, products or services for the last
three calendar years:
Overall
• Greentech Foundation, HR Excellence for Best Innovative
Retention Strategies, Silver Award, 2010
• NIPM, Best HR Practices Award, 2009
• Auto Monitor Awards, Auto Component Manufacturer of the
Year, 2008
• NDTV Profit, Car India and Bike India, 2008
REGULATIONS AND POLICIESREGULATIONS AND
POLICIES
Regulation of the automotive components
manufacturing industry
The National Auto Policy
The National Auto Policy, 2002, as amended (“National Auto
Policy”) was introduced by the Department of Heavy Industries,
Ministry of Heavy Industries and Public Enterprises, GoI in March
2002, with the aim, among others, to promote a globally
competitive automotive industry and emerge as a global source
for auto components, ensure a balanced transition to open trade
at a minimal risk to the Indian economy and local industry, to
encourage modernisation of the industry and facilitate indigenous
design, research and development and to develop domestic
safety and environmental standards at par with international
standards.
The Automotive Mission Plan, 2006-2016
The Automotive Mission Plan, 2006-2016 (“Automotive Mission
Plan”) was released by the Ministry of Heavy Industries and Public
Enterprises, GoI in December 2006, containing recommendations
of the Task Force of the Development Council on Automobile and
Allied Industries constituted by the Government of India, in
relation to the preparation of the Tenth Five Year Mission Plan for
the Indian Automotive Industry. For the promotion of exports in
the auto component sector, among other things, it recommends
the creation of Special Automotive Component Parks and virtual
Special Economic Zones, which would enjoy certain exemptions
on sales tax, excise and customs duty, as well as certain tax
exemptions and concessions in relation to promotion of research
and development (“R&D”) in the automotive sector
OTHER INFORMATION
MATERIAL CONTRACTS AND DOCUMENTS FOR INSPECTION
A. Material Contracts for the Issue
1. Engagement Letter dated September 15, 2010 between our
Company, the Selling Shareholder and the BRLMs.
2. Issue Agreement dated September 27, 2010 between our
Company, the Selling Shareholder and the BRLMs.
3. Memorandum of Understanding dated September 20, 2010
between our Company, the Selling
Shareholder and the Registrar to the Issue.
4. Escrow Agreement dated [●] between our Company, the
Selling Shareholder, the BRLMs, Escrow Collection Bank and the
Registrar to the Issue.
5. Syndicate Agreement dated [●] between our Company, the
Selling Shareholder, BRLMs and the Syndicate Members.
6. Underwriting Agreement dated [●] between our Company, the
Selling Shareholder, the BRLMs and the Syndicate Members.
DECLARATION
We, hereby declare and certify that all relevant provisions of the
Companies Act and the guidelines and regulations issued by the
Government or the regulations or guidelines issued by SEBI
established under Section 3 of the SEBI Act as the case may be,
have been complied with and no statement made in this Draft
Red Herring Prospectus is contrary to the provisions of the
Companies Act or the SEBI Act or rules or regulations or
guidelines, as the case may be. We further certify that all
statements in this Draft Red Herring Prospectus are true and
correct.