HASHIR A KHAN 1339 Soundview CircleCorona, CA 92881

310-650-4749 hashirmfgeng@hotmail.com

MANUF ACTURING ENGINEER Design ExpertiseProject ManagementTooling/Machining

Enthusiastic manufacturing engineer with a passion, motivation and personal drive to succeed with extensive expertise and over 10 years of experience in the research, design and development of Manufacturing processes, procedure and layout , tools and equipment. Exceptional ability to identify and transform the most cost-effective materials into a new product in the most economic and effective way possible, Academic achievements include a Bachelor’s degree in Manufacturing Engineering and Design Technology in addi tion to an Associate degree in Mechanical Engineering. Well-versed in multiple management methodologies as well as numerous manufacturing processes with written and verbal communications skills and a strong work ethic Dedicated leader who functions at a high level working independently or as part of a collaborative team effort

CORE COMPETENCIES

Technical Knowledge of Machining and

Fabrication detail, Assembly and tooling

concept, spares, AOG repair and shop floor

machining (quick fix),

Establish Bill of Materials and routers.

Emerging Leader (Certification Completion)

VOS Lean/Six Sigma Yellow Belt Training.

Resolved technical/engineering issues. Coordinate with Tool Design engineer, liaison

engineer (ECN) or (ELR) and (TAG) and

nonconformance of detail/subassemblies,

initiate/coordinate corrective action.

Participate daily meeting with related

department.

Design and Update Required Tools (Jigs, Mill

Fixtures, Check Fixture)

Support supply chain with supplier evaluation

Planning & monitoring fabrication activities.

Participate in “Make or Buy” decisions.

Coordinate and oversees supplier’s

manufacturing & fabrication operations.

Check tool drawing for tolerance and GD&T

Geometric Dimensioning and Tolerancing (GD&T).

Ability to work with minimal supervision.

Ability to determine the preferred process (Production

and R&D environment).

Ability to handle diverse activities simultaneously. Knowledge of special process including heat treats.

Coordinate with cognizant eng./customer on design

feature to improve manufacturability (Lean Manufacturing

Methodology)

Kaizen Event Skills (Kaizen team member at Derlan, Inc.)

and establish “U” Cell Concept Manufacturing Techniques.

Manage, lead dedicated “Cell” for “J-UCAS” program

which include (3) machinist, (1) QA inspector, (1) NC

programmer, tool design & tool fabrication department,

procurement for raw material and outside process and

Vendor for “Form Tool” as well as coordinate with

Northrop Grumman engineering for any engineering &

specification clarification.

SAP, ENOVIA, AutoCAD 2D, MEDS, MES, Team Center,

Master Cam (Sixteen week certification) Microsoft Excel.

With minimal supervision work collaboratively with all

levels of personnel including Program Manager, Shop

supervisors, and Mechanic /Technicians, QA, SQE, to

ensure the efficient fulfillment of product and delivery

commitments.

KEY ACCOMPLISH M ENTS Triumph-Vought Aircraft Inc. Initiated “Check Fixture” concept proposal for upper management and received approval to fabricate new “CF”

multiple Stringers which include 142U7741-13 through -21 complex stringers. Tool designed and fabricated by Futuramic Tool & Engineering for Boeing Northwest Provision Division worth

close to $500,000.00. Followed up tool fabrication from start to finish, provided weekly updates to upper management via Inch Stone

Chart. Witnessed tool buyoff and created tool usage instructions for RFC.

Follow up Tool usage after tool incorporated into the production line, initiate corrective action to minimize MRB tag.

Improved manufacturing process by eliminating unnecessary cutting tools Reduced 15 hours setup and 37 hours run time to a total of 5 hours i.e. 3 hours setup and 2 hours runtime, estimated dollars saved per setup $960 and per parts $2,800. Reduced 7 hours setup time and 14 hours run time to a total of 5 hours setup and run time, estimated dollars

saved per setup $320 and per part $960.

PROF ESSIONAL EX PERIENCE

KLUNE IndustriesNorth Hollywood, CA 91605 3/2015 to Present

Manufacturing Engineer.

Develop update master shop order and work instruction (BOMS). Update tooling Philosophies including tool concept and tool design.

Support shop and work with Hydro-Forming, Stretch Forming, Bluge Forming, Drawing Forming, Water Jet Cutting, Laser Cutting, 3-5 Axis Machining.

Solve technical issue including checking tool drawing for tolerance and GD&T call out. Evaluate customer CATIA model against HFB, STFB, Check Fixture and Trim Template design. Welding and Complex Assemblies.

Dealing with aerospace alloy including aluminum, stainless steel, Inconel, titanium. Update tooling Philosophies including tool concept and tool design

Triumph Aerostructures-Vought Commercial DivisionHawthorne, CA 5/2008 - 9/2014

Manufacturing Engineer Develop, execute and updated Fabrication & manufacturing work instructions machining, fabrication of sheet

metal, assembly and rework, redline/AM) with variety of engineering principles and techniques. Participate directly in the Integrated Product Team Final Line Assembly and Sub-Assembly (IPTs) to integrate

technical resolution across multiple disciplines to achieve overall results to support program including cost / benefit analysis for changes to process and equipment.

Document manufacturing and producibility best practices. Coordinate with cognizant eng./’customer on design

feature to improve manufacturability

Review, analyze and estimate engineering change effect on existing product, existing tools, cost of incorporation and or can it be incorporated in WIP or next lot or have to roll synthetic part, coordinate with supplier, procurement and change management.

Develop and implement Fabrication plans with inspection requirement, evaluate and review producibility and variation analyses to ensure that manufacturing process capability matches requirements and always look ways to process and productivity for long term production.

Document manufacturing and producibility best practices. Coordinate with cognizant eng./customer on design

feature to improve manufacturability

Works collaboratively with all levels of personnel including Program Managers, Shop supervisors, Technicians,

and Inspectors to ensure the efficient fulfillment of product and delivery commitments.

Analyze (2D & 3D) for GD&T and other engineering for producible design/build definitions; provided sketches to (if required) support defining commodity statement of work.

Investigates and initiates corrective action to ensure product quality. Provides support to Liaison Engineering regarding WT. Resolved supplier manufacturing issue to meet the estimated completion date (ECD).

Support 6 sigma team to utilize lean-manufacturing principles and participate in lean event to improve process capability, reduce overall cost and increase productivity.

Mitigate customer and supplier issues and provide key support in performing supplier capability and capacity assessments related to procurement in a supply chain team-based environment.

Resolved technical issues with customers and vendors. Prepare BOM and develop subcontract work statements through coordination with multiple functional

organizations in support of implementing procurement strategies for “Make or Buy”

G.E Aviation (Airframe Structures Division)Santa Ana, CA 6/ 2005 – 5/2008

Manufacturing Engineer/Tool Design Set-up Cell and manage Joint Unmanned Combat Air Systems, or J-UCAS, (Northrop Grumman) project from

start to finish, coordinate with NC Programmer & tooling, junior manufacturing engineer, QA, shop and outside vendor for process.

Develop and create manufacturing detail, assembly production planes and rework planes with variety of engineering principles including inspections requirements and techniques to produce small close tolerance and large metallic airframe structure component part of an assembly as determined by the customer drawing.

Provides tool/design concepts and specification requirements to best utilize equipment and manufacturing techniques To reduce overall component cost.

Review and analyze 2D & 3D model for machineability and, if difficult to machine, made suggestions to customer through liaison engineer for change.

Draw Operation and O.P Sketches; review tooling requirements for the program and design required for tooling. Designs special tooling and fixtures. Develops manufacturing processes and specifies procedures for the fabrication of

detail parts Strive continually to improve process for long term production. Support 6 sigma team to utilize lean-

manufacturing principles and participate in lean / KAIZAN event to improve process capability, reduce overall cost

and increase productivity. Ensure planning instructions were clearly understood by the machine operators. Provide guidance to Production, Quality, and shop floor regarding fabrication, design concepts, and specifications

requirements to best utilize equipment and manufacturing techniques to ensure the efficient fulfillment of product and delivery commitments.

Support the machine shop with Jig / fixture requirements and set-up of single piece and multi piece runs. Drive process improvement / Cycle and setup time reduction. Resolved technical issues with customers and vendors and provide engineering and technical support. Develop subcontract management specifications and work statements through coordination with multiple

functional organizations in support of implementing procurement strategies for “Make or Buy”

Loud Engineering & Mfg. Ontario, CA 9/2004 – 12/2004 Manufacturing Engineer/Tool Design/Planning (Contract)

Create O.S (Operational Sketches) for each machining operation and O.P Sketches (Masking and Plating) using Auto-Cad 2000 & Solid Works.

Develop and create manufacturing, assembly, rework and quality plans with a variety of engineering principles and techniques.

Reviewed tooling requirements for the program and design required for tooling (jig & fix). Coordinate with tool design to ensure proper tooling points and clamping.

Integrated Aerospace System DivisionSanta Ana, CA 4/2004 – 8/2004

Manufacturing Engineer/Tool Design/Planning (Contract) Closely scrutinized bid package to ascertain manufacturing, tooling, methods and proposed form tools. Review tooling requirements for the program and design required for tooling using Review NC equipment and

NC program to assure feasibility of machining. Collaborated with tool design engineer to analyze tool design concepts to ensure proper tooling points. Perform follow-up at the start of shop operations to ensure the tooling is being used properly and that it is

adequate for the intended job.

Associated TechnologiesBrea, CA 11/1999 - 11/2002 Manufacturing Engineer/Planner/Estimating

Formulate, estimate and analyzed cost of the manufacturing process, identify process and material needed. Create assembly, cable harness and process planning; manage projects from pre-production to product delivery. Quickly resolve manufacturing problems, significantly improving productivity while maintaining the reliability of

the product design.

Additional Experience Derlan Inc. Aerospace/Semi-Conductor Group, Santa Ana, CA: 1995 – 1999, Manufacturing Engineer/Planning/Design Parker Hannifin, Culver City, CA: 11/1994 – 6/1995, Machinist/Assistant Lead Theim Industries, Torrance, CA: 2/1991 –10/ 1994, CNC Machinist

ED UCATION

South Eastern OklahomaState University, Durant, OK BachelorofScience in Manufacturing Engineering and Design Technology Government College of Technology, Karachi, Pakistan Associate in Applied Science Mechanical Engineering

TECH NICAL SK ILLS

Computer Skills:

Working knowledge of SAP, CATIA light V 5, ENOVIA, AutoCAD 2D, MEDS, MES, Team center,

Microsoft Office, PowerPoint

Manufacturing Skills: Geometric dimensioning & Tolerancing Course (GD& T).

Knowledge of manufacturing techniques (machining, sheet metal forming), process and BOM

Coordinates Corrective and preventive action for efficiency improvements.

Ability to resolve in-house and vendor manufacturing and process issue per engineering.

Provide Concept/Design and update required Tools (Jigs, Mill Fixtures Check Fixture).

Develop statement of work for manufacturing, subassembly, processes and tool usage instructions.

Review procedure & engineering changes and recommend cost impact.

Estimate and analyze cost of tooling, manufacturing process and special Form tools.

Knowledge of Forming & Joggle (hot and cold). Honing, Grinding.

Hands-on experience with CNC Mills, Vertical, Horizontal and lathe Management Skills: Emerging leader (Certification Completion) Mitigate customer and supplier issues and provide key support in performing supplier capability and

Capacity assessments related to procurement. Develop subcontract management specifications and work statements through coordination with multiple

functional organizations in support of implementing procurement strategies.

AD D ITIONAL CRED ENTIALS

CERTIFICATIONS

VOLUNTEER WORK

Emerging leader (Certification Completion) VOS Lean/Six Sigma Yellow Belt training and Methodologies for Vought Aircraft Industry, Inc Kaizen event skills, (Member of Kaizen team at Derlan, Inc.) cell concept manufacturing

Techniques. Export Control, *Global Anti-Corruption, *Avoid inside Trading, *Preventing Discrimination & harassment.

Volunteer LA Food Bank (Thru Triumph Wings Program)

American Red Cross Regular Blood Donor (with O Negative)

LANGUAGES

INTERESTS

English, Urdu Hiking, Traveling, Music, Movies, etc.

References

Timothy Swain Neil Dixon Florian Purugganan Supplier/Program Manager - Boeing Manager Technical Operation Lead 310.355.3368 - 316.619.8517 (cell) 310.355.3401 424.675.1525

Ken Fisher Dominic Tom Hannan

QA Engineer/Manager Mfg. Eng./Tool Design Eng. at Boeing Mfg. Eng. at Boeing 310.221.2854 562.519.4883 714.390.1193