rockfall p srotection ystem - trumer · 2016-12-13 · approval number eta-11 0226/ issuing body...

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1/4 0 4 6/201 TSC- -ZD 1000 European Technical Approval Certificate Approval Number ETA-1 / 1 0226 Issuing Body OIB Austrian Institute Construction of Engineering Date of Issue October 24 1 , 201 Date of Expiration October 23 6 , 201 Certificate of Conformity CE Number 1159-CPD-03 /12 08 Issuing Body BauCert Steiermark Date of Issue March 06, 2012 Date of Expiration October 23 6 , 201 Area of Application: TRUMER rockfall catchment fences were developed to protect infrastructure, utilities, buildings and lives from falling debris. Typical catchment fences are installed in run-out or deposition zones, close to the elements at risk that they protect. The TSC- 1000-ZD used for projects of high risk (Consequence Class in is EN 1990:2003 ) as per ONR 24810 . [1] [2] Material: TRUMER uses steel components and steel wire ropes made from high quality materials, following a stringent quality assurance program. The structure was tested as per ETAG 27 and [3] manufactured in accordance with the European Technical Approval ETA-1 /0 6. TRUMER Schutzbauten GmbH is ISO 1 22 9001:2008 certified. Installation: The TSC- -ZD has been designed with as few components as 1000 possible to simplify installation and reduce maintenance. In addition, the systems can be installed by hand, with heavy machinery or with the use of a helicopter. Foundation design and construction is dependant on site conditions and are the responsibility of the project engineer. Advantages: This system has been tested with no failures of primary components even though certification allows such failures. As such, the TSC- -ZD rockfall catchment fence carries the 1000 highest safety ratings. Test Report Summary Test Height m (ft) Maximum Elongation m (ft) Residual Height Class Component Failure Primary Net Opening 4.0 13.1 ( ) None 4.87 (15.98) A (≥50%) None Secondary Mesh None Classification Style Energy Class Approved Heights m (ft) Verification TSC- -ZD 1000 Hinged System 4.0 5.0 - ( - ) 13.1 16.4 F S T ull cale ested Model Certification ETAG 27 ertified C 3 Service Energy Level kJ (ft-tons) 330 (122) Maximum Energy Level Certified/Tested kJ (ft-tons) 1000 ( ) 369 1116 ( ) 412 / TSC- -ZD 1000 - Data Sheet Rockfall p s rotection ystem Trumer Schutzbauten GmbH Weissenbach 106 5431 Kuchl • Austria Tel.: +43 6244 20325 Fax: +43 6244 20325-11 • www.trumer.cc

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Page 1: Rockfall p srotection ystem - Trumer · 2016-12-13 · Approval Number ETA-11 0226/ Issuing Body OIB Austrian Institute of Construction Engineering Date of Issue October 24 1, 201

1/40 46/201 TSC- -ZD1000

European Technical ApprovalCertificate

Approval Number ETA-1 /1 0226

Issuing BodyOIB Austrian Institute

ConstructionofEngineering

Date of Issue October 24 1, 201

Date of Expiration October 23 6, 201

Certificate of Conformity

CE Number 1159-CPD-03 /1208

Issuing Body BauCert Steiermark

Date of Issue March 06, 2012

Date of Expiration October 23 6, 201

Area ofApplication:TRUMER rockfall catchment fences were developed to protectinfrastructure, utilities, buildings and lives from falling debris.Typical catchment fences are installed in run-out or depositionzones, close to the elements at risk that they protect. The TSC-1000-ZD used for projects of high risk (Consequence Class inisEN 1990:2003 ) as per ONR 24810 .[1] [2]

Material:TRUMER uses steel components and steel wire ropes made fromhigh quality materials, following a stringent quality assuranceprogram. The structure was tested as per ETAG 27 and[3]manufactured in accordance with the European TechnicalApproval ETA-1 /0 6. TRUMER Schutzbauten GmbH is ISO1 229001:2008 certified.

Installation:The TSC- -ZD has been designed with as few components as1000possible to simplify installation and reduce maintenance. Inaddition, the systems can be installed by hand, with heavymachinery or with the use of a helicopter. Foundation design andconstruction is dependant on site conditions and are theresponsibility of the project engineer.

Advantages:This system has been tested with no failures of primarycomponents even though certification allows such failures. Assuch, the TSC- -ZD rockfall catchment fence carries the1000highest safety ratings.

Test Report Summary

Test Height m (ft)

Maximum Elongation m (ft)

Residual Height Class

Component Failure

Primary Net Opening

4.0 13.1( )

None

4.87 (15.98)

A (≥50%)

None

Secondary Mesh None

Classification

Style

Energy Class

Approved Heights m (ft)

Verification

TSC- -ZD1000

Hinged System

4.0 5.0- ( - )13.1 16.4

F S Tull cale ested

Model

Certification ETAG 27 ertifiedC

3

Service Energy LevelkJ (ft-tons)

330 (122)

Maximum Energy LevelCertified/Tested kJ (ft-tons)

1000( )369

1116( )412/

TSC- -ZD1000 - Data Sheet

Rockfallp srotection ystem

Trumer Schutzbauten GmbH • Weissenbach 106 • 5431 Kuchl • AustriaTel.: +43 6244 20325 • Fax: +43 6244 20325-11 • www.trumer.cc

Page 2: Rockfall p srotection ystem - Trumer · 2016-12-13 · Approval Number ETA-11 0226/ Issuing Body OIB Austrian Institute of Construction Engineering Date of Issue October 24 1, 201

Support Structure

Integrated Ladder

Rope Guides

Post Weight4 meter post height kg (lbs)

Base Plate Footprint mm (in.)

HEA 018

205 451( )

790 25x 0 ( x )31.1 9.8

49 108( )

Post Type

Rungs every 0.5 m

Integrated

Base Plate Weight kg (lbs)

Base Plate Connection Tongue and Pin

2Anchors per base plate

Anchor Forces kN (kips)

Max. Lateral Anchor (F )k,lat

Retaining Rope Anchor (F )k,ret

194 43.6( )

Base Plate (F )k,par

181 ( )40.7

198 44.5( )

Ropes

Mid

dle

Reta

inin

gB

eari

ng Rope Diameter mm (in.)

Corrosion Protection

Brake Element Model

2

20 (0. )787

2

Quantity per fence segment

AVT phx 60/30- .52

Zn or ZnAl (Class B)A or

Brake Elements p rer ope

Rope Diameter mm (in.)

Corrosion Protection

Brake Element Model

18 (0.709)

2Brake Elements p rer ope

Zn or ZnAl (Class B)A or

AVT phx 60/30- .55

2Quantity per fence segment

Rope Diameter mm (in.)

Corrosion Protection

Brake Element Model

2

16 (0. )630

1

Zn or ZnAl (Class )A or B

Brake Elements p rer ope

AVT phx 60/30- .52

Quantity per post

Lateral Anchorage

AnchorLoop

Brake Element

Anchor

Brake Element

F k,lat

F k,lat Upper Bearing Rope

Lower Bearing Rope

Side Stabilisation Rope

Middle Rope

Retaining Rope Anchorage

Fk,re

t

Retaining Rope

Anchor

AnchorLoop

Retaining Rope

Base Plate/Foundation

LowerBearingRope

Post

Hinge Pin

Anchor Nut

Base Plate

Anchor

AnchorNut

MicropileTube

45°Fk,par

Anchor

2 4/0 46/201 TSC- -ZD1000

Primary Net

Omega-Net /1 59.0 8

Steel Wire Cable

~ 1 5 x 1 58 8 ( x )7.3 7.3

~ 6.8 ( )1.39

Zn or ZnAl (Class A)

Threaded

9.0 (0. )354

1 x 7 Spiral

7/16” Shackle

3.0 (0. )118

465 31862( )

Type

Rope Diameter mm (in.)

Rope Construction

Mesh Size mm (in.)

Unit Weight kg/m (lb/ft )2 2

Connection to Main Ropes

Model

Connection to Adjacent Panel

Corrosion Protection

Single Wire Diameter mm (in.)

Mesh Tensile Strengthcalculated kN/m (lbf/ft)

Page 3: Rockfall p srotection ystem - Trumer · 2016-12-13 · Approval Number ETA-11 0226/ Issuing Body OIB Austrian Institute of Construction Engineering Date of Issue October 24 1, 201

4 - 6 m 8 - 12 m

5- m7

5 -

7 m

Retaining RopeAnchor

LateralAnchor

Upper Bearing Rope

Retaining Rope

Lower Bearing Rope

Side Stabilisation Rope

BrakeElementMiddle Rope

Typical Layout

General Layout andAnchorage:The suggested layout for therockfall catchment fence followsthe constructive rules of the ONR24810. In general, post spacing iskept between 8 - 12 m. Postsshould be positioned to create thegreatest capture shadow withregards to vertical as well as lateralspread of falling debris, with thefence roughly perpendicular to thefall line. Avoid the placement ofposts in areas that increase thechance of a direct post impact.

Anchor layout should follow thegeometry provided in theinstallation manual with the anchororiented as close as possible to thedirection of the anticipated ropeforces. It is acknowledged that dueto site characteristics deviationsfrom the ideal are unavoidable. Inthis case, the project engineershould use their best judg ment toefind a suitable location andorientation.

5 - 7 m

4-

5m

Post

Retaining Rope

Retaining RopeAnchor

AnchorEye

Base Plate

Rope Guide

Base PlateAnchor

Brake Element

Typical Cross Section

Typical Recommended Anchors Based on Steel Grade*(per 50 m, 10 m post spacing)

Base Plate Anchor

Lateral Anchor

Retaining Rope Anchor

Quantity 500/550 (MPa) 670/800 (MPa)

12 28

4 32 25

7 28 25

32

* Actual anchorage to be determined by a qualified engineer in accordance with local regulations. Herein, the factors ofsafety were applied according to the ONR 24810 guidelines. If multiple ropes are led to one anchor, it is recommendedthat characteristic force values be added in a scalar manner according to ONR 24810.

470 min (MPa)

site dependent

R32-400

R32-400

(e.g. IBO)(e.g. GEWI Plus)(e.g. GEWI)

3 4/0 46/201 TSC- -ZD1000

Page 4: Rockfall p srotection ystem - Trumer · 2016-12-13 · Approval Number ETA-11 0226/ Issuing Body OIB Austrian Institute of Construction Engineering Date of Issue October 24 1, 201

References:1. CEN. EN 1990:2003, Eurocode – Basis of structuraldesign, 2005.

2. Austrian Standards Institute. ONR 24810,Technical protection against rockfall - Terms anddefinitions, effects of actions, design, monitoring andmaintenance, 2013.

3. EOTA. Guideline for European technical approvalof falling rock protection kits (ETAG 27), February2008.

MEL Pre-test Photo, Side MEL Post-test Photo, Side

MEL Pre-test Photo, Front

MEL Post-test Photo, Front

Tested Energy LevelkJ (ft-tons)

1116( )412

4 4/0 46/201 TSC- -ZD1000