riba may 2010

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RIBA - DAPA - Presentation

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Page 1: Riba May 2010
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Industrial Flooring: The Generic Resins and their Real Life Performance

Assessment Report-RecommendationsRiba Approved CPD – AcryliCon Web-site

Page 4: Riba May 2010

Learning objectives• Why we specify/buy Industrial Floors

• When does a floor fail

• The different types of resin on the market

• The performance characteristics of each resin type

• Whole life pricing analysis

• Environmental impact of resins

Page 5: Riba May 2010

Why Specify/Buy an Industrial Floor?• Look good (easy to clean)• Hygienic (easy to clean)• Protect the substrate• Slip resistant• Long lasting with minimal repairs

When does a floor fail?

How long should a floor last?

• When it fails to perform any of the above properties

• At least 10 years

Page 6: Riba May 2010

Epoxy

PU

MMA

Non-toxic

Thermo-Set Plastics

Thermo-Plast Plastics

8 – 10,000 PSI

24hrs dry 7-14 day cure (p.33)Never fully cures (p.35)Up to 18% of uncured resin (p.36-37)

3-5hrs dry - 3-5 day cure

9 – 11,000 PSI

1-2hr full cure

6-8,000 PSI (var. comp. str.)Min. required comp. strength

(P.24)

10-15,000 PSI(P.25)

Mechanical Bond

Chemical Bond

Toxic Dust (un-cured epoxy)Risk of delamination Difficult to Repair –Mechanical Bond

PINHOLES – Impossible to clean

RepairsLoss of PLASTICISERS (p.11-13)

1-2 hr full cureWear resistanceNon-porousChemical BondNon-toxic (ISEGA) (CFIA)Norwegian Labour Inspection NO Loss of PLASTICIZERS

Looses Plasticizers

-Brittle/Micropores

Spongy and Porous (p. 14-15)and dramatically deduction of compressive strength and no chemical bond, anymore.

Dangerous Isocyanides VOC (VOC)

Acrylicon

Page 7: Riba May 2010

Photo of PU - PINHOLES

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Photo of PU – Repairs?

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Photo of MMA

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Photo of MMA

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Photo of Acrylicon and MMA

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Photo of Acrylicon and MMA

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Photo of Acrylicon and MMA

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Photo of Acrylicon

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Photo of Acrylicon

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Photo of Acrylicon

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Whole life pricingYear Acrylicon Epoxy PU MM

A1 150,000 75,000 120,000 100,0002 0 0 0 03 0 8,000 4,000 2,0004 0 10,000 6,000 05 5,000 15,000 8,000 100,0006 0 20,000 8,000 0

8 0 75,000 120,000 0

7 0 20,000 10,000 2,000

9 10,000 0 0 0

10 0 5,000 2,000 100,000

Total 165,000 228,000 278,000 304,000

Page 68: Riba May 2010

Environment• Acrylicon can be recycled (if you can remove it from the floor!)• Acrylicon is completely non-toxic

• When burnt Acrylicon gives off Carbon and Water Steam. This is unlike PU which gives off Isocyanides and Epoxy which gives off Nitrous Gases.

Page 69: Riba May 2010

Objectives Learnt• Why we specify Industrial Floors

• When floors fail

• The different types of resin on the market

• The performance characteristics of each resin type

• Whole life pricing analysis

• Environmental impact of resins

Page 70: Riba May 2010

Remember to check references. If they claim a floor will last over 5 years, ask to see one.