research note 84-7 performance system …social sciences 13. number of pages 5001 eisenhower ave....

Research Note 84-7

00 MAINTENANCE PERFORMANCE SYSTEM (ORGANIZATIONAL)DESIGN SPECIFICATION FOR THE NEW INFORMATION AND EVALUATION SYSTEM (I&ES)

Volume 2: Data Entry Forms, Task Lists, and Report Formats

gHenry K. Simpson, Richard G. Fuller, Walter R. Harper,V. Alan Spiker, and Anthony L. Wotkyns

Anacapa Sciences, Inc.

- Michael Drillings and Melissa Berkowitz,* Contracting Officer's Representatives

Submitted by

* Robert J. Seidel, Chief

TRAINING AND SIMULATION TECHNICAL AREA

and

Harold F. O'Neil, Jr., DirectorTRAINING RESEARCH LABORATORY

7_ E. C LECTE

.4 [~ ~I kJAN 2 31984 DU. S. Army

Research Institute for the Behavioral and Social Sciences

January 1984

Approved for public releeme; distribution unlimited.

0111W primucy distribution end will be available to requestors only through DTIC or other reference services such*m the National Technical Information Service (NTIS). The views, opinions, and/or findings contained in this iier me Oe of the author(s) and should not be construed as on official Department of the Army position,policy. ordecision, unle. so designated by other official documentation. I

OTCFILE COPY 64 01 23 099,

#' 4 UNCLASSIFIEDSECURITY CLASSIFICATION OF THIS PAGE ('Mhen Date Enteroc.

REPORT DOCUMENTATION PAGE READ INSTRUCTIONS____ ____A BEFORE COMPLETING FORM

. TREPORT RUMIR 12. GOVT ACCESSION NO. 3. RECIPIENT'S CATALOG NUMBER

Research Note 84-7 A /37 /S74. TITLE (and SubdIl) S. TYPE OF REPORT & PERIOD COVERED

Design Specification for the New Information & Contractor ReportEvaluation System (I&ES) Volume 2: Data EntryForms, Task Lists, and Report Formats S. PERFORMING ORG. REPORT NUMBER

TR465-247. AUTNOR(fe 4. CONTRACT OR GRANT NUMBER(e)

MDA 903-81-C-0032Henry K. Simpson, Richard G. Fuller, Walter R.

Harper, V. Alan Spiker, & Anthony L. Wotkyns9. PERFORMING ORGANIZATION NAME AND ADDRESS 10. PROGRAM ELEMENT. PROJECT. TASK

Anacapa Sciences, Inc. AREA & WORK UNIT NUMBERS

Drawer Q 2Q263743A794Santa Barbara, CA 93102

11. CONTROLLING OFFICE NAME AND AGONEJS 12. REPORT DATEUS Army Research Institute for the Behavioral & January 1984Social Sciences 13. NUMBER OF PAGES5001 Eisenhower Ave.Alexandria, VA 22333 i9__

14. MONITORING AGENCY NAME A ADDRESS(If dIferent how Cmtroling Offce) IS. SECURITY CLASS. (of this report)

UNCLASSIFIEDISa. DECL ASSI FICATION/ DOWNGRADING

SCHEDULE

IS. DISTRIBUTION STATEMENT (of this Report)

Approved for public release; distribution unlimited.

I. DISTRIEUTION STATEMENT (of the abstract entered In Block 20, If different from Report)

I SUPPLEMENTARY NOTES

This project was monitored technically by Dr. Michael Drillings andDr. Melissa Berkowitz

1t. KEY WORDS (Continue on toere* side It necessary and Identify by block number)

Maintenance, Management Information System, Maintenance Training'.9

AiRACT a (o a Fenvers* a if 110CAmi - hentifr by block number)

The I&ES is one component of the Maintenance Performance System-Organizational(MPS-O) which is an integrated system designed to monitor and evaluatethe performance of Army organizational level maintenance. This documentsupports Volume 1 by porviding samples of data entry forms, task lists, andreport formats specified in the I&ES description.

JB FORM W3 I[oIt-ON or I NOV 6S IS ONSOLETF.

S'., UNCLASSIFIED

SECURITY CLASSIFICATION OF THIS PAGE (When Data Entered)

,...

PREFACE

This is Volume 2 of a two-volume specification for the design of the new

Information and Evaluation System (I&ES). The current I&ES is a minicomputer-

based management information system that is used to monitor and evaluate the

performance of Army organizational-level maintenance. This system is being

upgraded by extending its coverage to new MOS's and equipments. In addition, data

entry forms and reports are being modified to give the system greater utility from

the user's viewpoint.

The I&ES is one aspect of the Maintenance Performance System (Organiza-

tional). The MPS(O) consists of an integrated package of techniques and proce-

dures for improving the efficiency and effectiveness of Army organizational-level

maintenance.

The two volumes of this specification were prepared primarily to provide a.

programmer with the specific information needed to upgrade the I&ES program.

They also give a complete description of the I&ES.

[ Volume 1 of this specification provides a system description, including

procedures for data entry, report generation, data base editing, and features and

use of utility programs.

Volume 2 is a supporting document that contains samples of data entry

- forms, task lists, and report formats. Because of the unique purpose and limited

distribution of this document, some examples are presented containing handwritten

data since it would not be cost-effective to transcribe these data into printed

formats for record purposes only.

i

1L

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". ","', .".' " ' " ', z I'

TABLE OF CONTENTS

Page

PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . .* i

tAPPENDIX A: DATA ENTRY FORMS . . . . . . . . . . . . . . . A-1

APPENDIX B: TASK LISTS ......... * .........- 2

APPENDIX C: REPORT FORMATS. . . . . . . . . . . . . . . . C-1

0 *. .*.... . .

a.

.~.. I

iS)D

.-. 9

. APPENDJXA.<P~ I2DATAENTRY FORMS

- -

) ~ -~% if.. *' at' ..~,U .~

-- -,~ ~* r~ -

-. _______________

4

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a',

.9.

4

.4.;

A-i

4'-

**. .* .* ,.*~.*'.,'**.,**-.*.*.*.'.,*' ..

' I PREVENTIVE MAINTENANCE CHECKS AND SERVICES(PMCS)

1. ' ' Julian date

2. , Vehicle bumper number

1 2 3 '4 Veil3. [E "[ Vehicle

M60 AVLB M113 M88 M578 Type

1 2 3 4 5!. 0 El CE] 0) MOS

11CI 12F 1 5E 45N 63N/T19D

- 5. Names Man-hours

__A -2 S

[

'it

.-.-.-. '.. .:-, . ,.,,,'*,,;'..,,', "..-,'" ".,..',, .' * . .-. ". .. • . '--. . -.. ... .".r - q ,, ' ' u -. . . . . . . .."

S " -'• - ' "" """

2 PREVENTIVE MAINTENANCE SERVICES

1. , ., , , , Julian date

2. , Vehicle bumper number

1 2 3 II 5 6 7 8 93. F) 0 03 13 El 13 E ] El Vehicle

M60 AVLB M113 M88 M578 M1S1 M35/M561/ GOER Type1. M54 M792

4. U MOS[ -- 45IIN 63B6/S 63N1/T

5. - PM ServiceQ S A L OTH

6. Names Man-H ours

A-L

I

4

A-

.4 %:%/ .*.***%...-!* .

a77 -.

3 CORRECTIVE MAINTENANCE

| - 1. , , , , Julian date

" L 2. ! Vehicle bumper number

1 2 3 5 6 7 8 9 10 Equipment3- -] [] [-1 [] [] [] E-0 0 Type

M60 AVLB M113 M88 M578 M151 M35/M561/ GOER Radioi"0 0M54 M792

1 2 3 14 5674- L. [- ] [-] [][] ]L Mos11C/ 12F 19E 31V 45N 63B1S 63N1T

-- !19D .... MAN-HOURS BY TASK

__._f _ Add5. Task Number -ais

6. Mechanic Names .-.. .-

_____ ____ ____ ____Ma n-Hr s

- -- --- by Task

7. Crew Names

Man-H rsr by Task

8. , , . , . , Parts Cost

A-4.4~

-. 4 x - .,",,"..' ,,'"-,""''': " - " ."- " '" i; 2i . . . .. . . ..

.1 '4 INTERPRETATION COMMENTS

Julian date Comment

**~I .

I. S U S ~ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _

is__ _ __ __ _ __ __ _ __ ___ __ _ __ __ _ __ _ __ __ _ __ __ _ __ _ __ __ _ __ __ _ __ _ __ ___A- 5_ _ __ _

S TRAINING CYCLE DEFINITION

Week endingJulian date Training cycle

3, 1 1

44

f

6. , * .

f 7. , I

.8.

A-6

. . . .. . . . . .

6 ROSTER UPDATE

ADD name

11C/19D 12F 1912 31V 45N 63B1S 63NIT

2. ( )Name (Primary MOS-paygrade)

3. , , , , Start date

,. , , 1 t ETD date

DELETE Effective

Code # Julian date NameJL 1. L * - __ _([ 2. , , , , , , , _ _ __ __ _ __ _ __

" 5. I ! I I o I _ _ _ _ _ __ _ _ _ _ _

6. - , _ _ __"_"_"

._8. L _ _V * --- i. . * - -- _ _ _ _ __... . ..

MODIFY Effective

1. Code I Julian date C-hange. .I I I I I I ___________

2. ,,

3. . * I _

6) . , , * , ,__ _ _ _ _ _ _ _ _

6. I I I I _

7. i

8. . - .' ' '

A-7V !- ..

7 MAINTENANCE TASK EXPERIENCE HISTORY (11C/19D)

__ ___NAME PRIMARY MOS PAYGRADE

Zero history?

Yes No

WRITE DOWN HOW MANY TIMES YOU ESTIMATE YOU_ HAVE -DONE EACHTASK SINCE COMPLETING AIT.

CORRECTIVE MAINTENANCE TASKS

CARRIER M11:3Al FAMILY

1. REPLACE TRACK SHOES (PADS)2. REPLACE TRACK ASSEMBLY OR TRACK- BLOCK3. ADJUST TRACK TENSION- 4. R EPLACE- RO*DWHEEL5. REPLACE IDLER ARM AND SPINDLE

6. REPLACE AtR- CLEANER. 7. REPLACE FUEL FILTER

8. REPLACE-FUEL-GAGE, ,,9. REPLACE OIL FILTER

-10. ADJUST DIFFERENTIAL CONTROL11. REMOVE OR INSTALL PERISCOPE, M17{ 12. REMOVE OR iNSTALL PERISCOPE- -M19 f-IR)13. ADJUST, TIGHTEN, OR REPLACE MINOR COMPONENTS

A-8

_ .- . .. . . ........... . . . . . . .

. . aaa.&%a*t.. • ~

8 SERVICEABILITY CHECK

Mechanic/crewman name

-_________Vehicle bumper number

1. ",-,/,1. Julian date

1 2.2.- Vehicle type

M60 M113

iL 1 2 33. Li1 LDX Item

Battery Regulator Generator

For DX use only

1 24. YE Serviceable?

,J. _Yes

{ Remove tag after testingand hold for pickup by

Anacapa Sciences

r

* '

, *4

;,, .. . . . . . . . . . ... .. ..... . - . - . . . ..

9 VEHICLE MILEAGE

1 2 3 4 5 6 7 8 Equipment11 13 0 13 0 [ 1: DOE Type

M60 M113 M88 M578 M1S M35/54 M561/ GOER792

Vehicle Mileagebumper # reading

2.

1i 3.

4.

~5.

8. _ __-

S9.

10.

11. _____________

12.

15.

14

A-10

% . . ... 7. -7.. . . . .

10 VEHICLE BUMPER NUMBER

ADD Bumper number

1 2 3 4 5 6 7 8 Vehicle1. E1 l 1:1 1 1 1 Typef M60 M113 M88 M578 M151 M34154 M561/792 COER

Date Bumper #

S2. i .! n2

3. . _ _, _ _ _

• " I I I I

6. * _ _ _ _ _

7. , I I I

8. , I I I

9. I I I

MODIFY Bumper number

[ 1 2 3 4 5 6 7 8 Vehicle

* .D 13 1 TypeM60 M113 M88 M578 M151 M34/54 M561/792 GOER

Old #

3.New #

DELETE Bumper number

1 2 3 4 5 6 7 8 Vehicle'-C 1C 0 E C 1C Type

M60 M113 M88 M578 M151 M34/54 M561/792 GCER

Date Bumper #2. , , n _ _

A-11

" * .

11 MECHANIC QUALIFICATION /CERTIFICATION

1. , 1 1 , , Julian date

1 2 3 4 5 6 7 8 9 Equipment2. 0 [ ] ] ['-- - - " T ype

M60 M113 M88 M578 M151 M35/54 M5611 GOER Radio2792

3. 0l E l E MOS31V 45N 63B1S 63NIT

4. Mechanic's name

Corrective Maintenance.5. Task Number

6. 'IQ" "A"l "S " " PM Service

7. Certification

A-12

-.4. +- " Fq"II V. " . ... .. %. ... "%_ -,+,+. : ..', "-.,:',?,,, :':,. '-, ;':L" "" ''"'':'.'":":" ':":':'_::':"''":".'.. .'". .".". ." ".. . . ."..".'. .".".. . .".. . .".. . ."".. . . . .".'.. . . . +

,,. m _ m • a . . - *. * , .- * . *. . . % . " . . ". . 1, * -j *;e . . ' " - w * . - -o ---*-

41**f)

.1-

* b 1' '

I

".j APP)ENDIX B

..Li

/1B-

JB-

MO& 11C/19D

EQUIPMENT TYPE: M113

TASK TYPE: Corrective Maintenance

1. REPLACE TRACK SHOES (PADS)2. REPLACE TRACK ASSEMBLY OR TRACK BLOCK3. ADJUST TRACK TENSION4. REPLACE ROADWHEEL5. REPLACE IDLER ARM AND SPINDLE

6. REPLACE AIR CLEANER7. REPLACE FUEL FILTER8. REPLACE FUEL GAGE9. REPLACE OIL FILTER

10. ADJUST DIFFERENTIAL CONTROL

11. REMOVE OR INSTALL PERISCOPE, M1712. REMOVE OR INSTALL PERISCOPE, M19 (IR)13. ADJUST, TIGHTEN, OR REPLACE MINOR COMPONENTS

. 14. OTHER

:B -

I(9 -9

* MOS 12F

EQUIPMENT TYPE AVLB


1. REPLACE TRACK ASSEMBLY OR TRACK BLOCK2. REPLACE TRACK PADS3. REPLACE END CONNECTORS AND/OR CENTER GUIDES4. ADJUST TRACK TENSION5. REPLACE ROAD WHEEL

6. REPLACE ROAD WHEEL/SUPPORT ROLLER BEARINGS AND SEALS7. REPLACE ROAD WHEEL ARM8. REPLACE SUPPORT ROLLER9. REPLACE TORSION BAR

10. REPLACE SHOCK ABSORBERS

11. REPLACE COMPENSATING IDLER WHEEL HUB AND ARM12. REPLACE COMPENSATING IDLER ASSEMBLY13. REPLACE DRIVE SPROCKET14. REMOVE BACK DECK15 INSTALL BACK DECK

16. REMOVE DEFECTIVE/INOPERABLE POWERPACK17. INSTALL. REPAIRED POWERPACK18. REMOVE POWERPACK TO DO OTHER TASK(S)19. INSTALL POWERPACK AFTER COMPLETING OTHER TASK(S)20. REPLACE FINAL DRIVE

21. REPLACE FINAL DRIVE SEALS22. REPLACE FUEL FILTER23. REPLACE OIL FILTER24,-- REPLACE AIR CLEANER FILTER25. REPLACE BATTERIES, CABLES AND/OR CLAMPS

26. REMOVE OR INSTALL DRIVER'S PERISCOPE, M24 (IR)27. REMOVE OR INSTALL DRIVER'S PERISCOPE, M2728. ADJUST, TIGHTEN, OR REPLACE MINOR COMPONENTS29. OTHER

B-3

-"4' 4.-. , ' ~ +,' ," ,,+,+",+ " + .+'. r . '+- . _ - . .,rt/ - .- . - . ' . - . - . - . ..- - '

I 1 -1 ii "l i w , - . i 1 = .-1 1 1 1 "1 ", .i i t . ° - " - ' " " •" + )l 4 + + • i ,l+ + m .- i . - - , . , . . . - . - . +"" "" "%+ % " ' ' . - ' " "

Ii

MOS: 19E

EQUIPMENT TYPE: M60

TASK TYPES Corrective Maintenance

1. REPLACE TRACK ASSEMBLY OR TRACK BLOCK2. REPLACE TRACK PADS3. REPLACE END CONNECTORS AND/OR CENTER GUIDES4. ADJUST TRACK TENSION5. REPLACE ROAD WHEEL

6. REPLACE ROAD WHEEL/SUPPORT ROLLER BEARINGS AND SEALS7. REPLACE ROAD WHEEL ARM

8. REPLACE SUPPORT ROLLER9. REPLACE TORSION BAR

10. REPLACE SHOCK ABSORBERS

11. REPLACE COMPENSATING IDLER WHEEL HUB AND ARM. 12. REPLACE COMPENSATING IDLER ASSEMBLY

13. REPLACE DRIVE SPROCKET14. REMOVE BACK DECK15.. INSTALL BACK DECK

16. REMOVE DEFECTIVE/INOPERABLE POWERPACK17. INSTALL REPAIRED POWERPACK18. REMOVE POWERPACK TO DO OTHER TASK(S)19. INSTALL POWERPACK AFTER COMPLETING OTHER TASK(S)20. REPLACE FINAL DRIVE

21. REPLACE FINAL DRIVE SEALS22. REPLACE FUEL FILTER23. REPLACE OIL FILTER24. REPLACE AIR CLEANER FILTER25. REPLACE BATTERIES, CABLES AND/OR CLAMPS

26. REMOVE OR INSTALL DRIVER'S PERISCOPE, M24 (IR)27. REMOVE OR INSTALL DRIVER'S PERISCOPE, M2728. REMOVE OR INSTALL LOADER'S PERISCOPE, M3729. REMOVE OR INSTALL TC/GUNNER'S PERISCOPE, M32/36 (IR)30. REPAIR BREECH BLOCK

31. REPAIR BREECH OPERATING MECHANISM32. ADJUST, TIGHTEN, OR REPLACE MINOR COMPONENTS33. OTHER

B-4

IMO& 31V

4.K EQUIPMENT TYPE: Radio


J 1. TEST/REPLACE ANTENNA ELEMENT, AT-1095 OR AS-1730

- 2. TEST/REPLACE ANTENNA MATCHING UNIT, MX-67073. TEST/REPLACE RF CABLE, CG-17734. TEST/REPLACE CABLE, CX-4722/47235. TEST RECEIVER/TRANSMITTER, RT-246 OR 524

6. TEST RECEIVER, R-4427. TEST/REPLACE AMPLIFIER, AM-2060S. TEST/REPLACE MOUNTING, MT-1029 OR 18989. TEST/REPLACE AUDIO FREQUENCY AMPLIFIER, AM-17801 10. TEST/REPLACE INTERCOM CONTROL SET, C-2296/7/8

11. TEST/REPLACE RADIO CONTROL SET, C-229912. TEST/REPLACE FREQUENCY SELECTION CONTROL, C-274213. TEST/REPLACE POWER CABLE, CX-4655 (VRC-64)14. TEST/REPLACE SUPPRESSOR, MX-7778A15. TEST/REPAIR HELMET, CVC

16. TEST/REPAIR SWITCHBOARD, SB-22 OR SB-99317. TEST/REPAIR TELEPHONE, TA-312 OR TA-118. TEST LOUDSPEAKER, LS-10319. TEST MICROPHONE OR HANDSET20. SERVICE WIRE, WD-1 AND/OR REEL, DR-8

21. OTHER

IB-BB-

, ,, , . , *,.. . . . .. .. ., ..". - .*.. .-- -,. .-. . . . -. -. - *- - . , . . " .- ,. -. ,.. -- -. -

-% MOS: 45N

EQUIPMENT TYPE: M60

TASK TYPE. Corrective Maintenance

1. REPLACE SLIP RING INTERFERENCE SWITCH2. REPLACE NO-BAK3. REPLACE BACK DECK CLEARANCE SWITCH4. REPAIR MAIN GUN FIRING CIRCUIT5. REPLACE STABILIZATION SYSTEM CONTROL BOX

I. 6. REPLACE STABILIZATION SYSTEM COMPONENTS7. ADJUST STABILIZATION SYSTEM8. REPLACE SUPERELEVATION ACTUATOR9. REPLACE SUPERELEVATION ACTUATOR CABLE

10. REPLACE ELEVATION SYSTEM

( 11. REPLACE MANUAL ELEVATION PUMP12. PURGE AND CHARGE MANUAL ELEVATION SYSTEM13. REPLACE ANTI-BACKLASH CYLINDER14. ADJUST BACKLASH

-" 1 15. REPLACE MAIN ACCUMULATOR

16. REPLACE ACCUMULATOR PRESSURE GAUGE17. CHARGE MAIN ACCUMULATOR18. REPLACE COMMANDER'S POWER CONTROL HANDLE19. REPAIR GUNNER'S HANDLE PALM SWITCHES

-~ 20. REPAIR TC'S HANDLE PALM SWITCHES

21. REPLACE GUNNER'S CONTROL BOX22. REPLACE/ADJUST LOADER'S SAFETY SWITCH23. REPLACE SOLENOID VALVE24. PERFORM SYNCHRONIZATION CHECK - RAMP METHOD25. PERFORM SYNCHRONIZATION CHECK - INDOOR METHOD

26 REPLACE AZIMUTH INDICATOR27. REPLACE M13A2/M13AID BALLISTIC COMPUTER28. REPLACE RANGEFINDER AND/OR END HOUSING29. PURGE AND CHARGE SIGHTS30. REPLACE M32/M36 PERISCOPE HEAD ASSEMBLY

o-, 31. REPLACE M32/M36 PERISCOPE BODY ASSEMBLY32. REPLACE M32/M36 LIGHT CONTROL SOURCE (INFINITY SIGHT)33. REPLACE TURRET POWER DISTRIBUTION BOX34. ADJUST CUPOLA CRADLE ASSEMBLY35. REPLACE/REPAIR CRADLE JACK SCREW ASSEMBLY

36. ADJUST, TIGHTEN, OR REPLACE MINOR COMPONENTS37. OTHER

B-6

j

II MOS: 45N

EQUIPMENT TYPE: M60

TASK TYPE.b PM Service

N - 1. PERFORM IQ' SERVICE

.B-

7*j

MOS: 63B/S



1. ADJUST VALVES2. .ADJUST CLUTCH PEDAL FREE TRAVEL3. REPLACE CLUTCH, PRESSURE PLATE AND THROWOUT BEARINGfrI4. REPLACE CARBURETOR5. REPLACE FUEL LINES AND VENT TUBES

6. REPLACE FUEL FILTERS7. REPLACE FUEL PUMPS. REPLACE FUEL TANK9. REPLACE EXHAUST GASKETS

10. REPLACE MUFFLER AND/OR TAIL PIPE11. REPLACE RADIATOR12. REPLACE COOLANT HOSES AND CLAMPS13. REPLACE BELTS AND/OR PULLEYS14. ADJUST BELTS

15. REPLACE GENERATOR16. REPLACE STARTER17. REPLACE IGNITION DISTRIBUTOR

.18. REPLACE CAPACITOR, ROTOR CONTACT POINTS AND/OR SPARKPLUGS

-19 ADUSTCONTACT POINTS20. ADJUST IGNITION TIMING

21. REPAIR WIRING22. REPLACE BATTERIES, CABLES AND/OR CLAMPS23. REPLACE CIRCUIT BREAKERS24. REPLACE LIGHT BULBS AND WIRES

125. REPLACE SENDING UNITS OR GAGES26. REPLACE UNIVERSAL JOINTS27. REPLACE DIFFERENTIAL, FRONT OR REAR.128. REPLACE'DIFFERENTIAL SEAL29. REPLACE TRANSMISSION SEALS30. REPLACE SLEEVE, SHAFT AND CROSS WHEEL DRIVE SEALS, FLANGE

AND SPINDLE

31. REPLACE WHEEL BEARING32. ADJUST WHEEL BEARING33. ADJUST SERVICE BRAKES34. ADJUST PARKING BRAKES

35. REPLACE SERVICE BRAKES

* . B-8

a S -.I-I.-.. , -. .... • . ,., .. " . . . " - ." " "

a.7

MOS: 63B/S - Type M151 (Continued)

36. REPLACE SERVICE BRAKE LINES AND HOSES37. REPLACE MASTER CYLINDER38. REPLACE WHEEL CYLINDER

2 39. REPLACE PARKING BRAKES40. ADJUST TOE IN

41. REPLACE UPPER AND LOWER BALL JOINTS42. REPLACE UPPER AND LOWER SUSPENSION ARMS43. REPLACE SPRINGS44. REPLACE SHOCK ABSORBERS45. REPLACE FRONT SHOCK BUSHINGS

46. REPLACE OR REPAIR TIRES47. REPLACE WINDSHIELD WIPER MOTOR48. REPLACE WINDSHIELD WIPER ARM AND BLADE

p 49. REPLACE WINDSHIELDS"50. REPLACE PERSONNEL HEATER ASSEMBLY


:B.

,!

:1

4

. -4 ...

MOS 63B/S


TASK TYPE: PM Service

1. PERFORM 'A' SERVICE2. PERFORM 'L' SERVICE

B-1

"4

.5

,

4° ]

I.. .. . . . . .. .. . .

MOS: 63B/S

EQUIPMENT TYPE: M35/M54


1. ADJUST CLUTCH CONTROLS AND LINKAGE2. REPLACE CLUTCH CONTROLS AND LINKAGE3. REPLACE ELECTRICAL INTANK FUEL PUMP4. TIGHTEN FUEL LINES AND FITTINGS5. ADJUST/REPLACE ACCELERATOR CONTROLS AND LINKAGE

6. REPLACE FUEL OR OIL FILTERS7. REPLACE EXHAUST GASKETS8. REPLACE AIR CLEANER9. REPLACE RADIATOR

S1. 10. REPLACE RADIATOR HOSE AND CLAMPS

4 11. REPLACE WATER PUMP12. ADJUST FAN BELT13. REPLACE FAN BELT14. REPLACE STARTER

" 15. REPLACE BATTERY, CABLES AND/OR CLAMPS

16. REPLACE 25 AMP VOLTAGE REGULATOR17. REPLACE GENERATOR/ALTERNATOR18. REPLACE LIGHTS AND SWITCHES19. REPLACE SENDING UNITS OR GAGES20. REPAIR WIRING/CABLES

21. REPLACE HORN AND/OR WIRING22. REPLACE EMERGENCY WARNING BUZZER23. REPLACE UNIVERSAL JOINT24.. ADJUST SERVICE BRAKES25. REPLACE HAND BRAKE SHOE

26. REPLACE SERVICE BRAKE SHOE27. REPLACE MASTER CYLINDER28. REPLACE WHEEL CYLINDER29. REPLACE BRAKE LINES, FITTINGS OR HOSE30. REPLACE HYDRAULIC CYLINDER (HYDROVAC)

31. REPAIR AIR SYSTEM LINES AND FITTINGS32. REPLACE AIR COMPRESSOR33. REPLACE AIR COMPRESSOR DRIVE BELT34. REPLACE/REPACK WHEEL BEARINGS AND OUTER SEALS35. REPLACE INNER AXLE SEALS

I

B-11

......... ".' . ." "..'-' .,x . . ., , - .

MOS: 63B/S - Type M35/M54 (Continued)

36. REPLACE/REPAIR TIRES37. REPLACE/TIGHTEN LUG STUDS AND NUTS38. ADJUST STEERING GEAR39. REPLACE PITMAN ARM

/ 40. REPLACE DRAG LINK COMPONENTS

41. REPLACE STEERING KNUCKLE BOOT42. REPLACE SPRING SHACKLES AND BOLTS43. REPLACE WINDSHIELD WIPER MOTOR44. REPLACE WINDOWS, DOORS, OR MIRRORS45. REPLACE OR REPAIR WINCH CABLES, SHEAR PIN, OR DRIVE SHAFT


3.11

I~

*.I

4'j.4'

!'4'4.. . . . . . . . . ...-. .. * . .. . . . . . * .

-, , -. . . . ... . - . .. ,.'.:....-..-. .. ... -. , -

... MOS 63B/S



* 1. PERFORM 'A' SERVICE2. PERFORM ILI SERVICE

B-1

'Aj -

pqI -

NI

.1B-1

Ji~

MOS: 63B/S

I EQUIPMENT TYPE:~ M561/M792TASK TYPE:* Corrective Maintenance

A1. REPLACE OIL FILTER ELEMENT2. REPLACE AIR BOX DRAIN TUBE3. ADJUST ACCELERATOR LINKAGE

* 114. ADJUST ENGINE STOP CABLE14 5. REPLACE AIR CLEANER ELEMENT

A6. REPLACE EXHAUST GASKETS7. REPLACE MUFFLER AND/OR TAILPIPE8. ADJUST BELTS

~ I9. REPLACE BELTS10. REPLACE RADIATOR

~ [11. REPLACE STARTER MOTOR12. REPAIR WIRING.13. REPLACE BATTERIES, CABLES AND/OR CLAMPS

*14. REPLACE LIGHTS~ .115. REPLACE HORN ASSEMBLY

16. ADJUST TRANSMISSION CONTROL AND LINKAGE17. REPLACE UNIVERSAL JOINT18. ADJUST PARKING BRAKE HANDLE AND LINKAGE19. REPLACE MASTER CYLINDER20. ADJUST AND BLEED SERVICE BRAKES

21. REPLACE FRONT OR REAR STEERING GEAR BOX22. REPLACE TRACTOR AND CARRIER STEERING KNUCKLE*~ I23. REPLACE TRACTOR AND CARRIER TIE ROD ASSEMBLIES24. REPAIR TRACTOR FRONT TORQUE TUBE BEARING25. REPLACE TRACTOR FRONT AND CARRIER SHOCK ABSORBERS

. 126. REPLACE INNER AND OUTER CENTRAL AXLE SHOCK ABSORBERS27. REPLACE STEERING WHEEL28. REPLACE WINDSHIELD WIPER MOTOR29. REPLACE PERSONNEL HEATER.30. REPLACE BILGE PUMP

31. REPLACE WATERTIGHT SEALS32. ADJUST, TIGHTEN OR REPLACE MINOR COMPONENTS

*33. OTHER

B-14

-a~ .. .. . .* . .. .

NOS: 63B/SI EQUIPMENT TYPE.- M561/M792TASK TYPE-. PM Service

1. PEFRIA EVC1. PERFORM IA' SERVICE

B.1

0,7,

MOS: 63B/S

EQUIPMENT TYPE: GOER


1. REPLACE GENERATOR2. REPLACE AND/OR ADJUST BELTS3. REPLACE STARTER4. REPLACE RADIATORS. REPAIR WIRING

6. REPLACE PRIMARY FUEL FILTER ELEMENT7. REPLACE SECONDARY FUEL FILTER ELEMENT8. REPLACE SERVICE BRAKES9. REPLACE KING PINS

10. REPLACE/REPAIR HORN

IL REPAIR HYDRAULIC SYSTEM12. ADJUST, TIGHTEN OR REPLACE MINOR COMPONENTS13. OTHER

IB

.1 *

; -

qt

.° ~ ."," , """ ,Io " o 'l ."* , d; g .,e .,/;,,F'.,."2 .. ' '- """ ° '

MO&- 63B/S

EQUIPMEWNT TYPIU GOER


1. PERFORM 'A' SERVICE

2. PERFORM 'L' SERVICE

.1

I

4i '

B!-17

F MG& 63N/T

EQUIPMENT TYPEF. M60

' TASK TYPE: Corrective Maintenance

1. REMOVE DEFECTIVE/INOPERATIVE POWERPACK* 2. GROUND HOP POWERPACK3. INSTALL REPAIRED POWERPACK4. REMOVE POWERPACK TO DO OTHER TASK(S)5. INSTALL POWERPACK AFTER COMPLETING OTHER TASK(S)

6. REMOVE BACK DECK7. INSTALL BACK DECK8. REPLACE FUEL LINES AND/OR FITTINGS9. REPLACE FUEL FILTERS

10. REPLACE OIL COOLER

11. REPLACE OIL FILTERS12. REPLACE OIL COOLER LINES13. ADJUST ACCELERATOR, THROTTLE CONTROLS, AND LINKAGE14. REPLACE ACCELERATOR, THROTTLE CONTROLS, AND/OR LINKAGES15. TROUBLESHOOT ELECTRICAL SYSTEM

16. REPAIR WIRING17. REPLACE SENDING UNITS OR GAGESI. REPLACE CIRCUIT BREAKERS19. REPLACE BATTERIES, CABLES, AND/OR CLAMPS20. REPLACE VOLTAGE REGULATOR

21. REPLACE STARTER22. REPLACE GENERATOR AND/OR SEAL

[ 23. REPLACE AIR CLEANER BLOWER MOTOR24. REPLACE BLOWER MOTOR RELAY25. REPLACE FAN TOWER SEAL

26. ADJUST TRANSMISSION LINKAGE27. REPLACE TRANSMISSION SHIFTING CONTROL ASSEMBLY28. REPLACE FINAL DRIVE29. REPLACE FINAL DRIVE SEALS30. REPLACE MASTER OR SLAVE CYLINDER

31. REPLACE MAIN BRAKE LINE32. BLEED BRAKE LINES33. ADJUST BRAKES, CONTROLS, AND/OR LINKAGE34. REPLACE PARKING BRAKE AND/OR CABLE35. ADJUST SERVO BANDS

36. ADJUST STEERING CONTROLS AND LINKAGE37. REPLACE FIXED FIRE EXTINGUISHERS38. ADJUST/RESET FIXED FIRE EXTINGUISHER CONTROL VALVES39. REPLACE ROAD WHEEL BEARINGS AND SEALS40. REPLACE SUPPORT ROLLER BEARINGS AND SEALS

41. REPLACE SHOCK ABSORBER- 42. REPLACE SHOCK ABSORBER BUSHINGS, t 43. ADJUST, TIGHTEN, OR REPLACE MINOR COMPONENTS

44. OTHER

B-18

- A n-

MO& 63N/T

EQUIPMENT TYPE: M60


1. PERFORM 'Qt SERVICE

* -2. PERFORM ILI SERVICE

.B-I9

.I

t

4'2

I

~!3

B-19

" ,'.' ° - .-." w" o .°..............................................................."..--. .'. ,°+

MOS: 63N/T

EQUIPMENT TYPE. M113

TASK TYPE:~ Corrective Maintenance

1. REMOVE DEFECTIVE/INOPERATIVE POWER PLANT'V2. INSTALL REPAIRED POWER PLANT~1j3. REMOVE POWER PLANT TO DO OTHER TASK(S)*4. INSTALL POWER PLANT AFTER COMPLETING OTHER TASK(S)

5. REPLACE FUEL FILTERS

316. REPLACE FUEL PUMP7. REPLACE FUEL PRESSURE SENDING UNIT8. REPLACE FUEL TANK9. REPLACE FUEL SHUTOFF CONTROL

10. REPLACE HAND THROTTLE CONTROL

11. REPLACE COOLING FAN TOWER12. REPLACE RADIATOR13. REPLACE RADIATOR HOSE14. REPLACE COOLANT PUMP

115. REPLACE STARTER

N.16. REPLACE STARTER SOLENOID~ 117. REPLACE GENERATOR

18.' REPLACE BELTS AND/OR PULLEYS19. ADJUST BELTS20. TROUBLESHOOT ELECTRICAL SYSTEMS

21. REPAIR WIRING22. REPLACE SENDING UNITS OR GAGES'~ [23. REPLACE BATTERIES, CABLES, AND/ORl CLAMPS24: REPLACE VOLTAGE REGULATOR25. ADJUST VOLTAGE REGULATOR

26. ADJUST TRANSMISSION LINKAGE27. REPLACE TRANSMISSION CROSS SHAFT28. REPLACE OIL FILTERS29. REPLACE OIL COOLER30. REPLACE OIL COOLER HOSE AND FITTINGS

*~ 131. REPLACE FINAL DRIVE32. ADJUST DIFFERENTIAL CONTROL33. REPLACE PIVOT STEER ASSEMBLY34. ADJUST STEERING BRAKE BAND35. REPLACE FIXED FIRE EXTINGUISHERS

36. REPLACE ROAD WHEEL ARM AND HUB37. REPLACE ROAD WHEEL BEARINGS{38. REPLACE IDLER WHEEL ARM AND SPINDLE39. REPLACE U-JOINT40. REPLACE EXHAUST GASKETS OR OTHER EXHAUST COMPONENTS

41. REPLACE PERSONNEL HEATER42. REPLACE BILGE PUMP43. REPLACE WATERTIGHT SEALS44. ADJUST, TIGHTEN, OR REPLACE MINOR COMPONENTS46. OTHER

B-20

MOS: 63N/T

EQUIPMENT TYPE- M113


1. PERFORM IS' SERVICE-• 2. PERFORM 'L' SERVICE

B-2

4j

i.41j..

"i

, B-21

* , -.. .,. ,,, * ,,, , . * 4*.- % , . . 4-. '* , , - - V ... .-. . , -.. . . . . ..i ~ * * *. 44 ,4 - . * . . . . . . - ., , < . . .

J, U-. *% -*, * o *

MO& 63N/T

EQUIPMENT TYPE. M88


1. REMOVE DEFECTIVE/INOPERATIVE POWER PLANT2. GROUND HOP POWER PLANT3. INSTALL REPAIRED POWER PLANT4. REMOVE POWER PLANT TO DO OTHER TASK(S)5. INSTALL POWER PLANT AFTER COMPLETING OTHER TASK(S)

6. REMOVE BACK DECK7. INSTALL BACK DECK8. REPLACE OR REPAIR FRONT MOTOR MOUNT ASSEMBLY9. REPLACE FUEL LINES AND/OR FITTINGS

10. REPLACE FUEL FILTERS

11. REPAIR FUEL SHUTOFF CONTROL VALVE12. ADJUST ACCELERATOR, THROTTLE CONTROLS AND LINKAGE13. REPLACE ACCELERATOR, THROTTLE CONTROLS AND/OR LINKAGE

i 14. REPLACE OIL COOLER15. REPLACE OIL FILTERS

r 16. REPLACE OIL LINES-1. TROUBLESHOOT ELECTRICAL SYSTEM18. REPAIR WIRING19. REPLACE SENDING UNITS OR GAGES20. REPLACE CIRCUIT BREAKERS

21. REPLACE BATTERIES, CABLES AND/OR CLAMPS22. REPLACE ELECTRICAL FUEL SHUTOFF

' 23. REPLACE VOLTAGE REGULATOR24. REPLACE MAIN ENGINE STARTER25. REPLACE STARTER RELAY AND HOUSING ASSEMBLY

26. REPLACE MAIN ENGINE GENERATOR27. REPLACE APU ASSEMBLY28. REPLACE APU GENERATOR STARTER29. REPLACE APU FUEL PUMP AND/OR FILTER30. ADJUST TRANSMISSION LINKAGE

31. REPLACE TRANSMISSION SHIFTING CONTROL ASSEMBLY32. REPLACE OR REPAIR HYDRAULIC LINES AND FITTINGS33. REPLACE FINAL DRIVE34. REPLACE FINAL DRIVE SEALS (0 RINGS)35. ADJUST BRAKES, CONTROLS AND/OR LINKAGE

B-22

A .6 .6** ' ., . *z: . . * - • , . • * -*- -* - *

-4

,', MOS: 63N/T

ETYPE M88


1. PERFORM IQ' SERVICE

2. PERFORM 'L' SERVICE

..

B-23

MOS: 63N/T



1. REMOVE DEFECTIVE/INOPERATIVE POWER PLANT2. INSTALL REPAIRED POWER PLANT

." 3. REMOVE POWER PLANT TO DO OTHER TASK(S)9 4. INSTALL POWER PLANT AFTER COMPLETING OTHER TASK(S)

5. REPLACE AIR CLEANER BLOWER ASSEMBLY

6. REPLACE FUEL FILTERS7. REPLACE FUEL LOW PRESSURE LINES AND/OR FITTINGS8. REPLACE OIL FILTERS9. REPLACE RADIATOR

10. REPLACE WATER HOSES AND PIPES

11. REPLACE FAN TOWER12. REPLACE FAN BELTS13. REPLACE FAN TOWER BELTS14. TROUBLESHOOT ELECTRICAL SYSTEM15. REPAIR WIRING

16. REPLACE SENDING UNITS OR GAGES17. REPLACE BATTERIES, CABLES, AND/OR CLAMPS18. REPLACE VOLTAGE REGULATOR19. REPLACE GENERATOR20. REPLACE FINAL DRIVE

21. ADJUST SHIFTING CONTROLS AND LINKAGE22. REPLACE UNIVERSAL JOINT23. REPLACE PARKING BRAKE ASSEMBLY24. ADJUST MECHANICAL BRAKE CONTROLS AND LINKAGE25. REPLACE FIXED FIRE EXTINGUISHERS

26. REPLACE ROAD WHEEL ARM AND HUB27. REPLACE ROAD WHEEL28. REPLACE IDLER ARM AND HUB29. REPLACE DRIVE SPROCKET HUB30. ADJUSI TRACK TENSION

31. REPLACE TRACK ASSEMBLY32. REPLACE TRACK SHOES (PADS)33. ADJUST STEERING CONTROL AND LINKAGE34. REPLACE LOCKOUT CYLINDER ASSEMBLY35. REPLACE BOOM CABLE

36. REPLACE BOOM HYDRAULIC CYLINDER37. REPLACE HYDRAULIC LINES AND FITTINGS38. REPLACE PERSONNEL HEATER ASSEMBLY39. ADJUST, TIGHTEN, OR REPLACE MINOR COMPONENTS40. OTHER

B-24

MOS: 63N/T


" TASK TYPE: PM Service

1. PERFORM 'S' SERVICE2. PERFORM 'L' SERVICE

:1

-- '

-, I..

'Fl

B-25

5"" . , .} , ,, . . " ,,*. . ,, . . . . . .. . . - - - - - - -. . . . .- . . . .*.

MOS: 63NIT


TASK TYPE.- Corrective Maintenance

1. ADJUST VALVES2. ADJUST CLUTCH PEDAL FREE TRAVEL3. REPLACE CLUTCH, PRESSURE PLATE AND THROWOUT BEARING4. REPLACE CARBURETOR5. REPLACE FUEL LINES AND VENT TUBES

6. REPLACE FUEL FILTERS7. REPLACE FUEL PUMP8. REPLACE FUEL TANK9. REPLACE EXHAUST GASKETS

10. REPLACE MUFFLER AND/OR TAIL PIPE

11. REPLACE RADIATOR12. REPLACE COOLANT HOSES AND CLAMPS13. REPLACE BELTS AND/OR PULLEYS14. ADJUST BELTS

15. REPLACE GENERATOR

16. REPLACE STARTER17. REPLACE IGNITION DISTRIBUTOR18. REPLACE CAPACITOR, ROTOR CONTACT POINTS AND/OR SPARK

PLUGS1.ADJUST CONTACT POINTS

20. ADJUST IGNITION TIMING

*21. REPAIR WIRING'22. REPLACE BATTERIES, CABLES AND/OR CLAMPS/*23. REPLACE CIRCUIT BREAKERS

24. REPLACE LIGHT BULBS AND WIRES25. REPLACE SENDING UNITS OR GAGES

26. REPLACE UNIVERSAL JOINTS27. REPLACE DIFFERENTIAL, FRONT OR REAR*128. REPLACE DIFFERENTIAL SEAL29. REPLACE TRANSMISSION SEALS30. REPLACE SLEEVE, SHAFT AND CROSS WHEEL DRIVE SEALS, FLANGE

AND SPINDLE

31. REPLACE WHEEL BEARING*32. ADJUST WHEEL BEARING

133. ADJUST SERVICE BRAKES34. ADJUST PARKING BRAKES35. REPLACE SERVICE BRAKES

B-26

.77* -V

MOS: 63BN/T - Type M151 (Continued)

136. REPLACE SERVICE BRAKE LINES AND HOSES37. REPLACE MASTER CYLINDER38. REPLACE WHEEL CYLINDER

~I; i39. REPLACE PARKING BRAKES40. ADJUST TOE IN

41. REPLACE UPPER AND LOWER BALL JOINTS42. REPLACE UPPER AND LOWER SUSPENSION ARMS43. REPLACE SPRINGS44. REPLACE SHOCK ABSORBERS

45. REPLACE FRONT SHOCK BUSHINGS46. REPLACE OR REPAIR TIRES47. REPLACE WINDSHIELD WIPER MOTOR48. REPLACE WINDSHIELD WIPER ARM AND BLADE49. REPLACE WINDSHIELD50. REPLACE PERSONNEL HEATER ASSEMBLY

- .*51. ADJUST, TIGHTEN, OR REPLACE MINOR COMPONENTS52. OTHER

B-2

MOS: 63N/T


TASK TYPE-- PM Service

1. PERFORM 'A' SERVICE2. PERFORM ILI SERVICE

4

-...-

*I

MOB: 63N/T

-. I EQUIPMENT TYPE:~ M35/M54


.4, 1. ADJUST CLUTCH CONTROLS AND LINKAGE2. REPLACE CLUTCH CONTROLS AND LINKAGE3. REPLACE ELECTRICAL INTANK FUEL PUMP4. TIGHTEN FUEL LINES AND FITTINGS5. ADJUST/REPLACE ACCELERATOR CONTROLS AND LINKAGE

6. REPLACE FUEL OR OIL FILTERS7. REPLACE EXHAUST GASKETS8. REPLACE AIR CLEANER9. REPLACE RADIATOR

10. REPLACE RADIATOR HOSE AND CLAMPS

11. REPLACE WATER PUMP'1 12. ADJUST FAN BELT13. REPLACE FAN BELT14. REPLACE STARTER15. REPLACE BATTERY, CABLES AND/OR CLAMPS

16. REPLACE 25 AMP VOLTAGE REGULATOR- F. 17. REPLACE GENERATOR/ALTERNATOR

18. REPLACE LIGHTS AND SWITCHES19. REPLACE SENDING UNITS OR GAGES

1 20. REPAIR WIRING/CABLES

21. REPLACE HORN AND/OR WIRING22. REPLACE EMERGENCY WARNING BUZZER23. REPLACE UNIVERSAL JOINT24. SERVICE BRAKES

F 25. REPLACE HAND BRAKE SHOE

26. REPLACE SERVICE BRAKE SHOE27. REPLACE MASTER CYLINDER28. REPLACE WHEEL CYLINDER29. REPLACE BRAKE LINES, FITTINGS OR HOSE30. REPLACE HYDRAULIC CYLINDER (HYDROVAC)

' 31. REPAIR AIR SYSTEM LINES AND FITTINGS32. REPLACE AIR COMPRESSOR33. REPLACE AIR COMPRESSOR DRIVE BELT34. REPLACE/REPACK WHEEL BEARINGS AND OUTER SEALS35. REPLACE INNER AXLE SEALS

, i36. REPLACE/REPAIR TIRES37. REPLACE/TIGHTEN LUG STUDS AND NUTS

B-29

- . .o,4 '

MO& 63N/T - Type M35/M54 (Continued)

38. ADJUST STEERING GEAR39. REPLACE PITMAN ARM40. REPLACE DRAG LINK COMPONENTS

41. REPLACE STEERING KNUCKLE BOOT, 42. REPLACE SPRING SHACKLES AND BOLTS

43. REPLACE WINDSHIELD WIPER MOTOR44. REPLACE WINDOWS, DOORS, OR MIRRORS45. REPLACE OR REPAIR WINCH CABLES, SHEAR PIN, OR DRIVE SHAFT


*I

I -

SI

.o

I B-30

MOS: 63N/T



1. PERFORM 'A' SERVICE2. PERFORM ILI SERVICE

-L

ZI"

~:[

I_

I

I-

I

B-31

I . -

71 -j - -

MOS. 63N/T

EQUIPMENT TYPE:~ M561/M792

TASK TYPE:~ Corrective Maintenance

1. REPLACE OIL FILTER ELEMENT2. REPLACE AIR BOX DRAIN TUBE3. ADJUST ACCELERATOR LINKAGE4. ADJUST ENGINE STOP CABLE5. REPLACE AIR CLEANER ELEMENT

* f6. REPLACE EXHAUST GASKETS7. REPLACE MUFFLER AND/OR TAILPIPE:18. ADJUST BELTS9. REPLACE BELTS

10. REPLACE RADIATOR

*~ j11. REPLACE STARTER MOTOR12. REPAIR WIRING13. REPLACE BATTERIES, CABLES AND/OR CLAMPS14. REPLACE LIGHTS15. REPLACE HORN ASSEMBLY

16. ADJUST TRANSMISSION CONTROL AND LINKAGE17. REPLACE UNIVERSAL JOINT18. ADJUST PARKING BRAKE HANDLE AND LINKAGE19. REPLACE MASTER CYLINDER20. ADJUST AND BLEED SERVICE BRAKES

21. REPLACE FRONT OR REAR STEERING GEAR BOX22. REPLACE TRACTOR AND CARRIER STEERING KNUCKLE23. REPLACE TRACTOR AND CARRIER TIE ROD ASSEMBLIES24. REPAIR TRACTOR FRONT TORQUE TUBE BEARING25. REPLACE TRACTOR FRONT AND CARRIER SHOCK ABSORBERS

26. REPLACE INNER AND OUTER CENTRAL AXLE SHOCK ABSORBERS27. REPLACE STEERING WHEEL28. REPLACE WINDSHIELD WIPER MOTOR29. REPLACE PERSONNEL HEATER30. REPLACE BILGE PUMP

31. REPLACE WATERTIGHT SEALS32. ADJUST, TIGHTEN OR REPLACE MINOR COMPONENTS33. OTHER

B-32

:1MOS: 3/EQUIPMENT TYPE: M561/M792


"Ac 1. PERFORM 'At SERVICE2. PERFORM IL' SERVICE

-.

.I.

I4-

B-33

o . . . . . , .. - .• w + m l Ir | + . . . . . . .. . . . . . . . . . . -.

MOSh 63N/T

EQUIPMENT TYPE: GOER


1. REPLACE GENERATOR2. REPLACE AND/OR ADJUST BELTS3. REPLACE STARTER4. REPLACE RADIATOR5. REPAIR WIRING

1 6. REPLACE PRIMARY FUEL FILTER ELEMENT7. REPLACE SECONDARY FUEL FILTER ELEMENT8. REPLACE SERVICE BRAKES9. REPLACE KING PINS

10. REPLACE/REPAIR HORN

11. REPAIR HYDRAULIC SYSTEM12. ADJUST, TIGHTEN OR REPLACE MINOR COMPONENTS13. OTHER

-I

* 1 o " " " * ,* ...o .q .' " "m " " o - Q % .. , . o . = % _ • .- ..•

MOS= 63N/T

I EQUIPMENT TYPE: GOER

TASK TYPE.- PM Service

1. PERFORM 'A' SERVICE2.PERFORM ILI SERVICE

1.

iL

B-35

-- .. ,--._

ii'

:1 -

.4

-4

*1-A -

*1

APPENDIX cREPORT FORMATS

41~

I41

.4

~I I

I C

c-i

4 ~ ~

Z CO. 9-99 ARMOR

.INTERPRETATION COMMENTS

REPORTING PERIOD ENDING: 2155* (4 JUN 82)

•~ " PERIODEND: DATE& CYCLE COMMENT------------------------------------------------------------------------------

1359 N <DN CHRISTMAS PARTY 1356.,<HOLIDAY SCHEDULE 50 PERCENT MANNING 1356 THRU 1358><CHRISTMAS HOLIDAY 1359)

2001 N <HOLIDAY SCHEDULE 50 PERCENT MANNING 1360 THRU 1365><NEW YEAR'S HOLIDAY 20010

2' 008 R' 015 A <BN MAINT WEEK 2011 TO 2015. ROAD MARCH AND PMCS 2011-2013,

PM AND CM 2014-2015>2022 A <PREPARE TO MOVE DOWN RANGE 202102029 6 <SUPPORT 1/94+ ARMOR BEGINS 2024,>2036 G <SUPPORT 1/94. ARMOR>204.3 G <SUPPORT 1/94+ ARMOR COMPLETED 2037>

<AFTER-OPERATION MAINTENANCE 2037 THRU 2039>S.: <UNIT HOLIDAY 20.43>

2050 A <UNIT HOLIDAY 2046>- <90 PERCENT OF UNIT OFF ON 2047>

2057 R <UNIT HOLIDAY 2057--PAY DAY ACTIVITIES>206+ R <ADC(S) INSPECTION 2062>2071 R <TRAINING HOLIDAY 2071>.4 2078 A <SUBCALIBER FIRING 2077>

' 2085 A <12-MILE FOOT MARCH (-HQ PLAT) 2083, HQ PLAT 2085>2092 G <PREPARATION FOR- MOVEMENT DOWNRANGE 2091>

<TRAINING DOWNRANGE BEGINS 2P92>2099 G <CONDUCT TACTICAL AND MOS TNG DOWNRANGE THRU 2098>

--<RETURN FROM DOWN RANGE - 2098><TRAINING HOLIDAY-2099>

2106 G <HQ-37 WAS TEMPORARY REPLACEMENT FOR A-l0 2104 THRU 2106><UNIT DOWN RANGE-2102-2106::.

2113 A <UNIT RETURNED FROM DOWNRANGE 2107.><UNIT TRAINING HOLIDAY 2109><UNIT (-) TRAINING HOLIDAY 2113>

2120 R <UNIT TRAINING HOLIDAY 2116><UNIT HOLIDAY (PAY DAY ACTIVITIES) - 2120>

2127 R <UNIT OFF (FAMILY DAY) - 2123::.<UNIT OFF HALF DAY (SNOW) - 2125.><UNIT (-) IRON HORSE WEEK PRACTICE - 2125 TO 2127>

" 23- N IRON HORSE WEEK 2130-213.::-214 1 R <PREPARATION FOR CHANGE OF COMMAND 2137-21.0::-

,ATTALION C:HANGE OF C('MMAND. 211:.--::TRAINING HOLIDAY (HALF DAY) 21401"

214+8 A <UNIT HOLIDAY (PAY DAY ACTIVITIES) 2148::..:3R[' PLATOON IN Q SERVICE 2144-214>

2-155* A <PREPARATION FOR TANK GUNNERY 2153-2155>

REFO 1 EBM: I ECO:

- ..............................................

* , S S S. _ -. -. - .-*~ t* . . S. .S - ' . -- . .'

" ". . .'- '

' : : . .'- ,".- ' .- ." - . • •. . .

°..

1Z' CO. 9-99 ARMOR

-S.4 ROSTER

-'.

REPORTING PERIOD ENDING: 2197 (16 JUL 82)

STRT ET' DAYSMOS NAME CODEff HIST DATE DATE LEFT

- IC/-19 BOBO,R(19E-E4) 177 1336 3181 349" HORNERM(19E-E4) 120 0001 2177 -20

* OGREN,R(19E-E6) 136 1189 3179 347PSOTA(19E-E4) 171 1337 3007 175RIVERA,J(19E-E4) 183 2015 3223 391

I SCHOONMAKER,R(I9E-E5) 146 0001 5030 929* - SPADE,D(19E-E4) 180 1343 3081 21#9THORPEK(19E-E5) 201 2166 6120 1384

[ EST,B(19E-E4) 198 N 2161 5015 914

19E/F BARNESJ(19E-E6) 103 1200 2250 53- BENKEY,M(19E-E5) 175 1341 3233 401

EIAZ,0(19E-E) 168 0001 23'65 168- HUGHES,G(19E-E5) 194 N 2155 4019 552

JORDANA(19E-E4) 123 0245 4160 693:.{ . i_. MCNAIR,[D(19E-E4) 179 1336 3225 393.. .- _--- OSGOOD, B(19E-E1) 206 2176 4182 715

" ' = -REIDSMA,S(19E-E1) -- 197 2161 5103 1002ROUDYBUSH,B(19E-E5) 143 0001 3003 171

- TUCKER,D(19E-E4) 156 0001 3155 323.- ... WEBB, T(19E-E2) 162 0336 4217 750

- .- - - JWILLIAMS,J(19E-E3) 188 2014 3196 364

,,i-- I,-4N - CARROL,C(76C-E4) 190 2128 3002 170CLARK,D(19E-E,) 111 0153 3070 238

[ CUNNINGHAM,J(19E-E1) 199 2165 5032 931DAVIS,K(19E-E3) 114 0001 2170 -27 ,wLOYNACHAN,D(19E-E4) 173 1336 3125 293MOONEY,M(19E-E5) 132 1156 303? 207RIVERA, D(19E-E#) 141 0275 4177 710ROHR,A(19E-E6) 195 N 2158 5113 1017RUPERTOROSALDO, K (19E-E4) 144 0001 2204 7 **

-. - TOBI,F(19E-E5) 155 112 4076 60'

" 63N/T ALEXANDER, J( 1.9E-E-) 100 0245 3140 303* -IBURNS, J(1?E--E6) 107 1132 413 671

SGREEN, K ( 19E-E'n 187 2015 221? 22 'K.HOLDROOK, J(1 E 165 2016 3212LA" BRA11A L (1. 9E- f l) 1.92 21'i 501 91

3 .LUCAS J ( 1 E -.-, 127 0 7.. ,. t7 -.

I1.N4 I MG N , I J( 1 E--.. . 1[) . 2 021 3 1. !i: 6"-'1

I.* 45o DAYS OI. LESS P1(.J,-INMi.G

:A1 REFF 2 E:' ] CO:

,, .. -.. ". ... . ..

I z CO. 9-99 ARMOR

TABLE •1 (11C/19).: MAINTENANCE MAN-HOURS

I REPORTING PERIOD ENDING: 2155* (4 JUN 82)

"Q PERIOD TOTAL MAINT.END DATE ASSIGNEE MAINT MAN-HRS&CYCLE ANRS MAN-HRS PER MAN A

13 59 N 2720 6 .S 001. N 2728• 008 R 27202 0 1. 5 A 2680 1197 18.2 A

-0.222 A 2640 275 4.72029 G 2600 261 4.32036 G 2600 227 3.82043 2600 70 1.22 050 A 26002057 R 2552 .3

-.." 2 061 R 254-- 131 2.91. 2071 R 2520 4 .3

-. 2078 A 2520 30 .52085 A 2512 39 .32092-- G 2352 -.347. .?'099 G 2280 689 12.6

2 .106 G 21-44 986 19.2 A

2113 A 2120 162 '.32120 - R 2120 3 .1 v2127 R 2120 .2 v'134-: N 2144 1.8 .42141 R 21042118 A 20482155.* A 186- 435 '1.3

LONG-TERM _ 2433 292 5.2AVERAGES-I

A=STitjlFTlCANTLY ABOVF:' AVE PAGE=SIGN IF ILANr FLY k'i(EL01 ,-IVERIJE

REFN 101 (['N: EBMO 3 ICO: CDIR XO

.,.

ge 7

Z, CO. 9-99 ARMOR

TABLE 2 (M60): AVERAGE MANHOURS PER CORRECTIVE MAINTENANCE TASK

REPORTING PERIOD ENDING: 2155 (4 JUN 82)

MAN-HOURS/TASKTIMES PAST CURR TIMES

MOS/TASK DONE AVG. AVG. A DONE

1.9E

1 REPLACE TRACK OR TRACK BLOCK 1 19.5 110.0 A

2 REPLACE ROAD WHEEL AND/OR BEARINGS 1 6.03 REPLACE ROAD WHEEL ARM4 REPLACE TORSION BAR' 1 21.0 9.8 v5 REPLACE SHOCK ABSORBERS6 REPLACE COMP. IDLER WHEEL HUB AND ARM7 REPLACE COMPENSATING IDLER ASSEMBLY

* 8 REPLACE DRIVE SPROCKET9 REPLACE FINAL DRIVE

10 REPLACE POWERPACK 5 9.111 REPLACE AIR CLEANER FILTER12 BORESIGHT 105mm MAIN GUN13 BORESIGHT COAX MACHINEGUN-14 REPLACE EVACUATOR CHAMBER GROUP15 REPLACE M32/M36 PERISCOPE16 REPLACE M37 PERISCOPE 2 2.2 1.817 BORESIGHT SEARCHLIGHT

' 18 REPAIR BREECH BLOCK19 REPAIR BREECH OPERATING MECHANISM20 MAINTAIN COAX MACHINEGUN + 5 114.2 8.3 j

45N

1 REPLACE TURRET SLIP RING BOX 1 1.52 REPLACE SLIP RING INTERFERENCE SWITCH 1 .33 REPLACE LOADER SAFETY SWITCH4 REPLACE RESISTOR ASSEMBLY5 REPAIR MAIN GUN FIRING CIRCUIT 2 .4 .66 REPAIR STABILIZATION SYSTEM 1 .47 REPLACE SUPERELEVATION ACTUATOR 1 .4.8 PRIME (CHARGE) MANUAL ELEVATION SYSTEM 4 .29 REPLACE ANTI -BACKLASH CYLINDER 1 .5 1.3 A 1

10 ADJUST TRAVERSING BACKLASH GEAR11 REPAIR PIN LOCK

2 4.4- 1.7 v2 .6

A = SIGNIFICANTLY ABOVE AVERAGEv = SIGNIFICANTLY BEIJW AVE:.I*'AGE

REFN 201 EPN: 3 ECO: 3

• . . . + . % -. . . -. +, . . . . • . . . .. .. . . .

- -$

Z CO. 9-99 ARMOR

TABLE 3 (M60): MAINTENANCE KAN-HOURS AND COSTS PER VEHICLE


VEHICLE AVG PARTS AVG. CM AVG PM

BUMPER VEHICLE $ COST/ MAN-HRS/ MAN-HRS/NUMBER MILEAGE A PERIOD A PERIOD A PERIOD A

11 643 0.00 v 0.1 v 6.7

- 12 366 0.00 v 0.1 v 9.7

13 713 14.95 2.3 8.8

14 5152 A 0.00 v 0.4 5.9

15 4300 339.50 2.9 A 10.0

16 3552 0.O0 v 0.1 v 4.4

21 4471 365.64 A 2.0 9.5

22 4361 246.25 1.3 11.1

23 780 14.40 2.5 8.5

24 2228 .246.25 0.5 11.8 ^

25 195 2.18 1.4 10.1

26 5134 A 0.00 v 0.0 v 7.8

31 3112 0.00 v 0.7 6.8

32 760 78.39 1.6 7.1

33 428 0.00 V 0.2 5.0

34 180 V 0.00 0.9 2.6 v

35 3866 0. 00 0.z3 7.4

AVGS 2345 82.16 0.8 6.7

I'

A = SIGNIFICANTLY ABOVE AVERAGEv = SIGNIFILANTLY BELOW AVERAGE

REF# 301 [BN: ] CCO:

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TABLE 4 (M60): VEHICLE MAINTENANCE HISTORIES

REPORTING PERIOD ENDING: 2141 (21 MAY 82)

VEHICLEBUMPER JULIAN REPEATEDNUMBER MAINTENANCE TASK DATE TASK FLAG

11 PERFORM SYNCHRON. CHECK (RAMP METHOD) 2011REPLACE M13A2/Mt3AID BALLISTIC.COMPUTER 2026REPLACE M13A2/M13A1D BALLISTIC COMPUTER 2067 v

ADJUST SERVO BANDS 2070REPLACE RANGEFINDER 2079REPLACE STARTER 2096

PERFORM *Q*- SERVICE (-20 TM) 2097REPLACE POWERPACK 2110

• 12 REPLACE SUPERELEVATION ACTUATOR 1344f .. ERFORM 'Q' SERVICE (-20 TM) 1344- PERFORM SYNCHRON. CHECK (RAMP METHOD) 2011

- REPLACE STARTER 2053S - . ADJUST SERVO BANDS 2070

--- .-REPLACE VOLTAGE CONTROL BOX 2090-- REPLACE STARTER 2090 V

-. 13 ADJUST'HYDRAULIC BRAKE CONTROLS/LINKAGE 1338 VADJUST HYDRAULIC BRAKE CONTROLS/LINKAGE 1344 V

-.- SERVICE MAIN ACCUMULATOR 1344SERVICE-M32-/M36 PERISCOPE 134aPERFORM"SYN6HRON; CHECK (RAMP METHOD) 2011REPLACE POWERPACK 2021ADJUST SERVO BANDS 2070REPLACE POWERPACK 2095REPLACE DRIVE SPROCKET/HUB 2095SERVICE M32/M36 PERISCOPE 2096REPLACE M37 PERISCOPE 2098ADJUST HYDRAULIC BRAKE CONTROLS/LINKAGE 2105 V

14 PERFORM SYNCHRON. CHECK (RAMP METHOD) 2011ADJUST/REPLACE MINOR COMPONENTS 2019

PERFORM 'L' SERVICE (LO) 2020SERVICE M32/M36 PERISCOPE 2020REPLACE MI3A2/Mi3AID BALLISTIC COMPUTER 2026REPLACE SUPE RELEVATION ACTUATOR 2018

PERFORM 'Q' SERVICE (-20 TM) 2053MAINTAIN COAX MACHINEGUN 2060 VMAINTAIN COAX MACHINEGLrI 2060 V

REFN 301 [EIN: 3

Z' CO. 9-99 ARMOR

TABLE 5 (M60): MONTHLY MAINTENANCE WORK SUMMARY

t - REPORTING PERIOD ENDING: 2141 (21 MAY 82)

VEHICLEBUMPER JULIANNUMBE MAINTENANCE TASKS ANDI PERSONNEL MAN HRS DATE

11 PERFORM SYNCHRON. CHECK (RAMP METHOD) 2121

CRIBBINS, D(45N-ES) 5.6

ADJUST SERVO BANDS 21131 CARRIER,C(63N-E6) 3.2* GREEN, R(63N-E1) 1.4

12 REPLACE SUPERELEVATION ACTUATOR 2133- HADDOCK,N(45N-E4) .2.1

REPLACE STARTER 2128Ij .-" OKEEFE,E(63N-E4) 1,.1

1-3 ADJUST HYDRAULIC BRAKE CONTROLS/LINKAGE 2141- STOOPS,J(63N-E5).- 4.4

* -SERVICE M32/M36 PERISCOPE 2140-CRIBBINS,D(45N-E5) 1.9HADDOCKN(45N-E4) 4.5

f REPLACE POLERPACK 2134LUCAS,J(19E-E4) 6.3MORGAN,U(19E-E1) 3.3OSGOOD(19E-Et) 1.1SMITHLEY,E(19E-E5) 89

14 PERFORM SYNCHRON. CHECK (RAMP METHOD) 2140S CRIBRINS,D(45N-E5) 9.1

SERVICE M32/M36 PERISCOPE 2135HADDOCK,N(4SN-E4) .2

REPLACE STARTER 2132CARRIER,C(63N-E6) .1GREEN, R(63N-E1) 4.0OKEEFE,E(63N-E4) 1.. 1STOOPS,J(63N-E5) -. 5.5

-------------- -------------------------------------------------------REF# 501 EBN: ] ECO: 3

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TABLE 6 (63N/T) : EXPERIENCE. QUALIFICATION. AND CERTIFICATIONFOR MAINTENANCE TASKS


% EXPERIENCE INDEXNAME/PAYGRADEP TASKS EXP 0 ------------- 50 ------------- 100

£CE QUAL INDX 4

ALL El/E2 3 5ALL E3 8 12 -ALL E4 28 35 .......- -

ALL E5-E7 48 60

ALL El-E7 62 70 ------------------- +

STEWART,C(19E-E7) C 84 92 ---------------- ----------

ANDERSON,f(19E-E6) C 78 87 ----------------------------TENNESSEN(19E-E5) C 75 76 -

-MART-INEZ,A(19E-E6) 56 62 ....

LUCAS,J(19E-E4) 54 62 ------------------- -

WILLIAS,M(19E-E5) 50 57 - - -.....

MARTINEZ,J(19E-E5) 52 54 ...... I.---

. JRNS,J(19E-E6) 4 40 43

SPADED'(19E-E4) - 39 43 -"-.

JENSEN,U(19E-_E4) 1 24

HOLBROOK,J(19E-E4) IS 2L -

DAVIS,K(19E-E3) 6 8 IOMALZA,G(19E-E3) -.0 0 i

RIVERAJ(19E-E4) 0 .0

SCHOONMAKER,R(19E-E5) 0 0

p .4

"i!

+ EXPERIENCE GROWTFH DURING LAST 6 WEEKS------------------------------------------------------------------------------

.- REF11 6017 EBN: 3 ECO:

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N TABLE 7 (63N/T): INDIVIDUAL QUALIFICATION AND EXPERIENCE PROFILE

REPORTING PERIOD ENDING: 2155 (4+ JUN 82)

NAME: ALEXANDER, J( 19E-E3) N .N .T M S D NEQUIPMENT/TASK QUAL TIMES 1 5 10 15 20

NOTE D OE

M60 FAMILY - CORRECTIVE MAINTENANCE

1 REPLACE POWERPACK2 REPLACE VOLTAGE CONTROL BOX 63 REPLACE STARTER I'4 REPLACE GENERATOR Q 1 -5 REPLACE ENGINE OIL COOLER Q 176 REPLACE AIR CLEANER BLOWER MOTOR Q 177 REPLACE FAN TOWER SEAL

1

8 REPLACE OIL COOLER L.INES 0

-9 ADJUST STEERING CONTROLS AND LINKAGE 9" -10 ADJUST S ERVO BANDS 9

1.1 ADJUST HYDRAULIC BRAKE CONTROLS/LINKAGE :I~2 REPLACE FIXED FIRE E)k TINGUISNERS . .. 2.-

13 REPLACE ROAD WHEELS AND/OR BEARINGS- 7

" 14 REPLACE ROAD WHEEL ARM 20------------6

15 REPLACE TORSION BAR 6

-0I 16 REPLACE SHOCK ABSORBERS 0I 17 REPL. COMP. IDLER WHEEL HUB&ARM/PEARING 0

18 REPLACE COMPENSATING IDLER ASSEMBLY 5

19 REPLACE DRIVE SPROCKET/HUB 2 -

M160 FAMILY - PREVENTIVE MAINTENANCE

PERFORM 'W SERVICE Q 13 ----------

PERFORM '.' SERVICE

+ EXPERIENCE GROWTH DURING LAST 6 WEEKS

REFN 7o7 [EiN: 3 ICO: ]

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TABLE 8: BATTALION MAINTENANCE MAN-HOUR SUMMARY

REPORTING PERIOD ENDING: 2050* (19 FEB 82)%.5

MAINTENANCE MAN-HOURS

MAN-HOUR COMPANYMOS FACTOR " B CSC HHC BN

31V ASSIGNED ISO /a9 I't i/'. 80"- •EXPENDED /L 30

PER MAN 10.1p 3J.. 17.1 52Z

45N ASSIGNED /qo 1'o V/a 8oEXPENDED 13 ,. z /

- PER MAN .0 .

63B/S- 7 ASSIGNED 18o 8c Io" EXPENDED /8 ,6 "

- PER MAN 2. q .

6"3N/-T', ASSIGNED /to /o Z-.L. ,. "00.. .EXPENDED i.X2 i f 0 0. / f

.. PER MAN /-,. /9

ALL -- ASSIGNED 'ioo .5 soW -o-- -'EXPENDED &10 '72 71 ZZ.

PER MAN A5 Ii.' 38 . 33$ 36.

% I -

REFN-801--E----------------------- 3--- C ------------------------- 3

'

REFII 801 [BN: ] [CO:3

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= - -" - _... . .. .-. . .,. . . .".-.-. ."- .. " ° .' " "- -". .°- "

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TABLE 9: BATTALION MAINTENANCE QUALIFICATION SUMMARY

REPORTING PERIOD ENDING: 2050 (19 FEB 82)

MAINTENANCE QUALIFICATION

- QUAL COMPANYMOS FACTOR A B C-CSC HHC BN

31V % QUALS Wi 7.8 8, 04:' -NO. NEW QUALS .o 0 C)

4.5N X QUALS 78 -iiNO. NEW QUALS ;L

63B/S % QUALS YV t 6'9NO. NEW QUALS 2.

iI 63N/T Z QUALS -75- 70 /oC) ..

NO. N EUQUALS

~:f ALL X QUALS 70 73 4, 72 71F O. NEW QUALS " 3. / 6

S REFtl1 1 o i r : 3 [CO: 3l

.1 , .., . . ... .... .... ..-.-. .-. ..: . .. .... . . . ...... . . . . . . ,

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I TABLE 10 (M60): COMPONENT SERVICEABILITY CHECK

REPORTING PERIOD ENDING: 2001* (1 JAN 62)

PERIOD BATTERY I REGULATOR GENERATOREND DATE NUMBER NO. PCT I NUMBER NO. PCT I -NUMBER NO. PCT

* & CYCLE TESTED SERV SERV I TESTED SERV SERV I TESTED SERV SERV

1205 G1212 G1219 GII1226 G

- 1233 A124~0 AII1247 A1254 R1261 R I1268 R1275 A1282 A .1289 R :.--

1296 R1303 A1310 G1317 01324 G

' 1331. G

1336 A I1345 R

1352 R1359 N2001* N

LONG-TERM' AVERAGES

REF 1001 CBN: i CCO:

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research note 84-7 performance system …social sciences 13. number of pages 5001 eisenhower ave....

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