rolling_shutters_and_rolling_grilles.pdf

8/18/2019 Rolling_Shutters_and_Rolling_Grilles.pdf

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Rolling Shutters and Rolling GrillesTechnical Manual: Issue 01.08.2013


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2 Technical Manual: Rolling Shutters and Rolling Grilles / 08.2013

BU = Width of the steel subframe

ETDMS = Minimum fitting depth for doors with DMSETKNH = Minimum fitting depth for operator with emergency hand chainET = Minimum fitting depth for operator and support brackets,ETSSG = Fitting depth for the SSG systemETWPS = Fitting depth for WPS® support bracketETZAK-XL = Fitting depth for operator and support brackets with the ZAK ®-XL systemEZS = Lintel trap guardF = Sideroom on catch safety device sideFhoriz = Horizontal force at the fixing pointFPV = Sideroom on catch safety device side for barrel casingFres = Resulting force at the fixing pointFvert = Vertical force at the fixing pointFZAK-XL = Sideroom on catch safety device side with ZAK

®-XL systemFS = Sideroom for side guideK = Sideroom for support bracketKU = Bottom support bracket dimension, different on bearing and operator sides

L = Sideroom on bearing sideL AR = Sideroom on bearing side with additional postsLPV = Sideroom on bearing side for barrel casingLWFK = Sideroom WFK LDB = Clear passage widthLDH = Clear passage heightMPV = Sideroom on motor side for barrel casingMK = Sideroom on motor side for chain drive operatorsMK ZAK-XL = Sideroom on motor side for chain drive operators with ZAK ®-XL systemMR = Sideroom on motor side for tubular operatorsMS = Sideroom on motor side for direct drive operatorsMS AR = Sideroom on motor side for direct drive operators with additional postsMSDMS = Sideroom on motor side for direct drive operators with DMSMSKNH = Sideroom on motor side for direct drive operators with emergency hand chainFFL = Finished floor levelPS = Side space requirement

RAM = Overall frame dimensionS = Required headroomSB = Height of fascia panelSturn = Required headroom for doors with swing-aside pass door assemblySFF = Required headroom for doors with fixed assemblySKS = Closing edge safety deviceSPV = Required headroom for doors with barrel casingSSBP = Required headroom for doors with chamfered bottom profileSSSG = Required headroom for door systems with SSG system,STES = Required headroom for doors with TESSWPS = Required headroom for doors with WPS®

SZAK = Required headroom for doors with optional ZAK ® systemSZAK-XL = Required headroom for doors with optional ZAK ®-XL systemUB = Bottom edge actuation V O = Possible height offset from the ideal fixing point towards the top V U = Possible height offset from the ideal fixing point towards the bottom

WLK = Wind load class acc. to EN 12424 X L/F = Horizontal dimension for fixing the support bracket on the bearing side/catch safety device side X M = Horizontal dimension for fixing the support bracket on the motor side Y L/F = Vertical dimension for fixing the support bracket on the bearing side/catch safety device side Y M = Vertical dimension for fixing the support bracket on the motor sideZAK ® = Precision-guided roll-on bracket

Dissemination as well as duplication of this document and the use and communication of its content are prohibited unless explicitly permitted.Noncompliance will result in damage compensation obligations. All rights reserved in the event of patent, utility model or design model registration.Subject to changes.

Note: All dimensions in this document provide the minimum details in [mm] and are standard values (If necessary, please request the accurate values fromHörmann KG Dissen).

Abbreviations Used


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Technical Manual: Rolling Shutters and Rolling Grilles / 08.2013 3

Abbreviations Used 2

Contents 3

Profile Overview 4

Arrangement of the Windows and Ventilation Grilles 6

Fitting Space for Controls / Operator Data 7

Space Requirements Behind the Lintel 8

Location of the Support Bracket Fixing /

Fitting in the Opening with Additional Posts 10

Weld-on Plates / Break-in-Resistant Locks 11

Trap Guard TES 12

Barrel Casing / Trap Guard ES-PV 13

Chamfered Bottom Profile 14

Rolling Shutters SB / Rolling Grilles SB

Space requirements 16

Table of standard values / side guide/lintel seal /

support bracket / maximum load at the fixing point 17

Actuation types 18

Trap guard PVSB 19

Space Requirements for Basic Rolling Grilles

Direct drive operator 20

Tubular operator 21

Basic Rolling Grille

Side guides 22

Standard support brackets, maximum loads, lintel seals 23

Basic Rolling Grilles

with Direct Drive Operator / Tubular Operator 24HG-L 24

Space Requirements for Classic Rolling Shutters


Chain drive operator 27

Tubular operator 28

Space Requirements for Classic Rolling Grilles


Chain drive operator 30

Tubular operator 31

Space Requirements for Classic Rolling Shutters /

Classic Rolling GrillesChain drive operator and ZAK ®-XL system 32

DMS 33

Trestle support bracket 34

BT support brackets 35

Wall flange bearing 36

Side door with transom panel 38

Swing-aside pass door assembly 39

SSG system

Park position behind the opening 40

SSG system

Park position in the opening 41

WPS® 42

Classic Rolling Shutters / Classic Rolling Grilles

Fitting the side guides FS 73 S / E 44

Fitting the side guides FS 98 S 45

Standard support brackets 46

Maximum loads at the fixing points of the support brackets 47

Acoustic-rated elements 48

Lintel seals 49

Tables of Standard Values

Classic Rolling Shutters with Direct Drive Operator 50

HR 120 A 50

HR 120 S 52

HR 120 aero® 54

Decotherm® S 56

Decotherm® A 58HR 116 A 60

Classic Rolling Shutters with Chain Drive Operator 62

HR 120 A 62

HR 120 S 64

HR 120 aero® 66

Decotherm® S 68

HR 116 A70 R 70

Classic Rolling Shutters with Tubular Operator 72

HR 120 A 72

HR 120 S 74

HR 120 aero® 76

Decotherm® S 78

Decotherm® A 80

HR 116 A 81

Classic Rolling Shutters with Chain Drive Operator 82

HG-A 82

HG-V 84

HG-S 86

Classic Rolling Grilles with Chain Drive Operator 88

HG-V 88

HG-S 90

Classic Rolling Grilles with Tubular Operator 92

HG-A 92

HG-V 94

HG-S 96

Topic Page Topic Page

CONTENTS

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HR 120

Profile data

• Material:

– HR 120 A 1.0 mm aluminium

– HR 120 aero® 1.0 mm aluminium

– HR 120 S 1.0 mm steel

• Profile height 119 mm

• Assembly dimensions for panels and infills:

– 1st profile 119 mm

– Each further profileHR 120 AHR 120 aero® HR 120 S

102.7 mm102.7 mm102.5 mm

• Profile weight/m2:

– HR 120 A Approx. 6 kg

– HR 120 aero® Approx. 5.5 kg

– HR 120 S Approx. 15 kg

• Thermal insulation -

• Building materials class A2 (DIN 4102)

Note for HR 120 aero®:

• Free ventilation cross section approx. 30 %of the door surface

• External rolling shutter only in a bright-rolled version

HR 120 HR 120 with window

HR 120, external rolling shutters HR 120 aero®

HR 116

Profile data HR 116 A

• Material: 1.0 mm aluminium




– Each further profile 103.6 mm

• Profile weight/m2: Approx. 10 kg

• Thermal insulation U = 5.3 W/(m²·K)

• Building materials class B2 (DIN 4102)

• Free ventilation cross sectionapprox. 2350 mm² per ventilation grille

HR 116, internal and external rolling shutters HR 116 with window

HR 116 with ventilation grille

Profile Overview


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Decotherm®

Profile data

• Material:

– Decotherm® A 0.4 mm aluminium

– Decotherm® S 0.34 mm steel




– Each further profile 96 mm

• Profile weight/m2:

– Decotherm® A Approx. 4.2 kg

– Decotherm® S Approx. 10.3 kg

• Thermal insulation

– Decotherm® A U = 4.6 W/(m²·K)

– Decotherm® S U = 3.9 W/(m²·K)

• Fire behaviour Class E(DIN EN 13501-1)

Decotherm® Decotherm® with rectangular window

Decotherm®, external rolling shutters

Rolling grilles

Profile data HG-L, HG75

HG-L HG75

• Material Aluminium

• Profile height 80 mm 84 mm


– 1st profile 80 mm 84 mm

– Each further profile 97.5 75.0

• Curtain weight/m2 6.5 6.7

• Free ventilation crosssection of the door surface

77 % 37.5 %

HG-L HG75

Profile data HG-A, HG-V, HG-S

• Material:

– HG-A Aluminium

– HG-V Aluminium / stainless steel

– HG-S Galvanized steel




– Each further profile 68.5 mm

• Curtain weight/m2 Materialthickness

Door width

– HG-A Approx. 6 kg 16 × 4 ≤ 3000 mm

Approx. 7 kg 20 × 4 > 3000 mm

– HG-V Approx. 7 kg 16 × 4 ≤ 3500 mm

Approx. 8 kg 20 × 4 > 3500 mm

– HG-S Approx. 14 kg 16 × 4 ≤ 4000 mm

Approx. 15 kg 18 × 4 ≤ 6000 mm

Approx. 16 kg 20 × 4 > 6000 mm

• Free ventilation cross section approx. 85 %of the door surfaceHG-A, HG-V, HG-S


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HR 120 A / S Decotherm® A / S HR 116 A

Standard window version Standard window version Standard window version

Note:

• Maximum 8 window profiles

Note:

• Maximum 8 window profiles per door

• Not for Decotherm® A

Note:

• Maximum number of window profiles:

Doorwidth

Number of window /ventilation grille profiles

≤ 4000 All profiles

> 4000 Max. 20 profiles




Logistic version window Logistic version window Logistic version window

Note:

• 2 profiles with 2 window elementson the left and right

Note:

• 2 profiles with 2 window elementson the left and right.

Note:

• 2 profiles with 2 window elementson the left and right.

Ventilation laths HR 120 aero® Ventilation grille

Note:

• Maximum 8 ventilation laths per door

• Arrangement with doors with wind lockson request

• Only available in bright-rolled, RAL 9002or RAL 9006

Note:

• Maximum number of ventilation grille profiles:

Doorwidth

Number of window /ventilation grille profiles

≤ 4000 All profiles


> 6000 Max. 15 profiles> 8000 Max. 10 profiles


Arrangement of the Windows and Ventilation Grilles


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Fitting space for controls

360, 445 R, B 455 R, 460 R 435 R

Operator designation

Direct drive operators WA 300R S4S14 S18 S25 S25 WS S35 S42 S55

Output torque Nm 140 180 250 250 350 420 550 11

Safety catch torque Test no.

Nm 51002191

51002191

63502192

63502192

89002192

107002192

140002192

—

Revolutions at the barrel rpm 15 15 15 15 15 15 15 15

Motor power kW 0.40 0.55 0.85 0.75 0.85 1.10 1.10 0.25

Operating voltage V 3 × 230 / 400 3 × 230 / 400 3 × 230 / 400 1 × 230 3 × 230 / 400 3 × 230 / 400 3 × 230 / 400 1 × 230

Frequency Hz 50 50 50 50 50 50 50 50/60

Motor rated current A 4.3 / 2.5 4.3 / 2.5 4.4 / 2.55 8.0 4.95 / 2.85 5.1 / 2.95 7.3 / 4.2 6.0

Temperature range °C –20 / +40 –20 / +40 –20 / +40 –20 / +40 –20 / +40 –20 / +40 –20 / +40 –20 / +60

Continuous soundpressure level

dB(A) < 70 < 70 < 70 < 70 < 70 < 70 < 70 < 70

Protection category IP 65 65 65 65 65 65 65 65

Motor on-time ED S3-60 % S3-60 % S3-60 % S3-40 % S3-60 % S3-60 % S3-60 % 1)

Operator designation

Chain drive operators Tubular operators

K20 K30 K40 K40-4 R12 R18 R23 R30

Output torque Nm 200 300 400 400 120 180 230 300

Revolutions at the barrel rpm 8 8 8 6 12 12 12 12

Motor power kW 0.40 0.85 1.10 1.10 0.70 0.78 0.81 1.25

Operating voltage V 3 × 230 / 400 3 × 230 / 400 3 × 230 / 400 3 × 230 / 400 1 × 230 1 × 230 1 × 230 1 × 230

Frequency Hz 50 50 50 50 50 50 50 50

Motor rated current A 3.1 / 1.8 4.4 / 2.55 4.95 / 2.85 4.95 / 2.85 3.4 3.7 3.9 5.4

Temperature range °C –20 / +40 –20 / +40 –20 / +40 –20 / +40 –20 / +50 –20 / +50 –20 / +50 –20 / +50

Continuous soundpressure level

dB(A) < 70 < 70 < 70 < 70 < 70 < 70 < 70 < 70

Protection category IP 65 65 65 65 44 44 44 44

Motor on-time ED S3-60 % S3-60 % S3-60 % S3-60 % KB 63) KB 63) KB 42) KB 42)

1) Maximum number of door actuations: 10 per hour.

2) Short operation 4 min at 20°C ambient temperature; Maximum number of door operations: 2 per hour at 20°C ambient temperature. Deviating applications must be requested separately.

3) Short operation 6 min at 20°C ambient temperature; Maximum number of door operations: 3 per hour at 20°C ambient temperature. Deviating applications must be requested separately.

Fitting Space for Controls /Operator Data


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Door with direct drive operator Direct drive operator with ZAK ® system Door with chain drive operator

S = See Tables of Standard Values SZAK = S – 80 mm S = See Tables of Standard ValuesET = See Tables of Standard Values ET = See Tables of Standard Values

• Subject to a surcharge for classicrolling shutters

• Standard for classic rolling grilles

Direct drive operatorwith emergency hand chain

Direct drive operator with DMSChain drive operatorwith ZAK ®-XL system

ETKNH = ET – 70 mm ETDMS = min. 520 mm SZAK-XL = S – 80 mm for all rolling shuttersMSKNH = MS MSDMS = MS + 100 mm = S – 255 mm for all rolling grilles

• Subject to surcharge

• Emergency hand chain does not haveany influence on the sideroom

• Subject to a surcharge for classic rollingshutters, rolling grilles and basic rolling grilles

• Classic rolling shutters with ZAK ® only up to S25

ETZAK-XL = min. 630 up to max.870 mm• Subject to surcharge for classic rolling

shutters and rolling grilles

General information:

• If wind locks (not part of standard equipment) are required, the required headroom is increased by up to 100 mm.Please contact Hörmann KG Dissen.

• Please request ET for doors with special operators at Hörmann KG Dissen.

Space Requirement Behind the Lintel


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Door with tubular operator Door with TES Door with barrel casing

S = See Tables of Standard Values STES = S + max. 100 mm SPV = S + max. 150 mmFor details, see page 13ET = See Tables of Standard Values ET = See Tables of Standard Values

MPV = See page 13

Rolling grille with press-and-hold control Rolling grille with impulse control Door with fascia panel

S = See Tables of Standard Values S = S + 40 mm with basic rolling grille SB = Observe the assembly dimensionsof the profiles (see page 4 )

Door with WPS® Door with swing-aside pass door assembly Door with SSG system

ET = See Tables of Standard Values Sturn = S + max. 200 m SSSG = S + max. 350 mmETWPS = See pages 42 – 43 ET = See Tables of Standard ValuesSWPS = See pages 42 – 43

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Location of the support bracket fixing

Y M and Y L/F = The dimensions depend

on the door size, pleasecontact Hörmann KG Dissen.

X M X L/F X M X L/F V O V U

SB rolling shutter / rolling grille FS 160For all actuation types 96 / 136 96 / 136 - - - -

Basic rolling grille FS70 FS100

Direct drive operator 140 120 170 150 - -

Tubular operator 120 120 150 150 - -

Classic rolling shutters /classic rolling grilles

FS73 FS98

Direct drive operator 180 150 200 170 72 60

Chain drive operator 150 160 170 180 48 48

Tubular operator 120 120 145 145 - -

Fitting in the opening with additional posts

Clear width of the building opening

Ordering size: door width5 (Air) 5 (Air)

Additional posts available

Note: The width of the sideroom createdby the additional posts must be composedof the dimensions of the additional posts fitted.

L AR = Sideroom on bearing side with additional posts

MS AR = Sideroom on motor side for direct drive operators

with additional posts

X L/F = Horizontal dimension for fixing the support bracket

on the bearing side/catch safety device side

X M = Horizontal dimension for fixing the support bracket

on the motor side

Location of Support Bracket Fixing /Fitting in the Opening with Additional Posts


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Weld-on plates

Lightweight construction weld-on plates Steel construction weld-on plates BU = min. 60

Basic rolling grillesClassic rolling shutters / classic rolling grilles

Note:

• For fixing by using a supporting lightweightconstruction, a subframe made of steelis required

• Weld-on plates are subject to surcharge

• Fixing the side guides using weld-onspacers (see pgs. 44 / 45 ) or weld-onplates for spacer brackets

Basic rolling grilles Classic rolling shutters and rolling grilleswith direct drive operator

Classic rolling shutters and rolling grilleswith chain drive operator

Break-in-resistant locks

Shootbolt Electromagnetic locking

Note:

• Break-in-resistant locks subject to surcharge

• Lockable bottom profiles do not haveany influence on the fitting space

• Shootbolt and electromagnetic lockingare not available for rolling grilles

and external rolling shutters• Position of the shootbolt either to the left,

right or on both sides

• Position of the electromagnetic lockingis always to the left and right

Weld-on Plates / Break-in-Resistant Locks

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Fitting example with direct drive operator and ZAK ® system

Or de

r ing siz

e: door

width

O r d e r i n g s i z e : d o o r h e i g h t

Application range:Door systems with impulse control and door ordering heightless than 2500 mm.Maximum door width 6000 mm.

L = Sideroom on bearing side

MS = Sideroom on motor side for direct drive operators

FS = Sideroom for side guide

KU = Bottom support bracket dimension, different on bearing and operator sides

S = Required headroom, see tables from page 50

STES = Required headroom for doors with TES, see notes

ET = Minimum fitting depth for operator and support brackets,, see tables from page 50

FFL = Finished floor level

Note:

• STES = S + max. 100

• Dimensions for sideroom, see:

– Basic: From page 20

– Classic: From page 26

– Siderooms increase for doors fitted with the ZAK ® system:

– MS = MS + 5 mm

– L = L + 5 mm

FFL

Trap Guard TES

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Fitting example with direct drive operator

Or der ing size: door width


Sheet edgefolded towards bottom

Sheet edgefolded towards top

Trap guard ES-PV

Trap guard ES-PV Application range:Door system with impulse control less than 2500 mm door heightordering size.

Barrel casing

MPV LPV / FPV

Max. 3001) Max. 300

Min. MS / MR1) Min. L/F

3502)

1) For doors with direct drive operator or tubular operator

2) For doors with chain drive operator

F = Sideroom on catch safety device sideFPV = Sideroom on catch safety device side for barrel casing

L = Sideroom on bearing side

LPV = Sideroom on bearing side for barrel casing

MPV = Sideroom on motor side for barrel casing

MR = Sideroom on motor side for tubular operators

MS = Sideroom on motor side for direct drive operators


Notes:

• Barrel casing can be selected with sheet edge folded up or down

• For external rolling shutters:

– Fitting of the controller and SKS housing on the rear sideof the end wall

– For changes to the profile views, see page 4

• With trap guard ES-PV, the clear passage height is reduced:

– For rolling shutters up to 80 mm

– For rolling grilles up to 150 mm

If necessary, please request the precise values fromHörmann KG Dissen.

FFL

Barrel Casing / Trap Guard ES-PV

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Fitting example: Basic rolling grille with direct drive operator

S S B P

Or der ing

size: d

oor wi

dth

O r d e r i n g s i z e

: d o o r h e i g h t

Application range:Basic and classic rolling shutters, as well as basic and classic rolling grilles

S = Required headroom

SSBP = Required headroom for doors with chamfered bottom profile

Note:

• Chamfered bottom profile available in the following variants: – Single-skinned

– Double-skinned

• Not available for SB rolling shutters and SB rolling grilles

Differ e

nce dim

ension

Chamfered Bottom Profile


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Chamfered bottom profile, single-skinned

Note:

• Door width ≤ 5800 mm

• Max. difference dimension 525 mm

• SSBP = S + difference dimension + 40

• Can be combined with lockable bottom profile ABP1 and ABP2

Chamfered bottom profile, single-skinned – with butt weld

Note:• Door width > 5800 mm


• SSBP = S + difference dimension + 40

• Can be combined with lockable bottom profile ABP1 and ABP2

Chamfered bottom profile, double-skinned

Note:

• For all door widths


• SSBP = S + difference dimension

Chamfered Bottom Profile


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Fitting example with grip handle actuation type

ET

OFF

S

U B

PS

PS

Actuation type PS UB

Grip handle 165 Door height + 75 mm

Chain hoist 165 Door height – 60 mm

WA 300 R S4 165 Door height – 520 mmS = Required headroom

ET = Minimum fi tting depth for operator and support brackets,

PS = Side space requirement

UB = Bottom edge actuation


Notes:

• The actuation type does not affect the following values:

– Side space requirement PS – Required headroom S – Available door sizes

• For doors with heights above 3,500 mm height we recommend

the chain hoist actuation type or WA 300 R S4.

• Maximum number of window laths

– 4 laths: door width ≤ 2000 mm

– 8 laths: door width > 2000 mm

• The minimal door width for window profiles is 1200 mm.

Or der in

g size

: door w

idth


FFL

Rolling Shutters SB / Rolling Grilles SBSpace requirements


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Tables of Standard Values

Door height

4500 5 2 7 *

432* 5 3 2

437 4 7 0

355

4250 5 2 7 *

432* 5 2 9

434 4 6 7

352

4000 5 1 8

423 5 2 4

429 4 6 7

341

3750 5 1 8

423 5 1 9

424 4 6 0

341

3500 4 9 3

398 4 8 9

394 4 6 0

341 4 7 3

358

3250 4 8 5

390 4 8 4

389 4 6 0

335 4 7 0

355

3000 4 8 5

390 4 8 2

387 4 6 0

327 4 6 0

348

2750 4 7 7

382 4 7 5

380 4 6 0

324 4 6 0

348

2500 4 7 7

382 4 7 3

378 4 6 0

324 4 6 0

335

2250 4 6 8

373 4 6 5

370 4 6 0

317 4 6 0

325

HR 120 A HR 120 aero

Decotherm A Decotherm S

HG-L HG 75

Note:

• For doors with trap guard PVSB, the required headroom S is increased to at least 490 mm, see page 19.

• The fitting depth ET is at least

– 356 mm for doors with hand chain

– 370 mm for doors with electric operator

– 620 mm for doors with PVSB, see page 19

• Required headroom S and fitting depth ET are only independentof the door width.

• Door widths

– Max. 4000 mm: HR 120 aero

– Max. 5000 mm: HR 120 A, Decotherm A, Decotherm S

– Max. 6000 mm: HG-L , HG 75

– Min. 1000 mm: all curtains

• Door heights:

– Max. 3500 mm: HG 75

– Max. 4000 mm: HR 120 aero – Max. 4500 mm: HR 120 A, Decotherm A, Decotherm S, HG-L

– Min. 2000 mm: all curtains

1 2 3= S (required headroom)

123 = ET (minimum fitting depth)

* = Only HR 120 A

Side guide FS 160 A Lintel seal BH 35

160

50

1 0 5

Note:

• FS 160 A: Aluminium sideguide for all rolling shutters SBand rolling grilles SB

3 0

2 0

35

Note:


Support bracket / maximum load at the fixing point

140

Fvert

= 835 NFvert

= 835 N

Fhoriz

= 1100 N

Fvert

= 835 NFvert

= 835 N

Fhoriz

= 1100 N

75

86

3 7 0

Fhoriz = Horizontal force at the fixing point

Fvert = Vertical force at the fixing point

Minimum requirements for the building structure

Concrete

Strength class C 20 / 25 Thickness 140 mm

Standard EN 206-1

Steel

Strength class S235-JRG2

Thickness 5 mm

Standard EN 10027-1

Brickwork

Strength class 12 / mortar group II

Thickness 240 mm

Standard DIN 1053-1

Timber

Coniferous wood: C24 / quality category II

Thickness 120 × 120 mm

Standard DIN 1052 (EC5)

Bottom edge of lintel

Rolling Shutters SB / Rolling Grilles SBTable of standard values / side guide / lintel seal / support bracket /maximum load at the fixing point

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Actuation types

Grip handle

Note:• No surcharge

• One handle each on the left and right of the interior bottom profile

• One handle on the left in the exterior bottom profile

Chain hoist

Note:


• No influence on

– PS

– S – Available door sizes

• Recommended for door sets with heights over 3500 mm

WA 300 R S4

Note:


• No influence on

– PS

– S – Available door sizes

• Recommended for door sets with heights over 3500 mm

• A trap guard PVSB must be used with door systems with impulseoperation and a door height ordering size below 2500 mm.

Rolling Shutters SB / Rolling Grilles SBActuation types


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Trap guard PVSB

Trap guard PVSB, one-piece sheet cover Note:

• Subject to surcharge• The trap guard PVSB with one-piece sheet cover is used for:

– Rolling shutters SB with door heights ≤ 3000 mm

– SB rolling grille

• The trap guard PVSB with two-piece sheet cover is used for:

– Rolling shutters SB with door heights > 3000 mm

• The trap guard PVSB has no effect on PS.

• The required headroom S is at least:

– 490 mm for PVSB with one-piece sheet cover

– 545 mm for PVSB with two-piece sheet cover

• The fitting depth ET is at least:

– 620 mm for PVSB with one-piece sheet cover

– 700 mm for PVSB with two-piece sheet cover

• The combination trap guard PVSB with lockable bottomprofile ABP lowers the passage height by 70 mm.

Trap guard PVSB, two-piece sheet cover

Rolling Shutters SB / Rolling Grilles SBTrap guard PVSB


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L MS FS KU L MS FS KU

Side guideFS 70

Door widths up to 6000

Side guideFS 100

Door widths greater than 6000

170 225 70 3) 200 265 100 3)

110 1) 140 1)

120 2)

1) With wall flange bearing

2) With wall flange bearing and side guide with additional post

3) The dimension depends on the door size, please contact Hörmann KG Dissen.

Note:

• For versions with closing edge safety device, the requiredheadroom increases by 40 mm (S = S + 40 mm). If the requiredheadroom is too low, the passage height is reduced respectively.

• The fitting example shows the arrangement of the operator fromthe right as seen from the inside. An arrangement on the leftis also available on request.

• For external rolling grilles, the operator side is determinedfrom the outside.

L = Sideroom on bearing side S = Required headroom, see tables from page 24

MS = Sideroom on motor side for direct drive operators ET = Minimum fi tting depth for operator and support brackets, see tables from page 24

FS = Sideroom for side guide FFL = Finished floor level


Or der in

g size

: door w

idth

O r d

e r i n g s i z e : d o o r h e i g h t

FFL

Space Requirements for Basic Rolling GrillesDirect drive operator

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F MR FS KU F MR FS KU

Side guideFS 70

Door widths up to 6000

Side guideFS 100

Door widths greater than 6000

160 160 70 1) 185 185 100 1)


Note:

• For versions with closing edge safety device, the requiredheadroom increases by 40 mm (S = S + 40 mm). If the requiredheadroom is too low, the passage height is reduced respectively.

• The fitting example shows the arrangement of the operator fromthe right as seen from the inside. An arrangement on the leftis also available on request.


• The side wall fitting does not have any influence on the sideroom.

F = Sideroom on catch safety device side S = Required headroom, see tables from page 24

MR = Sideroom on motor side for tubular operators ET = Minimum fitting depth for operator and support brackets,, see tables from page 24



Or der in

g size

: door w

idth

O r d


FFL

Space Requirements for Basic Rolling GrillesTubular operator

Side wall fittingCatch safety device Tubular operator

×

×

.

.

.

×

×

×



22/100


FS 70 A

Note:

• Aluminium side guide for basic rolling grille up to 6000 mm wide• Maximum load at the fixing point: 1.5 kN tensile load

Standard Internal rolling grillewith roll-up safety device or weld-on plates

External rolling grillewith closing edge safety device

FS 100 A

Note:

• Aluminium side guide for basic rolling grille over 6000 mm wide

• Maximum load at the fixing point: 1.5 kN tensile load

Standard Internal rolling grillewith roll-up safety device or weld-on plates

External rolling grillewith closing edge safety device

Basic Rolling GrillesSide guides


23/100


Standard support brackets

Support bracket 400 Support bracket 475 Support width

Note:

• Fitting directly to the building structure

• For basic rolling grilles:– With direct drive operator– With tubular operator

• Height cannot be adjusted

Maximum loads at the fixing points of the support brackets

Support bracket 400 Support bracket 475

Minimum requirementsfor the building structureConcreteStrength class C 20 / 25• Thickness 140 mm• Standard EN 206-1SteelStrength class S235-JRG2• Thickness 5 mm• Standard EN 10027-1BrickworkStrength class 12 / mortar group II• Thickness 240 mm•

Standard DIN 1053-1TimberConiferous wood: C24 / quality category II• Thickness 120 × 120 mm• Standard DIN 1052 (EC5)

Basic Rolling GrillesStandard support brackets, maximum loads, lintel seals


24/100


25/100


26/100



Side guideFS 73

• Door widths up to 4000

• Doors without wind locks

Side guideFS 98

• Door widths greater than 4000

• Doors with wind locks

215 275 155 2) 235 295 180 2)

275 1) 430 1) 295 1) 450 1)

1) Space requirement for dismantling from the side


Note:

• The fitting example shows the arrangement of the operatorfrom the right as seen from the inside. An arrangementon the left is also available on request.

• For external rolling shutters, the operator side is determinedfrom the outside.

• The ZAK ® system does not have any influence on the sideroom.


MS = Sideroom on motor side for direct drive operators ET = Minimum fitting depth for operator and support brackets,, see tables from page 50

FS = Sideroom for side guide FFL = Finished floor levelKU = Bottom support bracket dimension, different on bearing and operator sides

O

r der ing

size: d

oor wi

dth

O r d


FFL

Space Requirements for Classic Rolling ShuttersDirect drive operator

Use the advantagesof the ZAK ® systems

• 80 mm less required headroom (SZAK = S – 80 mm)

• Much less wear on the door curtain

• Improved seal at the lintel

• Quiet door travel

• Only 1 spacer support at the side guides



27/100


F MK FS KU F MK FS KU

Side guideFS 73



Side guideFS 98



230 300 155 2) 250 320 180 2)

270 1) 370 1) 290 1) 390 1)



Note:




MK = Sideroom on motor side for chain drive operators ET = Minimum fitting depth for operator and support brackets,, see tables from page 62


O

r der ing

size: d

oor wi

dth


FFL

Space Requirements for Classic Rolling ShuttersChain drive operator

Use the advantagesof the ZAK ®-XL system

• 80 mm less required headroom(SZAK-XL = S – 80 mm)

• Much less wear on the door curtain

• Improved seal at the lintel



• For details, see page 32



28/100



Side guideFS 73



Side guideFS 98



160 160 155 1) 185 185 180 1)


Note:





MR = Sideroom on motor side for tubular operators ET = Minimum fitting depth for operator and support brackets,, see tables from page 72



Or de

r ing siz

e: door

width

O

r d e r i n g s i z e : H e i g h t

FFL

Space Requirements for Classic Rolling ShuttersTubular operator

Side wall fittingCatch safety device

Tubular operator

×

×

.

.

.

×

×

×



29/100



Side guideFS 73

• HG-A and HG-V:Door widths up to 4000

• HG-S: Door widths up to 6000

Side guideFS 98

• HG-A and HG-V:Door widths greater than 4000

• HG-S: Door widths greaterthan 6000

215 275 155 2) 235 295 180 2)

275 1) 430 1) 295 1) 450 1)



Note:



• Classic rolling grilles with direct drive operators are fittedas standard with the ZAK ® system.





Or der

ing siz

e: door

width

O

r d e r i n g s i z e : H e i g h t

FFL

Space Requirements for Classic Rolling GrillesDirect drive operator



30/100


F MK FS KU F MK FS KU

Side guideFS 73



Side guideFS 98



230 300 155 2) 250 320 180 2)

270 1) 370 1) 290 1) 390 1)



Note:




MK = Sideroom on motor side for chain drive operators ET = Minimum fitting depth for operator and support brackets,, see tables from page 88



Or der ing si

ze: do

or width

O r d e r i n g

s i z e : d o o r h e i g h t

FFL

Space Requirements for Classic Rolling GrillesChain drive operator

Use the advantagesof the ZAK ®-XL system

• 255 mm less required headroom

• Significantly less wear on the rollinggrille curtain



• For details, see page 32



31/100



Side guideFS 73



Side guideFS 98



160 160 155 1) 185 185 180 1)


Note:





MR = Sideroom on motor side for tubular operators ET = Minimum fi tting depth for operator and support brackets,, see tables from page 92


Or der in

g size

: door w

idth


FFL

Space Requirements for Classic Rolling GrillesTubular operator

Side wall fittingCatch safety device Tubular operator

×

×

.

.

.

×

×

×



32/100


FZAK-XL MK ZAK-XL FS KU FZAK-XL MK ZAK-XL FS KU

Side guideFS 73



Side guideFS 98



380 440 155 1) 400 460 180 1)


Note:

• The ZAK ®-XL system reduces the required headroom:

SZAK-XL = S – 80 mm for all classic rolling shutters = S – 255 mm for all classic rolling grilles

• The ETZAK-XL fitting depth is between 630 mm and 870 mm.If necessary, please request the precise valuesfrom Hörmann KG Dissen.

FZAK-XL = Sideroom on catch safety device side with ZAK®-XL system S = Required headroom, see tables from page 62

MK ZAK-XL = Sideroom on motor side for chain drive operators with ZAK®-XL system SZAK-XL = Required headroom for doors with optional ZAK®-XL system

FS = Sideroom for side guide ETZAK-XL = Fitting depth for operator and support brackets with the ZAK®-XL system

KU = Bottom support bracket dimension, different on bearing and operator sides FFL = Finished floor level

Or der

ing siz

e: door

width


FFL

Space Requirements for Classic Rolling Shutters / Classic Rolling GrillesChain drive operator and ZAK ®-XL system

Maximum load at the fixing points

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33/100


Fitting example with direct drive operator, operator on left side

L MSDMS FS KU L MSDMS FS KU

Side guideFS 73



Side guideFS 98



215 375 155 2) 235 395 180 2)

275 1) 530 1) 295 1) 550 1)



Note:• The fitting example shows the arrangement of the operator

from the left as seen from the inside. An arrangementon the right is also available on request.

• DMS can be used with all classic rolling shutters / rolling grilleswith direct drive operator

• For doors with ZAK ® system, only up to direct drive operatortype S25.

• The ETDMS fitting depth is at least 520 mm to max. 670 mm.If necessary, please request the precise valuesfrom Hörmann KG Dissen.


MSDMS = Sideroom on motor side for direct drive operators with DMS ETDMS = Minimum fitting depth for doors with DMSFS = Sideroom for side guide FFL = Finished floor level


Or der

ing siz

e: door

width


FFL

Space Requirements for Classic Rolling Shutters / Rolling GrillesDMS

http://-/?-http://-/?-


34/100


Fitting example, operator side on right

L MS FS L MS FS

Side guideFS 73



Side guideFS 98



215 275 155 235 295 180

275 1) 430 1) 295 1) 450 1)


Note:

• Trestle support brackets can be used with classic rolling shuttersand classic rolling grilles with

– Direct drive operator – Direct drive operator and ZAK ® system.

• Please contact Hörmann KG Dissen for more detailson the specific version.




Or der ing size: door width


F F L

Space Requirements for Classic Rolling Shutters / Classic Rolling GrillesTrestle support bracket



35/100


Fitting example with extended barrels

L MS FS L MS FS

Side guideFS 73



Side guideFS 98



Min. 195 275 155 Min. 215 295 180

Note:

• BT support brackets can be used with classic rolling shutters andclassic rolling grilles with

– Direct drive operator – Direct drive operator and ZAK ® system.

L = Sideroom on bearing side ET = Minimum fitting depth for operator and support brackets,, see tables from page 50

MS = Sideroom on motor side for direct drive operators FFL = Finished floor level

S = Required headroom, see tables from page 50 FS = Sideroom for side guide

Or der in

g size

: door w

idth


M i n

. 4 0 0

f o r c

o n c r e t e

FFL

Space Requirements for Classic Rolling Shutters / Classic Rolling GrillesBT support brackets

Maximum loadat the fixing points

Fvert = 2 x 8630 kN

Fhoriz = 2 x 11053 kN



36/100


L LWFK MS FS L LWFK MS FS

Side guideFS 73



Side guideFS 98



120 1) 145 1) 275 155 140 1) 165 1) 295 180

190 2) 160 3) 160 4) 180 3) 5)

215 2) 180 5) 235 2)

210 2)

1) With subframe (without wind locks)

2) Maximum value without extending the barrel

3) With additional post

4) Side guide with support and additional post (without wind locks)

5) Side guide with clamp system (with wind locks)

Note:

• Wall flange bearings can only be applied to door systems fittedwith direct drive operators.

• Wall flange bearings cannot be used in combinationwith the ZAK ® system.

• For classic rolling grilles with wall flange bearing,the required headroom is increased: S = S + 255 mm

Two-sided use of the WFK support bracket:

• Only possible with doors of the same version and size

• Space requirement between the doors:

– Doors with FS 73: 248 mm

– Doors with FS 98: 288 mm

• Double maximum load at the fixing points

L = Sideroom on bearing side FS = Sideroom for side guide FFL = Finished floor level

LWFK = Sideroom WFK S = Required headroom, see tables from page 50

MS = Sideroom on motor side for direct drive operators ET = Minimum fi tting depth for operator and support brackets,, see tables from page 50

Or der in

g size

: door w

idth


FFL

Space Requirements for Classic Rolling Shutters / Classic Rolling GrillesWall flange bearing

Fixing with WFK Maximum loadat the fixing points

Maximum load

at the fixing pointsof the wall flange bearing



37/100


Notes


38/100



FS 73 FS 98

Additional post (width) 160 180

Ordering size:door width

Clear width of the building opening–RAM (width) – additional post (width)

RAM (height) Min. 1800 mm, max. 2500

RAM (width) Min. 650 mm, max. 1300

LDB RAM (width) – 140

LDH RAM (height) – 70

Note:

• The type of the side guide depends on the door data.For standard values, see pages 44 / 45.


– For direct drive operators, page 26

– For chain drive operators, page 27

• Please take into consideration possible toleranceson the building structure when determining the RAMwidth and transom panel height.

RAM = Overall frame dimension MS = Sideroom on motor side for direct drive operators

LDB = Clear passage width SZAK = Required headroom for doors with optional ZAK® system

LDH = Clear passage height ET = Minimum fitting depth for operator and support brackets,, see tables from page 50

L = Sideroom on bearing side FFL = Finished floor level


Clear wi

dth of

the bu

ilding

openin

g

O r d e r i n

g s i z e : d o o r h e i g h t

T r a n s o m p a n e l h e i g h t

C l e a r h e i g h t o f t h e b u i l d i n g o p e n i n

g

O r d e r i n

g s i z

e : d o o r w

i d t h

R A M

w i d t h

+ a d d i t i o

n a l p

o s t

FFL

Space Requirements for Classic Rolling Shutters / Classic Rolling GrillesSide door with transom panel

FS 73 FS 98

http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-


39/100



FS 73 FS 98

Brickwork Concrete / steel Brickwork Concrete / steel

Side assembly width RAM + 160 + 36 RAM + 160 + 20 RAM + 180 + 36 RAM + 180 + 20

Ordering size:door width

Clear width of the building opening – side assembly width

Transompanel height

Clear height of the building opening – RAM (height) – 75

RAM (height) Min. 1800 mm, max. 2300

RAM (width) Min. 650 mm, max. 1300

LDB RAM (width) – 140

LDH RAM (height) – 70

Note:

• The head room is increasedby max. 200 mm (STURN = S + 200).

• The type of side guide dependson the version of the door. For standardvalues, see pages 44 / 45.


– For direct drive operators, page 26

– For chain drive operators, page 27

• Side door with threshold rail, not approvedas escape door.

RAM = Overall frame dimension MS = Sideroom on motor side for direct drive operatorsLDB = Clear passage width Sturn = Required headroom for doors with swing-aside pass door assembly

LDH = Clear passage height ET = Minimum fitting depth for operator and support brackets,, see tables from page 50

L = Sideroom on bearing side FFL = Finished floor level


Clear width

of the

buildi

ng ope

ning


O r d e r i n

g s i z

e : d o

o r w i d t h

S i d e

a s s e m b l y w

i d t h

T r a n s o m p a n e l h e i g h t

C l e a r h e i g h t o f t h e b u i l d i n g o p e n i n g

Side guide

Brush

1 5 A i r

FFL

Space Requirements for Classic Rolling Shutters / Classic Rolling GrillesSwing-aside pass door assembly

Concrete / steel

Brickwork

FS 73 FS 98

http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-


40/100


Fitting example with direct drive operator and park position to the right

ET

MS/

MK

MS/

MK

OFF

FS

FS

S S S G

K U

525

E T S S G

520

A

B

Max. clear widthof the building opening

Profile typesCurtain types

16470 mm HR 120 S

15470 mm HR 120 A, HR 120 aero 1), HG-A 2)

19470 mm Decotherm S

21470 mm HR 116 A

23470 mm HG-V 2), HG-S 2)

Calculating the ordering sizes

Ordering size width door A (Door without SSG travel)

(Clear width/2) – 260

Ordering size width door B(Door with SSG travel)

(Clear width/2) + 265

Ordering size height

Clear height of the building

opening (maximum 6000 mm)

Note:

• Available for classic rolling shutters/rolling grilles with direct driveoperator or chain drive operator

• Symmetrical view from the outside

• Same operator type and profile version for door A and B

• The park position can be selected either to the right or left behindthe building opening

• Not available as external rolling shutter in combination with ZAK ®-XL,WPS or fascia panels

• The required headroom cannot be reduced with the ZAK ® system

• Doors less than 2200 mm and rolling grille only with press-and-hold control

• SSSG = S + max. 350 mm

• ETSSG = 530 mm

• Side guides always FS 98

• The siderooms (FS, MS, MK) increase by 525 mm each for door B(for dimensions, see pages 26 / 27 ).

1) Only permissible for internal doors 2) Only permissible for doors with press-and-hold control

Fhoriz = Horizontal force at the fixing point MS = Sideroom on motor side for direct drive operators

Fvert = Vertical force at the fixing point KU = Bottom support bracket dimension, different on bearing and operator sides

FS = Sideroom for side guide SSSG = Required headroom for door systems with SSG system,

MK = Sideroom on motor side for chain drive operators ETSSG = Fitting depth for the SSG system

Clear w

id th o f th

e build

ing op

ening



ET = Minimum fitting depth for operator and

support brackets, see tables from page 50

FFL

Space Requirements for Classic Rolling Shutters / Classic Rolling GrillesSSG systemPark position behind the opening

Details of SSG park position door B

525

Maximum load– on the head plate – on the track – on the floor sleeve

.

.

×.

.

Lathcladding



41/100


Fitting example with direct drive operator and park position to the right

ET

MS/

MK

MS/

MK

OFF

FS

FS

S S S G

K U

E T S S G

520

A

B

Max. clear widthof the building opening

Profile typesCurtain types

17500 mm HR 120 S

16500 mm HR 120 A, HR 120 aero 1), HG-A 2)

20500 mm Decotherm S

22500 mm HR 116 A

24500 mm HG-V 2), HG-S 2)

Calculating the ordering sizes

Ordering size width door A/B (Clear width/2) – 260

Ordering size heightClear height of the buildingopening (maximum 6000 mm)

1) Only permissible for internal doors 2) Only permissible for doors

with press-and-hold control

Note:

• Available for classic rolling shutters/rolling grilles with direct driveoperator or chain drive operator

• Symmetrical view from the outside

• Same operator type and profile version for door A and B

• The park position can be selected either to the right or left

• Not available as external rolling shutter in combinationwith ZAK ®-XL, WPS or fascia panels

• The required headroom cannot be reduced with the ZAK ® system

• Doors less than 2200 mm and rolling grille only with press-and-hold control

• SSSG = S + max. 350 mm

• ETSSG = 530 mm

• Side guides always FS 98

• Does not have any influence on the lateral siderooms (FS, MS, MK)(for dimensions, see pages 26 / 27 ).

Fhoriz = Horizontal force at the fixing point MS = Sideroom on motor side for direct drive operators

Fvert = Vertical force at the fixing point KU = Bottom support bracket dimension, different on bearing and operator sides

FS = Sideroom for side guide SSSG = Required headroom for door systems with SSG system,

MK = Sideroom on motor side for chain drive operators ETSSG = Fitting depth for the SSG system

Clear wid th

o f the

buildi

ng ope

ning


ET = Minimum fitting depth for operator and

support brackets, see tables from page 50


FFL

Space Requirements for Classic Rolling Shutters/Classic RollingGrillesSSG systemPark position in the opening

Details of SSG park position door B

525

Maximum load– on the head plate – on the track – on the floor sleeve

.

.

×

. .

Lathcladding



42/100


Fitting example with chain drive operator

rolling_shutters_and_rolling_grilles.pdf

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