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CASE STUDY Engineering Design Services Engineering Design & Drafting | CAE Services: CFD & FEA | Reverse Engineering Rapid Prototyping | Product Design | Value Engineering PLM Services | Technical Documentation Copyright © 2015 Hi-Tech Outsourcing Services All Rights Reserved Hi-Tech House, Near Gurukul Tower, Gurukul, Ahmedabad - 380052 Gujarat, India Phone: +91-794-000-3252 | Fax : +91-794-000-3202 Website: | E-Mail: http://www.hitechos.com [email protected] .com hitechos Outsourcing Services Your Trusted Outsourcing Partner Hi-Tech Outsourcing Services Santa Clara, CA 95054 547 Moreland Way Phone: Email: [email protected] +1-408-338-8047 Outsourcing Services Your Trusted Outsourcing Partner

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  • CASE STUDY

    Engineering Design Services

    Engineering Design & Drafting | CAE Services: CFD & FEA | Reverse Engineering

    Rapid Prototyping | Product Design | Value Engineering

    PLM Services | Technical Documentation

    Copyright © 2015 Hi-Tech Outsourcing Services All Rights Reserved

    Hi-Tech House, Near Gurukul Tower, Gurukul, Ahmedabad - 380052 Gujarat, India

    Phone: +91-794-000-3252 | Fax : +91-794-000-3202

    Website: | E-Mail: http://www.hitechos.com [email protected] .comhitechosOutsourcingServices

    Your Trusted Outsourcing Partner

    Hi-Tech Outsourcing Services

    Santa Clara, CA 95054

    547 Moreland WayPhone:

    Email: [email protected]

    +1-408-338-8047OutsourcingServices

    Your Trusted Outsourcing Partner

  • Reverse Engineering of Automotive Componenets

    Reverse engineering is increasingly becoming a useful tool

    for manufacturers to re-consider their product design in an

    efficient and cost-effective manner. Providing insights about

    the design parameters affecting the performance and

    longevity of the product, reverse engineering also serves as

    a method to study competitor products and keep pace with

    the market requirements.

    One of the prominent aftermarket auto parts manufacturers

    from USA needed reverse engineering solution for a broad

    inventory of their products. Hi-Tech offered a qualitative

    solution for three major automotive parts using a team of

    qualified CAD professional and design engineers.

    Based on the receipt of parts from the client, a digital design

    process was initiated. Dimensions were calculated manually

    as well as using 3D scanning and CMM methods. For

    reverse engineering universal joint, brake drum and disc

    brake rotor, entire assembly was disassembled and

    individual component dimensions were recorded with

    detailed information on material, fits and tolerances.

    The information obtained was utilized to develop CAD

    drawings for inspection purposes and identification of

    design improvements in critical regions leading to early

    failures. Based on the inputs received from the client, the

    designs of the parts were altered and final assembly

    drawings were developed. Additionally, detailed

    manufacturing drawings were also developed to meet the

    shop floor requirements.

    Solution

    To reverse engineer U-joint, brake drum and brake

    rotors developed for automotive applications and

    obtain comprehensive design information for

    manufacturing purposes

    Automotive Parts Manufacturer, USA

    Challenges:

    =

    well as individual assembled components

    =Utilizing 3D scanning as well as CMM

    techniques to capture the profile and generate

    CAD model

    =Recording dimensions manually for critical

    and/or complex regions for accurate geometry

    building

    =Performing design changes as per the

    requirements

    Calculating dimensions of entire assembly as

    Solution:

    The dimensions of universal joint, brake drum and

    brake rotor were calculated using 3D scanning,

    CMM technique as well as manual measurement

    methods. For reverse engineering requirements, the

    parts were disassembled and individual component

    dimensions were measured. Based on the details

    captured, a CAD model was developed to digitally

    document the design information. Further design

    changes were performed as per client’s

    requirements and final assembly with detailed

    manufacturing drawings was prepared.

    Case Study Highlights

    Objective:

    Client Profile:

    About Hi-Tech

    Hi-Tech Outsourcing Services is one of the leading engineering services providers with an extensive expertise in CAD

    modeling for automotive, process, building/architecture and heavy engineering industries. Based in India and USA, we

    render engineering services to clients across the globe with a team of qualified draftsmen engineering professionals.

    Author: Gaurang Trivedi

    http://www.hitechos.com/mechanical-services/reverse-engineering-services.html

    Benefits

    =

    =Reverse engineering helped identify regions needing design alterations

    =Manufacturing drawings significantly reduced the product development process

    Digital design information provided room for quick design changes

    http://www.hitechos.com/https://plus.google.com/+GaurangTrivedi/abouthttp://www.hitechos.com/mechanical-services/reverse-engineering-services.html

  • Hi-Tech Outsourcing Services

    Santa Clara, CA 95054

    547 Moreland WayPhone:

    Email:

    +1-408-338-8047

    [email protected]

    Your Trusted Outsourcing Partner

    Copyright © 2015 Hi-Tech Outsourcing Services All Rights Reserved

    5th & 9th Floor,

    Commerce House - 4,

    100 Feet Road, Prahladnagar,

    Ahmedabad - 380015

    Gujarat, India

    INDIA

    Ahmedabad

    43-A, E Block, 3rd Floor,

    Cochin Special Economic

    Zone (CSEZ), Kakkanad,

    Cochin - 682037

    Kerala, India

    Cochin

    EUROPE

    Indslevvej 26, 5580,

    Nr. Aaby,

    Denmark

    Scandinavia - Denmark

    Laathof 24 4851 ET,

    Ulvenhout,

    Netherlands

    Benelux - Netherlands

    547 Moreland Way

    Santa Clara, CA 95054

    Phone: +1-408-338-8047

    E-Mail: [email protected]

    USA

    California

    50 Riverside Drive,

    New York, NY 10024

    USA

    E-Mail: [email protected]

    New York, NY