return filters - hydraulik · frd51 frd61 frd62 d1 d2 d3 d4 d5 e1 h1 h2 h3 h4 h5 h6 h7 r 1/2”...

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COMPATIBILITY (ISO 2943:1999) Full with fluids: HH-HL-HM-HV-HTG (according to ISO 6743/4) For fluids different than the above mentio- ned, please contact our Sales Department. WORKING TEMPERATURE From -25° to + 110° C MATERIALS Cover & housing: Anodized aluminium alloy For 61&62 only: Cover: anodized aluminium alloy Housing: steel Bypass valve: Polyammide Seals: NBR Nitrile (FKM - on request fluoroelastomer) Indicator housing: Brass PRESSURE (ISO 10771-1:2002) Max working: 2 MPa (20 bar) Test: 3 MPa (30 bar) Bursting: 6 MPa (60 bar) Collapse, differential for the filter element (ISO 2941): 1 MPa (10 bar) BYPASS VALVE Setting: 300 kPa (3 bar) ±10% RD APPLICATION EXAMPLE COMPONENTS RETURN FILTERS

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  • COMPATIBILITY (ISO 2943:1999)

    Full with fl uids: HH-HL-HM-HV-HTG(according to ISO 6743/4)For fl uids different than the above mentio-ned, please contact our Sales Department.

    WORKING TEMPERATURE

    From -25° to + 110° C

    MATERIALS

    Cover & housing:Anodized aluminium alloy

    For 61&62 only:Cover: anodized aluminium alloyHousing: steel

    Bypass valve:Polyammide

    Seals:NBR Nitrile (FKM - on request fl uoroelastomer)

    Indicator housing:Brass

    PRESSURE (ISO 10771-1:2002)

    Max working:2 MPa (20 bar)

    Test:3 MPa (30 bar)

    Bursting:6 MPa (60 bar)

    Collapse, differential for the fi lter element (ISO 2941): 1 MPa (10 bar)

    BYPASS VALVE

    Setting: 300 kPa (3 bar) ±10%

    RD

    APPLICATION EXAMPLE

    COMPONENTS

    R E T U R N F I L T E R S

  • FILTER HOUSING

    kg

    FRD11

    FRD21

    FRD31

    FRD41

    FRD51

    FRD61

    FRD62

    D1 D3 D4 D5 E1 H1 H2 H3 H4 H6 H7 RD2 H5

    1/2”

    3/4”

    1”

    1” 1/2

    2” 1/2

    3” 1/2

    4”

    95

    138

    154

    180

    275

    275

    275

    90

    128

    147

    174

    254

    300

    300

    43

    57

    67

    82

    117,5

    178

    178

    160

    191

    250

    343

    420

    673

    1.108

    62,5

    105

    140

    177

    218

    -

    -

    96

    100

    117

    155

    192

    248

    423

    31,5

    52

    63

    82

    91

    130

    255

    3

    3

    4

    4

    8

    5

    5

    96

    145

    197

    269

    320

    -

    950

    105

    110

    155

    240

    275

    525

    1.020

    1,3

    2,6

    3,7

    6,5

    14,2

    49,0

    70,0

    4

    6

    8

    8

    10

    10

    10

    INSTALLATION DRAWINGR E T U R N F I LT E R SRD

    FRD 61- 62 FRD 11-21-31-41-51

    Ø D3 Ø D3

    Tank mounting pattern Tank mounting pattern

    (*) Adjustable for RD62 only - loose flange (to be welded)

    Ø D

    2

    Ø D

    2

    D5 D5

    45° 45°

    45° 45°

    85

    123

    137

    164

    239

    239

    239

    M5

    M6

    M6

    M8

    M10

    M12

    M12

    E1

    D4

    D4

    H7

    H7

    H4

    H2

    H4

    H3

    30

    H5

    H6

    D1

    D1

    H5

    H6

    H3

    E1

    6 R

    R

    H1

    H1

    (*)

  • FILTER ELEMENTArea (cm2)

    Media F+ Media C+ Media M+A B C

    C

    B

    A

    ERD11

    ERD21

    ERD31

    ERD41

    ERD51

    ERD61

    ERD62

    52

    70

    70

    99

    130

    130

    143

    28/24

    34

    34

    51

    74

    74/85

    96,3

    70

    85

    130

    211

    251

    500

    896

    310

    620

    1.000

    3.800

    7.930

    16.720

    40.000

    380

    990

    1.600

    4.280

    8.350

    17.600

    40.000

    245

    460

    740

    2.330

    3.340

    9.860

    22.000

    0,10

    0,20

    0,25

    0,70

    1,50

    2,00

    3,80

    kg

    ORDERING AND OPTION CHARTR E T U R N F I LT E R S RD

    DR11 624131

    N

    6121

    BNS

    04 = 1/2"06 = 3/4"08 = 1"12 = 1" 1/220 = 2" 1/228 = 3" 1/32 = 4"

    2

    WW

    FC FCFD FDCC CCCD CD

    NF

    FCFDCCCD

    NF

    FCFDCCCD

    FA FAFB FB

    FAFB

    FAFB

    7C = indicator 6C with LED

    5C = visual differential 200 kPa (2 bar)03 = port, plugged 03

    5C6C

    XX XXXX XXXXXX XX

    DD

    6C = electrical differential 200 kPa (2 bar)

    T1 = elect. diff. 200 kPa (2 bar) with thermostat 30°C

    F- F

    BNS

    F F

    BNS

    WD

    WD

    NF

    NF

    FCFDCCCD

    FAFB

    FCFDCCCD

    FAFB

    7CT1

    035C6C7CT1

    035C6C7CT1

    035C6C7CT1

    035C6C7CT1

    035C6C7CT1

    035C6C7CT1

    FAMILYSIZE & LENGTH

    ELEMENT ER D

    FILTER MEDIA

    CC = cellulose 10CD = cellulose 25

    SEALS

    F = FKMN = NBR

    PORT TYPE

    FAMILYNOMINAL SIZE & LENGTH

    B = BSP threadN = NPT threadS = SAE threadF = SAE flange 3000 psi, metric screwsPORT SIZE

    BYPASS VALVEW = without

    FILTER MEDIA

    CC = cellulose 10CD = cellulose 25

    SEALS

    CLOGGING INDICATOR

    D = 300 kPa (3 bar)

    ACCESSORIESXX = no accessory available

    XX

    -

    04

    -

    ---

    - 06-

    ---- 08

    -

    ---

    --

    12

    -

    --

    - -

    -

    28

    -

    --

    ---

    ---

    F

    --

    --

    --

    F = FKM FluoroelastomerN = NBR Nitrile

    WR = water removal (*) -- WR WRWR WR WR = water removalME = wire mesh 60 ME ME MEME ME ME ME = wire mesh 60MD = wire mesh 25 MD MD MDMD MD MD

    FCFDCCCD

    FAFB

    WRMEMD MD = wire mesh 25

    (*) water removal media - see "hydro dry" brochure

    B = FILTER HOUSINGF = FILTER COMPLETETYPE

    FB

    FB

    FB

    FB

    FB

    51

    BBNSS

    WD

    NF

    WD

    NF

    WD

    NF

    20

    -

    -- - - - - 32-

    -

    --

    FB

    FB

    m>2>2

    m

    >1.000FA = fiber 5 m(c)>1.000FB = fiber 7 m(c)>1.000FC = fiber 12 m(c)>1.000FD = fiber 21 m(c)

    mm

    mm

    FA = fiber 5 m(c)FB = fiber 7 m(c)FC = fiber 12 m(c)FD = fiber 21 m(c)

    mm

    When the filter is ordered with FKM seals, the first digit of the indicator code is a letter (please see page 184 - 185).

    N.B. Indicator series 71 only on request

  • 10

    ERD 11

    0 20 30 40 50 60

    25

    50

    75

    100

    l/min

    Δp (kPa)

    FCFD

    CC

    CD

    FA FB

    MD ME

    Δp (bar)

    0,25

    0,5

    0,75

    1

    R E T U R N F I LT E R S

    CLEAN FILTER ELEMENT PRESSURE DROPWITH F+ AND C+ MEDIA

    (depending both on the internal diameter of the element and on the fi lter media)

    FILTER HOUSING PRESSURE DROP(mainly depending on the port size)

    The “Assembly Pressure Drop (∆p)” is obtained by adding the pressure drop values of the Filter Housing and of the Clean Filter Element corresponding to the considered Flow Rate and it must be lower than 50 kPa (0,5 bar).

    PRESSURE DROP CURVES (∆p)

    FLUID SPEEDwhen selecting the fi lter size, we suggest to consider also the max recommended fl uid speed (in return lines normally 1,5 < v < 4 m/s)

    2000

    1900

    1800

    1700

    1600

    1500

    1400

    1300

    1200

    1100

    1000

    900

    800

    700

    600

    500

    400

    300

    200

    100

    03” 1/23/4” 1” 2” 4”1” 1/2 2” 1/21/2”

    FLO

    W R

    ATE

    [l/

    min

    ]

    PORT SIZE

    Recommended range

    1,5

    < v

    < 4

    m/s

    0

    10

    20

    30

    40

    100 200 300 400 500 600 700 800 1000 1100 1200

    FRDΔp (kPa)

    3/4"1/2"

    1"

    l/min

    Δp (bar)

    0,1

    0,2

    0,3

    0,4

    1300900 1500 17001400 1600 1800

    4"

    1” 1/2 2” 1/2

    3” 1/2

    RD

  • 15

    FRD 11

    0 30 45 60 75 90

    100

    200

    300

    400Δp (kPa)

    l/min

    Δp (bar)

    1

    2

    3

    4

    25

    FRD 21-31

    0 50 75 100 125 150

    100

    200

    300

    400Δp (kPa)

    l/min

    Δp (bar)

    1

    2

    3

    4

    50

    FRD 41

    0 100 150 200 250 300

    100

    200

    300

    400Δp (kPa)

    l/min

    Δp (bar)

    1

    2

    3

    4

    2000 400 600 800 1000 1200

    100

    200

    300

    400Δp (kPa)

    l/min

    Δp (bar)

    1

    2

    3

    4

    10

    ERD 21

    0 20 30 40 50 60

    25

    50

    75

    100

    l/min

    Δp (kPa)

    FCFA FB

    FD

    CCCD MD ME

    Δp (bar)

    0,25

    0,5

    0,75

    1

    25

    ERD 31

    0 50 75 100 125 150

    25

    50

    75

    100

    l/min

    Δp (kPa)

    FC

    CD

    FA FB

    FDCC

    MD ME

    Δp (bar)

    0,25

    0,5

    0,75

    1

    BYPASS VALVE PRESSURE DROPWhen selecting the filter size, these curves must be taken into account if it is foreseen that any flow peak is to be absorbed by the bypass valve,

    it also must be of proper configuration to avoid pressure peaks. The valve pressure drop is directly proportional to fluid specific gravity.

    R E T U R N F I LT E R S

    N.B. All the curves have been obtained with mineral oil having a kinematic viscosity 30 cSt and specific gravity 0,9 kg/dm3; for fluids with different features, please consider the factors described in the first part of this catalogue. All the curves are obtained from test done at the UFI HYDRAULIC DIVISION Laboratory, according to the specification ISO 3968:2005. In case of discrepancy, please check the contamination level, viscosity and features of the fluid in use.

    50

    ERD 41

    0 100 150 200 250 300

    25

    50

    75

    100Δp (kPa)

    FC

    CD

    FA FB

    CC

    FD

    l/min

    MD ME

    Δp (bar)

    0,25

    0,5

    0,75

    1

    600100

    ERD 51

    0 200 300 400 500

    25

    50

    75

    100Δp (kPa)

    FC

    CD

    FA FB

    CC

    FD

    l/min

    MD ME

    Δp (bar)

    0,25

    0,5

    0,75

    1

    200

    ERD 61

    0 400 600 800 1000 1200

    25

    50

    75

    100Δp (kPa)

    CD

    FA FBFC

    FDCC

    l/min

    MD ME

    Δp (bar)

    0,25

    0,5

    0,75

    1

    600

    FRD 51-61-62

    0 1200

    25

    50

    75

    100Δp (kPa)

    FB FCFD

    l/min

    Δp (bar)

    0,25

    0,5

    0,75

    1ERD 62

    ME1500 1800300 600 090

    FA

    CDCC

    MD

    RD

  • DE RDRB X X

    For further technical informations and other options see page 185.

    Tech

    nica

    l dat

    a su

    bjec

    t to

    varia

    tions

    with

    out p

    rior n

    otic

    e. R

    D -

    EN

    - 06

    /201

    1

    R E T U R N F I LT E R S

    FRD11

    FRD21

    FRD31

    FRD41

    FRD51

    FRD61

    FRD62

    521.0045.2

    521.0046.2

    521.0047.2

    521.0031.2

    521.0048.2

    521.0049.2

    521.0049.2

    521.0050.2

    521.0051.2

    521.0052.2

    521.0019.2

    521.0053.2

    521.0054.2

    521.0094.2

    NBR FKMSPARE SEAL KIT

    SERIES 6C - 7C

    SERIES T1

    SERIES 5C

    CLOGGING INDICATOR

    SPARE PARTS ELEMENTS (For filling up see table “Ordering and option chart”)

    FILTER ELEMENT CLOGGING INDICATORFILTER HOUSING

    STRONG CONSTRUCTIONThe strong filter housing makes the FRD filters particularly suitable for applications where each compo-nent must provide the highest reliability.

    CLOGGING INDICATORA visual or electrical indicator is available as an option and allows monitoring of the element condi-tion. The port for the indicator is a standard feature.

    FLEXIBILITY OF ASSEMBLINGA second inlet port, supplied plugged, permits you to easily solve special installation needs.

    NO LEAKSThe end caps with captive O-ring ensure a perfect sealing between filter element and housing.

    RD

    Is this datasheet the latest release?

    Please check on our website.