· rösler keramo-finish® media rp and rcp ceramic media with minimum abrasion are used for...

Consumables

www.rosler.us

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When it comes to consumables, no one in the industry can match our product line, or our experience. For over 50 years, Rösler has produced high-quality ceramic media. In addition, Rösler produces plastic media and environmentally-friendly surface finishing compounds.All this adds up to 8,000 different consumables. We supply approximately 30,000 tons of consumables per year to our customers. Quality is another area in which Rösler cannot be matched. We manufacture our con-sumables in accordance with the DIN EN ISO 9001 quality control standards.Our standards for environmental protection are just as high. We use environmentally-friendly raw materials, and ensure that our manufacturing process maintains the highest standards for keeping the environment clean.

Consumables

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4

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4

3

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Selection Criteria 4 - 5

Quality Abrasive Media 6 - 7

Ceramic Media 8 - 11

Plastic Media 12 - 13

Surface Finishing Compounds 14 - 21

Surface Finishing Process Auxiliaries 22 - 23

Process Water Cleaning 24 - 25

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3

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Media Composition The composition of the media determines grinding performance and the effect on the surface.

Shape The shape of the component to be finished determines the shape of the media required. The correct fit between media and component ensures that all surface areas are finished consistently, and there is no lodging of the media.The shape of the media also has an effect on the performance.Angled and edged shapes are more aggressive than rounded shapes.

Size Size and weight are key factors in determining performance. Large, heavy media cuts more aggressively, and leaves a rougher surface; small, lightweight media is less aggressive and more suitable for smoother surface requirements.

Separating Once the process is finished, the media must be separated completely from the components. Screening is the most common method of separation, requiring that the media be smaller than the components. Ferrous components may be separated magnetically. Inverse separation may be used in cases where the media is larger than the components. Custom solutions can be developed to meet individual requirements.

Compound Type The surface finishing compound is an important part of the finishing process, and the right compound makes the difference between a good surface finish and a great surface finish. Compounds keep the surfaces of the media and com-ponents clean, and can also provide corrosion protection and/or degreasing.

In order to determine the right compound for the process you must consider: · the material the component is made of· the required surface finish· the individual application and process requirements

Due to the ease of dosing, liquid compounds are most widely used with modern finishing systems. Powder compounds are recommended for special applica-tions such as shock degreasing and media cleaning.

Other Adhesion Prevention Adding Rösler's RAT anti-adhesion balls to the surface finishing process prevents parts from sticking to one another and ensures that all sides of all parts will be finished consistently.

Grinding Additive To enhance the grinding performance of media in certain applications, a grin-ding additive is used. It is applied to each batch manually at a rate of 0.5 to 1.0 kg per 100 kg of media, or automatically using powder dosing systems.

Deburring · Rough grinding · Fine grinding · Smoothing · Polishing · Radiussing · Cleaning · Degreasing ·Descaling · Corrosion Protection· Rust Removal · Ball Burnishing · Pressure Deburring

Surface Finishing

Selection Criteria for Rösler Consumables

If you have any questions, please contact us.

Rösler Keramo-Finish® Media RP and RCP ceramic media with minimum abrasion are used for the finishing and polishing processes

Compound This process requires a combination of Keramo-Finish® RSP and RPP pastes, followed by Rösler FC and ZF series compounds for rinsing off the pastes and final polishing.

Rösler ChemoFinish® Media Special ChemoFinish® media and S series media are used for this type of process.

Compound Special CFN or CF-D series compounds are used for rapid chemical surface finishing, followed by Rösler FC series com-pounds for rinsing and polishing.

Rösler Ball Polishing Media Stainless steel media from the RESK, RESA or SAT series is used and Pressure Deburring to burnish or pressure deburr parts in the surface finishing system.

Compound FC series ball burnishing compounds are used to provide optimum results.

Rösler Dry Polishing Media Rösler polishing media SV and SVK series are used for this process. They are pre-treated with dry polishing pastes.

Compound Rösler dry polishing pastes of RPP 7 and RSP 7 series, are available to re-treat the polishing media, thus extending the usable life of the media.

Special Processes

For a high-gloss polish

Chemicallyacceleratedsurface finishing

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For processing your components, we manufacture a complete line of sur-face finishing equipment: Rotary vibrators · Trough vibrators · ContinuousFlow installations · Rotomatics · Long Radius · Plunge finisher · High ener-gy disc systems · Drag grinding installations · Drying machines

Catalogues are available upon request.

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Quality Abrasive Media– the most comprehensive range in the world.

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Supply QualityIn our central warehouse, and in the warehouses of our subsidiariesworldwide, we stock 8,000 types of high-quality consumables, ensuringtimely supply of the consumables you need, when you need them.

Ceramic Media ProductionRösler ceramic media is manufactured to exacting standards. We do our own body preparation, formula-tion, and maintain full control over all aspects of the manufacturing process. Starting with specially selected

raw materials, the materials are mixed, formed and fired in a fully-automat-ed state-of-the-art kiln to ensure consistent quality, and continuously repro-ducible results. Rösler has been producing high-quality ceramic media forover 50 years, and has the experience and the technology to ensure thatour media is capable of finishing components to the highest standards,and balancing quality and cost.

Plastic Media ProductionOur standards are no less exacting for our plastic media. Where others follow, we continuously improveour production processes to stay in the lead. The entire production process, mixing to forming to curing is

totally automated. The process is computer controlled and continuouslymonitored. All shapes and sizes of our finishing media are cured. Thisallows us to increase quality further, and is a requirement for ensuring con-sistent wear and cutting performance, and above all, reproducible resultsduring the finishing process.

Ceramic Media

S*

Angle Cut TriangleF

TriangleD

Triangle

a/b a/b

STStar

EEllipse

a/b a/b/c

Special types for certain areas of application – ask us or our sales department.Special types: RA, RMA, RSD, RSX, RMB, RSK, S-Type, RFS, RXXD, RIC/F, ROM/A, Steatit balls* Angle: 30°

b

a

b

a

a

a

c

b

ES*

Angle Cut Ellipse

a/b/c

a

c

b

Quality SpecificWeightg/cm3

GrindingPerformance

Grinding Effect

a/b

RPKeramo-Finish®

2.91 03/0304/0406/0610/10

05/10 08/09/0320/20/08

03/0304/0406/0610/1013/13

15/10RF 2.40

04/0406/06

09/0920/08

15/15/0620/20/08

RCP 3.60

02/0203/0304/0406/0608/0810/1013/1315/15

20/2025/2530/3040/40

03/1004/1006/1008/2010/1510/2013/2615/15

15/1816/3220/2020/3025/2530/2530/30

06/0608/0810/1013/1315/15

20/0822/1230/1235/1245/16

15/15/0415/15/0620/20/08

RM 2.49

04/0406/0610/1015/1520/20

25/25 08/2010/1515/1525/25

15/15/06 25/25/13RPM 2.50

04/0406/0608/0810/1013/13

15/1520/2025/2530/3040/40

10/1520/2025/25

30/12RCB 2.50

20/1245/16

RS 2.52 02/0203/0304/0406/0605/1006/0808/0810/0810/1013/13

15/1215/1520/1220/1620/2025/2530/2530/3040/4050/50

10/1013/1315/1520/20

03/1004/1006/1008/2010/1510/2013/2615/1515/1820/20

20/3025/2530/2530/3035/35

20/0822/1230/1235/1245/16

14/14/0515/15/0415/15/0620/20/0820/20/10

15/15/0625/15/1025/25/10

= Standard Range

Meas

ureme

ntSh

ape

ab

a

b

a

b a

b b

c

a

a

c

b

Quality Measurement Shape Ordering Example: RM 10/15 S

8

ZCylinder

Øa

b

a/b

ZS*

Angle Cut CylinderDZTristar

DZS*

Angle Cut TristarP

PyramidR

RhombusK

Cone

a

PAParaboloid

a/ba/b a/b a/b a/b/c

GBall

Ø

Øa

b

a a

b

a

b

Øa

a

b

c Øa

a/b

1,7/0503/0503/10

04/1006/1007/15

02/0503/0503/1004/0504/10

04/1305/1006/1006/1307/15

04/0405/0506/06

46

06/08 10/10

02/0503/0504/0504/1006/10

10/08 04/0406/06

05/0806/1007/1510/1620/40

02/0503/0503/1004/1005/1006/1307/1510/15

10/2012/2012/2515/2515/30

04/0406/0610/1020/20

06/0606/1010/1210/12 SK15/1820/20

15/1625/2730/3435/3940/4545/50

203035404560

50/30/30 30/1750/28

1,2234568

11

15/1625/2730/3435/3940/4545/50

10/2015/3020/40

03/1010/2015/3020/40

30/3435/3940/45

3040

06/1407/1310/2012/1212/1615/3015/4018/40

02/0503/0503/1004/1005/1006/1006/1307/1307/1508/20

10/1510/2012/2012/2515/2015/2515/3020/4025/30

04/0406/0607/0710/1020/20

20303540

04/0406/1010/1210/1515/1820/2030/12

15/1622/2525/2730/3435/3940/4545/50

50/30/3050/40/30

30/1750/28

46

30

Stat

e: 0

7/20

05

WElbow

a/b

10/0510/1015/1015/1520/20

10/1015/1015/1520/20

... to be continued on following page

b

Øa

Øa

b

a

b

a

b

a

b

b

b

a

Øa

a

c

b

b a

a Øa

Subject to revision

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Ceramic Media

S*

Angle Cut TriangleF

TriangleD

Triangle

a/b a/b

STStar

EEllipse

a/b a/b/c

b

a b

a

a

a

c

b

ES*

Angle Cut Ellipse

a/b/c

a

c

b

Quality SpecificWeightg/cm3

GrindingPerformance

Grinding Effect

a/b

RSS 2.52 06/0610/1015/1520/20

25/25 10/1513/2615/1820/2020/30

25/2530/2330/2530/30

15/15/0620/20/08

04/0406/0610/0610/1015/1015/1520/12

20/2025/2530/2030/3040/4050/50

RSF 2.39

03/0304/0406/0608/0810/1013/13

15/1520/2025/2530/3040/40

06/1010/1510/2013/2615/1820/20

20/3022/0825/2530/2530/30

10/12/0515/15/0620/20/08

RSG 2.51

06/0610/1013/1315/1520/20

25/25 06/1010/1515/1830/23

10/1013/13

RXF 2.63

06/0610/1015/1520/2025/25

30/30 10/1513/2015/1825/2530/30

15/15/06RAH 2.55

06/0610/1015/1520/20

08/2010/1515/1830/23

RX 2.60

45/16

RMB/D1 2.55 06/0610/1015/1520/20

10/1515/1820/2025/2530/23

15/15/0620/20/08

RXX 2.67 06/0610/1015/1520/2030/30

10/1015/1525/25

06/1010/1515/1830/30

15/1520/20

20/0822/1230/1245/16

15/15/06

10/1515/18

22/12 10/12/0515/15/0620/20/08

10/1013/1315/15

20/0822/1235/1245/16

20/20/08

08/0810/1015/15

Special types for certain areas of application – ask us or our sales department.Special types: RA, RMA, RSD, RSX, RSC, RMB, RSK, S-Type, RFS, RXXD, RIC/F, ROM/A, Steatit balls* Angle: 30°

= Standard Range

Quality Measurement Shape Ordering Example: RM 10/15 S

Shap

eMe

asure

ment

a

b a

ba

a

b

b

c

ab

b

a

c

10

ZCylinder

ZS*

Angle Cut CylinderW

ElbowDZTristar

DZS*

Angle Cut TristarP

PyramidR

Rhombus

a/b

KCone

a

PAPara bo loi d

a/ba/b a/b a/b a/b/c

GBall

Ø

Øa

b

Øa

b

a a

b

a

b

Øa

a

b

c Øa

a/b a/b

20/4025/40

12/2015/25

03/0507/1510/1510/20

02/0503/0503/1004/1005/1006/13

07/1510/2012/2012/2515/2515/30

04/0405/0506/0610/10

03/0507/1510/20

10/1215/18

06/1310/20

07/15

07/1510/20

10/1215/18

50/30/30

04/0510/20

20/20 10/1215/18

10/1215/18

50/30/3050/40/3050/40/40

10/1215/18

07/1510/16

15/1520/20

06/1010/1215/1820/20

15/1625/2730/3435/3940/4545/50

46

15/18

Stat

e: 0

7/20

05

15/16

Øa

b

Øa

b b

a

a

b

a

b

a

b

Øab

c

a

b

b a

a Øa

Subject to revision

11

Plastic Media

RKP 1.81

Quality

Special types for certain areas of application – ask us or our sales department.Special types: RKF/O, RKD, RKB/H, RKB/W1, RKB/W3, RKB/W4, RKB/W 43, RKS/2, RKS/G, RPU, RPE, RKM/E, RKF/B, RKS/F

SpecificWeight g/cm3

GrindingPerformance

Grinding Effect

RKF

RKM

RKK

RKB/W

RKG

RKB/W2

RKV

RKS

RKE

RKX

1.51

1.72

1.79

1.78

1.72

1.80

1.82

1.85

1.82

1.82

= Standard Range

Quality Measurement Shape Ordering Example: RKM 40 P

12

LLens

KCone

1012

a

PPyramid

a

PAParaboloid

a/b

PDZTristar pyramid

a

Øa

a

1012

10121520

30 10121520

3040

16/1020/1129/1740/23

1012151820

2530354050

6070

10121520

25304045

506080

16/1020/1129/1735/19

40/2350/2760/3370/39

20304060

16

1012152025

304050

1012152025

30405060

20/1129/1740/2350/27

60/33 203040

1012151820

2530405060

10121520

25304050

60 16/1020/1129/1740/23

50/2760/3370/39

20304060

101215

1820

10121520

16

12152030

12202530

40 20/1129/1740/2350/27

10121518

202530

101220

16/1020/1129/17

10121520

25304050

10121520

25304050

60 20/1129/1740/2360/33

70/39 203040

10121518

20253040

10152025

30

1520

10152030

20/11

Stat

e: 0

7/20

05

b

ØaMeas

ureme

ntSh

ape

b a

a

a

Øa

a

a

a Øa

b

Subject to revision

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Surface Finishing Compounds– the most comprehensive range in the world.

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Rösler’s compounds are ideal for all surface finishing processes.Their manufacture combines environmental protection, precision,and quality of process technology.Our Research and Development process takes place both inour development laboratory and in our test centres worldwide.We are continuously improving our products, as well as devel-oping new ones, ensuring that we can always provide the rightcompound to fit your process and your budget.Thorough testing of raw materials and finished products accord-ing to DIN EN ISO 9001 standards allow us to fully document

the quality control used in the production of our consumables.Regardless of which of our products you utilize, you can be sure that environmental protectionwill be a part of your surface finishing process.

Rösler Surface Finishing Compounds

Supply QualityIn our central warehouse, and in the warehouses of our sub-sidiaries worldwide, we stock 8,000 types of high-qualityconsumables, ensuring timely supply of the consumables youneed, when you need them.

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Rösler’s liquid compounds are the foundation of the modern surface finishingprocess. Thanks to their ability to remove contaminants such as metal and/ormedia fines from the process, they keep the components and the media clean,and ensure that the media performs properly.

Choose the right product for your application from Rösler’s product range. Thiswill guarantee that your solution is both economical and environmentally-friendly.

Liquid Compounds

++ + • + ++ + • +

• + ++ + ++ + ++ ++

• + ++ + + + ++ ++

• + ++ + + ++ ++

• + + + + + +

++ + + + ++ • •

• • ++ ++ + •+ ++ + + + ++ ++

+ ++ + • + ++ ++

• + ++ ++ ++

++ +

++ + • + + •

• + + ++ ++ + •

• • ++ ++ •+ ++ ++ + + ++ ++

+ + + • ++ ++ ++

++ +

Corrosionprotection for allrust-sensitiveferrous metals

Universal cleaningand polishingmaterial with corrosionprotection

Cleaning andpolishingcompound fornon-ferrousmetals and stainless steel

Degreasingcompoundwith corrosion protection

Etchingcompound

Etching and pol-ishing compoundfor all non-fer-rous metals and stainless steel

Polishingcompound withbrightening effect

Steel/Iron

Stainless Steel

Copper/Brass

Aluminium

Zinc

Magnesium

Grinding/Deburring/Radiussing Edges

Degreasing/De-oiling

Smoothing/Polishing

Polishing

Ball Polishing

Descaling/Derusting

Corrosion Protection

Cleaning

Degreasing

Brightening

Foam

Etching

meta

lsa

pp

lica

tio

np

rop

ert

ies

Description

pH Value 0.5 % 8.8

++ = very well suited/high+ = suitable/average

• = conditionally suitable/less

7.6 7.5 7.8 1.8 2.6 8.3

High effectivedegreasing com-pound incl. goodcorrosion protectionfor all ferrous andnon-ferrous metals.

8.9

Stat

e: 0

3/20

05

Type FC 115 FC 620FC 430FC 410FC 322 SFC 321FC 230FC 120

Subject to revision

16

17

Steel/Iron

Stainless Steel

Copper/Brass

Aluminium

Zinc

Magnesium



Smoothing/Polishing


Cleaning

Degreasing

Brightening

meta

lsa

pp

lica

tio

np

rop

ert

ies

Description

pH Value 0.5 %



++ + ++ + + +

+ + ++ ++ ++ ++

+ + + +

+ ++ + +

+ • + + +

++

++ ++ + ++ + + +

+ ++ ++

+ + + +

++ + ++ + + +

+ + + + ++ ++ ++

+ + + ++ ++ ++

+ + • ++ + ++

Stat

e: 0

9/20

06

TypeCorrosion protec-tion for all rust-sensitive ferrousmetals

Universal cleaningcompound with corrosion protectionfor all ferrous andnon-ferrous metals

Special compoundfor cleaning andpassivatingmagnesium

Low foam cleaningand passivatingcompound, particu-larly suitable forvery oily stampedparts

Degreasingcompound with corrosion protectionfor all metals

Cleaning compoundwith corrosion protection

ZF 110 I ZF 113 ZF 231 ZF 311 ZF 322 ZF 360 B

9.9 8.9 11.4 9.6 8.7 9.0

Degreasing com-pound with goodcorrosion protectionfor all ferrous andnon-ferrous metals

ZF 322 S

8.9

Subject to revision

Rösler’s recirculation compounds are a combination of technology,functionality, biological stability, and high durability that provideconsistent process quality for every application.

Recirculation Compounds

We provide special compounds for special processes

++ + ++ + + +

+ + + + + +

• + + + + ++

• + + + +

• + + + +

++ + ++ ++ +

+ + ++

+ + + ++

+ ++

+

+

++ + ++ +

++ + ++ + +

+ + ++

• + + ++

+ + + + +

+

Steel/Iron

Stainless Steel

Copper/Brass

Aluminium

Zinc

Magnesium



Smoothing/Polishing

Polishing

Ball Polishing

Descaling/Derusting


Cleaning

Degreasing

Brightening

Foam

Etching

meta

lsa

pp

lica

tio

np

rop

ert

ies

Description

pH Value 0.5 %



Stat

e: 0

3/20

05

TypeCorrosion protection andcleaning compound

Cleaning and corrosionprotection compound withbrightening effect

Universal degreaser withcorrosion protection

Acid product for etchingand descaling

Grinding additive for increasing grinding performance and cleaninggrinding bodies

Polishing compound withbrightening effect

11.0

R 11 R 20 R 35 R 40 R 55 R 60

9.0 10.5 1.8 10.5 9.2

Subject to revision

Powdered surface finishing compounds work in tandem with other prod-ucts. These include: initial degreasing, etching and descaling, enhancingcutting performance of media, and cleaning of grinding media.

Powder Compounds

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++ ++ + +

+ + ++ ++

+ + + +

• • • •

• • • •

+ ++ ++ ++

+ • •

Universal grinding product Product with enhancedgrinding performance

Very strong grinding product Extremely strong grinding product

Steel/Iron

Stainless Steel

Copper/Brass

Aluminium

Zinc

Magnesium


Smoothing/Polishing

meta

lsa

pp

li-

cati

on

Description

pH- Value 0.5 % 9.0 approx. 9.0 approx. 9.0 approx. 9.0 approx.

RSP 506 S RSP 5064 S RSP 587 RSP 5086 Sre

circ

ula

tio

ncirculationpowder



We provide special compounds and pastesfor special processes

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3/20

05

Standard Paste RSP 626 RSP 6264 RSP 6268 RSP 6286

sta

nd

ard

Subject to revision

Grinding PastesThe Keramo-Finish® grinding process is particularly economicalwith our grinding pastes in non-circulated processes. We havealso developed easy-to-use Keramo-Finish® grinding pastes inpowder form that are suitable for wastewater circulation.

19

20

++ ++ ++ + +

+ ++ ++ + +

• ++ ++ ++ ++ ++

• • •

• • •

+ + + • •

+ ++ ++ ++ ++ ++

+ + ++ ++ ++ ++

Polishing product withlight grinding effect

Light grinding productwith good smoothingand polishing effect

Universal product forpolishing, low grindingperformance

Polishing product withgood brightening power

Polishing paste with highbrightening effect

Special product for non-ferrous and precious metal

Steel/Iron

Stainless Steel

Copper/Brass

Aluminium

Zinc

Magnesium


Smoothing/Polishing

meta

lsa

pp

lica

tio

n

Description

pH Value 0.5 % 9.0-10.0 approx.



9.0 approx. 9.0 approx. 9.0 approx. 9.0 approx. 9.0 approx.

RPP 503 RPP 527 RPP 579 RPP 590 RPP 520 RPP 5259

reci

rcu

lati

on

circulationpowder

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e: 0

3/20

05

Standard Paste RPP 623 RPP 627 RPP 629 RPP 632 R RPP 2592RPP 6279

sta

nd

ard

Subject to revision

The Keramo-Finish® polishing process refines, superfinishes, and pro-duces mirror-bright, high polish surfaces. Rösler polishing pastes aredesigned to produce the required surface finish, are environmentally-friendly, and economical to utilise. In addition to pastes, we have alsodeveloped powdered products for use with recirculation systems.

Polishing Pastes

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We provide special compounds, media and pastes for special processes

+ + + +

++ ++ ++ ++

++ ++ ++ ++

+ + + +

++ ++ ++ ++

+ + + +

+

+ ++ + ++

Additive with low grinding effect Polishing additive with particularbrightness

Polishing additive Brightness additive for the final processing of polishing workpieces

Steel/Iron

Stainless Steel

Copper/Brass

Aluminium

Zinc

Titanium


Polishing

meta

lsa

pp

li-

cati

on

Description



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Paste RSP 798 RPP 746 RPP 747 RPP 799

Subject to revision

Dry polishing media SV (corn cob) and SVK (nut shells) are treated with dry polishing com-pounds for use in rotary vibrators, high-energy centrifugal systems, and barrels. This media/compound combination works to achieve a fine, smooth high-end polish with a bright luster onductile surfaces. We can also adapt both media and compounds for specialised applications.

All dry polishing media is ready to use, and available in a variety of sizes.

Dry Polishing Media and Compounds

Rösler stainless steel media is available in a variety of shapes, including ball,ballcone, satellite and pin, for high-lustre burnishing and pressure deburring offerrous and non-ferrous metal components.

Auxiliary Surface Finishing Media

Stainless Steel Polishing Media

Dry and Polishing Media

Balls

Satellites

Pins

Nutshell Granulate

Supervelate SVresp. SV/N

Glass Balls

Anti-stick Separating Balls

1.4301 = AISI 304 1.4034 = AISI 4201.4401 = AISI 316

1.4301 = AISI 304 1.4034 = AISI 420

1.4301 = AISI 304 1.4034 = AISI 4201.0616

Dust-reduced product for polishing components.

Low dust maize-cellulose product for spotless drying, cleaning, and polishing components.

Prevents the sticking of flat componentsin all grinding operations.

RESK 2RESK 3RESK 4

SAT03/05SAT05/07SAT8/12

RESA

SVK 6SVK 8SVK 12SVK 16SVK 20

SV 6SV 8SV 12 SV/N 12SV 16 SV/N 16SV 20 SV/N 20SV 30

RAT 1RAT 2

RGKRGKRGK

Ø 2.81

Ø 3.21

Ø 3.91

Ø 3Ø 4Ø 5

03/0505/0708/12

3/9

3.2-4.5 approx.2.0-3.2 approx.1.5-2.0 approx.1.0-1.5 approx.0.7-1.0 approx.0.5-0.7 approx.

0.3-0.9 approx.0.05-0.25 approx.

1goods class 6

Dimensions in mmØ a/b Grain Size

DesignationMaterials

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Further dimensions andsteel qualities on request

Process Water Cleaning

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Fachbetrieb

nach§19

IWasserhaushaltsgesetz

Überwachtvom TÜV

Type

powder products for waste water of surface finishing, optimised for effective removal of oils, greases,rests of compounds, metals and solids in batch processing machines.

Function

AR 7009 AR 7090 AR 7038 AR 7234

Depending on the rate of polution 1 kg/m3 up to 10 kg/m3ConsumptionValue

AR BO

Our Process Water Additives

Compared to traditional surface finishing without process water recirculation, you can achieve savings of up to:� 80 % in compound usage� 95 % in process water consumption

Recirculation Process

Centrifuging withprocess water-auxiliary

Clean WaterDirty WaterWaste Water

Surface FinishingEquipment

MediaCompound

Components

Disposal/Processing

Effective process water cleaning requires a processing system optimised for enhanced results. Special recircu-lation compounds, combined with process water cleaners and flocculants, all work together to achieve therequired finish, while keeping the process water clean and stable. Please contact us for more informationabout our treatment options using: � process water centrifuges with Turbo-Floc® technology� process water separators and settling tanks� auxiliary equipment, such as buffer tanks, reaction tanks, and lifting stations

Chemical and mechanical waste water treatment systems complete our range of equipment and processingchemicals. We specialize in semi-automatic and fully automatic flocculation systems with capacities from 50 to 5,000 l/h.

Process Water Cleaning

Liquid products for circulation processes.

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We recommend suitable treatment systems to keep waste water treatment safe and economical regardless ofhow specialised your individual requirements are. We have years of experience, gained from more than1,000 systems supplied. Our well-equipped development and analysis laboratory and the latest technologyis at our disposal.

Chemical and Mechanical Waste Water Treatment

Type

Cationic polymers for effective circulation cleaningFunction

AR 8407 AR 8403 AR 8404 AR 8405

in supply status or after pre-dilution with water in ratio 1:4 to 1:10; approx. 0.1 - 1.0 kg/m3ConsumptionValue

AR 8400

Powder products for chemical/physical process water treatment.

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finding a better way ...When it comes to dealing with surface finishing and surface preparation problems, Rösler offersthe total process solution! Our customers can choose between two processing technologies,Vibratory finishing or Shot blasting, which offer virtually unlimited possibilities. Throughextensive processing trials, we always find the right finishing solution for our customer’s needs.This includes not only the development of a specific finishing process, but also the selection of the right equipment and consumables.We deliver the total solution to satisfy your surface finishing requirements. Our success in the market proves that we are right. It is not by chance that our innovative developments and our high quality standards have established Rösler as the world technology and market leader in surface finishing and surface preparation.

In more than 60 countries we support our customers with a closely-knit network of Rösler subsidiaries and sales representatives.

We are the only company in our field operating test and demonstration centres throughoutthe world´s. This allows us to run test trials under real production conditions close to our customers.This offers several advantages: Our customers save time and money, and at the same time –through our professional processing trials and advice - they are assured of receiving the bestprocess solutions and products available on the market!

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The consideration of environ-mental issues guaranteesa high level of product qualityand environmental protection.For example, recycling theprocess water is a key featureof our mass finishing techno-logy. In this case, the positiveeffect on the environmentis reflected in savings of com-pound and water of up to95%. At the same time, a highlevel of process reproducibilityand finishing quality is guaran-teed.

Environmental · Quality

Rösler is a dynamic organiza-tion where the initiative andcommitment of each employeeplays a key role. Systematictraining and a cooperativemanagement with lean struc-tures are essential elements ofour corporate philosophy. Thisallows us to create a work-place environment which attracts talented young people.

Team Spirit

Consumables, machines andprocess safety in perfect combi-nation:· A perfect interaction between

consumables, equipment, process and safety

· Cost-saving automation linking multiple process steps

· Qualified field service teams guarantee smooth installationand commissioning of yourequipment

· Comprehensive training of your operators and mainte-nance staff

· After-sales service guaranteeshigh uptimes for your equipment

The Total ProcessSolution

Vibratory finishing and shotblast-ing test centre located at theRösler headquarters inUntermerzbach:· more than 95 vibratory

finishing and shotblastingsystems

· working space: approx. 2,700 square meters

Similar test centres are located inthe United States, Great Britain,France, the Netherlands,Belgium, Switzerland, Spain,Italy, Austria, South Africa andBrazil.

Worldwide Demonstra-tion and Test Centres

Mass Finishing · Shot Blasting · Engineering · Environmental TechniquesRÖSLER Metal Finishing USA, L.L.C. · www.rosler.us Pu

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RÖSLER Oberflächentechnik GmbH · Werk MemmelsdorfVorstadt 1 · D-96190 UntermerzbachTel.: +49/9533/924-0 · Fax: +49/9533/924-300 · [email protected]

RÖSLER Oberflächentechnik GmbH · Werk HausenHausen 1 · D -96231 Bad StaffelsteinTel.: +49/9533/924-0 · Fax: +49/9533/924-300 · [email protected]

RÖSLER UKUnity Grove, School Lane · Knowsley Business Park · GB-Prescot, Merseyside L34 9GTTel.: +44/151/4820444 · Fax: +44/151/4824400 · [email protected]

RÖSLER FranceZ.I. de la Fontaine d’Azon · B.P. 513 – St. Clément · F-89105 Sens CedexTel.: +33/3/86647979 · Fax: +33/3/86655194 · [email protected]

RÖSLER International GmbH & Co. KGSucursal en España · Polg. Ind. Cova Solera C/Roma, 7 · E-08191 Rubí (Barcelona)Tel.: +34/93/5885585 · Fax: +34/93/5883209 · [email protected]

RÖSLER Italiana S.r.l.Via E. Vittorini 10/12 · I -20049 Concorezzo (MI)Tel.: +39/039/611521 · Fax: +39/039/6115232 · [email protected]

RÖSLER Benelux B.V.Reggestraat 18 · NL-5347 JG Oss · Postbus 829 · NL-5340 AV OssTel.: +31/412/646600 · Fax: +31/412/646046 · [email protected]

RÖSLER Benelux B.V.Avenue de Ramelot 6 · Zoning Industriel · B-1480 Tubize (Saintes)Tel.: +32/2/3610200 · Fax: +32/2/3612831 · [email protected]

RÖSLER Oberflächentechnik GmbHHetmanekgasse 15 · A -1230 WienTel.: +43/1/6985180-0 · Fax: +43/1/6985182 · [email protected]

RÖSLER Romania SRLStr. Horia Closca si Crisan 17-19 · RO-075100 Otopeni/ILFOVTel.: +40/21/352 4416 · Fax: +40/21/352 4935 · [email protected]

RÖSLER Schweiz AGStaffelbachstraße 189 · Postfach 81 · CH-5054 KirchleerauTel.: +41/62/7385500 · Fax: +41/62/7385580 · [email protected]

RÖSLER Metal Finishing USA, L.L.C.1551 Denso Road · USA-Battle Creek · MI 49037Tel.: +1/269/4413000 · Fax: +1/269/4413001 · [email protected]

RÖSLER do Brasil LTDAEstrada dos Galdinos 35 · Jd. Barbacena · 06700-000 - Cotia · São Paulo - BrasilTel.: +55/11/46123844 · Fax: +55/11/46123845 · [email protected]

RÖSLER S.A. Surface TechnologiesP.O. Box 7949 · 66 Regency Drive · Route 21 Corporate Park · Irene Ext. 31 · ZA-0046 CenturionTel.: +27/12 /345 2215 · Fax: +27/12 /345 3731 · [email protected]

RÖSLER – BEIJING Office 11N, Tower A, Beijing Fu Hua Mansion · No. 8, Chaoyangmen North AvenueDong Cheng District · Beijing 100027 P.R. ChinaTel.: +86/10/6554 73 86 · +86/10/6554 73 89 · Fax: +86/10/6554 73 87 · [email protected]

RÖSLER SurfaceTech Pvt. Ltd.No.9, I Main Road, M.L.A Layout · R.T. Nagar · IND-Bangalore 560 032Tel.: +91/80 23534445 · Fax: +91/80 23339165 · [email protected]

and more than 60 representations worldwide

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· rösler keramo-finish® media rp and rcp ceramic media with minimum abrasion are used for...

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