resume masao mayorga 2013 march_4!2!201311_58

7/27/2019 RESUME Masao Mayorga 2013 March_4!2!201311_58

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Curriculum Vitae

Masao Mayorga

Proposed positionSenior Pipeline Engineer / Manager for Engineering and Construction of Projects.

Present position

Deputy Manager Pipelines

Personal data

Last name Mayorga

First name Masao

Year of birth 1971

Nationality Ecuadorian

With Tebodin since 2010

Education1987 –1994 Polytechnic University of Army (E.S.P.E) Ecuador

2004-2006

Mechanical Engineering Degree / Major Mechanical

Engineering Degree

M.I.T Massachusetts Institute of Technology (USA)

Master Of Mechanical Engineering

Other skills: Software: Design Engineering Software for Fluids,

Structural, Mechanical; Software for Preventive

Maintenance; Programming Software; Microsoft and

Office.

Pipeline Studio TLNET Version 2.1, Transient

Simulation tools for Liquid & Gas Pipelines. for offline

Hydraulics & Thermal simulation, from LICENERGY &

Energy Solutions International. Training in Houston.

ESIPAS Real Time Transient Pipeline Simulator

Trainer Module & Training and Qualification

Management Module with SCADA offline and online

simulations. Trainer is a flight simulator application

based on an enhanced predictive model that allows

the trainee to operate the pipeline from SCADA-like

screens while the instructor defines the scenario andobserves the progress of simulation from its own

console. Application may be online too. Training in

Houston.

LEAK DETECTION SYSTEM on line with SCADA

Data

OLGA Multiphase Flow Simulator.

STONER Transient Pipeline Simulator

LIQTHERM Liquid Pipeline Thermal Hydraulics Steady

State 32-bit version from SYSTEK Technologies, Inc.

PIPESIM 2000 Steady State Software for Pipeline

Hydraulics and Thermal Calculations Design. REBIS AUTOPLANT 3D, PIPING, EQUIPMENT &

ISOMETRIC MODULES.

Others: AUTO-CAD, ALGOR, SAP, CAEPIPE

JDEdwards.



Curriculum Vitae

Masao Mayorga

Engineering Codes and Specifications:

ASME (ASME/ANSI B16.5, B16.9, B16.10, B16.11,

B16.25, B16.34, ASME B31.3, ASME B31.4, ASME

B31.8, ASME XIII, ASME IX); API (API 5L, API 6D,

API 12F, API 610, API 676, API 620, API 607, API

650, API 653, API 1104,API 1102, API 600, API 602,

API 598, API); ASTM; AREMA; AWS; ANSI; AISC;

ISO; NACE; NEMA; NFPA; SSPC; ASNT; SHELL

SPECS, DOT CFR49 PART 192/195; Others.

Key qualifications

Professional Work Areas: Pipeline Engineering.- Hydraulics Analysis and Thermal Design of Pipeline including Steady State and

Transient State; Materials and Equipments Specifications; Construction Specifications; Procurement; Field

Construction and Inspection; Maintenance; Operation.

Facilities Engineering.- Piping Calculations; Plot, Piping and Isometric Drawings Design; Equipments and

Materials Specifications; Procurement; Constructions Specifications; Field Construction and Inspection;

Maintenance; Operation.

Integrity Management.- Integrity Management for Pipelines and Facilities, according regulations. Preparation of

IMP manuals.

QA/QC.- Inspection and Design of Welding (W.P.S, P.Q.R, Radiographic Interpretation), NDE and General

Control of QA /QC in Electro-Mechanical Installations and Pipeline.

Control and Management of Projects.- Engineering, Procurements and Construction Management and Control

for Pipeline and Facilities Projects within Oil & Gas Industry.

Preventive and Corrective Maintenance.- Pipelines; Facilities; Tanks; Vessels; Electrical Submersible Pumping;

Power Oil Pumping; Gas Lift Pumping; Rotary Equipments; Engines; Generators.

Professional experience

January 2013 – Till now Petrofac International

Deputy Manager Pipelines Project:

ADCO Projects (two in the process of award)

Be responsible for Engineering and Construction Oversight of all pipelines that will be

designed and built for Clients.

Be Mentor of all Senior and Lead Pipeline Engineers worldwide.

Oct 2010 – January 2013 Tebodin Middle East Ltd. (UAE)PMC Senior Pipeline Engineer and Construction Superintendent Project:

TAKREER IRP II – Main IRP II Package

Be responsible for Engineering oversight of all pipelines that will be designed for the

client TAKREER in the project Inter Refineries Pipelines IRP II in Seoul, includingcalculations, design, specifications, studies, etc.

Be responsible for Construction oversight of all pipelines designed for the client Takreer

in the project Inter Refineries Pipelines IRP II in Abu Dhabi.



Curriculum Vitae

Masao Mayorga

Sept 2008 – July 2010 PB Energy Storage Services, Part of the group Parsons Brinckerhoff USAPrincipal Pipeline Engineer / Project Manager (Permanent Position)

Be responsible for engineering oversight of all pipelines integrity management plan,

including gas and liquid pipelines from Conoco, Sasol, Oxy, Entergy, other clients.

Provide BID packages for contractors that are developing works of integrity risk

control for our pipelines

Develop analysis under DOT 49 CFR 191, 192, 193, and 195 regulations

Responsibilities like Project Manager for new Projects, Pipelines or Facilities that

Company need to develop.

Reviewing all documentation regarding pipeline and integrity management plan

(IMP) records, supporting all pipelines operation, provides analysis of alternatives

to develop assessments according to the IMP, annually updates the IMP and

verifies information with field staff, and prepares designs in compliance with IMP

requirements, evaluates critical pipeline conditions based on IMP requirements.

Integrity Design scope of facility installations and modifications to accommodate in-

line inspections (pigging) of existing and new pipelines

Develop budgets for:

- modifications,

- smart pigging programs,

- hydrotests,

- shallow cover remediation,

- direct assessment

- pipeline recoating projects Perform Hydrotesting

Perform Direct Assessments, including ECDA

Oversee pipeline recoating projects

Plan and execute smart pig runs

Interpret data using smart pig vendors software

Direct smart pig vendors to accomplish smart pig runs

Plan remedial actions based on results

March 2008 – Sept 2008 GULF Interstate Engineering. USA

Sr. Principal Pipeline Engineer / Project Manager (Permanent Position)

Project:

ABU DHABI ADCO.- Located at United Arab Emirates

Be responsible for engineering oversight of all pipeline related work products

(calculations, design, specifications, studies, etc).

Provide system capacity and optimization analyses for oil and gas pipeline

systems.

Develop cost effective, conceptual designs for both proposed and existing pipeline

facilities.

Assist in the development (review and comment) of Project pipeline specifications

and will assist in the development and implementation of organizational processes

and procedures and will assure compliance with approved processes and

procedures. Participate in project cost estimate and manpower requirements.

Take a lead role and coordinate oil and gas pipeline design and development with

other design disciplines.

Check design compliance and assure compliance with applicable codes, standards



Curriculum Vitae

Masao Mayorga

and client specifications.

Perform detail design, material selection and specification; mainline block valves;

scraper traps, etc.

Jan 2006 – Jan 2008 GWC Valve International, Inc. USAEngineering Manager

Manage all Projects for the Company within the Design, Engineering, Production,

Quality Control and Quotations Areas, for all kind of Valves that Company

manufactures, like Ball, Gate, Check, Plug, Globe, Needle, Butterfly, etc.

Handle all specifications related to valves like API, ANSI, ASTM, etc

Control of all factories overseas and about 20 employees within headquarters and

2,000 overseas.

Development of all Improvement Projects that Company needs day per day.

Manage directly with Clients all requirements, advises, and needs, regarding

technical and commercial issues for worldwide.

Oct 2004 – Jan 2006 CRISÓN CHEM & ENERGY S.A. Ecuador (Company from USA)General Manager

Manage all Chemical activities and Projects for the Company in the Following

areas: Oil& Gas, Mining, Agriculture, Industrial, etc.

Manage all activities of Pipelines and Stations, according the integrity management

plans from clients.

Manage all Engineering and Construction activities and Projects for the Company

in the Following areas: Pipeline, Facilities. Develop Pipeline Hydraulics Analysis for Steady and Transient state in order to

comply with many consulting services for Clients.

Develop Leak Detection Systems Audits for existing Installations and Oversight

Installation for new Leak Detection Systems.

Aug 2002 – July 2004 OCP Ecuador S.A.

Senior Pipeline Operations Engineering Chief

The Largest Project In Ecuador’s History With A Capital Of 1.5 Billion Usd

And Developed Thru 6 Companies (Oxy, Respol, Encana, Agip, Kerr Mcgee,

Encana). I Was Involved As Pipeline Engineering Chief, During Engineering,

Construction An Operation Phases. Be the technical reference for Operations & Maintenance with engineering input

related to pipeline hydraulic simulations, surge conditions, pumps, heating, control

philosophies, efficiency of operations, best practices, fuel consumption, operating

pressures and set points, MAOP determination, pipeline/facilities codes, and

pipeline/facilities repairs.

To use Pipeline Simulators, which has been programmed, maintained and fully

used to all its capabilities.

Be the responsible of Leak Detection System (on line SCADA) and update all

operation set points.

Develop the MCC Operators Training, using an Transient Simulator Trainer. All

possible conditions of operation related to OCP pipeline were applied withsuccessful.

Provide relevant input and assistance to monthly operational reports that cover

items such as operational efficiencies, costs, and high quality of Main Control

Center.



Curriculum Vitae

Masao Mayorga

Provide to Pipeline Superintendents, Supervisors, and Operators a proper

engineering knowledge and analysis philosophy, to ensure all personnel are cross-

trained and skilled to the highest degree practical.

Responsible regarding activities related to improve existing facilities or install new

facilities in field.

Pipeline Performance Test was developed with successful.

Fuel Consumption and Optimization, Fuel Allocations Equations for Shippers were

developed properly.

Preparation of the Integrity Management Plan (IMP) and Operation, Maintenance,

and Emergency Manual OM&E for this heavy crude oil pipeline.

Development of IMP and Integrity for the Pipeline and Stations

Aug 2001 – Aug 2002 KERR McGEE ENERGY CORPORATION ECUADOR S.A. (Company from USA)Pipeline and Facilities Design Engineering Chief. (Project – Contract Position)

Yuralpa Project.

Senior Pipeline Design Engineer .- Hydraulics and Thermal Design Engineering,

Materials Specifications, Construction Specifications and Plans Preparing for

Underground Pipeline 65 Km 16" API 5L-X65 and five Flowlines related, for

Yuralpa Development Project.

Senior Facilities Design Engineer.- Design Engineering, Piping and Flow

Calculations, Materials Equipments and Construction Specifications, Plans

Preparing (Plot, Piping, Isometrics) for:

- Kerr McGee Sarayacu Pump Station to be installed for the existing Pipeline of AGIP Oil Ecuador B.V.

- Kerr McGee Baeza Station to transfer Crude Oil from Block 21 to Sardinas

OCP Station.

2000 – 2001 VINTAGE OIL ECUADOR S.A. (Company from USA)Projects Chief and Maintenance Chief (Project – Contract Position)

Design Engineering, Procurement, Inspection and Construction of Projects for the

Company in Block 14 and 17 of Ecuadorian Orient (Facilities, Tanks, Pipelines and

Engineering)

Supervising and Control of Preventive Maintenance Department in the Company

fields (Facilities, Tanks, Pipelines, Electrical Submersible Pumping, Power Oil

Pumping, Rotary Equipment, Engines, Generators, etc)

Preparation of the Integrity Management Plan (IMP), and develop of different

Integrity Activities in Pipelines like ILI, CIS, ECDA, Hydrotest, and definition of

technologies and tools to be applied.

2000 – 2000 AZUL S.A. Ecuador Superintendent for Electromechanical Projects. (Project – Contract Position)

Bid Evaluations of O.C.P Engineering Project for TECHINT S.A.

Superintendent of Electromechanical School Project (Training to 100 Welders in

SMAW / GTAW / FCAW Welding Process and 50 Pipers for Facilities Construction.

With University ESPE and FMSB of ARMY collaboration)

1999 – 2000 ELF Hydrocarbures Equateur. (Company from France)Development Project Chief and Construction Manager. (Project – Contract Position)

Technical and Economical Evaluations for Construction of: Nantu 01 Central

Process Facilities (CPF) and Water Injection Facilities in CDP.



Curriculum Vitae

Masao Mayorga

Pipeline and Flow lines Design Engineering.

Management and Inspection of HARBERT Pipeline and Flow lines Construction

Contract.

Design Engineering and Drawings (P&ID, Plot, Piping, Isometrics) for Nantu 01

CPF Facilities and CDP Water Injection Facilities Construction.

Electromechanical Installations and Inspection of Nantu 01 CPF Facilities and CDP

Water Injection Facilities.

Management on AZUL S.A Equipment and Personnel Resources Supply for Nantu

01 CPF and Water Injection Facilities Construction Contract.

Management and Inspection on I.A.A S.A for two Crude Oil Storage Tanks 10,000

BBL Construction Contract.

Management and Preparation of the Integrity Management Plan (IMP) and

Operation, Maintenance, and Emergency Manual OM&E for this project.

1998 – 1999 AZUL –COSAMI. Ecuador Facilities Superintendent (Project – Contract Position)

Bid Evaluations of AMO C Facilities Project for YPF/REPSOL.

Electromechanical Installations and Construction of Villano Well Site Facilities

Project for ARCO ORIENTE / AGIP Ecuador.

1993 – 1998 HARBERT International Establishment. (Company from USA)Design and Bids Engineer

Construction Electromechanical Installations Supervisor.

QA/QC and Welding Supervisor. (Permanent Position) Development of different Integrity Activities in Pipelines and Facilities related, like

ILI, CIS, ECDA, Hydrotest, and definition of technologies and tools to be applied.

Bid Evaluations of South Possibilities Facilities (SPF) Project for MAXUS – YPF.

Bid Evaluations of Mono Central Process Facilities (CPF) Project for ORYX / Kerr

McGee.

Bid Evaluations of Villano Development Camp, Villano Well Site Facilities, Central

Process Facilities (CPF), Baeza Facilities for ARCO ORIENTE / AGIP Oil Ecuador.

Welding Inspection and Mechanical Installations of Intaya Pipeline Project ( 70

Km ) for OXY.

Mechanical Installation and Welding Inspection of Sumps and Drains Facilities

Project for OXY.

Mechanical Construction of Phase III Gas Lift Secoya – Pichincha Facilities Project

for PETROPRODUCCION.

Electromechanical Installations of Mono CFP Facilities Project for ORYX / Kerr

McGee.

Welding Inspection and Mechanical Installations of Pipeline Lago Agrio – Tarapoa

Project ( 80 Km ) for CITY INVESTING.

Electromechanical Engineering Design of Fuel System CPF Facilities Villano

Development Project for ARCO ORIENTE

Courses Done: Have developed a course in the CIMEPI (Mechanical Engineers College of

Pichincha) with Scope “Methods and Technical Procedures for ElectromechanicalInstallations on Crude Oil Industry”. For Engineers in 1998.

Have developed a Conference in ESPE with Scope “Methods and Technical

Procedures for Electromechanical Installations (Process Facilities)”. For Engineers

in 2000.



Curriculum Vitae

Masao Mayorga

Training Courses in Houston related to Pipeline Studio Transient Simulator;

ESIPAS Pipeline Operators Trainer Simulator and Leak Detection System on line

with SCADA data. During 2002 – 2003

Training Hot Tapping of Pipelines Practices and Procedures. During 2010

Safety Course STOP I and II (H&P)

Financial Management (ESPE)

Thermodynamics Fluids, Design and Hydraulic (ESPE)

Course to Qualified for Welding Inspection (ASNT in SNT-TC-1A level I and level II

in ARCO ORIENTE)

Several Courses and Technical Conferences related to Pipeline, Fluids, Piping

Design, Pumping Systems, Welding, Control and Process Systems,

Thermodynamics Flows, Etc.

Languages

Speaking Reading Writing

EnglishSpanishItalian

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Scale: 1. mother tongue | 2. good | 3. working knowledge

resume masao mayorga 2013 march_4!2!201311_58

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