rework committee 2006 update co-chairs - pieter diedericks petro-canada - glen warren ledcor
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REWORK COMMITTEE2006 UPDATE
Co-Chairs
- Pieter Diedericks Petro-Canada
- Glen Warren Ledcor
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SubcommitteesProject Rework Reduction Ken East, Horton CBI
Tool (P.R.R.T.)
Measurement Hans Wolf
Associated Eng.
Engineering & Reviews Dan Meek, Suncor
Construction Planning Glen Warren, Ledcor
And Scheduling
Leadership & Communication Glen Warren, Ledcor
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Field Rework ….
Total direct cost of redoing work in the field regardless of initiating cause or source.
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BP VII & BP VIII (1999-2000)Raised the Issue of Rework
Identified Causes of Rework - DONE
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Root Cause Classification System
Contribute toRe-Work
Leadership &Communications
ConstructionPlanning & Scheduling
Material & EquipmentSupply
Engineering& Reviews
Human ResourceCapability
Lack of Safety andQA/QC Commitment
Poor Communication betweenField Inspectors / Constructor
Ineffective Managementof Project Team
Lack of Operation (EndUser) Persons Buy-in
Excessive Overtime
InsufficientSkill Levels
Incompetent Supervision& Job Planning
Unclear WorkSpecifications
Non-Compliancewith Specification
Materials not in RightPlace When Needed
UntimelyDeliveries
Prefab not toProject Spec.
UnrealisticSchedules
Insufficient Commissioning& Startup Resourcing
Late OwnerInput
UntimelyDeliveries
Errors &Omissions
Scope & DesignChanges
Poor DocumentControl
Design notSufficiently Advanced
30% 26%
18%
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BPIX - 2001Explained Cause Data
Focused on Measurement / Classification
Commenced Pilot Study
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BPX - 2002BEST PRACTICE ISSUED
Measuring & Classifying ReworkIncluded Rework Collection Database Program(Industry-wide Benchmarking Process – DONE)
WORKSHOPS
• Published & Explained Pilot Study
• Previewed Version 1 of PRRT
• Eng & Review Cause Defined
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BPX - 2002Measuring & Classifying Rework
Recommendations:• Use it on your projects• Classify by Root Cause (Fishbone)• Identify to Secondary Cause (Fishbone)• Submit project to COAA for Benchmarking
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BPXI - 2003BEST PRACTICES ISSUED
PRRT – Project Rework Reduction Tool
(Leading Indicator Analysis – DONE)
Workshops
Engineering & Review Checklist – V1
Construction Execution Checklist – V1
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BPXII & XIII – 2004-5BEST PRACTICES ISSUED
Engineering & Review Checklist
Construction Execution Checklist
Workshops
Leadership & Communication
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BPXIV – 2006BEST PRACTICE TO ISSUE
Leadership & Communication Checklist
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Subcommittee Members
Avo Albo Petro-CanadaJoe Crawford Ledcor IndustrialFrank Forte Jacobs Engineering John Hull Suncor Energy Inc.Chris Kean CNRLPaul Lange Ledcor IndustrialPaul Lessard Cord ProjectsRoger Mapp Bantrel EngineeringScott McMorran J V Driver Bob Montgomery Colt EngineeringMichele Power Imperial OilGlen Warren Ledcor Industrial
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Ambiguity is perhaps one of the greatest causes of failure of projects.
Ambiguity causes REWORK, scope creep, missed deadlines, run-away costs, under / over utilization of resources, and others.
It's the job of the Project Team to identify and eliminate ambiguities, otherwise the project plan is nothing more than a guess.
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KEY FINDINGSWhat can we do better????
• Defined Roles & Responsibilities of Team Members
• Defined authority matrix
• Defined communication matrix
• Alignment of all Stakeholders
• Earlier engagement of Operations
Leadership & Communication Checklist
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WHAT’S NEXT?
Use the Best Practices developed.
Get your copy of the Best Practices CD available at our booth.
Project rework data to be collected, input to COAA and benchmarked.
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DEFINITION OF SUCCESS
REWORKREWORK
REWORK REWORK
…