rev 05-16 part no. rrm0020 parts manual - alamo · pdf fileparts manual. symbol legend and ......

© 2016 Alamo Group, Inc.

ALAMO INDUSTRIAL1502 E. WalnutSeguin, Texas 78155830-372-9595

An Operator's Manual was shipped with the equipment in the Manual Canister. This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator's Manual is not with the equipment, contact your dealer or Alamo Industrial (800-356-6286) to obtain a Free copy before operating the equipment.

Rev 05-16 Part No. RRM0020

PARTS MANUAL

SYMBOL LEGEND AND CONVERSIONSTorque values for bolts without special indication in theparts catalog:

M5 = 5 Nm = 44 IN-LBM6 = 10 Nm = 88 IN-LBM8 = 23 Nm = 17 FT-LBM10 = 45 Nm = 33 FT-LBM12 = 76 Nm = 56 FT-LBM14 = 120 Nm = 89 FT-LBM16 = 168 Nm = 124 FT-LB

BOLT TORQUEMounting procedures for mowers will require a significant amount of bolt nut and washer installation.

Frame and structure mounting bolts should be installed using Red Loctite, and torqued to the dry values listed in the torque chart based on the bolt size and hardness.

Other structures such as pump mounting bolts should be installed with Blue Loctite and torqued to the dry values indicated in the chart.

Bolt tightness should be completed with and checked with a suitable torque wrench.

Torque checks should be completed throughout the life of the mower in accordance with the maintenance chart provided in this manual.

Loose bolts on a frame or in a casting may be a result of: ● Vibration from the mower due to imbalance of the mower blades ● Pulled threads due to over tightening ● Distortion of the hole due to under tightening during installation

Bolts broken or sheared in the mounting structure or tractor may be the result of: ● Improper alignment of the Mounting Plate or Structure such that it is not sitting flat on the mating

surface ● Distortion of the bolt due to over-tightening ● Under tightening of the bolts

Check the bolt torque during installation and prior to delivery with a suitable torque wrench.

TO THE OWNER/OPERATOR/DEALERAll implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recog-nizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of "will-fit" parts will void your warranty and can cause catastrophic failure with possible injury or death.

CHANGE PAGES

Change Pages - 5

Date of Change Page Number04-03-2013 (EXAMPLE ONLY: ECN##### - chg pages 17, 23, 137)03-31-2016 document release date05-18-2016 replaced most images and updated most boms. all pgs.

CHANGE PAGES

Change Pages - 6

The following is a listing of pages that have been changed since the latest publication date for the overall document.

Parts Section – 2

For maximum safety and to guarantee optimum product reliability, always use genuine Alamo Industrial Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to:

The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section.

1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.

2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered.

3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part.

4. The Manufacturer reserves the right to substitute parts where applicable.

5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order.

6. The Manufacturer reserves the right to change prices without prior notice.

Note: Please refer to The Safety Section in the front of this Manual for the proper part number when ordering replacement safety decals.

PARTS ORDERING GUIDE


©2016 Alamo Group Inc.

PART NAME INDEX

CHASSIS........................................................................................................................................................................................................ 4

MAIN FRAME............................................................................................................................................................................................... 6

MOWER DECK (PART 1)............................................................................................................................................................................ 8

MOWER DECK (PART 2).......................................................................................................................................................................... 10

CUTTER DRIVE (PART 1)........................................................................................................................................................................ 12

CUTTER DRIVE (PART 2)........................................................................................................................................................................ 14

ENGINE CARRIER (PART 1).................................................................................................................................................................... 16



REMOTE CONTROL, ACCESSORIES..................................................................................................................................................... 22

ELECTRICAL SYSTEM (PART 1)............................................................................................................................................................ 23

ELECTRICAL SYSTEM (PART 2)............................................................................................................................................................ 25

©2016 Alamo Group Inc. Parts Section -3

RRM0020 - Ridge Runner Parts Manual Pub 3-16 Rev 5-16

CHASSIS

ITEM PART NO. QTY. DESCRIPTION1 RR00665 36 LOCKING NUT ELASTIC STOP

2 RR00782 72 WASHER

3 RR105555 4 SPROCKET DISC

4 RR104972 20 PLASTIC ROLLER

5 RR104969 20 DISTANCE PIPE

6 RR104971 2 HUB



CHASSIS

Continued...

ITEM PART NO. QTY. DESCRIPTION7 RR24613 36 HEX. SCREW

8 RR77312 2 WASHER

9 RR00026 2 HEX. SCREW

11 RR105534 8 HUB CAP

12 RR01349 8 SNAP RING

13 RR18405 16 BALL BEARING

14 RR104967 8 GUIDE WHEEL

15 RR105540 4 CHAINS TENSIONING ADJUSTER

16 RR105354 4 HOLE PLUG

17 RR105537 2 CATERPILLAR SUPPORT


19 RR00785 32 WASHER

20 RR00667 16 LOCKING NUT ELASTIC STOP

21 RR105535 16 HUB CAP



24 RR105362 16 ROLLER

25 RR104062 6 TAPERED WASHER

26 RR105064 16 CUP SPRING

27 RR00604 4 HEXAGON NUT

28 RR104961 2 CRAWLER TRACK



MAIN FRAME



MAIN FRAME

Continued...

ITEM PART NO. QTY. DESCRIPTION1 RR105071 4 BALL HEAD

2 RR105414 2 GAS-PRESSURIZED SPRING

3 RR105547 2 STRUT

4 RR104082 4 HEADED BOLT

5 RR105546 1 VERTICAL ADJUSTMENT

6 RR104083 8 WASHER

7 RR01453 8 COTTER PIN

8 RR105545 1 LEVER RIGHT

9 RR105539 1 ADJUSTING LEVER

10 RR28210 2 SPRING COTTER PIN

11 RR00784 2 WASHER

12 RR105210 1 LINEAR ACTUATOR CUTTING HEIGHT

13 RR79325 2 COLLAR BOLT


15 RR00736 4 EYE NUT


17 RR77312 8 WASHER


19 RR105541 1 MAIN FRAME




23 RR104939 2 ELEKTRIC MOTOR

23a RR105821 1 BRUSH HOLDER

23b RR105471 4 TERMINAL SCREW

23c RR104076 8 HEXAGON NUT

23d RR55208 4 NUT CAP

23.1 RR105392 2 COVER ELECTRIC MOTOR

24 RR58109 2 PARALLEL KEY

25 RR105828 2 COUPLING SLEEVE

26 RR105941 2 GASKET

27 RR104941 2 GEAR




31 RR16471 10 LOCK WASHER




MOWER DECK (PART 1)



MOWER DECK (PART 1)

Continued...

ITEM PART NO. QTY. DESCRIPTION1 RR952415 1 FUEL HOSE

2 RR23107 6 HOSE CLAMP

3 RR104948 2 CANISTER CONNECT

3 a RR105829 2 GASKET CANISTER CONNECT


5 RR66413 2 WASHER

6 RR104055 2 OVAL-HEAD SOCKED SCREW

7 RR105504 2 CANISTER SAFEGUARD

8 RR104136 2 GAS CAN, W/DECALS

11 RR104139 1 COVER LH

11 a RR75956 3 BASE CELLULAR RUBBER

12 RR00102 16 HEXAGON SCREW



16 RR105564 1 STRAP BATTERY

17 RR105493 1 BATTERY

17 a RR28162 1 HOOD

17 b RR75956 2 BASE CELLULAR RUBBER


19 RR00780 3 WASHER

20 RR105557 1 PLC-HOLDER

21 RR79691 1 CUP SQUARE BOLT


23 RR28105 2 LOCKING NUT

24 RR105213 1 PLC CONTROL

25 RR75929 2 SUPPORT FUSE WITH WIRE

26 RR77379 1 STARTER RELAY


28 RR105057 1 DIODE




MOWER DECK (PART 2)



MOWER DECK (PART 2)

Continued...

ITEM PART NO. QTY. DESCRIPTION30 RR77306 6 WASHER

31 RR105522 1 WIRE SET RELAY BOX

32 RR103249 1 CAPACITOR

33 RR105542 1 RADIO CONTROL UNIT

34 RR104138 2 FLAP SUPPORT

35 RR105353 4 HOLE PLUG

36 RR104135 1 DECK, MOWER, RIDGERUNNER



40 RR105559 4 AXLE BEARING

41 RR105069 32 NYLON WASHER

42 RR105554 22 PROTECTIVE FLAP

43 RR104957 88 BEARING BUSH

44 RR77310 4 WASHER


46 RR104958 2 HINGED BEARING AXLE

47 RR105093 1 FLANGE PLATE

48 RR104140 1 COVER RH

48 a RR75956 3 BASE CELLULAR RUBBER

49 RR78862 1 WRENCH

50 RR105501 1 SPECIAL WRENCH

51 RR104091 2 KNURLED NUT

51 a RR00754 2 CUP SQUARE BOLT

52 RR105838 2 PLUG



CUTTER DRIVE (PART 1)




Continued...

ITEM PART NO. QTY. DESCRIPTION1 RR00597 2 HEXAGON NUT

2 RR77310 2 WASHER

3 RR105026 1 CLUTCH ARREST

4 RR51863 1 GROMMET

5 RR104942 1 ELECTROMAGNETIC CLUTCH





10 RR104062 4 TAPERED WASHER

11 RR100522 2 CLAMPING BUSH

12 RR105022 2 PULLEY

13 RR104933 1 V-BELT CUTTER DRIVE

14 RR00790 4 WASHER



17 RR00784 8 WASHER

18 RR104996 2 FLANGED HOUSING


20 RR104987 2 BLADE SHAFT

21 RR00784 8 WASHER


23 RR104998 2 COVER

24 RR105391 4 SPACER NUT

25 RR100850 4 BLADE TOP

26 RR104956 2 BLADE SUPPORT

27 RR100166 4 BLADE DOWN

28 RR100495 4 DISTANCE RING

29 RR00253 4 HEX. SOCKET SCREW 10.9

30 RR104053 4 CAP NUT




Continued...

ITEM PART NO. QTY. DESCRIPTION31 RR19512 8 LOCK WASHER





36 RR104974 1 IDLER PULLEY

37 RR76648 1 WASHER

38 RR104994 1 BELT TENSIONER



41 RR77312 2 WASHER

42 RR66692 4 WEDGE PLATE



ENGINE CARRIER (PART 1)




Continued...

ITEM PART NO. QTY. DESCRIPTION1 RR104962 1 ENGINE, GAS, 4-STROKE

2 RR105027 1 DRAIN HOSE

3 RR105028 1 CONNECTION PIECE DRAIN HOSE

4 RR23107 1 HOSE CLAMP

5 RR104960 1 GENERATOR

5 a RR105822 1 BRUSH HOLDER

5 b RR55208 2 NUT CAP

5.1 RR104076 4 HEXAGON NUT


7 RR00784 2 WASHER

8 RR105548 1 FLANGE PLATE GENERATOR


10 RR105352 1 RELAY OPERATING CIRCUIT

10 a RR00595 2 HEXAGON NUT

10 b RR55208 2 NUT CAP

11 RR00779 2 WASHER




15 RR79727 2 HEXAGON SCREW 8.8

16 RR105562 1 ENGINE CARRIER


18 RR104977 1 V-BELT

19 RR104986 1 V-BELT PULLEY

20 RR105358 1 DISTANCE BUSH


22 RR79652 1 WASHER







29 RR101218 1 V-BELT PULLEY


31 RR77308 8 WASHER



34 RR77310 4 WASHER

35 RR104973 1 MUFFLER




Continued...

ITEM PART NO. QTY. DESCRIPTION35 a RR410391 1 GASKET MUFFLER

36 RR105549 1 ENGINE GUARD


38 RR77306 8 WASHER


41 RR105401 1 SUPPORTING STRAP LH

42 RR105403 1 FASTENING STRAP LH

43 RR105404 1 FASTENING STRAP RH

44 RR105402 1 SUPPORTING STRAP RH

45 RR105832 1 ANTENNA KIT EXTERNAL

48 RR105406 1 ROTATING BEACON

49 RR105202 1 EMERGENCY STOP SIGN

50 RR105206 1 EMERGENCY STOP SWITCH

50 a RR105219 1 EMERGENCY STOP SWITCH

51 RR105207 1 SIGNAL LIGHT

52 RR105502 2 HOOP GUARD

53 RR105218 1 ROCKER SWITCH

54 RR104137 1 HOOD

54a RR950305 1 EDGE PROTECTIVE STRIP

55 RR00779 4 WASHER


57 RR105361 2 RELAY CHANGEOVER CONTACT

58 RR79651 4 WASHER



60a RR55208 12 NUT CAP


62 RR104955 2 CAPACITY FUSE


65 RR104934 2 POWER ELECTRONICS

66 RR104993 1 THERMAL PAD

67 RR105560 1 GENERATOR GUARD

68 RR105029 4 PLASTIC NUT

69 RR105208 4 SCREW CONNECT. CORR. PIPE


71 RR77310 4 WASHER


73 RR105569 1 LINEAR ACTUATOR THROTTLE




Continued...

ITEM PART NO. QTY. DESCRIPTION74 RR00318 4 OVAL-HEAD SCREW


76 RR105558 1 THROTTLE LEVER

77 RR105835 1 CABLE CLAMP

78 RR105351 1 CABLE THROTTLE

79 RR104991 1 DISSIPATOR

80 RR104992 1 DISSIPATOR SUPPORT

81 RR73667 1 HEX SCREW, M10X12

82 RR77310 2 LOCKWASHER

83 RR105416 1 CLAMP

84 RR105621 1 CANISTER, MANUAL



REMOTE CONTROL, ACCESSORIES

ITEM PART NO. QTY. DESCRIPTION1 RR105830 1 WAIST CARRYING STRAP

2 RR105831 1 NECK CARRYING STRAP


4 RR105469 1 ACCUMULATOR REMOTE CONTROL

5 RR105543 1 ACCUMULATOR CHARGER

----- ----- - + PLUG CIGARETTE LIGHTER INPUT DC OUTPUT 9 V

----- - + POWER SUPPLY INPUT 110 V AC OUTPUT 12 V DC

6 RR105544 1 ACCUMULATOR CHARGER

7 RR104128 1 SPARE KEY REMOTE CONTROL



ELECTRICAL SYSTEM (PART 1)




Continued...

ITEM PART NO. QTY. DESCRIPTION1 ----- 1 VOLTAGE REGULATOR

2 ----- 1 ELECTRIC STARTER

2.1 RR105530 1 STARTER CABLE BLACK/RED

3 RR77379 1 STARTER RELAY

4 RR105493 1 BATTERY

4.1 RR105528 1 BATTERY CABLE BLACK

4.2 RR105529 1 BATTERY CABLE RED

5 RR105569 1 LINEAR ACTUATOR THROTTLE

6 RR105210 1 LINEAR ACTUATOR CUTTING HEIGHT

6.1 RR105570 1 CABLE LIN. ACT. CUTTING HEIGHT

6a RR105212 1 LINEAR ACTUATOR, CABLE LOCK

7 RR105521 1 WIRE SET12 V


9 RR105520 1 WIRE SET CANBUS

10 RR105531 1 WIRE SET HOOD

11 RR104934 2 POWER ELECTRONICS

12 RR104939 2 ELEKTRIC MOTOR

12.1 RR104143 4 CABLE

13 RR104960 1 GENERATOR

13.1 RR105525 1 CABLE

13.2 RR105523 1 CABLE

13.3 RR105527 1 CABLE

13.4 RR104144 2 CABLE

14 RR105352 1 RELAY OPERATING CIRCUIT


16 RR105542 1 RADIO CONTROL UNIT

17 RR105206 1 EMERGENCY STOP SWITCH

17a RR105202 1 STOP SIGN

18 RR105207 1 SIGNAL LIGHT

19 RR105218 1 ROCKER SWITCH

20 RR105213 1 PLC CONTROL





Continued...

ITEM PART NO. QTY. DESCRIPTION21.1 RR103553 8 RELAY 12 V 30/50 A

22 RR105361 2 RELAY CHANGEOVER CONTACT 12 V 80/60A

22.1 RR104145 4 CABLE 6 MM² 200 MM

23 RR104942 1 ELECTROMAGNETIC CLUTCH

24 ----- 1 AMP-SUPERSEAL-CONNECTER 2-POLE




28 RR103249 1 CAPACITOR

----- RR55541 20 CABLE TIE 4,8X178

29 RR75928 1 FLAT FUSE, 15A

30 RR76014 1 FLAT FUSE, 5A

31 ----- 1 ELECTRIC PLUG, 12V/5A

32 RR105406 1 ROTATING BEACON

----- RR105417 10 CABLE TIE



TO THE OWNER/OPERATOR/DEALERTo keep your implement running efficiently and safely, read your manuals thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need.

The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators:

REQUIRED OF THE OWNER

1. Provide a Roll-Over-Protective Structure that meets the requirements of this standard.2. Provide seat belts that meet the requirements of this paragraph of this standard and SAE J4C.3. Ensure that each employee uses such seat belt while the tractor is moving.4. Ensure that each employee tightens the seat belt sufficiently to confine the employee to the

protected area provided by the ROPS.

REQUIRED OF THE OPERATOR

1. Securely fasten seat belt if the tractor has a ROPS.2. Where possible, avoid operating the tractor near ditches, embankments, and holes.3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.4. Stay off slopes too steep for safe operation.5. Watch where you are going, especially at row ends, on roads, and around trees.6. Do not permit others to ride.7. Operate the tractor smoothly, no jerky turns, starts, or stops.8. Hitch only to the draw bar and hitch points recommended by the tractor manufacturer.9. When the tractor is stopped, set brakes securely and use park lock, if available.

Keep children away from danger all day, every day...

Equip tractors with rollover protection (ROPS) and keep all machin-ery guards in place...

Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.

ALAMO INDUSTRIALLimited Warranty


1. Limited Warranties1.01. Alamo industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser

(“purchaser”) and warrants for six months to the original commercial or industrial purchaser (“purchaser”) that the goods purchased are free from defects in material or workmanship.

1.02. Manufacturer will replace for the purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.

1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, or which has served its normal life. This limited warranty does not apply to any part of any internal combustion engine, or expendable items such as blades, shields, guards, or pneumatic tires except as specifically found in your operator’s manual.

1.04. Except as provided herein, no employee, agent, dealer, or other person is authorized to give any warranties of any nature on behalf of manufacturer.

2. Remedies And Procedures2.01. This limited warranty is not effective unless the purchaser returns the registration and warranty form to manufacturer within 30 days of

purchase.2.02. Purchaser claims must be made in writing to the authorized dealer (“dealer”) from whom purchaser purchased the goods or an approved

authorized dealer (“dealer”) within 30 days after purchaser learns of the facts on which the claim is based.2.03. Purchaser is responsible for returning the goods in question to the dealer.2.04. If after examining the goods and/or parts in question, manufacturer finds them to be defective under normal use and service due to

defects in material or workmanship, manufacturer will: (A) repair or replace the defective goods or part(s) or (B) reimburse purchaser for the cost of the part(s) and reasonable labor charges (as determined by manufacturer) if purchaser

paid for the repair and/or replacement prior to the final determination of applicability of the warranty by manufacturer. The choice of remedy shall belong to manufacturer.

2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by manufacturer and for returning the goods to the dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for the goods or part(s) from the dealer to the designated factory.

3. Limitation Of Liability3.01. Manufacturer disclaims any express (except as set forth herein) and implied warranties with respect to the goods including, but not

limited to, merchantability and fitness for a particular purpose.3.02. Manufacturer makes no warranty as to the design, capability, capacity, or suitability for use of the goods.3.03. Except as provided herein, manufacturer shall have no liability or responsibility to purchaser or any other person or entity with respect

to any liability, loss, or damage caused or alleged to be caused directly or indirectly by the goods including, but not limited to, any indirect, special, consequential, or incidental damages resulting from the use or operation of the goods or any breach of this warranty. Not withstanding the above limitations and warranties, manufacturer’s liability hereunder for damages incurred by purchaser or others shall not exceed the price of the goods.

3.04. No action arising out of any claimed breach of this warranty or transactions under this warranty may be brought more than two (2) years after the cause of action has occurred.

4. Miscellaneous4.01. Proper venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe county, Texas.4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be

a waiver of any other term.4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such

provision shall not invalidate any other provisions herein.4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.

Keep for your records

Attention: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification when applying for warranty.

Alamo Industrial Implement Model ____________________________ Serial Number ________________________________Date Purchased __________________________________________ Dealer ______________________________________

Attention:Read your operator’s manual

Ridge Runner Parts Manual (PUB 03-16) P/N RRM0020

1502 E. Walnut St.Seguin, Texas 78155

Sales and MarketingTel 800.882.5762 Fax 830.379.0864

[email protected]

Warranty Registration/Claims

Return AuthorizationsOnline Part OrdersTechical Information

www.alamoparts.comTel 800.356.6286 Fax 800.322.5141

www.alamo-industrial.com

www.alamoparts.com

rev 05-16 part no. rrm0020 parts manual - alamo · pdf fileparts manual. symbol legend and ......

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