reunião do confapconfap.org.br/news/wp-content/uploads/2016/06/luiz... · japan 12% other asia 8%...
TRANSCRIPT
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São Luis MA, Agosto, 2016
Reunião do CONFAP
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Vale in 2012
Vale is the one of the largest metals and miningcompany in the world with a global footprint
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33
Diversification of sales revenues by product anddestination
Revenues by productUS$ 60.4 billion - 2011
Revenues by sales destinationUS$ 60.4 billion – 2011
Iron oreand pellets
72%
Nickel 10%
Coal 2%
Fertilizers6%
Others2%
Logistics3%
Copper 3%
Manganese&
Ferroalloys1%
Rest of theWorld
3%
North America5%
South America20%
China33%
Japan12%
Other Asia8%
Europe19%
Asia53%
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4 Vale Worldwide – 2011
Vale delivered 38 projects between 2002 and 2011
Capão XavierPier III PDM
CandongaSossego
Concluded projects
FunilSão Luís
.
Capim Branco IIParagominas I
Carajás 100 Mtpa
Itabiritos
Carajás 85 MtpaCapim Branco I
Alunorte 4&5Brucutu
AimorésTaquari-Vassouras
Fábrica Nova
Mo I RanaAlunorte 3
Carajás 70 MtpaTrombetas
FazendãoAlunorte 6&7
DalianUHC
Samarco IIIZhuhaiCorredor NorteParagominas II
2002 2003 2004 2005 2006 2007 20092008 2010
Carajás 20 MtpaTKCSABayóvarTres VallesOmã
2011
Onça PumaMoatizeEstreitoKarebbe
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Context of Mining Industry
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Context of Mining Industry
Improvements inproductivity, health &
safety and sustainability
Improvements inproductivity, health &
safety and sustainability
Improvements intechnology
Improvements intechnology
Extend the life ofmines
Extend the life ofmines
Increase returnsto miners and
community
Increase returnsto miners and
community
Make miningsafer for labourMake mining
safer for labour
Global competitionGlobal competition
Increasing demandfor resources
Increasing demandfor resources ProductivityProductivity
SustainabilitySustainability
Less impact ofmining operationson environment
Less impact ofmining operationson environmentHealth & SafetyHealth & Safety
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ChallengesGlobal competition
Emerging producers andnew deposits have been
developed
Emerging producers andnew deposits have been
developed
Source: Information and Analysis of the Brazilian Mineral Economy,IBRAM, 2011
Source: Information and Analysis of the Brazilian Mineral Economy, IBRAM, 2011
It is necessary to minimizeproduction costs, to be
competitive on the currentmarket.
It is necessary to minimizeproduction costs, to be
competitive on the currentmarket.
Iron Ore Production
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ChallengesSustainability
Clean Energy and Materials▪Environmental pressure growing, from both government and public, impactingdemand for commodities (positively and negatively for different minerals, though)
▪New regulations around environment (e.g. carbon abatement), with potential increasein cash cost of marginal producers (hence impacting price of commodities)
Resource Sovereignty▪Governments pushing for higher value addition to ores; potential limits to free trade insome mining concentrates (i.e. in the form of export taxes) and energy intensivemetals
▪ Increasing relevance of Government-controlled companies▪Role of social work likely more critical than ever, as local governments and NGOsincrease their influence, connectedness to each other and power to delay operations
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ChallengesHealth & Safety
The main challenges of developing technology focused on health and safety dimensionsare•identification and management of the risk indicators associated with personal safety,property security and environmental management;•implementation of methodologies for qualitative and semi-qualitative analysis of risks tohealth, safety and the environment.
Vale has been reducing its totalinjury rate over the years.
Source: Sustainability Annual Report, 2010
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Vale’s Investment inTechnology and Innovation
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Founding
Growing
Improving
Find, Acquire & Develop New Assets– Future markets– Access new opportunities– M & A
Grow Assets– Increase resource base– Expand capacity– Implement new projects
Operating Assets:– Safety, Health and Environmentperformance– Reduce costs– Increase sales
Cleaning Sustaining operations:
– License to operate– Sustainable development
Exis
ting
Asse
ts
How Technology Activities Generate ValueWhy to invest inTech
Adding
value to
Vale and
Shareholders
New
and
Exp
andi
ngAs
sets
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Technological advances and pressing shortagesmay drive mining to new frontiers
SOURCE: McKinsey analysis
Outer spaceminingWill mining ‘boldlygo’ beyond Earth inour lifetimes?
Ocean floor miningSoon to be appliedbeyond diamondmining
Tech-enabledresourcesAccessing lowgrades or complexores in establishedregions
ArcticCould globalwarming melt arcticice makingresourcesaccessible?
Remote areasLarge infrastructureinvestmentchallenges
Conflict zonesMining will moveto increasinglyunstable locations
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Processing efficiency and metal recovery for low grade ores
13
Autonomous Operations
Vale’s Innovation Initiatives
Growing
Improving
Cleaning
Power Grid Efficiency
Underground mining developments
Mining Process Efficiency
Waste and Water Management
Mine Reclamation
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Technology initiatives have been supporting value creationacross Vale businesses over the last years
Screening at NaturalMoisture2009-2010
Geometric CorrectionSimulator2011-2012
Train Simulator2009-2013
Carnalita ProcessingRoute2011-2012
Technologies initiatives played a important role for improving productivity and safety in ouroperations as well as improving project’s capex, environmental impact and licensing complexity
WHY IT IS IMPORTANT TO INVEST IN TECHNOLOGY (EXAMPLES)
• Enabled S11D and +40Mtiron ore projects
• Reduced need for tailingdams and water intake
• Increased metal recovery
Enables processingiron ore at naturalmoisture, with noaddition of water,nor need for drying
• Implemented at EFVMsegments
• Increased productivity andreduced risks for railroadsmaintenance
Improves railroadmaintenance throughvirtual reality trainingtool for railroadgeometric correction
• Implemented at Tubarão. SãoLuís by December 2013.
• Allows train dynamicssimulation to improve safetyand accidents investigation
Improves operationand safety throughhigh quality, safetraining
• Enabled Carnalita project• Significant lower energyconsumption
• Reduced mining andprocessing costs
Development of lowcost processing routefor Carnalita potashore processing
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ITVVale Institute of Technology
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Identify Cenozoic paleoclimate changes in the southeastern Amazon region and its effects onthe Tropical Forest based on geological, geomorphological, sedimentological and palynologicalevidences in an interdisciplinary approach.
Paleoclimate
Forecast Networking
Provide understanding about existing disarticulation between upper and lower economic circuit,the relationship between different economic dynamics (mercantile / traditional and industrial),migration patterns, city expansion patterns, land use and housing circumstances.
UrbisAmazônia
Ten fully automatic meteorological stations are being installed along the Carajás Railway, Mineand Port.Two hydrological stations are being installed in sites that will enable the monitoring of riversthat affect the Vale logistic and operations.
ITV – Main projects
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PaleoclimateGeological, geomorphological and palynologicalevidences of and its effects in the Tropical Forestof the southeastern Amazon region
Carmem Lara Manes / Douglas Oti / Pedro Walfir M. Souza Filho / Prafulla Sahoo / RenatoSilva Jr / Roberto Dall’Agnol / Tasso Guimarães
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Vision / Objective:To identify Cenozoic paleoclimate changes in the southeastern Amazon region and its effectson the Tropical Forest based on geological, geomorphological, sedimentological andpalynological evidences in an interdisciplinary approach.
Expected results
• Definition of the paleoclimate during theupper Cenozoic in the southeasternAmazon.• Models of the evolution of the tropicalforest and geomorphology.• Formation of an interdisciplinaryresearch group on AmazonPaleoenvironment and Paleoclimatogyduring the Cenozoic.
Paleoclimate
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PaleoclimateShallow seismic of the Violão lake
m- 0
-10
-20
LL 01 - LL 02
LL 07 - LL 08
m- 0
-10
-20
LL01
LL02
LL07
LL08
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PaleoclimatePhysicochemical parameters of waters
• Analysis in the wetter and drier season.
• Stratification of waters in the drierseason.
• Cloud cover decreases theatmospheric insolation in the lake.
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Não épossívelexibir estaimagem nomomento.
Time
Performancemetric
evaluated byconsumers:
quality ofphoto Customers’
needs
First digital cameras:low image quality, but deliveringvalues in new dimensions
Disruptive technology: digital camera vs. film-based photos
Incrementalinnovation
First sign of disruption:delivery of new performancemetrics that establishedcompanies are unable todeliver
Incrementalinnovation
Numerous improvements toconventional (film-based) camerascontinued to focus on deliveringbetter results in the sameperformance metric – in this case,image quality
Incremental innovation“Getting better in the same area"
Digital cameras had a distinctperformance metric. Whileachieving a “good enough”image quality performance, theycaused a disruption in themarket for conventional cameras
Disruptive innovation“Delivering something different"
Note: Original terminology named "sustaining innovations" instead of "incremental innovation"Source: "The Innovator's Solution" - Clayton Christensen; http://www.claytonchristensen.com/disruptive_innovation.html; BCG analysis
Incremental innovation versus disruptive innovation
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“Create future options through
scientific research and the
development of technologies in
order to expand Vale’s knowledge
and business frontiers in a
sustainable manner”
Vale Institute of TechnologyMission
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Vale Institute of TechnologyThree Approachs
ResearchTo promote science and technologyrelated to mining, energy andsustentability
Teaching andWorkforceConduct postgraduate teaching,offering recognized degreecourses, diplomas and extensioncourses.
Entrepreneurship andBusiness NewsIncentivar o pesquisador-empreendedor, preparado para liderarempresas de base tecnológica ouprocessos de transferência detecnologia que possam resultar dasesquisas.
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Vale Technological InstituteGovernance
Scope of workPromote the development and dissemination oftechnical and scientific research and technology,and conduct other related activities.
Form of organizationThe Vale Technological Institute Association(ITV) is a private, nonprofit legal entity of anindefinite duration.
Governance structure• Management Council: Murilo Ferreira(President)• Director: Luiz Eugênio Mello
FiscalCouncil
ManagementCouncil
ScientificConsultationCouncil
ITVSustainableDevelopment
Vale employee members
GeneralAssembly
External members
ITV employees
ITVMining
ExecutiveBoard
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ExecutiveBoard
FiscalCouncil
ManagementCouncil
ScientificConsultationCouncil
GeneralAssembly
Vale employee members
ITVSustainableDevelopment
ITVMining
ITV employees
Vale Technological InstituteGovernanceThe Consultation Council has the mission of supporting ITV in subjects of technical andscientific nature, in order to take more efficient, better quality decisions.
Luiz Pinguelli RosaDirector of COPPE
José GoldembergMember of ABC
Richard M. LockeDeputy Dean – MIT
Sloan
Mohan MunasinghePresident of MID
José Fernando PerezFormer President of FAPESP
Thomas A. MooreDirector of ASU
Jacob Palis JuniorPresident of ABC
Onildo Joao MariniExecutive Secretary of
ADIMB
Mike HoodCEO of CRCMining
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11
22
ITV – Sustainable DevelopmentBelém do Pará / PA
ITV – Sustainable DevelopmentBelém do Pará / PA11
22 ITV – MiningOuro Preto / MG
ITV – MiningOuro Preto / MG
Close to the Amazon Forest Biodiversity Region where Vale has an outstanding presence Close to the Amazon Forest Biodiversity Region where Vale has an outstanding presence
Close to Universidade Federal de Ouro Preto, miningengineering excellence center
Region where Vale has an outstanding presence
Close to Universidade Federal de Ouro Preto, miningengineering excellence center
Region where Vale has an outstanding presence
Vale Institute of TechnologyLocationRegions: theme aspects and Vale presence in Brazil were considered
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Modelo de Atuação do ITVEurope
Canada
China
Brazil
Australia
USA
ITV SustainableDevelopmentPará
ITVMiningMinasGerais
AfricaMain office
ITV branches
A collaborative network between ITV units and with national and international institutions
Vale Technological InstituteOperating model
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Distribution of R&D projects and research scholarshipsaround the world (DITV)From 2009 to 2012
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Distribution of R&D projectin BrazilFrom 2009 to 2012
Distribution of researchscholarships in Brazil
(DITV)From 2009 to 2012
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Vale Technological Institute (ITV)Operating modelITV’s research portfolio has two kinds of research. The first is focused on developing in-depth knowledge in its areas of excellence, while the second is guided by the challengesand objectives established by Vale.
ContinuedresearchResearchprojects todevelop in-depthknowledge ina thematicarea
Guided researchResearch projects guided by DITV’sstrategic objectives
Theme
Thematic areas
Theme Theme
Research area Research area
P1 P2 P3
Vision of thefuture
Vision of thefuture
Macro-program Macro-program Macro-program
Program Program Program
Sub-program Sub-program Sub-program
ProjectProject Project Project
DITV’s vision ofthe future
Macro-program
Program
…
Project
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WorkshopsITV Sustainable Development
• State Development, Science and Technology Secretariat• Santos Municipal Education Secretariat• University of the Amazon• University of São Paulo• Pará State University• Maringá State University• Júlio de Mesquita Filho São Paulo State University• Federal University of Santa Catarina• Federal University of Pará• Federal University of Recôncavo da Bahia• Federal University of Rio Grande do Sul• Federal Rural University of the Amazon• Federal University of Rio de Janeiro
• Arizona State University• Desert Research Institute• ENVIRON Holdings, Inc• National Aeronautics and Space Administration
• Ghent University• University of Manchester• Uppsala University
• Commonwealth Scientific andIndustrial Research Organisation
• Alumínio Brasileiro S.A.• Centrais Elétricas do Norte do Brasil S/A• Mineral Technology Center• National Biomass Center of Reference• Embrapa (agricultural research organization)• Pará State Research Promotion Foundation• Oswaldo Cruz Foundation• Energy and Nuclear Research Institute• Evandro Chagas Institute• National Amazon Research Institute• National Space Research Institute• Health and Sustainability Institute• Emílio Goeldi Museum of Pará
3
114
5
4
126 researchers from the following institutions participated
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Cross-cutting areas
Results of workshopsITV Sustainable Development
CLIMATE CHANGE
Modeling
Forecasts and treatment
WATER MANAGEMENT
Quality monitoring
Water supply and treatment systems
Hydrological basin modeling
Aquifer prospecting
Living resources (fishing, people,processing technology and eco-toxicology)
SUSTAINABILITY IN THE MININGINDUSTRY
Life cycle of an operation
Operational and production technologies
Mining products (development of products,replacement, recycling, etc.)
Sustainable consumption
BIODIVERSITY
Bioactive pharmaceuticals and compounds,and biotechnological products
Biome monitoring
Tropical diseases
ENERGY
Bio-energy
Artificial photosynthesis
ENVIRONMENTAL MONITORINGTECHNOLOGIES
Sensors
Computation
Electronic devices
SUSTAINABLE ECONOMICS
SUSTAINABLE ARCHITECTURE ANDURBAN PLANNING
PUBLIC POLICIES FOR SUSTAINABLEDEVELOPMENT
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1.1- Workshop Regional
ITV MiningVale and Science & Tech. Community Seminar
Results
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• Sunset Consulting• Colorado School of Mines• NASA Jet Propulsion
• Indian School of Mines, Dhanbad
• CSIRO• University of Queensland
• Federal University of Espirito Santo• Federal University of Minas Gerais• Federal University of Ouro Preto• Federal University of Pernambuco• Federal University of Rio de Janeiro• Federal University of Rio Grande do Sul• University of Campinas• University of Brasília• University of São Paulo
• ICMM• Johannes Gutemberg Universitaet – Mainz• Mines Paristech• Sínese• Technische Universitaet Muenchen• University of Copenhagen• University of the Witwatersrand
83 3
• University of Guanajuato
1
5
124
• Nuclear Technology Development Center• Technology Center Foundation of Minas Gerais• Catholic University (PUC) of Minas Gerais• “Escola de Minas” (Mining Schools) magazine• State University of Minas Gerais• Federal University of Alfenas• Federal University of São João Del Rei• Federal University of Uberlândia• Federal University of Lavras• Federal University of Viçosa
144 researchers from the following institutions participated
WorkshopsITV Mining
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Results of workshopsITV Mining
MINING INFRASTRUCTURE
Infrastructure modeling
Energy, the environment andtechnology
Safety and performance
METALLURGY
Evolution of ore, reductions in grade,P&M of minor elements in ore, P&M ofminor elements in waste, and solutionmining
Fine particles, waterless processingand better characterization
Scrap business and cross-contamination (virgin versus scrapmetals)
MINERAL PROCESSING
Market-oriented demand (newmaterials)
Sustainable solutions
Processing of deposits that arecurrently inaccessible
MINING/EXPLORATION
Geo-metallurgy
Health and safety in mines
Reducing costs
Social impacts
PROSPECTING AND GEOLOGY
Further development of geologicalknowledge
New exploration frontiers
WATER
Increasing competition for water
Water sensing
Eliminating waste
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Vale: for a world with new values