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1 BALL VALVES

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Ringo Ball Valves presentationAPI 6DTechnical description

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  • 1BALL VALVES

  • BALL VALVES - INTRODUCTION

    2

    The ball valve is basically a ported sphere in a housing.

    Rotation of the sphere by 90 changes the position from open to closed, and from closed to open.

    Characteristics:

    Smooth operation Low pressure loss High Cv Compact design Fire safe

  • BALL VALVES - CLASSIFICATION TYPE OF BALL SUPPORT

    3

    Floating Ball Valves

    Ball is only guided by stem Seat is made down stream Higher torque Lower cost

    Suitable for sizes / rating:

    2 150 to 1500 4 150 to 600 6 150 to 300 8 150

    FLOATING BALL VALVES

  • BALL VALVES - CLASSIFICATION TYPE OF BALL SUPPORT

    4

    Ball is guided by stem on the top and trunnion on the bottom:

    Seat is made upstream / down stream Lower torque Higher cost

    TRUNNION MOUNTED BALL VALVES

    They are also used for smaller sizes than those indicated above, with benefit of lower torque and higher reliability, but at a greater cost

  • BALL VALVES - CLASSIFICATION ASSEMBLY TYPE

    5

    SIDE ENTRY BALL VALVES

    Most common type of ball valves

    Normally forged

    Ball is introduced through a side of body during assembly

    Fully maintenance can be done only when valve is disassembled from the pipeline

  • BALL VALVES - CLASSIFICATION ASSEMBLY TYPE

    6

    The Top-entry valve types have a major application when a frequent maintenance must be carried out and the valve cannot be easily removed from the pipe.

    In this valve model, all the internals can be easily dismounted by loosening the bonnet of the valve and removing the ball, the seat-holders and the shaft.

    When mounting the valve again, the seat-holders have a system to regulate the compression of these to the ball.

    TOP ENTRY BALL VALVES

  • BALL VALVES - CLASSIFICATION CONSTRUCTION

    7

    SIDE ENTRY BALL VALVES SPLIT BODY

    Bolted type

    Two or three pieces

    Possibility of full maintenance by disassembling the valve

  • BALL VALVES - CLASSIFICATION CONSTRUCTION

    8

    SIDE ENTRY BALL VALVES FULLY WELDED

    Fully Welded ball valves are available for those cases when leakage throughout atmosphere must be absolutely avoided such as in gas transmission pipelines.

    Valve is built in three pieces fully welded constructions.

  • BALL VALVES - CLASSIFICATION CONSTRUCTION

    9

    SIDE ENTRY BALL VALVES SCREWDED AND WELDED

    Monoblock type

    Only for small sizes (up to 2)

  • BALL VALVES - CLASSIFICATION CONSTRUCTION

    10

    SIDE ENTRY BALL VALVES IN LINE

    For sizes up to 6, this type of valve can be used giving the same possibility of maintenance as top entry ball valve but being a construction much more economical.

  • BALL VALVES - CLASSIFICATION BORE

    11

    FULL BORE

    Ball valves are generally designed so that internal flow passage is large enough to pass flow without a significant restriction. The ID of the bore is the same as the ID of the pipe to which it connects.

    Full bore (sometimes called full port) valves also allow for the use of a pig in the pipeline. The pig is a self driven mechanism designed to scour the inside of the pipeline and to remove any process build-up or scale.

  • BALL VALVES - CLASSIFICATION BORE

    12

    REDUCED BORE

    Often, a system does not require a full bore to accommodate a pig and is not expected to operate at the full capacity of the pipe. This offers an opportunity for reducing equipment costs.

    A reduced bore ball valve uses a ball/seat combination which has a smaller ID than the pipe. The nominal valve size is referred to by the outlet size x the ball ID for example 3 x 2.

    Reduction is usually limited to one nominal size, but may be increased to two for 16 and larger outlets.

  • BALL VALVES - CLASSIFICATION SEAT TYPE

    13

    SOFT SEATED BALL VALVES

    The seat design features a deep pocket with a protective lip which makes the design a long lasting design. The seat assembly consists in an outer metallic seat carrier with a soft seat insert. The soft insert is located into a groove in the metallic seat carrier.

    The complete seat assembly is floating inside valve body and it is energized by a set of springs which load the seat assembly against the ball preventing leakage from behind the seat.Seat assembly is provided with outer o-ring to avoid leakage through the seat carrier and a graphite back up ring which ensure the tightness in case the o-ring is damaged.

  • BALL VALVES - CLASSIFICATION SEAT TYPE

    14

    METAL SEATED BALL VALVES

    Similar seat construction is done in case of metal seated valve. However the seat in this case consists only in a metallic seat ring (without any insert).

    The surface in contact with the ball is hardfaced with Tungsten Carbide, stellite etc., achieving a minimum hardness of 42 HRC to stellite or convectional hardfaced and 78 HRC to Tungsten Carbide or special hardfaced.

    This makes the design long durable and reliable and able to achieve classes V & VI leakage class metal seated

  • BALL VALVES - CLASSIFICATION TECHNICAL FEATURES

    15

    Floating Seats The seat assembly, either soft seat or metal seat, which seals against the ball is provided with coil springs on its back side. The coil springs press the seat assembly against the ball making sure the contact between the seat area and the ball even in absence of line pressure. When line pressure increases, the seat differential area (C=A-B) creates a piston effect forcing the seat against the ball. This additional load increases the effectiveness of the seat/ball interface. The higher the line pressure is the greater the piston effect.

    Automatic Cavity Pressure ReliefThe pressure-actuated seat construction, used in trunnion ball valves ensures positive relief of excess of valve central cavity pressure. If valve central cavity pressure exceeds a pre-set pressure in the seat, the seat assembly will automatically back-off to relieve the excess of pressure.

  • BALL VALVES - TECHNICAL FEATURES

    16

    Double Piston Effect (optional)

    With normal floating seats a ball valve is-bi directional, creating a single seal on the seat exposed to line pressure. The opposing seat vents pressure downstream. If the upstream seat fails, it may be appropriate to use the downstream seat as a back up seal to the primary seat. Modified seats can offer this feature. The outer diameter of the seat is designed with a double piston profile, exposing more surface area to cavity pressure that a normal floating seat. In the case of an upstream leak, this enhances the contact pressure between downstream seat and ball. The differential area A= B-C creates a piston effect forcing the seat against the ball.

    In such cases, it is recommended that an automatic pressure relief valve be installed to protect the body cavity from excesspressure.

    As an option, it is possible to adopt the double piston effect on one side only. Although this eliminates the need for a pressure relief valve, it does make the valve uni-directional.

  • BALL VALVES - TECHNICAL FEATURES

    17

    Trunnion Design for Low Torque OperationThe large diameter trunnions provide smooth, easy operation and extended bearing life. The trunnion bearings are stainless steel with heavy-duty PTFE coated.

    Double Block-Bleed (optional)Because the floating seats seal, both upstream and downstream, simultaneously, double block and bleed procedures can be performed. With the valve under pressure, the body cavity may be vented or drained to the atmosphere through the bleed valve.

  • Antistatic Device Internal parts that are insulated from the

    body may build up a static electric charge.

    When service conditions require electrical continuity to prevent static discharge, this is ensured by the adoption of coil springs to ensure electrical continuity between body, ball and stem

    18

    Grease Fittings / Flushing injection Three grease fittings are supplied, providing

    the ability to inject lubricant into both seat pockets and stem area.

    Flushing to clean sealing area

    BALL VALVES - TECHNICAL FEATURES

  • BALL VALVES - TECHNICAL FEATURES

    Stem Extension for Buried Service A stem extension is a need when valves are being

    installed in underground pipeline making the valve operator non accesible.

    RV valves offer a wide variety of stem extensions for manual operated valves as well as for actuated valves, including gas over oil operated valves.

    The stem extension includes the complete system of grease injection, actuator gas supply, etc as a part of it.

    Anti blow out stemTo assure safety and integrity

    19

  • BALL VALVES - TECHNICAL FEATURES

    20

    Actuator Mounting ProvisionsActuator mounting brackets, shown below, are available as option for users who prefer to install their own actuators. We recommend that buyers specify factory-installed actuators to assure reliable, long life performance and to gain the benefits of RV single source responsibility, single source warranty policy.

    One-Way Operating Lever armOperating wrenches are keyed so they may be installed only in one position in line with the bore of the valve, when the valve is in the open position. They serve as an open closed indicator in addition to the stop plate indicator on the bonnet cap. Wrenches are available as an option on full bore through regular port models. Worm gear actuators are required on all larger sizes for manual operation.

    Manual Operated ValvesFor manual valves up to 4, operating lever can be provided. Lever operated valves are also provided with a stop plate valve to avoid travel of more than. The lever together with the stop plate provides valve position indication. For valves larger than 4, worm gear actuator is provided.

  • BALL VALVES - TECHNICAL FEATURES

    21

    Fire Safe DesignRV valves are of FIRE SAFE design, which substantiallyprevent the leakage when valve is subject to high temperatures.

    In case of fire accident inside the valve, seals, and seatinserts (for soft seated valves) are melted and then a metalto metal seat is made between the metallic seat and the ballensuring a degree internal sealing tightness.

    All o-ring are also disappeared and only graphite back-uprings remain in seats and valve stem, making the valve tightfor leakages to the atmosphere.

    RV valve designs conform requirements of API 6FA, API607and BS6755.

  • BALL VALVES - CLASSIFICATION GAS OVER OIL ACTUATED

    22

    This valve is used in gas pipelines and the actuator is powered directly from the line gas pressure.

    Valves actuator may be provided with line break detection system which closes the valve in case that the gradient of pressure drop in the line is greater than a preset value.

  • BALL VALVES - CLASSIFICATION EMERGENCY ASSISTED

    23

    This valve is intended for protection of turbine/pump in hydroelectric power stations. Valve is assembled in horizontal position and provided with a hydraulic piston to open the valve.

    In case of reverse flow which may damage the turbine/pump, this is detected by a pressure transducer which sends a signal to the valve releasing the pressure in the hydraulic piston and allowing the valve counterweight to close the valve in few seconds avoiding line counterflow to reach the turbine/pump.

  • BALL VALVES - CLASSIFICATION FULLY WELDED

    24

    Fully Welded ball valves are available for those cases when leakage throughout atmosphere must be absolutely avoided such as in gas transmission pipelines.

    Valve is built in three pieces fully welded constructions.

  • BALL VALVES - CLASSIFICATION API 6A

    25

    For upstream applications, three pieces side entry ball valve is used in accordance with the requirements of API 6A. Valve classes from class 2000 to class 20000 In sizes from 2-1/16 to 7-1/16 are available.

    Material selection is done in full compliance with API 6A requirements.

    Valve designs are available to meet Pressure Product Requirement levels PSL-1, PSL-2, PSL-3 / PSL-3G and PSL-4.

  • BALL VALVES - CLASSIFICATION INTEGRAL DOUBLE BLOCK & BLEED

    26

    BLOCK & BLEED VALVES

    Manifold that combines one or more isolation valves (normally ball) with one or more bleed/vent valves (normally needle) into one assembly/body.

    Valves used for double block & bleed isolation, where space is limited and there is weight restrictions also (By instance Offshore industry)

    These valves are used mainly for two purposes: Instrument double block & bleed (2" and

    below)- Instrumentation isolating, chemical injection, sampling, vent ad drains

    In line double block & bleed (above 2").

    Valves mainly used in Offshore

  • BALL VALVES - CLASSIFICATION CONTROL BALL VALVES

    27

    CONTROL BALL VALVES

  • 28

    BALL VALVES - MATERIALS

    RV valves are manufactured using a wide selection ofmaterials such as:

    Carbon steel Killed carbon steel for low temperature applications High resistance alloy steels for API 6A applications Stainless Steel Duplex & Superduplex steel Nickel alloys

    Materials also meet the requirements of NACE MR-0175/ISO 15156 when sour gas services are specified.

    Our technical staff is ready and available to provide customized material selection for those special customer applications RV always provides the customer with suitable information of material selection which is agreed prior valves are manufactured.

    For majority of industry applications the following table gives the main guidelines of material selection.

  • 29

    BALL VALVES - MATERIALS

    Remarks The above table is orientative and intended only for information. In case of Metal to Metal valves seat and ball are both hardfaced with different materials such as stellite, Tungsten Carbide, Chromium Carbide, etc, being the base materials selected upon the valve application and the design pressure/ temperatures.

  • 30

    BALL VALVES - MATERIALS

    Sealing Material

    Commonly O-rings or Lip Seals as used as sealing element of ball valves. The most commonly used materials are O-RINGS: BUNA-N (Nitrilic rubber) VITON including its alternatives of high temperature VITON (up to 210/C) and VITON for

    explosive decompression. Others depending on application.

    Lip Seals

    Lip seals are used normally for more severe applications such as cryogenic services, high temperature or also in nuclear valve application (when the seal must be radiation resistant).

    The lip seal is made of different materials such as PTFE, KEL-F, etc, and it is self energized by an internal spring of stainles or inconel alloy.

    Lip seals must be mounted in the positive direction of pressure in such a way that fluid improves the sealing load of spring.

  • 31

    BALL VALVES - MATERIALS

    SEAT MATERIALS - Soft Seated Valves

    PTFE or Teflon suitable up to ANSI Class 600. PTFE reinforced by graphite. Nylon suitable for high pressure, and for

    temperature range up to 120C. Devlon suitable for high pressure, and for a

    wider range from low to high temperature. PCTFE or KEL-F suitable for low temperature,

    up to -196C. PEEK suitable for high temperature up to

    260C.

    Metal Seated Valves

    Stellite - Hardness up to 45 HRC Tungsten Carbide - Hardness up to 85 HRC Chromium Carbide - Hardness up to 70 HRC

  • 32

    BALL VALVES - APPLICATIONS

    Duty

    Stopping / starting flow

    Moderating throttling

    Flow diversion

    Service

    Gas

    Liquid

    Non abrasive slurries

    Vacuum

    Cryogenic

  • 33

    BALL VALVES - NORMS

    API American Petroleum Institute

    API 6D Pipeline Valves

    API 6A Wellhead and Christmas Tree Valves

    API 6FA Fire Test of Valves

    API 598 Valve Inspection and Testing

    MSS Manufacturers Standardization Society of The Valve and Fitting Industry

    MSS SP72 Ball Valves for General Service

    B.S.I. British Standards Institute

    BS 5351 Steel Ball Valves

    BS 6755 Testing of Valves

    Standards and Codes for Ball Valves

  • 34

    BALL VALVES - REFERENCES

    PROS & CONS OF BALL VALVES

    ADVANTAGES

    flows in either direction

    minimum pressure drop

    zero leakage, if soft seated

    minimum turbulence

    compact envelop

    light weight

    quick operation

    DISADVANTAGES

    not suitable for throttling

    limited working temperature range (determined by seal and seat materials)

    seat wear and life cycle dependent upon soft seat designs susceptible to effects damage of seats (unless metal seated)

    fluid trapped in the cavity (unless vented)

    water hammer (if quickly operated)

  • 35

    BALL VALVES - REFERENCES

    SECTOR/TYPE CUSTOMER PROJECT COUNTRY SIZE RATING

    OIL & GAS BAC VALVES NORSOK Norway 36" x 30" 150#

    OIL & GAS Burullus Gas Company Cross Over Valves Simian & Sapphire Egypt 24" x 20" 1500#

    OFFSHORE CNOOC CHINA LIMITED SHUTDOWN VALVES China 14" x 12" 1500#

    OFFSHORE DENHOLM OILFIELD SERVICES CO PROJECT TYNE United Kingdom 20" 900#

    OIL & GAS Doha Motors RAS LAFFAN TRATMENT PLANT Qatar 30" x 24" 1500#

    OIL & GAS ECONOSTO MIDEAST ADMAUnited Arab

    Emirates 24" 900#

    GAS PIPELINE EURODEVCO PROTOTIPO VLVULAS DE BOLA GAZPROM Russian 40" 600#

    LNG PLANT/CRYOGENIC Euromechanical

    BUHASA NGL Plant Replacement of exisiting obsolte Saut Du Tarn valves

    United Arab Emirates 36" 300#

    OFFSHORE GERBARU JAYA SDN BHD Malaysia shipyard Malaysia 14" x 12" 1500#

    OIL & GAS GERBARU JAYA SDN BHD ExxonMobil Tapis Q Topside Malaysia 14" x 10" 1500#

    OIL & GAS GERBARU JAYA SDN BHD ExxonMobil Tapis Q Topside Malaysia 14" x 10" 2500#

    OIL & GAS GERBARU JAYA SDN BHDFront end Engineering & Design for Belum Topside

    Facility Malaysia 16" 1500#

    OIL & GAS GLOBAL PROCUREMENT FZE South Pars Phase 20 & 21 (MOV) Iran 32"x28" 900#

    SUBSEA Global Solutions Supplier DUCTOS MARINOS SONDA DE CAMPECHE Mexico 24" 1500#

    OFFSHORE Global Solutions Supplier Terminal martima dos bocas tabasco Mexico 36" 600#

    OIL & GAS Global Solutions SupplierTrampas de diablo Oleoducto de 36" Sonda de

    Campeche (Mxico) Mexico 36" 600#

    OFFSHORE i-ValvEngineering Sdn Bhd resak platform Malaysia 24" 900#

    OFFSHORE i-ValvEngineering Sdn Bhd resak platform Malaysia 28" 900#

    OFFSHORE i-ValvEngineering Sdn Bhd resak platform Malaysia 16" x 12" 1500#

    BALL VALVES REFERENCES

  • 36

    BALL VALVES - REFERENCES

    SECTOR/TYPE CUSTOMER PROJECT COUNTRY SIZE RATING

    OFFSHORE I.O.E.C. Sirri-Assalouye Project Iran 32" 900#

    OFFSHORE I.O.E.C. South Pars 15 & 16 (Assaluyeh / Sout Pars Gas Field - Persian Gulf) Iran 32" 900#

    HIPPS I.O.E.C. HIPPS for South Pars 17/18 platforms SPD23 & SPD24 Iran 20" - 18" 1500#

    OFFSHORE I.O.E.C. ASSALUYEH / South Pars Gas Field Phases20&21 Iran 32" 900#

    OFFSHORE I.O.E.C. South Pars Phase 19 Iran 32" 900#

    OIL & GAS IPMI (Industrial Projects Management of Iran) RFQ DI-1718-1360-ID-0072-Rev 0 for Two LBV Iran 42" 900#

    OIL & GAS IPMI (Industrial Projects Management of Iran) South Pars 17&18 Iran 40" 150#

    HIPPS iran international general contractor (igc) HIPPS for SIRRI-ASSALUYEH 32" GAS TRANSMISSION PIPELINE ONSHORE EPC Iran 24" 900#

    OIL & GAS KALA NAFT Co. TEHRAN Iran 18"X14" 2500#

    GAS PIPELINE KOLAHDUS INDUSTRIAL COMPLEX (KIC) FULLY WELDED PIPELINE BALL VALVES Unknown Country 30"-42"-48"- 56" 600#

    OIL & GAS MAPNA GROUP (Neyr Perse Co) PHASE14 Iran 40" 300#

    OIL & GAS MAPNA GROUP (Neyr Perse Co) PHASE14 Iran 42" 900#

    REFINERY METSO AUTOMATION OY REFINERIA DE SINES Portugel 14"- 18" 1500#

    PETROCHEMICAL METSO AUTOMATION OY Al Jubail Project Coker Unit valves RFQ Saudi Arabia 40" 150#

    FERTILIZERS METSO AUTOMATION OY Matix fertilizers India, Ref: 53562902 Finland 24" 1500#

    FERTILIZERS METSO AUTOMATION OY Matix fertilizers India, Ref: 53562902 Finland 16" 2500#

    OIL & GAS METSO AUTOMATION OY PETRONAS FLNG Malaysia 14" 900#

    OIL & GAS NARGAN SOUTH PARS PHASE 12- Iran 16" 900#

    OIL & GAS NARGAN SOUTH PARS PHASE 12- Iran 14" x 12" 900#

    OIL & GASOIL INDUSTRIES ENGINEERING AND

    CONSTRUCTION (O.I.E.C.) PHASES 17/18 SOUTH PARS Iran 24" x 20" 900#

    BALL VALVES REFERENCES

  • 37

    BALL VALVES - REFERENCES

    SECTOR/TYPE CUSTOMER PROJECT COUNTRY SIZE RATING

    OIL & GASOIL INDUSTRIES ENGINEERING AND

    CONSTRUCTION (O.I.E.C.) PHASES 17/18 SOUTH PARS Iran 24" x 20" 900#

    OIL & GASPETRO KARAN SHAFAGH KISH Company (P.K.S.K

    Co.) South Pars Gas field Phases 15 & 16 - Onshore Plant Iran 42" 900#

    OIL & GASPETRO KARAN SHAFAGH KISH Company (P.K.S.K

    Co.) South Pars Gas Field Dev. Phase 13 Iran 48" -40" 150#

    OIL & GASPETRO KARAN SHAFAGH KISH Company (P.K.S.K

    Co.) South Pars Gas Field Dev. Phase 22-24 Iran 48" - 40" -36" 150#

    OIL & GASPETRO KARAN SHAFAGH KISH Company (P.K.S.K

    Co.) South Pars 13 Iran 42" 900#

    OIL & GASPETRO KARAN SHAFAGH KISH Company (P.K.S.K

    Co.) South Pars 22 & 24 Iran 42" 900#

    OIL & GAS Pharaonic Petroleum Co. Egypt 26"- 24"-20" 900#

    OIL & GAS Pharaonic Petroleum Co. Egypt 20" 1500#

    OFFSHORE Power Control Eng. Co. SIRRI ISLAND WATER LIFT, TREATMENT AND INJECTION PROJECT Iran 20" x 16" 1500#

    OFFSHORE STEMCOR GmbH South Pars 17 & 18 Iran 32" 900#

    OIL & GAS SYSCOM 18 SRL PIG LAUNCHER Romania 16" 1500#

    OFFSHORE TAHKIMDARYA Engineering & Construction Co. SOUTH PARS 19A/19C & 20/21 Iran 32" 900#

    HIPPS TAHKIMDARYA Engineering & Construction Co. HIPPS VALVES FOR SOUTH PARS PHASE 12 Iran 20" 1500#

    OIL & GAS TIANJIN ASICDAT INTERNATIONAL PTE LTD cnooc deepwater onshore terminal gas plant (gaolan) China 30" 1500#

    OFFSHORE VALSER KUMANG CLUSTER Malaysia 14"-20"-24"- 28" 900#

    BALL VALVES REFERENCES

  • 38

    BALL VALVES - REFERENCES

    Customer: PEMEXCountry: Mexico

    BALL VALVES REFERENCESSPLIT BODY BALL VALVES 30 600#

  • 39

    BALL VALVES - REFERENCES

    Customer: ENPPICountry: EgyptNumber of pieces: 6 valves

    BALL VALVES REFERENCESSPLIT BODY BALL VALVES 30 600# & 30 900 #

  • 40

    BALL VALVES - REFERENCES

    Customer: Rampco InternationalProject: PAZANAN/BIBI HAKIMEH 36" PPLCountry: Iran

    BALL VALVES REFERENCESSPLIT BODY BALL VALVES 36 1500#

  • 41

    BALL VALVES - PRODUCT RANGE

  • 42

    APPLICATIONS

  • 43

    BALL VALVES - APPLICATIONS

    OFFSHORE VALVES

    Valves type:

    Ball, double block & bleed, butterfly, gate, globe check

    - Riser valves: ESDV Top entry

    - Top side: Special attention to weight and size (ball, duo check, butterfly)

    Very common use of integral Double block & bleed valves

    Additional requirements to materials

    High maintenance cost: reliability

  • 44

    BALL VALVES - APPLICATIONS

    OFFSHORE VALVES - REFERENCES

    Customer: Total Holland

    Project: KCU Brown Field / Offshore

    Country: Holland

    Valves type:

    Top entry ball valve 3 & 10 1500# & 10 2500#

    Metal seated (TC 400 mm)

    Double block & bleed 6 2500# Duplex

    Duo check 6 2500# Duplex

  • 45

    BALL VALVES - APPLICATIONS

    OFFSHORE VALVES - REFERENCES

    Customer: Total Holland

    Project: KCU Brown Field / Offshore

    Country: Holland

    Valves type:

    Top entry ball valve 3 & 10 1500#

    Metal seated (TC 400 mm)

    Double block & bleed 6 2500# Duplex

    Duo check 6 2500# Duplex

  • 46

    BALL VALVES - APPLICATIONS

    SUBSEA VALVES

    Ball, double block and bleed, gate and check valves

    API 6DSS / API 17D

    Design to withstand outside pressure caused by see water column

    Graphite use not allowed

    Outside stem to be protected and isolated

    Non destructive test: API 6DSS

    Special actuators with pressure compensators

    Qualification / Hyperbaric test

    High maintenance cost: reliability

  • 47

    BALL VALVES - APPLICATIONS

    SUBSEA VALVES REFERENCES

    Customer: PEMEX

    Gulf of Mexico

    Ball valves

    20 1500#

    24 600#

    16 600#

    Swing check

    24 600#

    16 600#

  • 48

    BALL VALVES - APPLICATIONS

    CRYOGENIC VALVES Typical applications:

    LNG Liquefaction & regassification

    Ball, gate, globe & butterfly

    Materials:

    Stainless steel

    Lip seals

    Kel-F (PCFTE)

    Stem extension

    Possibility of cryogenic test up to -196C

  • 49

    BALL VALVES - APPLICATIONS

    CRYOGENIC VALVES REFERENCES

    Globe control valves 14 600#

  • 50

    BALL VALVES - APPLICATIONS

    CRYOGENIC VALVES - REFERENCES

    Ball, gate, globe, check & butterfly valves

    Project: Egyptian LNG Plant

    Customer: Egyptian LNG

    Country: Egypt

    Butterfly up to 24 150#

    Ball up to 4 600#

    Globe & check up to 2 600#

  • 51

    BALL VALVES - APPLICATIONS

    POWER STATION

    Gate, globe, check valves

    High pressure pressure seal

    High temperature alloy steel

    Applications:

    Thermal Power Plant Boiler Bypass Drainage System

    Steam Turbine Control System MainSteam and Feedwater IsolationSystem

    Bypass and Check Valve

    Recycled Water Isolation and Control

    Parallel slide type

    To avoid thermal expansion

    To avoid stuck of closure member due to short closing time

  • 52

    APPLICATIONS

    HIGH INTEGRITY PRESSURE PROTECTION SYSTEM (HIPPS)

    HIPPS is an instrumented safety system that is designed and built in accordance with the IEC 61508 and IEC 61511 standards. These international standards refer to safety functions (SF) and Safety Instrumented Systems (SIS) to protect form over pressure

    Closing the source of over-pressure within 2 seconds

    Same reliability as a safety relief valve, is usually identified as a HIPPS (SIL)

    A HIPPS is a complete functional loop consisting of:

    Initiators to detect the high pressure.

    Logic solver, which processes the input from the initiators to an output to the final element.

    Final elements: valve and actuator

  • 53

    APPLICATIONS

    HIGH INTEGRITY PRESSURE PROTECTION SYSTEM (HIPPS) REFERENCES

    HIPPS 24 900#

    Customer: IGC (Iran International General Contractor)HIPPS for SIRRI-ASSALUYEH 32" GAS TRANSMISSION PIPELINE ONSHORE EPC

  • 54

    APPLICATIONS

    HIGH INTEGRITY PRESSURE PROTECTION SYSTEM (HIPPS) REFERENCES

    HIPPS 20 1500# & 18 1500#

    Customer: IOEC HIPPS for South Pars 17/18 platforms SPD23 & SPD24

  • 55

    APPLICATIONS

    HIGH INTEGRITY PRESSURE PROTECTION SYSTEM (HIPPS) REFERENCES

    HIPPS 20 1500#

    Customer: TAHKIMDARYAHIPPS VALVES FOR SOUTH PARS

    PHASE 12

    HIPPS 30 1500# & 30 600#

    Customer: Doha MotorsFinal Customer: Dolphin Energy (Qatar)

    RAS LAFFAN TRATMENT PLANT

  • 56

    BALL VALVES - APPLICATIONS

    HIGH TEMPERATURE BALL VALVES

    Metal seated

    Chromiun Carbide

    Tugnsten Carbide

    Side entry / top entry

    High temperature alloy steel

    Ni alloy in case of corrosive fluid

    Stem extension

  • 57

    APPLICATIONS

    GAS PIPELINE

    Fully welded ball valves Large sizes up to 60" Buried valves with stem extension Actuated ball valves direct gas or gas over oil

    actuators Line break valves: automatically closing when

    pipe is broken

  • 58

    APPLICATIONS

    GAS PIPELINE REFERENCES

    FULLY WELDED BALL VALVES UP TO 56 600#

    Customer: NIGCProject: IGATCountry: Iran150 valves from 30 to 56 600#

  • 59

    APPLICATIONS

    GAS PIPELINE REFERENCES

    FULLY WELDED BALL VALVES 30 600#

    Customer: Gasco Project: ______________Country: Egypt25 valves 30 600#

  • Polgono Empresariumc/ Romero, 6

    50720 Zaragoza (Spain)Tel. +34 976 45 49 40Fax. +34 976 45 48 [email protected]

    60