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Robotic Handling & Integration Case Packing & Tray Loading Conventional & Robotic Palletizing Shrink Bundling Horizontal Shrink Wrapping Pallet Stretch Wrapping

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Page 1: Robotic -  · PDF fileRobotic Handling & Integration Case Packing ... 1200B 10 to 30 Bags Per Minute. ... gripper, automatic stretch wrapper, pallet

ARPAC LLC 9555 W. Irving Park Road, Schiller Park, IL 60176 USA 847.678.9034 www.arpac.com media.arpac.com

RoboticHandling& Integration

Case Packing& Tray Loading

Conventional& Robotic Palletizing

Shrink Bundling

HorizontalShrink Wrapping

Pallet StretchWrapping

ABOUT ARPAC ARPAC LLC is the leading original equipment manufacturer and integrator of complete end-of-line packaging solutions. With more than 30,000 installations worldwide, our packaging systems have been successfully implemented in food, beverage, printing & publishing, pharmaceutical, personal care, building supplies, automotive, material handling industries, as well as a wide range of industrial and consumer products. To best serve the needs of our client base, ARPAC designs and manufactures complete custom engineered, fully integrated systems. Our extensive integration capabilities allow us to design, build & install a custom manufacturing system to meet your specific production requirements. The benefits of turnkey integration include: consistent design, programs, HMI’s & documentation. Additionally, you get the benefits of a single source supplier including centralized project management, support, testing, training, parts & service. Our headquarters, manufacturing, training facility and showroom are centrally located in Schiller Park, IL near O’Hare airport. Experience the Arpac Advantage- www.arpac.com. See all our machines in action at: media.arpac.com.

LEAN MANUFACTURINGAM2 - ARPAC Manufacturing MethodARPAC has developed its own form of lean manufacturing called AM2 (ARPAC Manufacturing Method). AM2 is a selection of lean manufacturing techniques designed to streamline our multi-faceted production process, ensuring the highest quality product and best price, in the shortest possiblelead time.

VERTICAL INTEGRATIONWe Control Our Entire ProcessARPAC’s manufacturing process is completely vertically integrated,allowing us to maintain control of every facet of production. A complete in-house engineering team designs machines that flow through production, while a state-of-the-art machine shop utilizes advanced manufacturing processes to deliver exceptional quality even in a “lights out” environment. Every aspect of our machines’ production is subject to stringent quality control. A 24-hour parts call center and highly trained, specialized field technicians ensure maximum machine up-time.

Nationwide Aftermarket Support via SupportPro™

Page 2: Robotic -  · PDF fileRobotic Handling & Integration Case Packing ... 1200B 10 to 30 Bags Per Minute. ... gripper, automatic stretch wrapper, pallet

1 6

Our Integration – Your SuccessCustomers tell us that purchasing an integrated packaging line from ARPAC provides:

• The Quickest Route from Concept to Production - Up to a 50% reduction in system design and delivery time - Up to 100% faster site start-ups

• The Lowest Risk Option - Single point responsibility for the project - Properly designed accumulation, line controls, machine designs - Tested and demonstrated as a complete system prior to shipment

• The Most Flexible Solution - Line is designed to accommodate potential future products - Modular design to allow future for rate increases - Scalable – can be implemented in phases

To better serve the needs of our customers, ARPAC offers custom engineered, fully integrated systems. Integration projects can range from a few strategically matched machines to complex systems incorporating equipment from multiple OEM sources.

ARPAC’s wide product offering is unmatched in the industry! Our highly experienced technical staff and state-of-the-art manufacturing capabilities make us an ideal partner for your next integration project!

As an OEM with over 30,000 packaging systems worldwide, ARPAC specializes in systems integration. Our versatile machines can integrate seamlessly with other manufacturers’ or each other – not only can we modify existing lines, we can design and deliver entire packaging systems from scratch. Whatever your packaging situation, ARPAC has an answer for you. If you don’t see it here, we’ll build it!

ARPAC’s line of highly customizable stretch wrappers can wrap practically anything, making them ideal for the shipment process. These machines can wrap both stable and unstable pallet loads in a variety of sizes, handle all standard stretch film widths, support

loads from 3,000 lbs. to unlimited weight, and even combine wrapping and weighing into one operation.

Since 1971, ARPAC has been dedicated to developing innovative packaging systems that offer solutions for virtually all industries. ARPAC’s flexibility allows us to respond to customers’ needs, reconfiguring models to solve problems in new ways while broadening the scope of our product line.

Engineering Manufacturing Integration

SYSTEMS INTEGRATION

ARBOTRobotic Palletizing Cell

STRETCH WRAPPERS

PAC SERIESPlatform Automatic Conveyorized Stretch Wrapper

ORBITAL SERIESHorizontal Full Enclosure Stretch Wrapping System

RTAC-4Q3Rotary Tower Automatic Conveyorized Stretch Wrapper, Quad Post

ELECTRO-WRAP EW SERIESAutomatic Rotary Tower

Stretch Wrapper

TOP PLATENProduct Hold-DownTOP SHEET DISPENSER

ELECTRO-WRAP EWA-T SERIESAutomatic Rotary Tower Conveyorized

Stretch Wrapper

SIDEWINDER Semi-Automatic

Turntable Stretch Wrapper High Profile

Oversized Turn Table Shown

SPINNERManually Operated Turntable

POWER SERIES Automatic Turntable

Stretch Wrapper Low Profile with Ramp

PATRIOT Semi-Automatic

Turntable Stretch Wrapper High Profile Shown

PRO SERIESSemi-Automatic

Turntable Stretch Wrapper

Wrap-N-Weigh Low Profile Shown

Page 3: Robotic -  · PDF fileRobotic Handling & Integration Case Packing ... 1200B 10 to 30 Bags Per Minute. ... gripper, automatic stretch wrapper, pallet

5 2

CONVENTIONAL & ROBOTIC PALLETIZING SOLUTIONS

ARPAC’s horizontal shrink wrappers are built for versatility, designed to handle nearly anything on retail shelves. These machines can handle a wide range of product sizes – even at the same time – and are ideal for short or extended production runs.

Whatever your palletizing needs, ARPAC offers the most complete range of solutions in the industry - from conventional palletizing to fully robotic systems.

HORIZONTAL WRAPPERS& SHRINK TUNNELS

1000 SERIES10 to 20 Cases Per Minute

300 SERIESBagged Ice Palletizer

500 SERIESUp to 15 Cases Per Minute

1200 SERIES1200B 10 to 30 Bags Per Minute

1200C 20 to 60 Cases Per Minute

The ARBOT is a pre-engineered robotic palletizing cell that automatically stacks and wraps pallets to your exact specifications. It consists of a multi-axis robot, gripper, automatic stretch wrapper, pallet dispenser and conveyance system housed within a space efficient footprint.

ARBOT cells range from a one-line in, one-line out configuration, up to a four-line in, four-line out configuration to match production needs. They accommodate cases, trays, bundles, bags, etc., with rates of up to 60 pieces per minute. Slip sheets and tier sheets can also be placed as needed.

ARPAC offers a complete range of palletizing systems including both low and high-level traditional style units as well as custom engineered robotic solutions. Product capabilties include bags, cases, bundles, trays and rolled product with line rates from 5 – 60 products per minute. We also integrate our complete line of stretch wrapping gear to produce complete, ready to ship, pallets.

Options include product turning, row forming, layer sheets, corner boards, and complete line integration.

Palletizing Bags

Up-Stacking & Case Packing Paper Plates

Palletizing & Stretch Wrapping Cartons

Palletizing & Stretch Wrapping Cases

Conventional Palletizing

Robotic Palletizing & Case Packing

L-SERIESIntermittent Motion Automatic L-Sealer

ARROWIntermittent Motion Side Seal Wrapper

CAPRA 8000LS Continuous Motion High-Speed Bottom Overlap

Horizontal Shrink Wrapper

CAPRA 8000SS Continuous Motion High-Speed

Side Seal Horizontal Shrink Wrapper

XLR8-CF-SSContinuous Motion High-Speed Servo-Driven

Side Seal Horizontal Shrink Wrapper Stainless Steel Wash Down

MSD122290Mesh Belt Shrink Tunnel

TS37Continuous Motion Side Seal

Horizontal Shrink Wrapper

HCF-SERIESIntermittent Motion Bottom Overlap

Horizontal Shrink Wrapper

HC37Continuous Motion Bottom Overlap

Horizontal Shrink Wrapper

VISION SERIESMesh Belt Window Shrink Tunnel

TS33CFContinuous Motion Side Seal

Horizontal Shrink Wrapper

Page 4: Robotic -  · PDF fileRobotic Handling & Integration Case Packing ... 1200B 10 to 30 Bags Per Minute. ... gripper, automatic stretch wrapper, pallet

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ARPAC’s line of tray and case packaging machinery is ideal for virtually any industry, and capable of packing a wide range of products. Designed and built on-site, these machines conserve as much material as possible to reduce packaging waste while saving you money. Due to the customized nature of our product, they can be integrated into any production line.

ARPAC’s shrink bundlers provide a cost-effective packaging solution, reducing overhead cost while increasing marketability. Shrink film is not only cheaper than traditional packaging methods; it protects your product from damage and displays it to

consumers through the package. In addition, print registered film allows you to print your marketing message on the film itself, further promoting your brand.

CASE PACKERS & TRAY LOADERS

SHRINK BUNDLERS & BRANDPAC® MULTIPACKERS

MTE-1200Intermittent Motion Roll-Over/Fold And Tuck Style

Tray Erector

MTE-1100Intermittent Motion Glue Style Tray Erector

MBE-1200Intermittent Motion

Box ErectorDPM-2000Intermittent Motion

Wrap-Around Case/Tray Packer

EL-2000Intermittent Motion

End-Load Tray/Case Loader

TS-2000Continuous Motion

Wrap-Around Tray Loader

PC-3500 & PC-4500 PERFORMANCE-SERIES™Continuous Motion, Full Wrap-Around Case/Tray Packers

PC-2500 PERFORMANCE-SERIES™Continuous Motion Wrap-Around Case Packer

BPTS-5000Continuous Motion Brandpac

Combo Unsupported, Pad, Tray Packer/Tray Wrapper

BPSW-5000Continuous Motion Brandpac Shingle Wrapper

BPMP-5000Continuous Motion Brandpac

Multipack Wrapper

BPTW-5000Continuous Motion Brandpac

Tray Wrapper

105 SERIESIntermittent Motion Shrink Bundler

108-70Intermittent Motion

Shrink Bundler

125 SERIESIntermittent Motion

Shrink BundlerAGR-28 SERIES

Intermittent Motion Shrink Bundler Stainless Steel Wash Down

45TW-28Continuous Motion

Tray Shrink Wrapper55GI & 75GI SERIESContinuous Motion

Shrink Bundler

65TW-28Continuous Motion

Tray Shrink Wrapper

737CSemi-Automatic Shrink Bundler

25TW-28Intermittent Motion

Tray Shrink Wrapper

Page 5: Robotic -  · PDF fileRobotic Handling & Integration Case Packing ... 1200B 10 to 30 Bags Per Minute. ... gripper, automatic stretch wrapper, pallet

3 4

ARPAC’s line of tray and case packaging machinery is ideal for virtually any industry, and capable of packing a wide range of products. Designed and built on-site, these machines conserve as much material as possible to reduce packaging waste while saving you money. Due to the customized nature of our product, they can be integrated into any production line.

ARPAC’s shrink bundlers provide a cost-effective packaging solution, reducing overhead cost while increasing marketability. Shrink film is not only cheaper than traditional packaging methods; it protects your product from damage and displays it to

consumers through the package. In addition, print registered film allows you to print your marketing message on the film itself, further promoting your brand.

CASE PACKERS & TRAY LOADERS

SHRINK BUNDLERS & BRANDPAC® MULTIPACKERS

MTE-1200Intermittent Motion Roll-Over/Fold And Tuck Style

Tray Erector

MTE-1100Intermittent Motion Glue Style Tray Erector

MBE-1200Intermittent Motion

Box ErectorDPM-2000Intermittent Motion

Wrap-Around Case/Tray Packer

EL-2000Intermittent Motion

End-Load Tray/Case Loader

TS-2000Continuous Motion

Wrap-Around Tray Loader

PC-3500 & PC-4500 PERFORMANCE-SERIES™Continuous Motion, Full Wrap-Around Case/Tray Packers

PC-2500 PERFORMANCE-SERIES™Continuous Motion Wrap-Around Case Packer

BPTS-5000Continuous Motion Brandpac

Combo Unsupported, Pad, Tray Packer/Tray Wrapper

BPSW-5000Continuous Motion Brandpac Shingle Wrapper

BPMP-5000Continuous Motion Brandpac

Multipack Wrapper

BPTW-5000Continuous Motion Brandpac

Tray Wrapper

105 SERIESIntermittent Motion Shrink Bundler

108-70Intermittent Motion

Shrink Bundler

125 SERIESIntermittent Motion

Shrink BundlerAGR-28 SERIES

Intermittent Motion Shrink Bundler Stainless Steel Wash Down

45TW-28Continuous Motion

Tray Shrink Wrapper55GI & 75GI SERIESContinuous Motion

Shrink Bundler

65TW-28Continuous Motion

Tray Shrink Wrapper

737CSemi-Automatic Shrink Bundler

25TW-28Intermittent Motion

Tray Shrink Wrapper

Page 6: Robotic -  · PDF fileRobotic Handling & Integration Case Packing ... 1200B 10 to 30 Bags Per Minute. ... gripper, automatic stretch wrapper, pallet

5 2

CONVENTIONAL & ROBOTIC PALLETIZING SOLUTIONS

ARPAC’s horizontal shrink wrappers are built for versatility, designed to handle nearly anything on retail shelves. These machines can handle a wide range of product sizes – even at the same time – and are ideal for short or extended production runs.

Whatever your palletizing needs, ARPAC offers the most complete range of solutions in the industry - from conventional palletizing to fully robotic systems.

HORIZONTAL WRAPPERS& SHRINK TUNNELS

1000 SERIES10 to 20 Cases Per Minute

300 SERIESBagged Ice Palletizer

500 SERIESUp to 15 Cases Per Minute

1200 SERIES1200B 10 to 30 Bags Per Minute

1200C 20 to 60 Cases Per Minute

The ARBOT is a pre-engineered robotic palletizing cell that automatically stacks and wraps pallets to your exact specifications. It consists of a multi-axis robot, gripper, automatic stretch wrapper, pallet dispenser and conveyance system housed within a space efficient footprint.

ARBOT cells range from a one-line in, one-line out configuration, up to a four-line in, four-line out configuration to match production needs. They accommodate cases, trays, bundles, bags, etc., with rates of up to 60 pieces per minute. Slip sheets and tier sheets can also be placed as needed.

ARPAC offers a complete range of palletizing systems including both low and high-level traditional style units as well as custom engineered robotic solutions. Product capabilties include bags, cases, bundles, trays and rolled product with line rates from 5 – 60 products per minute. We also integrate our complete line of stretch wrapping gear to produce complete, ready to ship, pallets.

Options include product turning, row forming, layer sheets, corner boards, and complete line integration.

Palletizing Bags

Up-Stacking & Case Packing Paper Plates

Palletizing & Stretch Wrapping Cartons

Palletizing & Stretch Wrapping Cases

Conventional Palletizing

Robotic Palletizing & Case Packing

L-SERIESIntermittent Motion Automatic L-Sealer

ARROWIntermittent Motion Side Seal Wrapper

CAPRA 8000LS Continuous Motion High-Speed Bottom Overlap

Horizontal Shrink Wrapper

CAPRA 8000SS Continuous Motion High-Speed

Side Seal Horizontal Shrink Wrapper

XLR8-CF-SSContinuous Motion High-Speed Servo-Driven

Side Seal Horizontal Shrink Wrapper Stainless Steel Wash Down

MSD122290Mesh Belt Shrink Tunnel

TS37Continuous Motion Side Seal

Horizontal Shrink Wrapper

HCF-SERIESIntermittent Motion Bottom Overlap

Horizontal Shrink Wrapper

HC37Continuous Motion Bottom Overlap

Horizontal Shrink Wrapper

VISION SERIESMesh Belt Window Shrink Tunnel

TS33CFContinuous Motion Side Seal

Horizontal Shrink Wrapper

Page 7: Robotic -  · PDF fileRobotic Handling & Integration Case Packing ... 1200B 10 to 30 Bags Per Minute. ... gripper, automatic stretch wrapper, pallet

1 6

Our Integration – Your SuccessCustomers tell us that purchasing an integrated packaging line from ARPAC provides:

• The Quickest Route from Concept to Production - Up to a 50% reduction in system design and delivery time - Up to 100% faster site start-ups

• The Lowest Risk Option - Single point responsibility for the project - Properly designed accumulation, line controls, machine designs - Tested and demonstrated as a complete system prior to shipment

• The Most Flexible Solution - Line is designed to accommodate potential future products - Modular design to allow future for rate increases - Scalable – can be implemented in phases

To better serve the needs of our customers, ARPAC offers custom engineered, fully integrated systems. Integration projects can range from a few strategically matched machines to complex systems incorporating equipment from multiple OEM sources.

ARPAC’s wide product offering is unmatched in the industry! Our highly experienced technical staff and state-of-the-art manufacturing capabilities make us an ideal partner for your next integration project!

As an OEM with over 30,000 packaging systems worldwide, ARPAC specializes in systems integration. Our versatile machines can integrate seamlessly with other manufacturers’ or each other – not only can we modify existing lines, we can design and deliver entire packaging systems from scratch. Whatever your packaging situation, ARPAC has an answer for you. If you don’t see it here, we’ll build it!

ARPAC’s line of highly customizable stretch wrappers can wrap practically anything, making them ideal for the shipment process. These machines can wrap both stable and unstable pallet loads in a variety of sizes, handle all standard stretch film widths, support

loads from 3,000 lbs. to unlimited weight, and even combine wrapping and weighing into one operation.

Since 1971, ARPAC has been dedicated to developing innovative packaging systems that offer solutions for virtually all industries. ARPAC’s flexibility allows us to respond to customers’ needs, reconfiguring models to solve problems in new ways while broadening the scope of our product line.

Engineering Manufacturing Integration

SYSTEMS INTEGRATION

ARBOTRobotic Palletizing Cell

STRETCH WRAPPERS

PAC SERIESPlatform Automatic Conveyorized Stretch Wrapper

ORBITAL SERIESHorizontal Full Enclosure Stretch Wrapping System

RTAC-4Q3Rotary Tower Automatic Conveyorized Stretch Wrapper, Quad Post

ELECTRO-WRAP EW SERIESAutomatic Rotary Tower

Stretch Wrapper

TOP PLATENProduct Hold-DownTOP SHEET DISPENSER

ELECTRO-WRAP EWA-T SERIESAutomatic Rotary Tower Conveyorized

Stretch Wrapper

SIDEWINDER Semi-Automatic

Turntable Stretch Wrapper High Profile

Oversized Turn Table Shown

SPINNERManually Operated Turntable

POWER SERIES Automatic Turntable

Stretch Wrapper Low Profile with Ramp

PATRIOT Semi-Automatic

Turntable Stretch Wrapper High Profile Shown

PRO SERIESSemi-Automatic

Turntable Stretch Wrapper

Wrap-N-Weigh Low Profile Shown

Page 8: Robotic -  · PDF fileRobotic Handling & Integration Case Packing ... 1200B 10 to 30 Bags Per Minute. ... gripper, automatic stretch wrapper, pallet

ARPAC LLC 9555 W. Irving Park Road, Schiller Park, IL 60176 USA 847.678.9034 www.arpac.com media.arpac.com

RoboticHandling& Integration

Case Packing& Tray Loading

Conventional& Robotic Palletizing

Shrink Bundling

HorizontalShrink Wrapping

Pallet StretchWrapping

ABOUT ARPAC ARPAC LLC is the leading original equipment manufacturer and integrator of complete end-of-line packaging solutions. With more than 30,000 installations worldwide, our packaging systems have been successfully implemented in food, beverage, printing & publishing, pharmaceutical, personal care, building supplies, automotive, material handling industries, as well as a wide range of industrial and consumer products. To best serve the needs of our client base, ARPAC designs and manufactures complete custom engineered, fully integrated systems. Our extensive integration capabilities allow us to design, build & install a custom manufacturing system to meet your specific production requirements. The benefits of turnkey integration include: consistent design, programs, HMI’s & documentation. Additionally, you get the benefits of a single source supplier including centralized project management, support, testing, training, parts & service. Our headquarters, manufacturing, training facility and showroom are centrally located in Schiller Park, IL near O’Hare airport. Experience the Arpac Advantage- www.arpac.com. See all our machines in action at: media.arpac.com.

LEAN MANUFACTURINGAM2 - ARPAC Manufacturing MethodARPAC has developed its own form of lean manufacturing called AM2 (ARPAC Manufacturing Method). AM2 is a selection of lean manufacturing techniques designed to streamline our multi-faceted production process, ensuring the highest quality product and best price, in the shortest possiblelead time.

VERTICAL INTEGRATIONWe Control Our Entire ProcessARPAC’s manufacturing process is completely vertically integrated,allowing us to maintain control of every facet of production. A complete in-house engineering team designs machines that flow through production, while a state-of-the-art machine shop utilizes advanced manufacturing processes to deliver exceptional quality even in a “lights out” environment. Every aspect of our machines’ production is subject to stringent quality control. A 24-hour parts call center and highly trained, specialized field technicians ensure maximum machine up-time.

Nationwide Aftermarket Support via SupportPro™