robotic and automation bdx30103
TRANSCRIPT
ROBOTIC AND AUTOMATIONBDX30103
Name: Suhaimi bin Hassan
C09 – 006 – 02
019-2817721
About this course
• Introduction to Automation, Logical Design of Automation Circuits, Elements of Electro-Pneumatic Components, PLCs Principle and Programming, Robotics Technology, Classification of Robots, Industrial robotics.
Learning outcomes• CLO1. Design/Development of Solutions – Propose
solutions of automation and robotics for broadly-defined engineering technology problems to the design of systems or processes to meet application in industry (LOD3, PLO3, C5)
• CLO2. Modern Tool Usage – Conduct appropriate automation and robotics programming techniques through broadly-defined engineering activities with an understanding of the limitations (LOD5, PLO5, P4)
• CLO3. Communication – Perform an effectively communication and cooperate in a group in order to solve the problems related to industrial automation and robotics (LOD8, PLO10, P4)
CONTENTS
1. Introduction To Automation
2. Elements Of Electro Pneumatic Components
3. Hydraulic And Pneumatic System
4. PLCs Principles And Programming
5. Robotics Technology
6. Classification Of Robots
7. Industrial Robotics
Assessment
1. Test 1: 15% (CLO1)
2. Test 2: 15% (CLO1)
3. Group project: 20% (CLO2)
4. Group presentation: 10% (CLO3)
5. Final Exam: 40% (CLO 1)
Industrial Automation - Machines
• Storage Systems• Handling Systems• Assembly Lines
– Assembly Cells– Machines
• Actuators• Sensors
• Production Lines– Production Cells– Machines
• Actuators• Sensors
Industrial Automation - Computing
Computers
Controllers
Actuators
Sensors
Software
Manufacturing of Cars at Ford
11
Automated Assembly Line
12
Production of Cars with Industrial
Robots
13
MecLab® Station Stack Magazine
14
MecLab® Station Conveyor
15
MecLab® Station Handling
16
DefinitionAutomation (automation, Automation):
1) set of all measures aiming at replacing human work through machines(e.g. automation is a applied science)
2) the technology used for this purpose(e.g. this company has an automation department)
Automation (automatisation, Automatisierung)
1) replacement of human work through machines(e.g. the automatisation of the textile factory caused uproar of the workers)
2) replacement of conscious activity by reflexes(e.g. drill of the sailors allows the automatisation of ship handling)
automation and automatisation are often confounded, in english, it is the same word.
Automation ApplicationsPower generation hydro, coal, gas, oil, shale, nuclear, wind, solar
Distribution electricity, water
Process paper, food, pharmaceutical, metal production and processing, glass, cement,chemical, refinery, oil & gas
Manufacturing computer aided manufacturing (CIM)flexible fabrication, appliances, automotive, aircrafts
Storage
Building heat, ventilation, air conditioning (HVAC)access control, fire, energy supply, tunnels, parking lots, highways,....
Transportation rolling stock, street cars, sub-urban trains,busses, trolley busses, cars, ships, airplanes, rockets, satellites,...
silos, elevator, harbor, retail houses, deposits, luggage handling
Transmission electricity, gas, oil
Automated System
Examples:• Automated machine tools• Transfer lines• Automated assembly systems• Industrial robots• Automated material handling and storage systems• Automatic inspection systems for quality control
AutomatedSystem
PeriodicWorker
Transformation Process
Automation Systems - World Players
Company (alpha. order) Location Major mergers
ABB CH-SE Brown Boveri, ASEA, CE, Alfa-Laval, Elsag-
Bailey
Alstom FR Alsthom, GEC, CEGELEC, ABB Power,..
Ansaldo IT
Emerson US Fisher Rosemount
General Electric US
Hitachi JP
Honeywell US
Rockwell Automation US Allen Bradley, Rockwell,..
Schneider Electric FR Télémécanique, Square-D, ...
Invensys UK Foxboro, Siebe, BTR, Triconex,…
Siemens DE Plessey, Landis & Gyr, Stäfa, Cerberus,..
Yokogawa JP
Four distinct businesses
automation equipment
(control & command)
engineering & commissioning
primary technology(mechanical, electrical)
maintenance& disposal
seldom offered by the same company
Life-phases of a Plant (Example: Rail Vehicle)
Maintenance(entretien, Unterhalt)
Start on service
Recycling(Recyclage, Wiederverwertung)
Out of service
Commissioning(mise en service, Inbetriebnahme)
Sleeping Wagon XL5000 PlusEngineering(bureau d’étude, Projektierung)
Equipment Production(production, Herstellung)
air conditioning brakescontrolEquipment Design(développement, Entwicklung)
brakes
brakesreplacement
Manufacturers
Assembler (ensemblier)
Client, Service
car body design by assembler
Expectations of automation
• Energy, material and time savings• Quality improvement and stabilisation • Reduction of waste, pollution control• Compliance with regulations and laws, product tracking• Increase availability, safety• Fast response to market• Connection to management and accounting (SAP™)
-> Human-Machine Interface (MMC = Man-Machine Communication)
-> Acquisition of large number of “Process Variables”, data mining
Personal costs reduction
Process Optimisation
• Simplify interface• Assist decision• Require data processing, displays, data base, expert systems
Expectations of automation
• Automation of engineering, commissioning and maintenance• Software configuration, back-up and versioning• Life-cycle control• Maintenance support
Asset Optimisation (gestion des moyens de production)
-> Engineering Tools
Automation Migration Strategy
Three Automation Types
Programmable
AutomationFlexible
AutomationFixed
Automation
Variety
Quantity
Fixed Automation
Sequence of processing (or assembly) operations is fixed by the equipment configuration
Typical features:• Suited to high production quantities• High initial investment for custom-engineered equipment• High production rates• Relatively inflexible in accommodating product variety
Programmable Automation
Capability to change the sequence of operations throug reprogramming to accommodate different product configurations
Typical features:• High investment in programmable equipment• Lower production rates than fixed automation• Flexibility to deal with variations and changes in product configuration• Most suitable for batch production• Physical setup and part program must be changed between jobs
(batches)
Flexible Automation
System is capable of changing over from one job to the next with little lost time between jobs
Typical features:• High investment for custom-engineered system• Continuous production of variable mixes of products• Medium production rates• Flexibility to deal with soft product variety
Levels of Automation & Control in Manufacturing
Reasons for Automating
1. To increase labor productivity2. To reduce labor cost3. To mitigate the effects of labor shortages4. To reduce or remove routine manual and clerical
tasks5. To improve worker safety6. To improve product quality7. To reduce manufacturing lead time8. To accomplish what cannot be done manually9. To avoid the high cost of not automating
Automation Principle
1. Understand the existing process – Input/output analysis
– Value chain analysis
– Charting techniques and mathematical modeling
2. Simplify the process – Reduce unnecessary steps and moves
3. Automate the process– Ten strategies for automation and production
systems
– Automation migration strategy
Automation Strategies
1. Specialization of operations2. Combined operations3. Simultaneous operations4. Integration of operations5. Increased flexibility6. Improved material handling and storage7. On-line inspection8. Process control and optimization9. Plant operations control10.Computer-integrated manufacturing
Aircraft Manufacturing
Aircraft Manufacturing
Robotic Aircraft Manufacturing
Robotic Aircraft Manufacturing
Automation Software
1. Automation Studio
2. Cx-Programmer – Omron
3. COSIMIR Educational