right first time. every time. - tdm solutions · vericut force makes optimising an nc program fast...

2
Force Optimisation CGTech’s VERICUT Force is a physics- based NC Program Optimisation software module that analyses and optimises cutting conditions throughout CNC Program operations. VERICUT Force makes the most effective NC program for the given material, cutting tool, and machining conditions. The result is significant time savings, and improved cutting tool and machine life. Analyse Force provides the NC programmer with information never had before. Now NC programmers quickly and easily visualise what is happening cut-by-cut in the NC program as the tool contacts the material. With VERICUT Force you clearly see underutilised cutting conditions, excessive forces, metal removal rates, power, torque, and tool deflections. With a single click, the user sees a visual analysis in the NC program and also in the graphic review window. Force has built-in material information that gives a revealing analysis of the machining process before running the NC Program on the actual machine. Force provides the user with a proactive analysis on NC programs, making them right the first time, a process that has been reactive in the past. Optimise VERICUT Force makes optimising an NC program fast and easy. Force calculates the contact between the tool and material, cut-by-cut. Force also takes the cutting tool edge and the material into account to adjust the feedrates to be optimal and constant. Physics-based Optimisation Force Benefits: • Significant cycle time savings • Charted cutting condition information for NC program analysis • FAST analysis and iteration for testing various cutting scenarios • Maximised and more consistent chip thickness throughout the machining process • Cut-by-cut analysis of the interaction between the cutting tool edge and the material • Prevention of undesirable cutting conditions like excessive force, HP/Torque, and tool deflection • Improved cutting tool performance—utilise cutting tool technologies to their full potential .co.uk Right first time. Every time. Curtis House, 34 Third Avenue, Hove, BN3 2PD +44 (0)1273 773538 [email protected] bñ~ãéäÉ=çÑ=` ì í í áåÖ= qç ç ä =f ã é ~ Åí Without Force With Force

Upload: others

Post on 19-Oct-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Right first time. Every time. - TDM Solutions · VERICUT Force makes optimising an NC program fast and easy. Force calculates the contact between the tool and material, cut-by-cut

Force OptimisationCGTech’s VERICUT Force is a physics-based NC Program Optimisation software module that analyses and optimises cutting conditions throughout CNC Program operations.

VERICUT Force makes the most effective NC program for the given material, cutting tool, and machining conditions. The result is significant time savings, and improved cutting tool and machine life.

AnalyseForce provides the NC programmer with information never had before. Now NC programmers quickly and easily visualise what is happening cut-by-cut in the NC program as the tool contacts the material. With VERICUT Force you clearly see underutilised cutting conditions, excessive forces, metal removal rates, power, torque, and tool deflections. With a single click, the user sees a visual analysis in the NC program and also in the graphic review window.

Force has built-in material information that gives a revealing analysis of the machining process before running the NC Program on the actual machine. Force provides the user with a proactive analysis on NC programs, making them right the first time, a process that has been reactive in the past.

OptimiseVERICUT Force makes optimising an NC program fast and easy. Force calculates the contact between the tool and material, cut-by-cut. Force also takes the cutting tool edge and the material into account to adjust the feedrates to be optimal and constant.

Physics-based Optimisation

Force Benefits: • Significant cycle time savings • Charted cutting condition information for NC program analysis • FAST analysis and iteration for testing various cutting scenarios • Maximised and more consistent chip thickness throughout the machining process • Cut-by-cut analysis of the interaction between the cutting tool edge and the material • Prevention of undesirable cutting conditions like excessive force, HP/Torque, and tool deflection • Improved cutting tool performance—utilise cutting tool technologies to their full potential

.co.uk

Right first time. Every time.Curtis House, 34 Third Avenue, Hove, BN3 2PD+44 (0)1273 773538 [email protected]

bñ~ã é ä É=çÑ=`ì í í á å Ö=qç ç ä =f ã é ~Åí

Without Force With Force

Page 2: Right first time. Every time. - TDM Solutions · VERICUT Force makes optimising an NC program fast and easy. Force calculates the contact between the tool and material, cut-by-cut

.co.uk

MaterialsVERICUT Force’s material catalog is complete with ISO PMKNSH materials

Balance and PerfomanceVERICUT Force brings a balanced approach to the machining process. NC programs optimised with Force run at a maximum constant chip thickness while not exceeding the Tool (Force) or Machine limits (HP/Torque). Therefore, the performance and lifespan of cutting tools are greatly improved.

© CGTech 2018. All rights reserved. CGTech and VERICUT are registered trademarks of CGTech.

.co.uk

Analyse or Optimise the part and material in the NC program

Charts with cut-by-cut data of resultant Forces, Power/Torque, Chip Thicknesses, Material Removal Rates, Tool Deflections, and Feedrates. Overlay comparisons of the original NC Program vs. the Force Optimised NC Program

Side-by-side comparisons of the original NC program with the Force Optimised NC program

Force calculator shows time and revenue savings

P

N

M

S

ISO P = Steels

ISO N = Non-ferrous materials

ISO M = Stainless steels

ISO M = Stainless steels

K

H

ISO K = Cast irons

ISO H = Hardened materials

VERICUT Total Force (lbf)Original program chip thickness (Blue) and the VERICUT Force optimised chip thickness (Red)

No more manual adjustments!

Optimised Cutting Forces

Right first time. Every time.Curtis House, 34 Third Avenue, Hove, BN3 2PD+44 (0)1273 773538 [email protected]