Resistive Load Banks – Testing Services & Manufacturing

Ahuja Engineering Services

Resistive load banks for: Performance testing of gas/diesel generators and UPS systems, battery discharge testing; Dump loads for wind energy generators.

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Technology at work for you

Voltage regulation and performance testing of wind energy generators,

gas/diesel generators and UPS systems using our artificial load!

Load Bank testing allows a standby power system to be tested and

exercised under load to verify its overall reliability to perform in an

emergency power situation.

Artificial load test at site is becoming a mandatory norm for the erection,

commissioning and maintenance of electrical equipments like diesel

generators, gas generators and UPS systems. This performance test

ensures safe and efficient functioning of the equipment when the actual

load is used.

Wind energy farms are also making use of our load banks as dummy loads

to accommodate and correct fluctuations in output voltage since wind

energy generation is not constant at all times.

Load Bank Rental Solutions

AES provides a total end to end solution for various load testing applications. Some of its key features are:

Robustness and portability

Steady enclosure

Extra safety features and cost effectiveness

Efficient and quick installation and operation

Availability of connecting cables - Aluminium armored cables with

safety lugs on both ends makes our load bank system complete.

Availability of skilled man power - We provide all resources including

trained man power for carrying out the end to end operations

(unloading, assembling, positioning etc of the load bank)

All load banks come with individual load circuit breakers and are

incorporated with the following features:

Power range: 100 KW up to 5000 KW with any resolution

Designed for indoor or outdoor testing with a suitable canopy/cover

Locally fitted, remote controlled or fully auto controlled switchgear

panels to operate it (optional)

Load Bank Solutions

Performance testing of diesel

generators, gas generators, wind

energy generators and UPS systems.

Efficient dump loads to energy

generators for a voltage regulated

output.

Avoid wear and tear of under loaded

energy generation systems

Prolonging the life of generators, UPS

and battery systems.

Gas

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Rental Solutions

Our rental load bank packages offer our customers with convenient solutions for load testing.

Portability, prompt delivery, quick deployment and safe operations along with connecting cables and skilled manpower make our load bank rental services a complete solution.

Manufacturing Solutions

AESPL’s knowledge, skills and flexibility can tailor a load bank package to suit your individual needs.

Other Specifications

Connecting Cables: 650/1100V, 3.5 core, Aluminium conductor, PVC insulated and steel sheathed, armored (AYFY) with lugs crimped on each end.

Load bank enclosure type: IP 20 as per IEC 529, BS 5490 and NF C 20-010

Technical Specifications for UPS Testing (Typical for 60/100/120 KVA)

Load Bank Rating 3 Phase, 4 wire, 415 V, AC, 50 Hz, Star connected

Duty Continuous

RESOLUTION - Load Step 3 KW to 15 KW in 9 steps

Technical Specifications for Generating Set Testing (Typical for 1 MW)

Load Bank Rating 3 Phase, 4 wire, 415 V, AC, 50 Hz, Star connected

Capacity of Each Bank 210 / 225 Amps at Unity Power Factor

Duty Continuous

No. of banks for 1000 KW (1 MW) 7 no’s

RESOLUTION - Load Step 210 / 225 Amps (150 to 165 KW) & 30 KW

Bill of Material

3.5 C X 240 sq mm, Al armored cables – 7 cables each of length 23 to 27 meters

with lugs crimped on both ends

Resistive Load Bank with Enclosure – 210 / 225 Amps capacity each

250 Amps SFU – 7 no’s - One for each load Bank

Clip ON Meter

Multi meter

Air Dryer / Exhaust Fans

Customer List

Gas/Diesel Generator Set Testing

Green Power Intl

Sterling and Wilson

Rai Power

Quippo

Reliance Engineering

Clarke Energy India

Cummins India

Cairn Energy India

Gujarat Eco-textile Park

Gmmco

UPS Testing

Schneider Electric/American Power

Conversion

Tata Tele Services

Emerson Network Power (India)

DB Power Electronics

Numeric Power Systems

Manufacturing

BHEL

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Ahuja Engineering Services Pvt Ltd

3017, Emerald House, S.D. Road, Secunderabad – 500003 040 27890676 / Fax: 040 27897599 Email: ahuja@aespl-india.com Website: www.aespl-india.com

Load banks readily made available at short

notice from our branches at Hyderabad (AP),

Ankaleshwar (Gujarat) and Ghaziabad (UP)