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Rexroth IndraDriveDrive System

R911309636Edition 04

Project Planning Manual

Rexroth IndraDriveDrive System

Project Planning Manual

DOK-INDRV*-SYSTEM*****-PR04-EN-P

RS-133519800a6846ac00a015a26f840210-1-en-US-3

Edition Release Date Notes

120-2400-B321-04/EN 2007/08 Changes: see chapter"Introducing the System" "Documentation" "About This Documentation" "Changes in Comparison to Previous Edition"

2007 Bosch Rexroth AGCopying this document, giving it to others and the use or communication of thecontents thereof without express authority, are forbidden. Offenders are liablefor the payment of damages. All rights are reserved in the event of the grant ofa patent or the registration of a utility model or design (DIN 34-1).The specified data is for product description purposes only and may not bedeemed to be guaranteed unless expressly confirmed in the contract. All rightsare reserved with respect to the content of this documentation and the availability of the product.Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. MainTelephone +49 (0)93 52/ 40-0 Fax +49 (0)93 52/ 40-48 85http://www.boschrexroth.com/Dept. BRC/EDY1 This document has been printed on chlorine-free bleached paper.

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Bosch Rexroth AG | Electric Drivesand Controls

Rexroth IndraDrive | Project Planning Manual

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Table of ContentsPage

1 Introducing the System.................................................................................................. 11.1 System Platform..................................................................................................................................... 11.2 Drive System Rexroth IndraDrive C - Compact Converters................................................................... 11.3 Drive System Rexroth IndraDrive M - Modular System.......................................................................... 31.4 Drive System Rexroth IndraDrive Mi...................................................................................................... 51.5 Combinations of Rexroth IndraDrive C With Rexroth IndraDrive M and Rexroth IndraDrive Mi............. 71.6 Basic Design of the Devices................................................................................................................... 81.6.1 General Information............................................................................................................................. 81.6.2 Power Section..................................................................................................................................... 81.6.3 Control Section.................................................................................................................................... 91.7 Overview of Type Currents and Type Performances.............................................................................. 91.7.1 General Information............................................................................................................................. 91.7.2 Drive Controllers.................................................................................................................................. 91.7.3 Supply Units and Converters............................................................................................................. 101.8 Overview of Functions.......................................................................................................................... 111.8.1 Supply Units and Power Sections..................................................................................................... 111.8.2 Control Sections................................................................................................................................ 111.9 Documentation...................................................................................................................................... 111.9.1 About This Documentation................................................................................................................ 111.9.2 Reference Documentations............................................................................................................... 12

Drive Systems, System Components............................................................................................. 12Motors............................................................................................................................................. 13Cables............................................................................................................................................ 13Firmware......................................................................................................................................... 13

1.9.3 Your Feedback.................................................................................................................................. 14

2 Important Directions for Use ....................................................................................... 152.1 Appropriate Use ................................................................................................................................... 152.1.1 Introduction........................................................................................................................................ 152.1.2 Areas of Use and Application............................................................................................................ 152.2 Inappropriate Use................................................................................................................................. 16

3 Safety Instructions for Electric Drives and Controls..................................................... 173.1 Safety Instructions - General Information............................................................................................. 173.1.1 Using the Safety Instructions and Passing them on to Others.......................................................... 173.1.2 How to Employ the Safety Instructions.............................................................................................. 173.1.3 Explanation of Warning Symbols and Degrees of Hazard Seriousness............................................ 183.1.4 Hazards by Improper Use.................................................................................................................. 193.2 Instructions with Regard to Specific Dangers....................................................................................... 203.2.1 Protection Against Contact with Electrical Parts and Housings......................................................... 203.2.2 Protection Against Electric Shock by Protective Extra-Low Voltage................................................. 213.2.3 Protection Against Dangerous Movements....................................................................................... 213.2.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 24

Project Planning Manual | Rexroth IndraDrive Electric Drivesand Controls

| Bosch Rexroth AG I/XI

Table of Contents

Page

3.2.5 Protection Against Contact with Hot Parts......................................................................................... 243.2.6 Protection During Handling and Mounting......................................................................................... 243.2.7 Battery Safety.................................................................................................................................... 253.2.8 Protection Against Pressurized Systems........................................................................................... 25

4 Brief Description, Usage.............................................................................................. 274.1 General Information.............................................................................................................................. 274.2 Applications of the Drive System Rexroth IndraDrive........................................................................... 274.3 Mains Transformers DST and DLT....................................................................................................... 274.4 Mains Filters HNF, HNK, NFE, HNS02 and NFD................................................................................. 274.5 Mains Chokes HNL01 and HNL02........................................................................................................ 284.6 Supply Units HMV01 / HMV02.............................................................................................................. 294.7 Drive Controllers HMS01, HMS02 and HMD01.................................................................................... 294.8 Control Sections CSH01, CSB01, CDB01............................................................................................ 294.9 Drive Controllers HCS02...................................................................................................................... 304.10 Drive Controllers HCS03...................................................................................................................... 304.11 DC Bus Resistor Unit HLB01................................................................................................................ 304.12 Braking Resistor HLR01.................................................................