RLCP05 Range Rover - Rhino Heavy Duty 3 Bar System.

Important: Pleaserefertoyourfittinginstructiontoensureroofracksareinstalledinthecorrectlocations. Checkcontentsofthekitbeforecommencingfitmentandreportanydiscrepancies. Placetheseinstructionsinthevehicle’sgloveboxafterinstallationiscomplete.

Important Information

Maximum carrying capacity: 100kg (220lbs) evenly distributed over the cross bars. Please refer to your vehicle manufacturershandbookformaximumroofloading.Alwaysuselowerofthetwofigures.Recommendations:Itisessentialthatallboltconnectionsbecheckedafterdrivingashortdistancewhenyoufirstinstallyourcrossbars.Boltconnec-tionsshouldbecheckedagainatregularintervals(probablyonceaweekisenough,dependingonroadconditions,usage,loadsanddistancestravelled).Youshouldalsocheckthecrossbarseachtimetheyarerefitted.Makesuretofastenyourloadsecurely.Pleaseensurethatallloadsareevenlydistributedandthatthecentreofgravityiskeptaslowaspossible.Use only non-stretch fastening ropes or straps.Caution:Thehandlingcharacteristicsofthevehiclechangeswhenyoutransportaloadontheroof.Forsafetyreasonswerecommendyouexerciseextremecarewhentransportingwind-resistantloads.Specialconsiderationmustbetakenintoaccountwhencorneringandbraking.Please remove cross bars when putting vehicle through an automatic car wash.Load Ratings:Maximumpermissibleloadis100kg(220lbs)fortwocrossbarsincludingtheweightofthecrossbars,7kg(15lbs).Whencrossbarsaretobeusedinoff-roadconditions,pleasebuildasafetyfactorof1.5intothisloadlimitforoff-roaduse,twocrossbars=66kg (145lbs).AlthoughthecrossbarsaretestedandapprovedtoAS1235-2000,Offroadconditionscanbemuchmorerigor-ous.However,increasingthenumberofcrossbarsdoesnotincreasethevehiclesmaximumpermissibleroofloading.Note for Dealers and Fitters:Itisyourresponsibilitytoensureinstructionsaregiventotheenduserorclient.

Rhino-Rack3PikeStreet,Rydalmere, DocumentNo:RR121NSW2116,Australia. PreparedBy:CraigJones IssueNo:03(Ph)(02)96384744 AuthorisedBy:GaryEngland IssueDate:19/05/2010(Fax)(02)96384822TheseinstructionsremainthepropertyofRhino-RackAustraliaPty.Ltd.andmaynotbeusedorchangedforanyotherpurposethanintended.

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Washvehicleroofpriortoinstallingroofracks.

NOTE:Pleasereadthroughinstructionsbeforefittingtherackstoyourvehicle.

RLCP05 Range Rover

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2 Cross bar rubber:Pushthecrossbarbufferstripintotopofthebar.

1 Roof mounts.Locateplasticflapsontopofthevehicle.Carefullyhingeopeneachplasticflap.•RemovegrubscrewswiththeAllenkeyprovided.•Removeanyexcessbodyfiller.•Fastenthebrassmountingstudsintothethreaded holesusingaflatheadscrewdriver.

Mountingstud

12

3a,b.4567

8

9

10a,b,c.

1112

13

14

Item Component Name Qty Part No 1 CrossBar1375mm 3 A019 2 RubberBufferStrip 3 R001 3a M6x32mmSecurityScrew 2 B064 3b M6x45mmSecurityScrew 4 B091 4 EndCap 6 M002 5 M6SpringWasher 6 W004 6 M6FlatWasher 6 W003 7 M10ChannelNut 6 N024 8 RLCPLeg 6 M123 9 M10FlatWasher 6 W022 10a MountingPadsCentre 2 M166 10b MountingPadsFrontLeft/RearRight 2 M167 10c MountingPadsFrontRight/RearLeft 2 M168 11 M10Shake-proofWasher 6 W021 12 MountingStud 6 C358 13 M10x20mmHexBolt 6 B003 14 5mmSecurityAllenKey 1 H001 15 Fittinginstruction 1 RR-121

Tools Required:Allenkey,providedinkit.Tapemeasure

Flatheadscrewdriver.Rubbermallet.

Parts List

RLCP05 Range Rover

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4 Fasten pads.PlaceanRLCPlegontoeachpad.FasteneachlegwiththecorrectlengthM6screws.Referimagesbelow.•M6x45mmscrewsusedonFRONTandREARpads.•M6x32mmscrewsusedonCENTREpads.

Do not tighten M6 screws at this stage.

M6x45mmscrew

M6springwasher

M6flatwasher

M10ChannelNut

M10flatwasher

M10shake-proof washer

M10x20mmbolt

M6x32mmscrew

M6springwasher

M6flatwasher

M6x45mmscrew

M6springwasher

M6flatwasher

FRONTLeft&Right

CENTRELeft&Right

REARLeft&Right

3 Fit pads.a.Topofpadsaremarkedaccordingtotheirpositionon theroof.b.Orientatethepadscorrectly.c.Havetheplasticroofflapupandpositionthepadinto therecess.

FRONT

TOPofvehicle

FrontLeft

FrontRight

CentreLeft

CentreRight

RearLeft

RearRight

Outsideofvehicle.

b. c.

a.

RLCP05 Range Rover

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7End caps.Knocktheendcapstothecrossbars.Arubbermalletmaybeusedtoknockthemin.

5 Attach cross bars.Placecrossbarsontolegs.TurnM10channelnut90°soitlocatesacrosstheinsideofthecrossbar.Fingertightenonlyatthisstage.

Channelnutmustsitacrossthebarbeforetightening.

6 Measure cross bar over hang.Adjustcrossbaroverhangtobeequalbothsides.• UsingtheAllenkeysuppliedtightentheM6legscrewsto4-5Nm(35-44lbf.in).• TightenM10crossbarboltsto17-19Nm(150-168lbf.in). Do not over tighten.

EQUALOVERHANG

= =