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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Rev 5058-CO900C Practical Hands-On Application of Security to Industrial Control Systems Rod Shearer

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Page 1: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Rev 5058-CO900C

Practical Hands-On Application of Security to Industrial Control Systems

Rod Shearer

Page 2: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2

Agenda

Introduce Studio 5000 Software

Logix Family Overview

New Hardware

Hands On Lab

Page 3: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 3

Integrated Architecture™ and the PAC - Programmable Automation Controllers

Page 4: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 4

ControlLogix L7x Hardware Overview

Faster CPU Enhanced SDRAM memory

On-board 4-character display

USB 2.0 port

Page 5: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

CompactLogix 5370 Hardware Overview

5

Scalable Controllers to Best Meet Application Needs

2.5x faster than L3x predecessor Integrated Motion options available

Page 6: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Introducing Studio 5000 Engineering and Design Environment

-PRESENT-

Logix Designer (V21)

Programming and

configuration for Logix

controllers.

-FUTURE-

View Designer

(V22) Graphical

design environment for View 5000

HMIs.

New User Interface.

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Page 7: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 7

Studio 5000 Software New Rockwell Engineering and Design

environment Programming and configuration for the

Logix5000 family of controllers Built on the familiar user-friendly interfaces

and workflows of RSLogix 5000 V20 and prior Uses well known Microsoft Windows interface

Improve development efficiencies leading to increased productivity and shorter design cycles

One intuitive tool and environment System-wide development environment Foundation for future design tools

Page 8: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Pre-V21 Project Documentation Storage

Comments/Descriptions Stored on PC

8

Controller

CPU User Memory

Engineering PC .ACD Comments/Descriptions Rung Tag UDT AOI Task Program Routine

Page 9: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

NEW V21 Project Documentation Storage in controller

9

Controller

CPU User Memory

Storage is Completely Independent of User

Memory Space

Page 10: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

T101.Level T101.Level.@Min T101.Level.@Max

Logix Extended Tag Properties

10

Decreased Troubleshooting Time & Faster Time to Market

Page 11: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Shelve = Shelved Suppress = Suppressed

By Design Disable = Out Of Service

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Updated FT A&E Alarm State Model

Source: International Society of Automation. (2009). ANSI/ISA-18.2-2009 - Management of Alarm Systems for the Process Industries. Research Triangle Park: ISA

ISA - 18.2 Alarm State Transition Diagram

Simplifies Application Creation to Easily follow ISA 18.2 Recommendations

Page 12: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 12

Shelving Function for Alarms

Reduce Costly Mistakes by Assuring Alarms are Noticed

IN ALARM

Shelved Click to Shelve

Page 13: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 13

Selectively Apply Duration to ALMA

Increase Productivity by Eliminating Nuisance Alarms

High Limit

High High Limit

Time

Tem

pera

ture

Min Duration To Trigger

Page 14: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

New Controller Based Alarm Log

Alarm Log

High Availability of Alarming Data Reduces Material Losses

= Communications Loss

FT View 6.x and 7.x Circular File Stores Alarm Transitions

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Page 15: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

New Hardware

Page 16: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

1756-OB16IEF 1756-LSC8xIB8I 1756-IB16IF

Introducing ControlLogix Peer-to-Peer I/O

Expanded Application Capabilities

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Page 17: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

What is Peer-to-Peer I/O Control?

Peer-to-Peer I/O Control is output actuation based on input data, independent of the programmable automation controller (PAC).

Configuration

Configuration

BP Data produced

Controller data Output

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Page 18: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Example Use Cases Peer-to-Peer I/O Control

* S

* S

* S

* S

* S

* S

* S

* S

Simple Flowmeter / Solenoid Valve Control

Energize outputs within 50µS of input peer pre-conditions being met. Max # of Pulses

Per Cycle Limit

Glue

Apply Glue Now Sensor

Glue Gun Control Variable Pulse train to Heating Element

Temp Feedback to Analog Input

Heated Vessel

Time-Proportioned Control Applications

Trigger an Event Based Task Single Input OR a Combination of Inputs

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Page 19: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

3M Cogent Systems, Inc.

Global biometric identification solutions provider to governments, law enforcement agencies, and commercial enterprises.

Manufactures: Automated Fingerprint Identification

Systems Biometric ID facial, fingerprints and iris Livescan & Fingerprint Capture Devices Applicant Processing

Connectivity: OPC, Ethernet, RS232, USB, and Bluetooth

Copyri

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Page 20: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Controller Support

Roadmap

V20 is in extended maintenance mode

Page 21: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Knowledgebase Answer ID 67020 “RSLogix 5/500/5000 on Windows Vista and Windows 7”

Operating System Support

Page 22: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Performing a System Upgrade or Creating a New System

Customer upgrades a system component. An example would be moving her system from V16 to V17

What other devices must be upgraded?

Are other software upgrades needed ?

What other devices in the system are affected?

Will this break any part of the system?

Controller moving from V16 to V17

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Page 23: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

NEW Compatibility Management Web Site

http://www.rockwellautomation.com/compatibility/#/scenarios Identifies compatibility of firmware versions Easier to locate downloads Easier to locate release notes or other companion documents.

Reduce Time to Market and Mitigate Risk

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Page 24: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 24

Lab Overview

Explore new features in Studio 5000 V21 Hands On Lab: FactoryTalk Security

Learn how to protect your ControlLogix™ Programmable Automation Controller (PAC) against emerging security threats using

FactoryTalk® Security technology.

ControlLogix 1756-L75 Demo box

Page 25: Rod Shearer - Rockwell Automation View 5000 HMIs. New User ... and workflows of RSLogix 5000 V20 and prior ... Easier to locate release notes or other companion documents

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 25

FactoryTalk Security

Who can carry out what actions upon which secured resources and from where?

Secure Software Studio 5000,

FactoryTalk, etc

Secure Networks & Hardware