Kiran kumar.N

OBJECTIVE

As an experienced Mechanical Engineer, I intend to build a career with a leading professional organization, where I can acquire the knowledge and allows me to contribute my skills in the best possible way to achieve the organizational goals.

Email: urskiran18@gmail.com

Contact. No:(Mob) +91 8686848856

Academic Details:Qualification- B-Tech Mechanical engineeringUniversity : JNTUYear passed : May 2010

Personal Details: Gender MaleMarital Status

Single

Nationality IndianDOB 08-08-1988

Languages Known:English, Telugu, Kannada, Hindi.

Permanent Address:S/O Sahadeva Reddy.N Yenumula vari palli (Village)Dubbigani palli (Post)Madanapalli(Mandal)Chittoor(District)Andhra PradeshIndia-517319

Experience Summary

5+ Years of over all working experience in precision component manufacturing Industry (Investment casting technology and CNC Machining).

3 years of experience in New Product Development (NPD). 2+Years of experience in manufacturing (Wax and shelling) as Manufacturing

engineer. Experience in Lean manufacturing methodologies (Certified for Lean Six Sigma

advanced green belt). Flexibility to respond to changing business requirement.

Knowledge Domain

Investment Casting Technology. New Product Development Engineering (NPD). Injection Molding and Shelling, Gauge and Fixture concepts. CNC machining. Vendor Development. Designing of cost effective “Process Flow” for producing a part with respect to

considerations in cost sheets during RFQ stage. Expertise in APQP, GD&T, PFMEA, FAI, PPAP, PFD, CONTROL PLAN, WORK

INSTRUCTIONS, ECN,DCN,5’S, MSA, SPC,SOP, Process audit and product audits. Experience in Marketing, working for Cost Sheets for responding RFQ’s. Production Planning and Controlling (PPC). Lean manufacturing. Handling Six Sigma projects. Effective monitoring and improving of key performance indicators (KPI) of

production. (Safety, Quality, Cost, Delivery, People).

Computer knowledge

MS-office. Mini Tab (SPC charts, GR&R, Process capability Studies). Basics of auto CAD & ProE. Video Measuring System (VMS). Coordinate Measuring Machine (CMM). ERP software Systems-IC Soft, Easy soft & Accepta. Communication Skills.

PROFESSIONAL EXPOSURE:

INDO-US MIM Tec Pvt Ltd.,Precision Investment Casting Foundry-Tirupati, AP, India.

Engineer Manufacturing- 2013 to till date ,New Product Development Engineer-May 2010 - May 2013.

It is an ISO/TS 16949:2009, AS 9100C, BS OHSAS 18001 : 2007, ISO 9001 : 2008, ISO 14001 : 2004 certified leading global supplier of precision-engineered products using Investment Casting Technology as the core manufacturing technology. Indo-MIM supplies high quality precision investment casting in wide variety of ferrous alloy compositions for many Automotive, industrial and aerospace applications. The major customers are Honeywell Turbo Technology, BorgWarner, Eaton, Cummins, INABearings, Caterpillar, Alpha design, ISRO etc.

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Current job as an Engineer manufacturing (May 2013 — till date)

Roles & Resposibilites:

Process Owner – “Wax and Shelling” Department Production Planning and Controlling. Achieving day/week/month/year planned production with no compromise in quality and delivery of the

products as per targets in the production line. Validation of process for new parts with high quality and optimized cycle times. Effective monitoring and improving of key performance indicators of production. (Safety, Quality, Cost,

Delivery, People). Raw material management (Inventory). Preparation of SOP. Member in Production planning (ERP) and controlling. Corrective actions for internal and customer rejections. Training, motivating and conducting daily/weekly meeting for the operators. Worked as shift in charge in molding department. Improving the overall equipment efficiency (OEE) by enhancing the performance Efficiency, availability,

quality and eliminating losses. Supervising and monitoring of operators – appraisals and mop’s etc. Documentation works - SPC reports, PFMEA, OEE, Control plans etc. Effective utilization of 7 Q.C Tools. Control & calibration of inspection measuring Instruments and test equipment and gauges and fixtures. Handling Six Sigma projects. Handling cost reduction projects. Handling cycle time reduction projects. Programming for robot (Automated unit for shelling). Rejection monitoring and analyzing. Working on continuous improvement projects.

As a Product development Engineer – (May 2010 – May 2013 )

Roles & Resposibilites:

Understanding specific customer requirements in terms of product specifications, quantity, delivery, terms & conditions.

Conducting Team Feasibility Committee (TFC) review meeting and Risk analysis with CFT on drawings. Working with Design, Process department and Metallurgical department to translate Product Requirements

into Technical Specifications to enable implementation of new features based on customer needs. Preparing preliminary PFD, Control Plan, and FMEA for the product. Preparing time line charts for developing the samples and communicating the same to customers. Developing prototype samples by using investment casting technology and machining technology by

approaching in APQP methodology, ensuring the cost effective process flow with respect to product cost sheet considerations during RFQ stage.

Conducting MSA and SPC studies. First Article Inspection. Getting sample approval from customers by meeting all customer drawing specifications. Freezing the error free process route for manufacturing the product with no compromise in quality of

customer requirements. Responsible for PPAP production and getting approval from customer for starting of bulk production. Responsible for the planning and technical execution of all necessary Product related tests & other

requirements from first prototypes through product qualification, volume ramp and sustaining. Responsible for analysis of first prototypes, including identification of problems and design marginalities, as

well as understanding their root cause. Responsible for on time delivery of samples. Designing the gating system for various components. Supervise the laboratory and equipment facilities in-house and supplier. Planning the gauges and fixtures as per the product requirements and give the input to design and

manufacturing. Organize and plan weekly meeting with core team to improve the process and sort out the problem. Take care of ECN & DCN changes and validate the DCN /ECN. Modify design of process to meet maximum profit. Prepare statistical reports, PPAP & PFMEA, FAI as per AS9100 & Rev C, ISO 14001. Preparing Work instructions for the processes. Prepare & maintain the documentations and issue document to the concern department. Reporting product status to management, highlighting achievements and risks, and escalating issues as

necessary.

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Nullifying the customer complaints in the development stage. Conducting internal Quality Audit. Responsible for creating process route in the internal ERP system. Developing machining vendors. Negotiation for price reduction.

Some Customers I worked with and projects Handled for:

ISRO -Cryogenics engine componentsHoneywell -Turbo charger componentsCummins -Turbo charger componentsITT - Bio-medical valve body & Aerospace partsRoyal Enfield -Selector forksINA Bearings -Shift Finger

Core Competencies:

Manufacturing & Industrial Engineering

Facilitating new product development with key focus on QCD (Quality, Control & Delivery) and preparing process control documents in accordance with TS16949.

Validating & preparing process control documents like Outline Process Chart, Control Plan, Work Standards and Instructions.

Quality / Method Improvement

Ensuring adherence to the quality standards as per TS 16949 and establishing charts / statistical tools to minimize the scrap / reworks in ongoing processes.

Implementing cost saving initiatives; achieving cost reduction through value engineering, reduction in breakdown, rework and waste elimination.

Eliminating redundant / obsolete processes involved in the design, development processes and working towards value-addition.

Relationship Management

Leading, managing and monitoring the performance of multi-skilled work force. Establishing and motivating team culture in the productivity improvements.

Achievements and Contributions: Implemented various poke yoke, kaizen in the molding, and machining process. Certified for “Green belt” in advanced lean Six Sigma. Successfully handled cost reduction/Yield improvement projects by using Six Sigma methodologies. Actively involved in implementation & maintenance of QMS ISO/TS 16949:2002. Active member of cross functional team for TS & EMS ISO14001 Activities. Developed samples first time right with very short lead time which is much lesser than customers PO

delivery terms. Successfully handled Six Sigma projects at bottle neck operations for optimising the process. Having knowledge in marketing in preparing cost sheets for new parts (BOM), responding for RFQ’s...

Trainings Undergone: APQP, PFMEA, 7 QC Tools, PPAP, Internal Quality Auditor ,ISO/TS 16949:2002 , ISO 9001-2008, AS 9100 Rev C, ISO 14001:2004, OHSAS1-18001-2007,kaizen,5’s,Advanced lean Six Sigma,5s,Time management. MSA, SPC.

Declaration:

I Kiran kumar.N, affirm that the information compiled above is precise and accurate in its entirety to my knowledge.

(Kiran kumar.N)

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