roll grinding super finishing dynabrade

15

Upload: moch-rambe

Post on 20-May-2015

1.473 views

Category:

Documents


5 download

DESCRIPTION

Dynabrade Roll Grinding Process

TRANSCRIPT

Page 1: Roll Grinding Super Finishing Dynabrade
Page 2: Roll Grinding Super Finishing Dynabrade

Dynabrade OverviewDynabrade Overview

• Founded in 1969 by Walter WelschFounded in 1969 by Walter Welsch– 19 years Experience as 19 years Experience as

3M Coated Abrasive 3M Coated Abrasive Sales RepresentativeSales Representative

– Recognized Need for Recognized Need for Specialty Abrasive Specialty Abrasive Power ToolsPower Tools

– Inventor of the DynafileInventor of the Dynafile®® Walter WelschFounder, Chairman, CEO

Page 3: Roll Grinding Super Finishing Dynabrade

Dynabrade OverviewDynabrade Overview

• Privately Owned CompanyPrivately Owned Company– Headquarters and Primary Headquarters and Primary

Manufacturing in Clarence, NY USAManufacturing in Clarence, NY USA– Operations Facilities in Luxembourg, Operations Facilities in Luxembourg,

Brasil, Slovakia, India and AustraliaBrasil, Slovakia, India and Australia

• Sales are Managed Exclusively Sales are Managed Exclusively Through Distribution and DealersThrough Distribution and Dealers

• Approximately 300 Employees Approximately 300 Employees Worldwide Worldwide

Page 4: Roll Grinding Super Finishing Dynabrade

Dynabrade SpecialtiesDynabrade Specialties

• Dynabrade is Known and Respected Dynabrade is Known and Respected for Portable Abrasive Power Toolsfor Portable Abrasive Power Tools– DynafileDynafile®®, Dynafile, Dynafile®® IIII, Dynafile, Dynafile®® IIIIII

and Grindersand Grinders• Also Specializes in Stationary Also Specializes in Stationary

EquipmentEquipment– Air and Electric Tool Post GrindersAir and Electric Tool Post Grinders• Mount to Standard Lathes for Grinding Mount to Standard Lathes for Grinding

to Superfinishingto Superfinishing– SuperFinisherSuperFinisher• Ideal for Creating Repeatable Ideal for Creating Repeatable

Refined Finishes on Cylindrical SurfacesRefined Finishes on Cylindrical Surfaces

Page 5: Roll Grinding Super Finishing Dynabrade

The “Original” DynafileThe “Original” Dynafile®®

• Model 14000Model 14000– .5 hp, 20000 RPM.5 hp, 20000 RPM• Replaces Tedious Hand Filing & SandingReplaces Tedious Hand Filing & Sanding

– Grind from Contact Wheel or Platen PadGrind from Contact Wheel or Platen Pad– Finish and Polish Using Slack of BeltFinish and Polish Using Slack of Belt

• Superior Belt TrackingSuperior Belt Tracking• Reach into Areas as Small as 3/8"Reach into Areas as Small as 3/8"• Lightweight Composite Belt Guard Lightweight Composite Belt Guard

– Allows for Quick and Allows for Quick and Easy Belt ChangeEasy Belt Change

• 14010 Kit Available14010 Kit Available

Page 6: Roll Grinding Super Finishing Dynabrade

DynafileDynafile®® IIII

• Model 40320Model 40320– .5 hp, 20000 RPM.5 hp, 20000 RPM• For 18" Long BeltsFor 18" Long Belts• Ergonomic 7° Offset DesignErgonomic 7° Offset Design• Grinding Head Pivots 360°Grinding Head Pivots 360°• Easily Converts to Die Grinder Easily Converts to Die Grinder

– With Optional ColletWith Optional Collet

• Belt Guard Easily DetachesBelt Guard Easily Detaches– For Quick Abrasive ChangeFor Quick Abrasive Change

• 40321 Kit Available40321 Kit Available

Page 7: Roll Grinding Super Finishing Dynabrade

DynafileDynafile®® IIIIII

• Model 15300Model 15300– .7 hp Motor, 20000 RPM.7 hp Motor, 20000 RPM• Offers All the Versatility of the DynafileOffers All the Versatility of the Dynafile®® IIII

with More Power for Faster Material with More Power for Faster Material RemovalRemoval

• Grinding Head Pivots 360°Grinding Head Pivots 360°• Soft Grip Handle AssemblySoft Grip Handle Assembly

– Use to Apply Additional Use to Apply Additional Force to Contact WheelForce to Contact Wheel

– Enhanced Control Enhanced Control and Maneuverabilityand Maneuverability

• 15302 Kit15302 KitAvailableAvailable

Page 8: Roll Grinding Super Finishing Dynabrade

1.3 hp Right Angle Grinder1.3 hp Right Angle Grinder

• Model 52630Model 52630– 13500 RPM13500 RPM• Cast Aluminum ConstructionCast Aluminum Construction• Vibration Dampening Side HandleVibration Dampening Side Handle• Rotational Exhaust System Rotational Exhaust System • Wick-Lube System for Longer Gear LifeWick-Lube System for Longer Gear Life• Convenient Spindle LockConvenient Spindle Lock• Accepts 4" Dia. Accepts 4" Dia.

Type 27 Depressed Type 27 Depressed Center Wheels Center Wheels– 5/8" Center Hole5/8" Center Hole

Page 9: Roll Grinding Super Finishing Dynabrade

Electric Tool Post GrinderElectric Tool Post Grinder

• Model 65753Model 65753– 2500-10500 SFPM, 460 V, 50-60 Hz, 2500-10500 SFPM, 460 V, 50-60 Hz,

3 Phase3 Phase• Air-Powered Belt TensioningAir-Powered Belt Tensioning• Easily Accessible Easily Accessible

Belt Tracking and Belt Tracking and TensioningTensioning

• Coolant Nozzle with Coolant Nozzle with Adjustable Flow ValveAdjustable Flow Valve

• Easy to Dress Easy to Dress Contact WheelContact Wheel

Page 10: Roll Grinding Super Finishing Dynabrade

Air Tool Post GrinderAir Tool Post Grinder

• Model 66402Model 66402– 4700 SFPM4700 SFPM• Ideal for Material Removal on Small PartsIdeal for Material Removal on Small Parts• Reduces Surface Finish Prior to Reduces Surface Finish Prior to

SuperfinishingSuperfinishing• Mounts to Standard Mounts to Standard

LathesLathes• Simple Tool Holder Simple Tool Holder • Close TolerancesClose Tolerances• In-Line Belt Tracking In-Line Belt Tracking

Prevents Uneven Prevents Uneven Belt StretchingBelt Stretching

Page 11: Roll Grinding Super Finishing Dynabrade

SuperFinisherSuperFinisher

Page 12: Roll Grinding Super Finishing Dynabrade

SuperFinisherSuperFinisher

• Model 64003Model 64003– 230V, 50 Hz Single Phase230V, 50 Hz Single Phase– Designed to Maximize Abrasive UsageDesigned to Maximize Abrasive Usage• 1.6 – 38.1 mm/min. 1.6 – 38.1 mm/min.

Abrasive FeedAbrasive Feed– Abrasive Feed Abrasive Feed

System Allows System Allows Unlimited Unlimited Repositioning of AbrasiveRepositioning of Abrasive

Page 13: Roll Grinding Super Finishing Dynabrade

SuperFinisherSuperFinisher

• Configurations for Mounting in Configurations for Mounting in Front or Back of LatheFront or Back of Lathe

• Control BoxControl Box– Controls on Left or Right Side for Controls on Left or Right Side for

Operator ConvenienceOperator Convenience– Mounting OptionsMounting Options• Directly to MachineDirectly to Machine• RemoteRemote

– With Optional 4.5 m or 9.0 m Flexible ConduitWith Optional 4.5 m or 9.0 m Flexible Conduit

Page 14: Roll Grinding Super Finishing Dynabrade

SuperFinisherSuperFinisher

• Machine SetupMachine Setup– Easily Changeable Contact WheelsEasily Changeable Contact Wheels• 25 mm, 50 mm, 75 mm and 100 mm25 mm, 50 mm, 75 mm and 100 mm• 50, 70 and 90 Durometer50, 70 and 90 Durometer• 125 mm Dia. Provides 50 mm Shoulder 125 mm Dia. Provides 50 mm Shoulder

Clearance on Work PieceClearance on Work Piece• 0-15 Cycles/Second Oscillation0-15 Cycles/Second Oscillation• Counterbalanced to Minimize VibrationCounterbalanced to Minimize Vibration

– Maintenance Hour MeterMaintenance Hour Meter• Control Lubrication IntervalsControl Lubrication Intervals

Page 15: Roll Grinding Super Finishing Dynabrade